Toro 115-3565 Installation Instructions

OilCoolerKit
2007andBeforeKubota-PoweredZMasterRidingMower
ModelNo.115–3565
Note:Wheninstallingthiskit,itisanidealtimeto
changethehydraulicoillter.ContactanAuthorized ServiceDealerforthecorrectlter.
Ifhydraulicuidisinjectedintotheskin itmustbesurgicallyremovedwithinafew hoursbyadoctorfamiliarwiththistypeof injury.Gangrenemayresultifthisisnot done.
Keepbodyandhandsawayfrompinhole leaksornozzlesthatejecthighpressure hydraulicuid.
FormNo.3359-917RevA
InstallationInstructions
Usecardboardorpapertondhydraulic leaks.
Safelyrelieveallpressureinthehydraulic systembeforeperforminganyworkonthe hydraulicsystem.
Makesureallhydraulicuidhosesand linesareingoodconditionandallhydraulic connectionsandttingsaretightbefore applyingpressuretohydraulicsystem.
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Oilcooler Hose2
1
2
3
Hoseclamp2 Hosesleeve1 Elbowttings Bolt(1/4x1–1/4inches) Locknut(1/4inch) Plastictie1 Actuatorseal2 Externallockwasher2
Qty.
Use
1
Removethehydrauliccoolerand drainingthehydraulicoil.
2 1 1
Installtheelbowttingsandroutethe hoses.
Installtheactuatorseals.
4
©2008—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Nopartsrequired
Registeratwww.Toro.com.
Verifytheconnections.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
1
ReplacingtheHydraulic CoolerandDrainingthe HydraulicOil
Partsneededforthisprocedure:
1
Oilcooler
2Hose
2Hoseclamp
1Hosesleeve
Procedure
Important:Allowthehydraulicoiltocoolbefore
installingthiskit.
1.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.
Figure2
7.Loosentheboltsholdingtheenginestrapstothe sideofthemachine(Figure3).
8.Removethe4nutsandboltsholdingtheoilcooler shieldtotherearframe(Figure3).Savethesenuts andbolts.
2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.
3.Allowtheenginetocoolbeforeinstallingthiskit.
4.Thoroughlywashthemachinetoavoidgettingany debrisintothehydraulicsystem.
5.Jackuptherearofthemachineandsupportitwith jackstands(Figure1).
Figure1
Figure3
1.Bolts
2.Washers5.Loosenenginestrapbolts
3.Oilcoolershield
9.Removethe4nutsandboltsholdingtheoilcooler andremovetheoilcooler(Figure4).Savethesenuts andbolts.
4.Oilcooler
6.Removetheleftrearwheel(Figure2).
2
Figure4
1.Nuts3.Washers
2.Oilcooler
4.Bolts
10.Placealargepanundertheoilcoolertocollectthe hydraulicoil.
11.Removethehosesfromtheoilcooleranddrainthe hydraulicoilintothepan.
Note:Thisisanidealtimetochangethehydraulic oillter.ContactanAuthorizedServiceDealerfor thecorrectlter.
12.Placetheoilpanunderthehydraulicoillter. Removethehydraulicoillterandallowalloilto drainintothepan.
13.Removethe4R-clampsinstalledontheoldoil coolerandinstallthemontothenewoilcooler.
Note:Thenewhosesarethesamelengthanditis notimportantwhichendorsidetheyareinstalledto theoilcooler.
14.Installthenewhosestothenewoilcoolerwith2 hoseclamps(Figure5).
Figure5
1.Hoseclamp5.Previouslyremovedbolt
2.Oilcooler
3.Hoses7.Previouslyremovedoil
4.NewR-clamp
6.Previouslyremovednut
coolerR-clamp
15.Installtheoilcoolershieldtotherearframewiththe 4nutsandboltspreviouslyremoved(Figure3).
16.Tightentheboltsfortheenginestrapsonthesideof themachine(Figure3).
17.Installtheoilcoolershieldwiththe4nutsandbolts previouslyremoved(Figure4).
18.Installanewhydrauliclter.
3
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