Toro 114-8150 Installation Instructions

ReplacementOguraClutchKit
For2006through2007Kubota-PoweredZMasterRidingMowers
ModelNo.114–8150
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
FormNo.3360-571RevA
InstallationInstructions
ProcedureDescription
1
2
Nopartsrequired
Clutchadapter Key1 Clutch Retainer1 Flatwasher(.469x.922inch) Curvedwasher(7/16inch) Locknut(5/16inch) Carriagebolt(5/16x1inch) Spacer Clutchstop Flatwasher(.344x.688inch) Bolt(5/16x1inch) Locknut(5/16inch)
1
RemovingtheExistingClutch
Use
1
1
1 2 3 1 3 1 4 1 3
Removetheexistingclutch
Installthenewclutch.
NoPartsRequired
Procedure
Important:Allowtheenginetocoolbefore
installingthiskit.
1.Disengagethepowertakeoff(PTO)andsetthe parkingbrake.
2.Turnofftheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.
3.Allowtheenginetocoolbeforeinstallingthiskit.
4.Tilttheseatforwardandremovethefrontengine panel(Figure1).
©2008—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.Toro.com.
Figure1
1.Frontenginepanel2.Knob
5.Removethespringfromtheidlerarm(Figure2).
6.Removetheclutchstopbracketfromthemachine. Theholesfortheclutchstopwillbeusedforthe newclutch(Figure2).
7.RemovethePTOdrivebeltfromtheclutch (Figure2).
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
Figure2
1.PTOdrivebelt4.Springloadedidlerpulley
2.Clutch5.Gearbox
3.Spring6.Clutchstopbracket
8.Unplugtheelectricalconnectionattheclutch (Figure3).
9.Toremovetheclutchbolt,useawrenchtoholdthe enginecrankshaftattherearoftheengine.
10.Removetheboltinthecenteroftheclutchandslide theclutchofftheengineshaft(Figure3).Savethe boltforinstallingthenewclutch.
2
InstallingtheNewClutch
Partsneededforthisprocedure:
1
Clutchadapter
1Key
1
Clutch
1Retainer
1
Flatwasher(.469x.922inch)
2
Curvedwasher(7/16inch)
3
Locknut(5/16inch)
1
Carriagebolt(5/16x1inch)
3
Spacer
1
Clutchstop
4
Flatwasher(.344x.688inch)
1
Bolt(5/16x1inch)
3
Locknut(5/16inch)
Procedure
1.Installthenewclutchstoptotheclutchwithabolt (5/16x1inch),2atwashers(.344x.688inch),a spacerandalocknut(5/16inch)(Figure4).
1.Clutch
2.Removethecenterbolt
2.Installtheclutchadapterontothestubshaft (Figure4).Ensureitisinstalledasshown.
3.Installthekeyontothestubshaftandalignthekey withtheclutch.Slidetheclutchontothestubshaft (Figure4).
4.Securetheclutchtothestubshaftwiththeretainer, atwasher(.469x.922inch),2curvedwashers installedasshown(7/16inch),andthepreviously removedboltfromthecenteroftheclutch.Apply threadlockertotheboltandtorqueitto50ft-lb (Figure4).
Important:Ensurethetwistintheclutchstop isasshowinFigure4andFigure5.
Figure3
3.Unplugtheelectrical connection
2
Figure4
1.Stubshaft9.Bolt(5/16x1inch)
2.Key10.Existingclutchbolt,torque
3.Clutchadapter,installas shown
4.Newclutch12.Existingholesinmachine
5.Electricalconnection
6.Retainer
7.Flatwasher(.469x.922 inch)
8.Topviewofcurved washers,installasshown
to50ft-lb
11.Carriagebolt(5/16x1 inch)
13.Spacers
14.Clutchstop,ensuretheit istwistedasshown
15.Flatwasher(.344x.688 inch)
16.Locknut(5/16inch)
5.InstallthePTOdrivebeltontotheclutch(Figure2). Ensurethebeltisroutedcorrectly.
6.Installthespringfortheidlerarm.
7.Usingtheexistingholesfortheoldclutchstop,install thenewclutchstoptothemachinewith2carriage bolts(5/16x1inch),2spacers,2atwashers(.344 x.688),2locknuts(5/16inch)(Figure4).Ensure thetwistintheclutchstopisasshowinFigure4 andFigure5.
8.Plugtheelectricalconnectionstogether(Figure5).
9.Installthefrontenginepanel(Figure6).
Figure6
1.Frontenginepanel2.Knob
Figure5
1.PTOdrivebelt4.Clutchbolt
2.Nutsandbolts5.Electricalconnection
3.Clutchstop,ensureitis twistedasshown
3
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