Toro 114-8228 Installation Instructions

Bio-DieselFuelFilterKit

Z593/Z595SeriesRidingMowers

ModelNo.114–8228

Thiskitisformachineswithaserialnumberof
270000001andUp.

Afterthiskitisinstalled,thismachinecanusea
biodieselblendedfuelofuptoB20(20%biodiesel,80%
petrodiesel).Thepetrodieselportionshouldbelowor
ultralowsulfur.

Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandfueltankor
conditioneropening.

FormNo.3360-690RevA

InstallationInstructions

Incertainconditions,fuelisextremely
ammableandhighlyexplosive.Areor
explosionfromfuelcanburnyouandothers
andcandamageproperty.

•Wipeupanyfuelthatspills.

•Neverllthefueltankinsideanenclosed
trailer.

•Neversmokewhenhandlingfuel,andstay
awayfromanopenameorwherefuel
fumesmaybeignitedbyaspark.

•Keepfuelawayfromeyesandskin.

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

FilterandPumpAssembly1

1
2

3

4

5

Hoseclamp1

Template(locatedinthebackofthese
instructions)

SmallR-clamp
Bolt(1/4x1–1/4inches)
Locknut(1/4inch)
LargeR-clamp1
Bolt(5/16x1-3/4inches)
Bolt(5/16x3/4inch)
Locknut(5/16inch)
Waterseparator1
Hose1
Hoseclamp3
Fuelpumpharness1
Lowsulfurdecal
Fuelcap2
Dieseldecal1

Qty.

Use

Connectthefuelhosetothefuel
selector.

1

1
1
1

1
1
2

2

Drillholesforthewaterseparatorand
fuelpumpbrackets.

Installthewaterseparatorandfuel
pump.

Connectthefuelhosesandthefuel
pumpharness.

Installthedecalsandfuelcaps.

6

©2008—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Nopartsrequired

Registeratwww.T oro.com.

–

Verifytheconnections.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

1

ConnectingtheFuelHoseto
theFuelSelector

Partsneededforthisprocedure:

1FilterandPumpAssembly

1Hoseclamp

Procedure

8.Removetheexistingfuellterhosefromthefuel
selectorvalve.RefertoFigure2forthecorrecthose
toremove.

Important:Allowtheenginetocoolbefore
installingthiskit.

1.Drivethemachinetoawellventilatedareaaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.

2.Disengagethepowertakeoff(PTO)andsetthe
parkingbrake.

3.Turnofftheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.

4.Disconnectthenegativebatterycablefromthe
battery.

5.Closethefuelselectorvalve.

6.Allowtheenginetocoolbeforeinstallingthiskit.

7.Tilttheseatforwardandremovethefrontengine
panel(Figure1).

Figure2

1.Hosetoremove

9.Disconnecttheelectricalconnectionforthefuel
pumpfromthemainwireharness.Rememberthe
locationofthisconnectionbecauseitwillbeused
forthenewfuelpump.

10.Removetheexistingfuelhosefromtheengineand
removetheexistingfuelltersfromthemachine
(Figure3).

2.Closefuelselectorvalve

Figure1

1.Knob2.Frontenginepanel

Figure3

1.Existingfuellters

11.Installthenewfuellterhoseontofuelselector
valvewithahoseclamp(Figure4).

2

2.Fuelhoseconnectedto
engine

Figure4

1.Newinlinefuellter

2.Hosewithconduit

3.Hoseclamp

4.Selectorvalve

12.Routethefuellterandfuelpumptowardsthe
backoftheengine.Makesurenopartsorhosesare
touchingthemachineinareasthatwillgethot.

1.Removethesenutsand
boltsfromthehood
supportbracket

2.Removethisboltfromthe
topengineguardstrap

Figure5

3.Hoodsideplate

2

DrillingHolesfortheWater
SeparatorandFuelPump
Brackets

Partsneededforthisprocedure:

1

Template(locatedinthebackoftheseinstructions)

Procedure

1.Raisethehoodontheengine.

2.Removethenutsandboltsholdingthehoodsupport
bracket.Savethenutsandbolts(Figure5).

3.Removetheboltforthetopengineguardstrapfrom
themachine(Figure5).

4.Usingthepapertemplateinthebackofthese
instructions,markanddrill2holes(11/32inch
diameter)intothehoodsupportbracket(Figure6).

5.Drilla17/64inchdiameterholeintotheexisting
holeintheengineguardstrap(Figure6).

1.Hoodsideplate4.Template

2.Drilla17/64inchholeinto
theexistinghole

3.Enginestrap

3

Figure6

5.Drilltwo11/32inchholes
intothehoodsupport
brackethere

6.Installtheengineguardstraptothebackofthe
machine.

7.Installthehoodsupportbracketwiththepreviously
removednutsandbolts.

3

InstallingtheWaterSeparator
andFuelPump

Partsneededforthisprocedure:

1

SmallR-clamp

1

Bolt(1/4x1–1/4inches)

1

Locknut(1/4inch)

1LargeR-clamp

1

Bolt(5/16x1-3/4inches)

1

Bolt(5/16x3/4inch)

2

Locknut(5/16inch)

1Waterseparator

Figure8

1.LargeR-clampwithwater
separator

2.Locknut(1/4inch)4.Bolt(5/16x3/4inch)

3.Bolt(5/16x1-3/4inches)

Procedure

1.InstallthesmallR-clamparoundthefuelpumpand
installittotheenginestrapwithabolt(1/4x1–1/4
inches)andnut(1/4inch)(Figure7).

Figure7

1.SmallR-clampwithfuel
pumpinstalled

2.Bolt(1/4x1–1/4inches)

3.Locknut(1/4inch)

4

ConnectingtheFuelHoses
andtheFuelPumpHarness

Partsneededforthisprocedure:

1Hose

3Hoseclamp

1Fuelpumpharness

Procedure

1.Installthehoseinstalledonthefuelpumptothe
waterseparatorwithahoseclamp.SeeFigure9
forthecorrectconnectiontouseonthetopofthe
waterseparator.

2.Installthehosetothewaterseparatorandtothe
enginefuelintakewith2hoseclamps(Figure9).

3.Installtheelectricalfuelpumpwiretothefuelpump
harness.

2.InstallthewaterseparatorintothelargeR-clamp
andinstallittothehoodsupportbracketwithabolt
(5/16x1-3/4inches),abolt(5/16x3/4inch),and
2locknuts(5/16inch)(Figure8).

4.Installthefuelpumpharnesstothemainwire
harness(Figure9).

4