Tornado 96160 Operation & Maintenance Manual

TORNADO INDUSTRIES

7401 W. LAWRENCE AVENUE

CHICAGO, IL 60706

[phone] FAX [phone]

www.tornadovac.com

Tornado



Operations & Maintenance Manual

MODEL NO.

96160 32” Sweeper

L9731 05/08 2008 Tornado Industries All rights reserved.

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Contents
Page

1. General Information ..................................................................................................... 3

1.1. Important safety advice ......................................................................................... 3

1.2. Guidelines for the operator .................................................................................... 3

1.3. Transporting the machine ..................................................................................... 3

2. Preparing the Machine….……......................................................................................4

3. Operation ...................................................................................................................... 4

3.1. Using the machine ................................................................................................ 4

4. When Cleaning is Finished ........................................................................................... 4

4.1. Emptying the machine ........................................................................................... 4

4.2. Storage .................................................................................................................. 4

4.3. Maintenance .......................................................................................................... 4

4.4. Main brush replacement ........................................................................................ 5

4.5. Side brush replacement ........................................................................................ 5

5. After Sales Service ....................................................................................................... 5

6. Warranty……………………………………………………………………………………….6

7. Technical Specification ................................................................................................. 6

8. Troubleshooting ............................................................................................................ 6

9. Replacement Parts ....................................................................................................... 7

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IMPORTANT

BEFORE USE READ THESE INSTRUCTIONS AND RETAIN FOR FUTURE REFERENCE

1. General information

The Tornado 32” sweeper is designed exclusively

for operation on solid, level and dry surfaces. It
has been designed for the professional user to
ensure long service life and safe operation.

These instructions only cover the operation of the
machine and do not include information on the
basics of sweeping. Any user not familiar with
basic sweeping methods should contact their
supervisor or Tornado Industries before
proceeding.

This machine must only be used for the

manufacturer’s approved application. This

sweeper is intended exclusively for operation on
solid, level and dry surfaces. Do not use on a
surface with a slope exceeding 2%. Do not use
the machine where it is suspected that the
surface contains health endangering dust or
debris such as asbestos or chemical waste. If
this is suspected do not proceed, contact your
supervisor or Tornado Industries for advice.

The following instructions contain important
information about the machine and safety advice
for the operator.

Equipment must be operated, serviced and
maintained in accordance with the

manufacturer’s instructions. If in doubt contact
the supplier of your machine.

1.1 Important Safety Advice

When using the Tornado 32” sweeper, basic

safety precautions should be followed including
the following.

 Read all instructions carefully before use.
 Use only as described in this manual.
 Keep children and unauthorised persons

away from the machine when in use.

 Do not use where hazardous dust is present.
 Do not use in an explosive atmosphere.
 Do not pick up oil or other flammable material

with the machine.

 Do not use on a surface with an inclination

exceeding 2%.

 Take care when using a machine near the top

of stairs to avoid overbalancing.

 CAUTION: This sweeper must not be used for

collecting hazardous materials.

 Use only on surfaces indicated in the

operating instructions.

 CAUTION: Only replace damaged or worn

parts with genuine original equipment parts in
order to maintain safety and to protect your
warranty.

 CAUTION: Never sweep over surfaces that

are wet.

 CAUTION: Do not store outdoors. Store in a

clean and dry location.

 CAUTION: Do not reach into or under the

machine under any circumstances when
running.

 CAUTION: Use only accessories and spare

parts that have been approved by the
manufacturer.

 CAUTION: Do not use a pressure washer to

clean the unit.

 CAUTION: Repairs may only be carried out

by authorised customer service centres.

1.2 Guidelines for the operator

 Operators must be fully trained in the use of

the machine in accordance with these
instructions, able to perform user
maintenance and the correct selection of
accessories.

 Operators should be physically capable to

manoeuvre, transport and operate the
machine.

 Operators should be able to recognise

unusual operation of the machine and report
any problems.

 Wear suitable footwear to avoid slipping.
 Wear suitable clothing to keep dry and warm.
 Where possible implement job rotation and

adequate rest periods to avoid continuous use
of the same muscles.

 Do not smoke when using the machine.
 CAUTION: Keep hair, loose clothing, fingers,

and all parts of body away from openings and
moving parts.

1.3 Transporting the machine

When transporting the machine ensure that all
components and removable parts are securely
fastened.

Do not lift or transport the machine whilst
containing dirt as this will add considerably to the
weight.

Take extreme care when moving the machine up
or down steps or stairs.

CAUTION – Incorrect lifting techniques may
result in personal injury. We advise that the
manual handling regulations are followed.

