Toro 115-4190, 115-4195 Installation Instructions

ChuteGateKit
Mid-SizeWalkBehindMowers
ModelNo.1 15–4190
ModelNo.1 15–4195
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
FormNo.3361-286RevA
InstallationInstructions
1
2
3
4
5
6
Nopartsrequired
Sidedischargechute Bolt,(5/16x7–1/2inches) Locknut,(5/16inch) Plasticspacer1 Spring Handleassembly1 Bolt,(1/4x3/4inches) Locknut(1/4inch) Bracket1 Handleassembly1 Bolt,(1/4x1-3/4inches) Bolt,(1/4x3/4inches) Locknut(1/4inch) Bracket1 Handleassembly1 Bolt,(1/4x1-3/4inches) Bolt,(1/4x3/4inches) Locknut(1/4inch) Bracket1 Plasticties2 Adhesivebackmount2
Qty.
Use
1 1 1
1
4 4
2 2 4
2 2 4
Removetheexistingsidedischarge chute.
Installthesidedischargechutewith gate.
InstallthehandletoaT-BarHydro Machine
InstallthehandletoaT-BarGear Machine
InstallthehandletoaPistolGrip Machine
Installingthecables.
©2008—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
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2
RemovingtheExistingSide DischargeChute
NoPartsRequired
Procedure
1.DisengagethePTO,settheparkingbrake,andchock orblockthedrivewheels.
2.Turnofftheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.
3.Removethelocknut,bolt,springandspacerholding thedeectortothepivotbrackets(Figure1). Removethegrassdeector.
InstallingtheSideDischarge ChutewithGate
Partsneededforthisprocedure:
1
Sidedischargechute
1
Bolt,(5/16x7–1/2inches)
1
Locknut,(5/16inch)
1Plasticspacer
1
Spring
Procedure
Anuncovereddischargeopeningcouldallow thelawnmowertothrowobjectsinthe operator’sorbystander’sdirectionandresult inseriousinjury.Also,contactwiththeblade couldoccur.
Figure1
1.Bolt
2.Spacer6.GrassDeector
3.Locknut
4.Spring8.Jhookendofspring
5.Springinstalled
7.Lendofspring,place behinddeckedgebefore installingbolt
Neveroperatethelawnmowerunlessyou installacoverplate,amulchplate,oragrass chuteandcatcher.
Makesurethegrassdeectorisinthedown position.
Note:Ensurethegrassdeectorisinstalledinthe lowerholesinthemowerdeckbrackets.
1.Placethenewspacerandspringontograssdeector. Placeoneendofspringbehinddeckedge.
Note:Makesuretheendofthespringisinstalled behindthedeckedgebeforeinstallingtheboltas showninFigure2.
2.Installboltandnutinthelowerhole.Placetheend ofthespringaroundthegrassdeector(Figure2).
3.Tightenthenutuntiltheendoftheboltisushwith theendofthenut.Donotovertighten.
Important:Thegrassdeectormustbeableto lowerdownintoposition.Liftthedeectorup totestthatitlowersintothefulldownposition.
2
Figure2
1.Bolt
2.Spacer5.Springinstalled
3.Locknut
4.Spring
6.GrassDeector
3
InstallingtheHandletoaT-Bar HydroMachine
Partsneededforthisprocedure:
1Handleassembly
4
Bolt,(1/4x3/4inches)
4
Locknut(1/4inch)
1Bracket
Figure3
1.Bolt(1/4x3/4inches)
2.Bracket,ensurethe correctoneshownisused
3.Handleassembly
4.Locknut(1/4inch)
2.Checkifthereareholesexistingtomountthehandle.
3.Ifneeddrillholestomountthehandle.Markand drill2holes,9/32indiameter,ontherightsideof themachinebelowthecontrols(Figure4).
4.Installthehandleassemblytothemachinewith 2bolts(1/4x3/4inches)and2locknuts(1/4 inch)(Figure4).
Procedure
1.Installthehandleassemblytotheanglebracket with2bolts(1/4x3/4inches)and2locknuts(1/4 inch)(Figure3).Ensuretousethecorrectbracket.
1.Ifneeded,drillholeshere (9/32india.)
2.Handleassembly
3
Figure4
3.Bolt(1/4x3/4inches)
4.Locknut(1/4inch)
4
InstallingtheHandletoaT-Bar GearMachine
Partsneededforthisprocedure:
1Handleassembly
2
Bolt,(1/4x1-3/4inches)
2
Bolt,(1/4x3/4inches)
4
Locknut(1/4inch)
1Bracket
Procedure
1.Installthehandleassemblytotheanglebracket with2bolts(1/4x3/4inches)and2locknuts(1/4 inch)(Figure5).Ensuretousethecorrectbracket.
Figure6
1.Bolt(1/4x1-3/4inches)3.Drilltwoholeshere(9/32in
2.Handleassembly
dia.)
4.Locknut(1/4inch)
Figure5
1.Bolt(1/4x3/4inches)4.Locknut(1/4inch)
2.Bracket,ensurethe correctoneshownisused
3.Handleassembly6.Longside
5.Shortside
2.Drillholestomountthehandle.Usingthebracketas atemplate,markanddrill2holes,9/32indiameter, ontherightsideofthehandle.Centertheholes onthetubeandoneithersideofthereferencebar (Figure4).
3.Installthehandleassemblytothemachinewith 2bolts(1/4x1-3/4inches)and2locknuts(1/4 inch)(Figure6).
4
5
InstallingtheHandletoaPistol GripMachine
Partsneededforthisprocedure:
1Handleassembly
2
Bolt,(1/4x1-3/4inches)
2
Bolt,(1/4x3/4inches)
4
Locknut(1/4inch)
1Bracket
Procedure
1.Installthehandleassemblytotheanglebracket with2bolts(1/4x3/4inches)and2locknuts(1/4 inch)(Figure7).Ensuretousethecorrectbracket.
Figure8
1.Bolt(1/4x1-3/4inches)4.Locknut(1/4inch)
2.Handleassembly
3.Drilltwoholeshere(9/32in dia.)
5.Controlpanel
6
Figure7
1.Bolt(1/4x3/4inches)
2.Bracket,ensurethe correctoneshownisused
2.Drillholestomountthehandle.Usingthebracketas atemplate,markanddrill2holes,9/32indiameter, ontherightsideofthehandle.Centertheholeson thetubeandjustbelowthecontrolpanel(Figure4).
3.Installthehandleassemblytothemachinewith 2bolts(1/4x1-3/4inches)and2locknuts(1/4 inch)(Figure8).
3.Handleassembly
4.Locknut(1/4inch)
InstallingtheCables
Partsneededforthisprocedure:
2Plasticties
2Adhesivebackmount
Procedure
1.Routethecablesfromthedischargechutetotherear ofthemachineontopoftheengineplatformand alongtherightsideoftheengine.Ensurethecables passunderanyhydrauliclinesandfuellines.
2.Fastenthecablestotheenginedeckandmower deckwithaplastictiesandadhesivebackmounts (Figure9andFigure10).
Ensurethecablesdonotinterferewiththereartires, themuferandanymovingparts.
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