Toro 105-1293 Installation Instructions

Form No. 3326-451

GTS 150 to GTS 200 Engine Conversion Kit

For 21-inch Super Recycler Lawn Mowers

Model No. 105-1293

Installation

Instructions

Loose Parts

Note: Use the following chart to identify the parts you need to install the kit.

Description Qty. Use

Engine screws 3 Installing the new engine Throttle control and cable assembly 1 Replacing the new throttle control and cable Cable ties 2 Installing the cable ties Rope stop 1 Installing the rope stop Engine decal (98-2002) 1 Installing the decal

Before Installing the Kit

Caution

If you leave the wire on the spark plug, someone could accidently start the engine and seriously injure you or other bystanders.

Disconnect the wire from the spark plug before you install the kit. Set the wire aside so that it does not accidentally contact the spark plug.

1. Disconnect the wire from the spark plug (Fig. 1).

Figure 1

1. Spark-plug wire 2. Fuel tank cap

2. If the engine is hot, allow it to cool down.

495

Warning

If you spill gasoline on a hot engine, it could ignite and burn, causing serious personal injury.

Drain gasoline from a cold engine only.

 2001 by The Toro Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196

Printed in the USA

3. Transfer the fuel from the fuel tank into a clean,

approved gasoline container.

4. Drain the engine oil. Refer to your Operator’s Manual

for more information.

Disassembling the Old Components

Removing the Starter Rope

Remove the starter rope from the rope guide (Fig. 2).

210

Figure 2

1. Rope guide 2. Starter rope

Figure 4

1. Cable clamp screw

2. Throttle cable

3. Throttle lever

Disconnecting the Blade Brake Cable

1. Disconnect the blade brake cable from the brake arm

(Fig. 5).

Removing the Cable Ties

Cut the cable ties that hold the cables to the handle.

Disconnecting the Throttle Cable

1. Remove the 2 bolts that secure the belt cover to the

deck (Fig. 3). Set the cover and the bolts aside.

Figure 3

1. Belt cover 2. Bolts

Figure 5

1. Brake arm

2. Brake cable

3. Brake cable fitting

4. Brake assembly

5. Dipstick

2. Use a pliers to squeeze the tabs on the top and bottom

of the cable fitting, and slide the brake cable out of the brake assembly (Fig. 5).

2. Loosen the cable clamp screw and disconnect the

throttle cable from the throttle lever (Fig. 4).

+ 2 hidden pages