Toro 115-3565 Installation Instructions

OilCoolerKit

2007andBeforeKubota-PoweredZMasterRidingMower

ModelNo.115–3565

Note:Wheninstallingthiskit,itisanidealtimeto

changethehydraulicoillter.ContactanAuthorized
ServiceDealerforthecorrectlter.

Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.

•Ifhydraulicuidisinjectedintotheskin
itmustbesurgicallyremovedwithinafew
hoursbyadoctorfamiliarwiththistypeof
injury.Gangrenemayresultifthisisnot
done.

•Keepbodyandhandsawayfrompinhole
leaksornozzlesthatejecthighpressure
hydraulicuid.

FormNo.3359-917RevA

InstallationInstructions

•Usecardboardorpapertondhydraulic
leaks.

•Safelyrelieveallpressureinthehydraulic
systembeforeperforminganyworkonthe
hydraulicsystem.

•Makesureallhydraulicuidhosesand
linesareingoodconditionandallhydraulic
connectionsandttingsaretightbefore
applyingpressuretohydraulicsystem.

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Oilcooler
Hose2

1

2

3

Hoseclamp2
Hosesleeve1
Elbowttings
Bolt(1/4x1–1/4inches)
Locknut(1/4inch)
Plastictie1
Actuatorseal2
Externallockwasher2

Qty.

Use

1

Removethehydrauliccoolerand
drainingthehydraulicoil.

2
1
1

Installtheelbowttingsandroutethe
hoses.

Installtheactuatorseals.

4

©2008—TheT oro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Nopartsrequired

Registeratwww.Toro.com.

–

Verifytheconnections.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

1

ReplacingtheHydraulic
CoolerandDrainingthe
HydraulicOil

Partsneededforthisprocedure:

1

Oilcooler

2Hose

2Hoseclamp

1Hosesleeve

Procedure

Important:Allowthehydraulicoiltocoolbefore

installingthiskit.

1.DisengagethePTO,movethemotioncontrollevers
totheneutrallockedpositionandsettheparking
brake.

Figure2

7.Loosentheboltsholdingtheenginestrapstothe
sideofthemachine(Figure3).

8.Removethe4nutsandboltsholdingtheoilcooler
shieldtotherearframe(Figure3).Savethesenuts
andbolts.

2.Stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.

3.Allowtheenginetocoolbeforeinstallingthiskit.

4.Thoroughlywashthemachinetoavoidgettingany
debrisintothehydraulicsystem.

5.Jackuptherearofthemachineandsupportitwith
jackstands(Figure1).

Figure1

Figure3

1.Bolts

2.Washers5.Loosenenginestrapbolts

3.Oilcoolershield

9.Removethe4nutsandboltsholdingtheoilcooler
andremovetheoilcooler(Figure4).Savethesenuts
andbolts.

4.Oilcooler

6.Removetheleftrearwheel(Figure2).

2

Figure4

1.Nuts3.Washers

2.Oilcooler

4.Bolts

10.Placealargepanundertheoilcoolertocollectthe
hydraulicoil.

11.Removethehosesfromtheoilcooleranddrainthe
hydraulicoilintothepan.

Note:Thisisanidealtimetochangethehydraulic
oillter.ContactanAuthorizedServiceDealerfor
thecorrectlter.

12.Placetheoilpanunderthehydraulicoillter.
Removethehydraulicoillterandallowalloilto
drainintothepan.

13.Removethe4R-clampsinstalledontheoldoil
coolerandinstallthemontothenewoilcooler.

Note:Thenewhosesarethesamelengthanditis
notimportantwhichendorsidetheyareinstalledto
theoilcooler.

14.Installthenewhosestothenewoilcoolerwith2
hoseclamps(Figure5).

Figure5

1.Hoseclamp5.Previouslyremovedbolt

2.Oilcooler

3.Hoses7.Previouslyremovedoil

4.NewR-clamp

6.Previouslyremovednut

coolerR-clamp

15.Installtheoilcoolershieldtotherearframewiththe
4nutsandboltspreviouslyremoved(Figure3).

16.Tightentheboltsfortheenginestrapsonthesideof
themachine(Figure3).

17.Installtheoilcoolershieldwiththe4nutsandbolts
previouslyremoved(Figure4).

18.Installanewhydrauliclter.

3