Toro 115-3564 Installation Instructions

Bio-DieselKit

2006andBeforeKubota

ModelNo.115–3564

Thiskitisformachineswithaserialnumberof
269999999andBelow .

Afterthiskitisinstalled,thismachinecanusea
biodieselblendedfuelofuptoB20(20%biodiesel,80%
petrodiesel).Thepetrodieselportionshouldbelowor
ultralowsulfur.RefertotheOperationSectionforfuel
precautions.

FormNo.3360-696RevA

®

-PoweredZMaster

®

RidingMowers

InstallationInstructions

Incertainconditions,fuelisextremely
ammableandhighlyexplosive.Areor
explosionfromfuelcanburnyouandothers
andcandamageproperty.

•Wipeupanyfuelthatspills.

•Neverllthefueltankinsideanenclosed
trailer.

Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor
conditioneropening.

•Keepfuelawayfromeyesandskin.

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2

3

4

5

Fuelselectorvalvewithhoses1

Template(locatedinthebackofthese
instructions)

SmallR-clamp
Bolt(1/4x1–1/4inches)
Locknut(1/4inch)
LargeR-clamp1
Bolt(5/16x1-3/4inches)
Bolt(5/16x3/4inch)
Locknut(5/16inch)
Waterseparator1
Hose1
Hoseclamp8
Fuelpumpharness1
Lowsulfurdecal
Fuelcap2
Dieseldecal1

•Neversmokewhenhandlingfuel,andstay
awayfromanopenameorwherefuel
fumesmaybeignitedbyaspark.

Qty.

Installthenewfuelselectorvalve.

1

1
1
1

1
1
2

2

Drillholesforthewaterseparatorand
fuelpumpbrackets.

Installthewaterseparatorandfuel
pump.

Connectthefuelhosesandthefuel
pumpharness.

Installthedecalsandfuelcaps.

Use

6

©2008—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Nopartsrequired

Registeratwww.Toro.com.

–

Verifytheconnections.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

8.Todrainthefueltank,placeacleancontainerunder

000

0000

0000

thefrontfueltankconnection,removethefuelhose

1

fromtheconnectionorcutthefuellineanddirect
thefuellineintothecontainer(Figure2).

InstallingtheNewFuel
SelectorValve

Partsneededforthisprocedure:

1Fuelselectorvalvewithhoses

Procedure

Important:Allowtheenginetocoolbefore

installingthiskit.

1.Drivethemachinetoawellventilatedareaaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.

2.Disengagethepowertakeoff(PTO)andsetthe
parkingbrake.

3.Turnofftheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.

4.Disconnectthenegativebatterycablefromthe
battery.

5.Closethefuelselectorvalve.

6.Allowtheenginetocoolbeforeinstallingthiskit.

7.Tilttheseatforwardandremovethefrontengine
panel(Figure1).

9.Allowthefueltodrainintothecontainerandwipe
upanyspilledfuel.Ensurethefuellineisremoved
fromthetankconnection(Figure2).

10.Drainthefuelfromtheoppositetank.

Figure2

1.Righthandfueltank
shown

2.Rearfueltankconnection

3.Frontfueltankconnection

11.Followthefuelhosesfromtheexistingselector
valveandremovethehosesfromthefuellterand
thefueltanks.

12.Disconnecttheelectricalconnectionforthefuel
pumpfromthemainwireharness.Rememberthe
locationofthisconnectionbecauseitwillbeused
forthenewfuelpump.

13.Removetheexistingfuelhosefromtheengineand
removetheexistingfuelltersfromthemachine
(Figure3).

Figure3

2.Fuelhoseconnectedto
engine

Figure1

1.Knob2.Frontenginepanel

1.Existingfuellters

14.Removetheexistingfuelselectorvalve.Referto
Figure4.Savetheexistingsoftware.

2

Figure4

1.Hosetoremove

15.Usingthepreviouslyremovedhardware,installthe
newfuelselectorvalve(Figure5).

2.Closefuelselectorvalve

2.Removethenutsandboltsholdingthehoodsupport
bracket.Savethenutsandbolts(Figure6).

3.Removetheboltforthetopengineguardstrapfrom
themachine(Figure6).

Figure6

1.Removethesenutsand
boltsfromthehood
supportbracket

2.Removethisboltfromthe
topengineguardstrap

3.Hoodsideplate

Figure5

1.Newfuelselectorvalve

2.Bracket4.Existingnut

3.Existingwasher

2

DrillingHolesfortheWater
SeparatorandtheFuelPump
Brackets

Partsneededforthisprocedure:

4.Usingthepapertemplateinthebackofthese
instructions,markanddrill2holes(11/32inch
diameter)intothehoodsupportbracket(Figure7).

5.Drilla17/64inchdiameterholeintotheexisting
holeintheengineguardstrap(Figure7).

1

Template(locatedinthebackoftheseinstructions)

Procedure

1.Raisethehoodontheengine.

3

2.InstallthesmallR-clamparoundthefuelpumpand
installittotheenginestrapwithabolt(1/4x1–1/4
inches)andnut(1/4inch)(Figure8).

Figure7

1.Hoodsideplate4.Template

2.Drilla17/64inchholeinto
theexistinghole

3.Enginestrap

5.Drilltwo11/32inchholes
intothehoodsupport
brackethere

6.Installtheengineguardstraptothebackofthe
machine.

7.Installthehoodsupportbracketwiththepreviously
removednutsandbolts.

3

InstallingtheWaterSeparator
andFuelPump

Partsneededforthisprocedure:

1

SmallR-clamp

1

Bolt(1/4x1–1/4inches)

1

Locknut(1/4inch)

1LargeR-clamp

1

Bolt(5/16x1-3/4inches)

1

Bolt(5/16x3/4inch)

2

Locknut(5/16inch)

1Waterseparator

Figure8

1.SmallR-clampwithfuel
pumpinstalled

2.Locknut(1/4inch)

3.Bolt(1/4x1–1/4inches)

3.InstallthewaterseparatorintothelargeR-clamp
andinstallittothehoodsupportbracketwithabolt
(5/16x1-3/4inches),abolt(5/16x3/4inch),and
2locknuts(5/16inch)(Figure9).

Procedure

1.Routethefuellterandfuelpumptowardsthe
backoftheengine.Makesurenopartsorhosesare
touchingthemachineinareasthatwillgethot.

4