Tornado 90569, 94155, 90573, 94655, 95000 Operation & Maintenance Manual



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Tornado

Operations & Maintenance Manual

TORNADO INDUSTRIES

7401 W. LAWRENCE AVENUE

CHICAGO, IL 60706

[phone] FAX [phone]

www.tornadovac.com

BLOWER MOTORS & AIR OPERATED

90569, 90573, 94155, 94655, 95000, 95942, 95990, 95991, 95992, 95993,

98088, 98450, 98800, 98801, 98850, 98896, 98900

L2281HH Revised 11/05 2006 Tornado Industries All rights reserved.

JUMBO VACS

MODEL NO.

Effective 11/21/2005

1

NOTES

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2

This illustrated parts book covers:

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MODEL

VOLTS

SERIES

MODEL

VOLTS

SERIES

All specifications are subject to change without notice.

98800 98801 98900 95000 98088 94155 94655 95942

115 230 115 N/A N/A N/A N/A N/A

HHH-----

95991 95992 95993 98450 98850 90573 90569 95990 98088

N/A N/A N/A N/A N/A N/A N/A N/A N/A

--BB---B-

TABLE OF CONTENTS

Warranty Information .........................................................4

Safety Instructions .............................................................5

Grounding Instructions.......................................................6

Blower Motor Assembly (98800/98801/98900) ............. 7-8

Internal Filter Air Vac (95990/95991).................................9

External Filter Air Vac (95993/95992)..............................10

Jumbo Cover Assembly (95000) .....................................11

External Vac Liquid Shut-Off (90573) ..............................12

Internal Quad Air Vac (98450) ................................... 13-14

External Quad Air Vac (98451).................................. 15-16

Tank Cover (98850) .........................................................17

Jumbo Cover Liquid Shutoff (90569)...............................18

Adapter Cover (94155) ....................................................19

Add-A-Tank (94655) ........................................................19

Tank Dolly Assembly (98088)..........................................20

55-Gallon drum Complete (95452) ..................................20

Jumbo Vac Versatile Extras.............................................21

3

Thank you for choosing Tornado products. We are proud to offer the most

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complete line of commercial and industrial cleaning equipment in the industry.

Our reputation for quality, innovation and durability is unsurpassed.

* Effective January 1st, 2005. Terms subject to change without notice.

1) Windshear™ Blower-Dryer, Insulation Blowers, T191, T201, T12/1, CV 30, CV 38, CW 50, CW
100, Pro PAC Vacs, Duo-Upright Carpetkeepers™, Gas & Electric Pressure Washers, and all
chargers are warranted for 1 (one) year for both parts and labor.

2) Warranties on all riding sweepers including the ICC1, KM 100/100 R, KMR 1250, and KMR
1700 are 24 months parts/6 months labor OR 1000 hours of operation, whichever comes
first. Warranties on the 75/140 & 90/140 are 24 months parts/12 months’ labor OR 1,000
hours of operation whichever comes first.

3) All non-wear item parts purchased after warranty expiration are warranted for 90 days.

4) Warranty starts from the date of sale to the consumer or, at Tornado’s discretion, 6 months
after dealer purchased the unit from Tornado, whichever comes first.

Note: Tornado, The Latest Dirt, Floorkeeper, Carpetkeeper, Carpetrinser, Carpetrinser/Dryer,
Headmaster, Taskforce, PAC-VAC, T-Lite, Glazer, Windshear, Max-Vac, CV 30, CV 38, and
Trot-Mop are trademarks of Tornado Industries.

1-800-VACUUMS

Chicago area: [phone]

Fax: [phone]

7401 W. Lawrence Avenue

Chicago, IL 60706

4

NOTE: WHEN USING ANY ELECTRICAL APPLIANCE, BASIC

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PRECAUTIONS SHOULD ALWAYS BE FOLLOWED.

WARNING: To reduce the risk of fire, electric shock or injury:

Do not leave appliance when plugged in. Unplug from outlet when not in use and before
servicing. Turn off all controls before unplugging. To unplug, grasp the plug, not the cord.

Before attempting any maintenance or adjustment, disconnect air lines. Turn off all controls and
air supply at the drop before disconnecting air lines.

