Toro 115-3563 Installation Instructions

Bio-DieselFuelKit

2006andBeforeDaihatsu-PoweredZMasterRidingMowers

ModelNo.115–3563

Afterthiskitisinstalled,thismachinecanusea
biodieselblendedfuelofuptoB20(20%biodiesel,80%
petrodiesel).Thepetrodieselportionshouldbelowor
ultralowsulfur.

FormNo.3360-694RevA

InstallationInstructions

Incertainconditions,fuelisextremely
ammableandhighlyexplosive.Areor
explosionfromfuelcanburnyouandothers
andcandamageproperty.

Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor
conditioneropening.

•Keepfuelawayfromeyesandskin.

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1
2

3

4

5

Fuelselectorvalvewithhoses1

Nopartsrequired

Mountingplate1
Locknut(1/4inch)
Fuellterclamp
Bolt(5/16x1-3/4inches)
Bolt(5/16x3/4inch)
Locknut(5/16inch)
Waterseparator1
Hose1
Hoseclamp8
J-clamp1
Plastictie6
Lowsulfurdecal
Fuelcap2
Dieseldecal1

•Wipeupanyfuelthatspills.

•Neverllthefueltankinsideanenclosed
trailer.

•Neversmokewhenhandlingfuel,andstay
awayfromanopenameorwherefuel
fumesmaybeignitedbyaspark.

Qty.

Installthenewfuelselectorvalve.

–

1
1
1
1
2

2

Removetheexistingwaterseparator

Installthenewwaterseparator.

Installingandconnectingthefuelhoses.

Installthedecalsandfuelcaps.

Use

6

©2008—TheToro®Company
8111LyndaleA venueSouth
Bloomington,MN55420

Nopartsrequired

Registeratwww.Toro.com.

–

Verifytheconnections.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

1

InstallingtheNewFuel
SelectorValve

Partsneededforthisprocedure:

1Fuelselectorvalvewithhoses

Procedure

10.Drainthefuelfromtheoppositetank.

Important:Allowtheenginetocoolbefore
installingthiskit.

1.Drivethemachinetoawellventilatedareaaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.

2.Disengagethepowertakeoff(PTO)andsetthe
parkingbrake.

3.Turnofftheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.

4.Disconnectthenegativebatterycablefromthe
battery.

5.Closethefuelselectorvalve.

6.Allowtheenginetocoolbeforeinstallingthiskit.

7.Tilttheseatforwardandremovethefrontengine
panel(Figure1).

Figure2

1.Righthandfueltank
shown

2.Rearfueltankconnection

11.Followthefuelhosesfromtheexistingselector
valveandremovethehosefromthefuellterand
thefueltanks.

12.Removetheexistingfuelhosefromtheengineand
removetheexistingfuellterfromthemachine.

13.Removetheexistingfuelselectorvalve.Referto
Figure3.Savetheexistinghardware.

14.Usingthepreviouslyremovedhardware,installthe
newfuelselectorvalve(Figure3).

3.Frontfueltankconnection

Figure1

1.Frontenginepanel2.Knob

8.Todrainthefueltank,placeacleancontainerunder
thefrontfueltankconnection,removethefuelhose
fromthefrontconnectionorcutthefuellineand
directthefuellineintothecontainer(Figure2).

9.Allowthefueltodrainintothecontainerandwipe
upanyspilledfuel.Ensurethefuellineisremoved
fromthetankconnection(Figure2).

2

Figure3

1.Existingnut

2.Existingwasher

3.Newfuelselectorvalve

2

RemovingtheExistingWater
Separator

Figure4

1.Frontenginepanel2.Knob

3.Locatethehosebetweenthewaterseparatorandthe
fuelselectorvalve.Removethefuelhosefromthe
fuelselectorvalve(Figure5).

4.Locatethehosebetweenthewaterseparatorandthe
fuelselectorvalve.Removethefuelhosefromthe
theengine(Figure5).Rememberthelocationwhere
thefuelhosewasconnectedtotheengine.

5.Removetheexistingwaterseparatorfromthe
machine.

NoPartsRequired

Procedure

Important:Allowtheenginetocoolbefore

installingthiskit.

1.Tilttheseatforwardandremovethefrontengine
panel(Figure4).

2.Closethefuelselectorvalve.

1.Fuelhosefromthe
separatortotheengine
(makenotewherethe
connectionisonthe
engine)

2.Hosefromfuelselector
valve

Figure5

3.Existingwaterseparator

4.Fuelselectorvalve

3

3

InstallingtheNewWater
Separator

Partsneededforthisprocedure:

1Mountingplate

1

Locknut(1/4inch)

1

Fuellterclamp

1

Bolt(5/16x1-3/4inches)

1

Bolt(5/16x3/4inch)

2

Locknut(5/16inch)

1Waterseparator

Procedure

1.Removetheexistinghardwarefromtheenginestrap
(Figure6).

2.Installthemountingbrackettotheenginestrapwith
thepreviouslyremovedhardware(Figure6).

Figure6

1.Locknut(5/16inch)7.Bolt(5/16x1-3/4inches)

2.J-clamp8.Mountingplate

3.Existinglocknut

4.Existingwasher10.Waterseparator

5.Existingbolt11.Enginestrap

6.Bolt(5/16x3/4inch)

9.Fuellterbracket

3.Installthewaterseparatorintothefuellterclamp
andinstallittothemountingbracketwithabolt
(5/16x1-3/4inches),abolt(5/16x3/4inch),and
2locknuts(5/16inch)(Figure6).

4

InstallingandConnectingthe
FuelHoses

Partsneededforthisprocedure:

1Hose

8Hoseclamp

1J-clamp

6Plastictie

Procedure

1.Routethefuellterandfuelhosetowardsthefuel
selectorvalve.Makesurenopartsorhosesare
touchingthemachineinareasthatwillgethot.

2.RemovetheexistinghardwareandintalltheJ-clamp
totheengineframe(Figure6andFigure7).

3.Installthefuelhoseconnectedtothefuellterinto
theJ-clamp(Figure7).

4.Installthenewfuelhoseontofuelselectorvalvewith
ahoseclamp(Figure7).

4