Toro 114-8244 Installation Instructions

Page 1
PumpBeltGuideKit
Daihatsu-poweredZMaster
ModelNo.114–8244
Installation
Usethechartbelowtoverifythatallpartshavebeenshipped.
FormNo.3358-746RevA
®
RidingMower
InstallationInstructions
ProcedureDescription
Idlerpulleybeltguide1 Curvedwasher
1
2
Belt1 Spring Beltguide2 Bolt(1/2x1-1/2inches)
1
InstallingtheIdlerPulleyBelt Guide,SpringandBelt
Partsneededforthisprocedure:
1Idlerpulleybeltguide
1
Curvedwasher
1Belt
1
Spring
Qty.
1
1
2
1.Frontenginepanel2.Knob
Installtheidlerpulleybeltguide,spring andbelt.
Installthepumppulleybeltguides.
Figure1
Use
Procedure
1.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.
2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.
3.Allowtheenginetocooldown.
4.Tilttheseatforwardandremovethefrontengine panel(Figure1).
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Registeratwww.T oro.com.
5.Removetheknobsandthelowerenginepanelfrom themachine.
6.Toreplacethebelt,pullthespringloadedidlerdown andremovethetractionbeltfromtheengineand hydropumppulleys(Figure2).
7.Removetheexistingidlerspringandinstallthenew spring(Figure3andFigure4).
8.Installthenewbeltaroundtheengineandhydro pumppulleys(Figure2).
9.Pullthespringloadedidlerdownandinstallthe belt.Releasethepressureonthespringloadedidler (Figure2).
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
Page 2
Figure2
1.Springloadedidlerpulley
2.Pumpdrivebelt
10.Locatetheidlerpulleyandremovethenutthatis locateontheengineside(Figure3).
11.Installtheidlerpulleybeltguideandcurvedwasher withthepreviouslyremovednut(Figure3and Figure4).Makesurethepulleybeltguideisinstalled ata62degreeangleasshownin(Figure5).
Figure4
1.Bolt(1/2x1-1/2inches)6.Curvedwasher
2.Beltguide7.Idlerpulleybeltguide
3.Leftsidepump
4.Existingnut
5.Rightsidepump
8.Existingnut
9.Spring
1.Idlerpulleynut
2.Rightsidefueltank
Figure3
3.Spring
Figure5
1.Beltguideinstalledforthe leftsidepulley
2.62degreeangle5.9degreeangle
3.Idlerpulleybeltguide
4.Beltguideinstallforthe rightsidepulley
2
Page 3
2
InstallingthePumpPulleyBelt Guides
Partsneededforthisprocedure:
2Beltguide
2
Bolt(1/2x1-1/2inches)
Procedure
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
1.Removethenutandboltholdingtherightsidepump totheframe.Savethenut.
2.Installthebeltguidewithanewbolt(1/2x1-1/2 inches)andnutpreviouslyremoved(Figure6and Figure8).Makesurethepulleybeltguideisinstalled attheangleasshowninFigure9.
1.Nutandbolttoremove
Figure7
2.Rightsidefueltank
Figure6
Bottomviewshown
1.Nutandbolttoremove3.Rightsidetire
2.Engineoilpan
3.Removethenutandboltholdingtheleftsidepump totheframe.Savethenut.
4.Installthebeltguidewithanewbolt(1/2x1-1/2 inches)andnutpreviouslyremoved(Figure7and Figure8).Makesurethepulleybeltguideisinstalled ata62degreeangleasshowninFigure9.
Figure8
1.Bolt(1/2x1-1/2inches)
2.Beltguide
3.Leftsidepump
4.Existingnut8.Existingnut
3
5.Rightsidepump
6.Curvedwasher
7.Idlerpulleybeltguide
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Figure9
1.Beltguideinstalledforthe leftsidepulley
2.62degreeangle5.9degreeangle
3.Idlerpulleybeltguide
4.Beltguideinstallforthe rightsidepulley
5.Installthelowerenginepanelandtheknobs.
6.Installthefrontenginepanel(Figure1).
4
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