To avoid electric shock, do not expose to rain – store indoors.

Do not allow to be used as a toy. Use caution near children.

Use only as described in this manual. Use only manufacturer’s recommended attachments.

If appliance is not working as it should, has been dropped, damaged, left outdoors, or dropped
into water, return it to a service center.

Do not pull or carry by cord, use cord as a handle, or pull cord around sharp edges or corners.
Do not run appliance over cord. Keep cord away from heated surfaces. Do not handle plug or
appliance with wet hands.

Do not put any object into openings. Do not use with any opening blocked; keep free of dust,
lint, hair and anything that may reduce air flow.

Do not pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
Do not use to pick up any flammable or combustible liquids such as gasoline or use in areas
where they may be present.

Use extra care when cleaning on stairs.

Do not use without dust bag and/or filters in place. ALWAYS REPLACE WORN OR TORN
EXTERNAL FILTERS IMMEDIATELY to prevent possible injury due to flying object.

NEVER OPERATE UNIT WITH INTAKE UNGUARDED. Keep hair, loose clothing, fingers, and all
parts of body away from openings and moving parts. Strong suction can pull fingers or clothing
into dangerous blades/or moving parts.

ALWAYS POINT THE EXHAUST PORT IN A SAFE DIRECTION AND WEAR SAFETY
GLASSES WHEN IN THE VICINITY OF THIS UNIT. Air leaves the blower at a high velocity.

When the unit is hand held, HOLD FIRMLY WHEN STARTING. High starting torque will cause
unit to jerk and may cause injury or damage.

Before operating your TORNADO Equipment, make sure the voltage and current used are the
same as indicated on the nameplate.

SAVE THESE INSTRUCTIONS

5

GROUNDING INSTRUCTIONS

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This appliance must be grounded. If it should malfunction or breakdown, grounding provides a
path of least resistance for electric current to reduce the risk of electric shock. This appliance is
equipped with a cord having an equipment-grounding conductor and grounding plug. The plug
must be plugged into an appropriate outlet that is properly installed and grounded in accordance
with all local codes and ordinances.

DANGER – Improper connection of the equipment-grounding conductor can result in electric
shock. Check with qualified electrician or service person if your are in doubt as to whether the
outlet is properly grounded. Do not modify the plug provided with the appliance—if it will not
fit the outlet, have a proper outlet installed by a qualified electrician.

.
This appliance is for use on a nominal 120-volt circuit, and has a grounding plug that looks like
the plug illustrated in sketch A. A temporary adapter that looks like the adapter illustrated in
sketches B and C may be used to connect this plug to a 2-pole receptacle as shown in sketch B if
a properly grounded outlet is not available. The temporary adapter should be used only until a
properly grounded outlet (sketch A) can be installed by a qualified electrician. The green colored
rigid ear, lug, or the like extending from the adapter must be connected to a permanent ground
such as a properly grounded outlet box cover. Whenever the adapter is used, it must be held in
place by a metal screw.

ADAPTER

GROUNDING

OUTLET

METAL SCREW

GROUNDED

GROUNDING PIN

OUTLET BOX

Sketch A Sketch B Sketch C

EXTENSION CORDS

Use only three-wire extension cords which have 3-prong grounding-type plug caps and three-pole
receptacles that accept the appliance’s plug. Extension cords should be the equivalent or a size
heavier that the input cord. Replace or repair damaged cords.

6

BLOWER MOTOR ASSEMBLY

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(MODELS 98800 / 98801 / 98900)

TO MOUNT MOTOR UNIT TO VACUUM TANK COVER:

Place unit intake neck into locking collar and turn 90
degrees clockwise.

MAINTENANCE OF MOTOR UNIT

Damage to an armature invariably is caused by
permitting carbon brushes to become worn to less than
1/4 inch in length. To prevent this occurrence, inspect
brushes after 200 hours operation and frequently
thereafter, replacing when necessary. Failure to do so
will nullify our warranty.
To inspect brushes, unplug cord, remove top cover by
removing screws and release brush spring, pull brushes
out and check.

