Toro 115-4029 Installation Instructions

Heavy-DutyAirFilterKit

forTRXTrenchers

ModelNo.115-4029

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

FormNo.3360-523RevA

InstallationInstructions

ProcedureDescription

1

2

3

4

Nopartsrequired

Intakepipe1
Gasket
Breathertube1
Enginemountingbracket1
Canisterassembly
Flange-headbolt3
Washer2
Lockwasher2
Nut2
Plug1
Largeairhose1
Hoseclamp3
Weathercap1

1

RemovingtheExistingAir

Qty.

–

1

1

4.Cleanalldirtanddebrisfromthemachine.

5.Removetheaircleanercover(Figure1).

Removetheexistingaircleaner.

Installtheintakepipe.

Installtheaircleaner.

Connecttheaircleanertotheengine.

Use

Cleaner

NoPartsRequired

Procedure

1.Stopthemachineonalevelsurface,stoptheengine,
removetheignitionkey,andlowertheboom.

2.Allowtheenginetocoolcompletelybefore
continuing.

Iftheenginehasbeenrunning,themufer
andmuferguardwillbehotandcouldburn
you.Thisprocedurerequiresyoutotouchthe
muferguard.

Allowtheengineandmufertocoolcompletely
beforeinstallingthiskit.

3.Closethefuelshutoffvalve.

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Bloomington,MN55420

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Figure1

1.Aircleanercover

6.Removeanddiscardthebreathertubefromthe
engineandcarburetor(Figure2).

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

Figure2

1.Flangenuts2.Breathertube

1.Carburetorstud

2.Gasket

Figure3

3.Intakepipe

4.Flangenut

7.Removeandsavethe2angenutssecuringtheair
cleaner(Figure2).

8.Removeanddiscardtheaircleanerandgasketfrom
thecarburetor.

2

InstallingtheIntakePipe

Partsneededforthisprocedure:

1Intakepipe

1

Gasket

1Breathertube

Procedure

1.Installanewgasketandintakepipeontothe

carburetorusingtheangenutsyouremoved
previously(Figure3),andtorquetheangenutsto
52to69in-lb(6to7.5N-m).

2.Installthenewbreathertubebetweentheintakepipe
andtheengine(Figure4).

Figure4

2

3

InstallingtheAirCleaner

Partsneededforthisprocedure:

1Enginemountingbracket

1

Canisterassembly

3Flange-headbolt

2Washer

2Lockwasher

2Nut

1Plug

Procedure

1.Assembletheenginemountingbrackettothe
canistermountingbracketusing2ange-headbolts,
washers,lockwashers,andnutsasshowninFigure5.

Figure6

1.Bolt

2.Muferguard

4.Removetheboltsecuringtheuppercornerofthe
valvecoverontheleftsideofthemachine(Figure7).

Figure5

1.Enginemountingbracket5.Lockwasher

2.Canistermountingbracket

3.Flange-headbolt7.Plug

4.Washer

6.Nut

2.Installtheplugintothediagnosticportontheair
cleanercanister(Figure5).

3.Removeandsavetheboltontheupperandinner
edgeofthemuferguardasshowninFigure6.

Figure7

1.Mountingbracket
assembly

2.Boltremovedfromthe
muferguard

3.Boltremovedfromthe
valvecover

4.Flange-headbolt

5.Installthemountingbracketassemblytotheengine
asshowninFigure7,usingtheboltyouremoved

3

fromthemuferguard,theboltyouremovedfrom
thevalvecover,andanewange-headboltfromthe
kit.

Important:Ensurethatyouinsertthemounting
bracketbetweentheengineandthemufer
guardasshowninFigure7.

4

ConnectingtheAirCleanerto
theEngine

Partsneededforthisprocedure:

1Largeairhose

3Hoseclamp

1Weathercap

Figure9

1.Hoseclamp2.Largeairhose

Procedure

1.Iftheairintakeportisnotpointingstraightup,
loosentheboltandnutsecuringthecanister
mountingstraps,rotatethecanistersothattheport
isup,andtightentheboltandnuttosecurethe
canister(Figure8).

3.Installtheairhoseontotheintakepipeonthe
carburetorandthelowerportonthecanister
(Figure9).

4.Slidethehoseclampsoverthehoseandlipofthe
intakepipeandlowerportandtightenthemto
securethehose.

5.Placeahoseclampovertheportonthebottomof
theweathercap(Figure10)

Figure8

1.Canister

2.Mountingbracketstrap5.Nut

3.Bolt

2.Slidetwohoseclampsontothelargeairhose
(Figure9).

4.Airintakeport

4