Toro 115-4190, 115-4195 Installation Instructions

ChuteGateKit

Mid-SizeWalkBehindMowers

ModelNo.1 15–4190

ModelNo.1 15–4195

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

FormNo.3361-286RevA

InstallationInstructions

ProcedureDescription

1

2

3

4

5

6

Nopartsrequired

Sidedischargechute
Bolt,(5/16x7–1/2inches)
Locknut,(5/16inch)
Plasticspacer1
Spring
Handleassembly1
Bolt,(1/4x3/4inches)
Locknut(1/4inch)
Bracket1
Handleassembly1
Bolt,(1/4x1-3/4inches)
Bolt,(1/4x3/4inches)
Locknut(1/4inch)
Bracket1
Handleassembly1
Bolt,(1/4x1-3/4inches)
Bolt,(1/4x3/4inches)
Locknut(1/4inch)
Bracket1
Plasticties2
Adhesivebackmount2

Qty.

Use

–

1
1
1

1

4
4

2
2
4

2
2
4

Removetheexistingsidedischarge
chute.

Installthesidedischargechutewith
gate.

InstallthehandletoaT-BarHydro
Machine

InstallthehandletoaT-BarGear
Machine

InstallthehandletoaPistolGrip
Machine

Installingthecables.

©2008—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

1

2

RemovingtheExistingSide
DischargeChute

NoPartsRequired

Procedure

1.DisengagethePTO,settheparkingbrake,andchock
orblockthedrivewheels.

2.Turnofftheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.

3.Removethelocknut,bolt,springandspacerholding
thedeectortothepivotbrackets(Figure1).
Removethegrassdeector.

InstallingtheSideDischarge
ChutewithGate

Partsneededforthisprocedure:

1

Sidedischargechute

1

Bolt,(5/16x7–1/2inches)

1

Locknut,(5/16inch)

1Plasticspacer

1

Spring

Procedure

Anuncovereddischargeopeningcouldallow
thelawnmowertothrowobjectsinthe
operator’sorbystander’sdirectionandresult
inseriousinjury.Also,contactwiththeblade
couldoccur.

Figure1

1.Bolt

2.Spacer6.GrassDeector

3.Locknut

4.Spring8.Jhookendofspring

5.Springinstalled

7.Lendofspring,place
behinddeckedgebefore
installingbolt

•Neveroperatethelawnmowerunlessyou
installacoverplate,amulchplate,oragrass
chuteandcatcher.

•Makesurethegrassdeectorisinthedown
position.

Note:Ensurethegrassdeectorisinstalledinthe
lowerholesinthemowerdeckbrackets.

1.Placethenewspacerandspringontograssdeector.
Placeoneendofspringbehinddeckedge.

Note:Makesuretheendofthespringisinstalled
behindthedeckedgebeforeinstallingtheboltas
showninFigure2.

2.Installboltandnutinthelowerhole.Placetheend
ofthespringaroundthegrassdeector(Figure2).

3.Tightenthenutuntiltheendoftheboltisushwith
theendofthenut.Donotovertighten.

Important:Thegrassdeectormustbeableto
lowerdownintoposition.Liftthedeectorup
totestthatitlowersintothefulldownposition.

2

Figure2

1.Bolt

2.Spacer5.Springinstalled

3.Locknut

4.Spring

6.GrassDeector

3

InstallingtheHandletoaT-Bar
HydroMachine

Partsneededforthisprocedure:

1Handleassembly

4

Bolt,(1/4x3/4inches)

4

Locknut(1/4inch)

1Bracket

Figure3

1.Bolt(1/4x3/4inches)

2.Bracket,ensurethe
correctoneshownisused

3.Handleassembly

4.Locknut(1/4inch)

2.Checkifthereareholesexistingtomountthehandle.

3.Ifneeddrillholestomountthehandle.Markand
drill2holes,9/32indiameter,ontherightsideof
themachinebelowthecontrols(Figure4).

4.Installthehandleassemblytothemachinewith
2bolts(1/4x3/4inches)and2locknuts(1/4
inch)(Figure4).

Procedure

1.Installthehandleassemblytotheanglebracket
with2bolts(1/4x3/4inches)and2locknuts(1/4
inch)(Figure3).Ensuretousethecorrectbracket.

1.Ifneeded,drillholeshere
(9/32india.)

2.Handleassembly

3

Figure4

3.Bolt(1/4x3/4inches)

4.Locknut(1/4inch)

4

InstallingtheHandletoaT-Bar
GearMachine

Partsneededforthisprocedure:

1Handleassembly

2

Bolt,(1/4x1-3/4inches)

2

Bolt,(1/4x3/4inches)

4

Locknut(1/4inch)

1Bracket

Procedure

1.Installthehandleassemblytotheanglebracket
with2bolts(1/4x3/4inches)and2locknuts(1/4
inch)(Figure5).Ensuretousethecorrectbracket.

Figure6

1.Bolt(1/4x1-3/4inches)3.Drilltwoholeshere(9/32in

2.Handleassembly

dia.)

4.Locknut(1/4inch)

Figure5

1.Bolt(1/4x3/4inches)4.Locknut(1/4inch)

2.Bracket,ensurethe
correctoneshownisused

3.Handleassembly6.Longside

5.Shortside

2.Drillholestomountthehandle.Usingthebracketas
atemplate,markanddrill2holes,9/32indiameter,
ontherightsideofthehandle.Centertheholes
onthetubeandoneithersideofthereferencebar
(Figure4).

3.Installthehandleassemblytothemachinewith
2bolts(1/4x1-3/4inches)and2locknuts(1/4
inch)(Figure6).

4

5

InstallingtheHandletoaPistol
GripMachine

Partsneededforthisprocedure:

1Handleassembly

2

Bolt,(1/4x1-3/4inches)

2

Bolt,(1/4x3/4inches)

4

Locknut(1/4inch)

1Bracket

Procedure

1.Installthehandleassemblytotheanglebracket
with2bolts(1/4x3/4inches)and2locknuts(1/4
inch)(Figure7).Ensuretousethecorrectbracket.

Figure8

1.Bolt(1/4x1-3/4inches)4.Locknut(1/4inch)

2.Handleassembly

3.Drilltwoholeshere(9/32in
dia.)

5.Controlpanel

6

Figure7

1.Bolt(1/4x3/4inches)

2.Bracket,ensurethe
correctoneshownisused

2.Drillholestomountthehandle.Usingthebracketas
atemplate,markanddrill2holes,9/32indiameter,
ontherightsideofthehandle.Centertheholeson
thetubeandjustbelowthecontrolpanel(Figure4).

3.Installthehandleassemblytothemachinewith
2bolts(1/4x1-3/4inches)and2locknuts(1/4
inch)(Figure8).

3.Handleassembly

4.Locknut(1/4inch)

InstallingtheCables

Partsneededforthisprocedure:

2Plasticties

2Adhesivebackmount

Procedure

1.Routethecablesfromthedischargechutetotherear
ofthemachineontopoftheengineplatformand
alongtherightsideoftheengine.Ensurethecables
passunderanyhydrauliclinesandfuellines.

2.Fastenthecablestotheenginedeckandmower
deckwithaplastictiesandadhesivebackmounts
(Figure9andFigure10).

Ensurethecablesdonotinterferewiththereartires,
themuferandanymovingparts.

5