Toro 114-1289 Installation Instructions

Page 1
Heat Shield Kit
For Dingo TX Traction Unit
Model No. 114–1289
Installation
Loose Parts
Use the chart below to verify that all parts have been shipped.
Form No. 3358-251 Rev A
Installation Instructions
1 2
3
Step
1
Preparing the Machine
Description
No parts required
No parts required
Heat shield with large hole Heat shield Mufer clamp U-bolt Flat washer (5/16 inch) Flange nut (1/4 inch) Bolt (1/4 x 3/4 inches) Bolt (#10 x 1/2 inch) Flat washer (7/32 inch)
Qty.
1 1 1 1 7 7 5 1 1
Contact with hot surf aces may cause per sonal injur y .
K eep hands, feet, f ace, clothing and other body par ts a w ay fr om hot surf aces.
Prepare the machine.
Remove the existing heat shield.
Install the existing heat shield.
Use
No Parts Required
Procedure
1. P ark the mac hine on a flat surface , lo w er the loader ar ms to the g round, set the parking brak e , stop the engine , and remo v e the k ey from the ignition.
2. Disconnect batter y neg ati v e cable .
3. Allo w all the mac hine components to thoroughly cool before installing the kit.
© 2007—The Toro® Company 8111 Lyndale Avenue South Bloomington, MN 55420
Register at www.Toro.com. Original Instructions (EN)
Allo w all the machine components to thor oughl y cool bef or e installing the kit.
Printed in the USA. All Rights Reserved
Page 2
Step
2
Removing the Existing Heat Shield
No Parts Required
Procedure
1. Raise the hood.
2. R emo v e the 4 bolts holding the oil cooler to the frame of the mac hine ( Figure 1 ).
3. R emo v e the 2 bolts and loc kw ashers from the heat shield attac hed to the pump mount ( Figure 1 ). R etain these for installing the new heat shield.
Figure 2
1. Top bolt in heat shield 2. Air cleaner
Step
3
Installing the New Heat
Figure 1
1. Bolts holding oil cooler 3. Bolts and lock washers attached to pump mount
2. Air cleaner
4. R emo v e the air cleaner co v er from the engine to g ain access to the top bolt in the heat shield.
5. R emo v e the one bolt from the top of the heat shield ( Figure 2 ).
6. R emo v e the heat shield assembly from the mac hine . Raise the oil cooler to allo w more space to remo v e the heat shield.
Shield
Parts needed for this step:
1
Heat shield with large hole
1
Heat shield
1
Mufer clamp
1
U-bolt
7
Flat washer (5/16 inch)
7
Flange nut (1/4 inch)
5
Bolt (1/4 x 3/4 inches)
1
Bolt (#10 x 1/2 inch)
1
Flat washer (7/32 inch)
Procedure
1. Bolt the tw o for med heat shield par ts tog ether with 5 bolts (1/4 x 3/4 inc hes), 5 flat w ashers (5/16 inc h), and 5 flang e n uts (1/4 inc h) as sho wn in Figure 3 .
2
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Figure 3
1. Bolt (1/4 x 3/4 inches) 4. Flange nut (1/4 inch)
2. Flat washer (5/16 inch)
3. Heat shield with large hole
5. Heat shield
2. Lift the oil cooler up and position the heat shield in front of the engine manifold.
3. Install the heat shield to the pump mount with the previously remo v ed bolts and loc k w ashers .
4. Install the heat shield to the top of the engine with a bolt (#10 x 1/2 inc h) and a flat w asher (7/32 inc h) ( Figure 4 ).
5. Install the co v er onto the engine air cleaner .
6. Deter mine the cor rect position to install the m uffler clamp . R efer to Figure 4 for the cor rect position and serial n umbers .
7. Install the m uffler clamp to the exhaust manifold with a U-bolt, 2 flat w ashers (5/16 inc h), and 2 flang e n uts (1/4 inc h) ( Figure 4 ).
Figure 4
1. Flange nut (1/4 inch)
2. Flat washer (5/16 inch)
3. Holes for machines with serial numbers 270000001 and up
4. Mufer clamp
5. U-bolt 11. Holes for machines with
6. Exhaust manifold
7. Install bolts and lcok washers into the pump mount
8. Heat shield assembly
9. Flat washer (7/32 inch)
10. Bolt (#10 x 1/2 inch)
serial numbers 269999999 and below
8. Install the oil cooler to the frame of the mac hine with the previously remo v ed bolts .
9. Close the hood.
3
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