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2 Preparing the Machine

 Remove the machine from the box.
 Check that all the parts are in good condition.
 Assemble the handle in the upright position

by attaching it to the brackets above the rear
wheels. Tighten with the two thumbscrews.
(Fig. 1)

Fig 1

 To install the side brushes, apply light

pressure, twisting the brushes upwards on
the snap device until you feel them lock into
place. (Fig 2)

Fig 2

 Height adjustment of the main brush is

achieved by rotating the knob located on
each side of the machine (Fig. 3)

Fig 3

 To adjust the side brushes, turn the

adjustment knob above the brush to raise or
lower the brushes. (Fig. 4)

Fig 4

3 Operation

3.1 Using the machine

 To use the Tornado 32” sweeper, simply

push it at a normal walking speed.

 When the machine is pulled backwards, the

side brushes and main brush automatically
lift slightly from the floor. This prevents the
creation of unnecessary dust. The brushes
are all automatically lowered to the pre­selected working position when the sweeper
is moved in a forward motion.

4 When Cleaning is Finished

4.1 Emptying the machine

 To empty the dirt collector, simply lift out and

empty into a suitable waste disposal bin.

4.2 Storage

 Adjust the side brushes upwards after use to

protect the bristles during storage. (Fig. 4)

 To store the Tornado 32” sweeper in the

upright position, loosen the thumbscrews
slightly and fold handle bar down. The handle
can now be folded down either to the front or
to the rear. Park in an upright position with
the wheels towards the wall. (Fig. 6)

Fig 6

4.3 Maintenance

 The Tornado 32” sweeper is designed to be

maintenance free. All bearings are dust proof
and all parts are weatherproof. To clean the
machine wipe off with a dry or damp cloth. It
is not recommended to clean the machine
with a pressure washer.

4.4 Main Brush Replacement

 The brushes are designed so that only one of

the two brush rollers is in contact with the
surface area and thus exposed to wear and
tear. The front roller brush within the machine
can be used as a replacement brush for the
rear roller.

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 To replace the brush, turn the machine

upside down and support.

 Unscrew the two height-adjustment knobs

and remove them. (Fig. 7)

Fig 7

 Withdraw the two bearings, brush roller

and driving pieces at the side and place
them on the new roller, making sure to
use the right driving piece for the right
side of the roller and the left on the left.
The two driving pieces are not
interchangeable.

 Replace the brush and adjust to the

required working height on both sides.

4.5 Side Brush Replacement

 To replace the brush, turn the machine

upside down and support.

 Use two fingers to press the brush

retaining clips in the centre of the brush.
The center axle does not need to be
unscrewed – no tools are required to
replace the side brushes.

 Pull off the brush and press a new brush

into the retainer (Fig. 8)

Fig 8

5 After Sales Service

Should you require after sales service please
contact the supplier from whom you purchased
the machine, who will arrange service. Repairs

and servicing of Tornado products should only be
performed by trained staff. Improper repairs can
cause considerable dangers to the user.

6 Warranty

The warranty for your product is one year on parts, excluding wear items, tools and
attachments and one year labor, from the date of original purchase, or hire purchase, against
defects in materials or workmanship during manufacture. Within the warranty period we
undertake at our discretion, to repair or replace free of charge to the purchaser, any part found
to be defective, subject to the following conditions.

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Conditions:

1. Claims made under the terms of the warranty must be supported by the original

invoice/bill of sale issued at the time of sale, or the machine Serial Number.

2. For claims under this warranty contract the supplier from whom you purchased the

product who will arrange the appropriate action. Do not initially return the product as this
could result in transit damage.

3. Neither Tornado nor its distributors shall be liable for any incidental or consequential loss.

4. This warranty does not cover any of the following:

 Periodic maintenance, and repair or replacement of parts due to normal wear and tear.
 Damage caused by accident, misuse or neglect, or the fitting of non-genuine Tornado

parts.

 Defects in non-genuine Tornado parts, or repairs, modifications or adjustments

performed by other than a Tornado Service Engineer or Authorized Service Agent.

 Cost or risk of transports relating directly or indirectly to the guarantee of this product.
 Consumable items and wear parts such as hoses, tools and attachments.

This warranty does not affect your statutory rights, or your rights against the supplier arising
from their sales or purchase contact.

7 Technical Specification

Model 32” Sweeper

Cleaning path

in

32

Dirt collector capacity

gal

10

Size (L x W x H)

in

31 x 24 x 14

Weight empty

lbs

30

Operation

manual

Brush system

Quad system

Warranty 1 year

8 Troubleshooting

Problem

Reason

Solution

Cylindrical brush not rotating
Side Brushes not rotating

 Brush obstruction
 Damaged belt

 Remove obstruction.
 Check and replace belt as

required.

Excessive vibration

 Screws and fittings are

loose

 Check and re-tighten as required.

Main brush height cannot be
adjusted

 Obstruction in mechanism

 Check height adjustment

mechanism and remove
obstruction.

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