Toro 110-4997 Installation Instructions

KawasakiEngineConversionKit

ForSuzuki-Poweredheavy-DutyLawnMowers

ModelNo.110-4997

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

FormNo.3355-538RevB

InstallationInstructions

ProcedureDescription

1

2

Nopartsrequired

Beltcover(74-1770)
Engine(106-0845)
Decal(110-0520)
Screws(95-1727)
Retainerspacer(103-3795)
Tankbracket(106-0908-03)
Fueltankcap(93-7198)
Screws(104-2628)
Fuelhose(109-0296)
Fuellter(71-9280)
Clamp(2412-98)
Fuelhose(109-0650)
Cabletie(3290-378)
Bladebolt(3212-4)
BBCSpacer(107-4058)
Springwashers(1-603610)
Throttlecontrol(1 14-3488)

Qty.

–

1
1
1
4
1
1
1
3
1
1
4
1
4
1
1
2
1

Removetheoldengine.

Installthenewengine.

Use

5.RemovethebladeandtheBBCassembly .

1

RemovingtheOldEngine

NoPartsRequired

Procedure

Important:Saveallfastenersthatyouremovedfor

reuseunlessotherwisenoted.

1.Drainthefuelfromthefueltank.

2.Removetheoldbeltcoveranddiscardit.

3.Removeanddiscardthethrottlecontrolcable.

4.Removeanddiscardtheoldfuelhose,fuellter,
andclamp.

©2008—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Registeratwww.T oro.com.

6.Removethebeltfromthedriverpulley;inspectthe
beltforwearandreplaceitifnecessary.

7.Removetheenginemountingbolts.

8.Removetheoldenginefromthemowerhousing.

9.Removethefueltankfromthetankbaseandretain
itforreuse.

10.Replacethefueltankcapwithanewcapprovidedin
thekit;discardtheoldfueltankcap.

11.Removeanddiscardthedischargetunneldoor.

12.Cleanthemowerhousingandcheckitfordamage
andwear.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

Figure1

1.Engine7.Tankretainer

2.Mowerdeck

3.Beltcover

4.Fueltankcap

5.Throttlecontrol

6.Dischargedoor12.Bladebolt

8.Fuelhose,fuellter,andclamps

9.Enginemountingbolt(4)

10.Spacer

11.Springwasher

2

2

InstallingtheNewEngine

Partsneededforthisprocedure:

1

Beltcover(74-1770)

1

Engine(106-0845)

1

Decal(110-0520)

4

Screws(95-1727)

1

Retainerspacer(103-3795)

1

Tankbracket(106-0908-03)

1

Fueltankcap(93-7198)

3

Screws(104-2628)

1

Fuelhose(109-0296)

1

Fuellter(71-9280)

4

Clamp(2412-98)

1

Fuelhose(109-0650)

4

Cabletie(3290-378)

1

Bladebolt(3212-4)

1

BBCSpacer(107-4058)

2

Springwashers(1-603610)

1

Throttlecontrol(114-3488)

Note:Theshorthoseattachestothefueltank.

7.Installandadjustthenewthrottlecontrolcable.

8.Replacethebeltcover.

Procedure

Note:RefertoFigure1forinstallingthenewengine.

1.Installthenewdooronthedischargetunnel.

2.Installthefueltank(withthenewfueltankcap)
onthetankbasewiththe2screwsyoupreviously
removed.

Note:Securethetankbracketwith3fasteners
(fromtheloosepartsbag)anduseblueLoctite(242).

3.Installthenewengineonthemowerhousing.

Note:Torquetheenginemountingboltsto
200–250in-lb.

4.InstalltheBBCassembly.

Note:ForinformationoninstallingtheBBC
assembly,refertotheWalkBehindPowerMowerDrive
SystemsServiceManual(FormNo.492-4733).

5.Installtheblade.

Note:Torquethebladeboltto250–320in-lb.

6.Attachthenewfuelhose,fuellter,andclamptothe
engineandthefueltank.

3