NO OTHER MAINTENANCE OF MOTOR SHOULD BE

ATTEMPTED DURING FIRST YEAR AFTER

PURCHASE (SEE WARRANTY).

:

7

PARTS LIST

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1-1/2 HP BLOWER MOTORS (98800 / 98801)

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

1 7533 4 Nut-Hex 1 7533 4 Nut-Hex
2 7858 1 Spring-Finger 2 7858 1 Spring-Finger
3 8516 1 Switch 3 8516 1 Switch
4 11276 4 Screw 4 11197 4 Screw
5 11268 1 Cooling Fan Baffle 5 11198 1 Cooling Fan Baffle
6 11269 1 Pad, Fiberglass 6 11199 1 Pad, Fiberglass
7 12436 1 Cover Top 7 12436 1 Cover Top
8 11236 2 Bearing 8 11236 2 Bearing

9 11274 1 Pan Chamber Plate 9 11237 1 Fan Chamber Plate
10 12604 1 Cover Plate 10 12644 1 Cover Plate
11 11275 2 Screw-Hex 11 11239 2 Screw-Hex
12 11240 4 Screw-Phil 12 11240 4 Screw-Phil
13 11241 1 Cable (115V) 13 11241 1 Cable (115V)

19944 1 Cable (230V) 14 11242 1 Fan Spinner
14 11242 1 Fan Spinner 15 11243 1 Motor Housing ASM
15 11243 1 Motor Housing ASM 16 12692 1 Fan
16 12605 1 Fan 17 12642 1 Fan Chamber
17 12641 1 Fan Chamber 18 11252 1 Strain Relief Bushing
18 11252 1 Strain Relief Bushing 19 11253 1 Bumper
19 11253 1 Bumper 20 14322 1 Washer
20 14322 1 Washer 21 11900 1 Nameplate
21 11900 1 Nameplate 23 11278 1 Brush Card Holder A/S
23 11278 1 Brush Card Holder A/S (115V) 24 7534 3 Screw-Phil
24 7534 3 Screw-Phil 25 1713 1 Washer
25 1713 1 Washer 26 10892 2 Nut-Hex. Lock
26 10892 2 Nut-Hex. Lock 27 8220 1 Plug (115V)
27 8220 1 Plug (115V) 28 11255 1 Armature Blower 115V

2563 1 Plug (230V) 29 11256 1 Field Blower 115V
28 11270 1 Armature Blower 115V 30 11249 2 Spring-Spiral Brush

11272 1 Armature Blower 230V 31 11251 2 Carbon Brush 115V
29 11271 1 Field Blower 115V 32 11245 2 Screw

11273 1 Field Blower 230V 33 11244 4 Screw
30 11249 2 Spring-Spiral Brush 34 940 1 Nut
31 11486 2 Carbon Brush 115V 35 5773 1 Nut

11780 2 Carbon Brush 230V 36 11570 2 Brushspg & Damper
32 11245 2 Screw 37 12602 1 Washer
33 11244 4 Screw 38 12603 1 Split Washer
34 940 1 Nut 39 12439 2 Screw
35 5773 1 Nut 40 12601 1 Spacer
36 11570 2 Brushspg & Damper 42 11555 1 Gasket
37 12602 1 Washer 43 11563 1 Gasket
38 12603 1 Split Washer 46 13022 2 Pad-Brush Card
39 12439 2 Screw 47 11250 2 Brush Holder
40 12601 1 Spacer * 14412 1 Label-Warning
42 11555 1 Gasket * 16264 1 Label-Warning
43 11562 1 Gasket * 11415 2 U-Clip
46 13022 2 Pad-Brush Card
47 11250 2 Brush Holder
48 4054 2 Plug-Lock (H/S) #10
49 14624 2 Plug-Hole (Zinc) 1/2 Dia

* 14412 1 Label-Warning
* 16224 1 Label-Warning
* 11415 2 U-clip

2-1/4 HP BLOWER MOTORS (98900)

PARTS LIST

8

PARTS LIST PARTS LIST

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INTERNAL FILTER AIR VAC (95990) CONNECTOR ASSY. SINGLE HEAD (95991)

ITEM QTY. PART NO. DESCRIPTION ITEM QTY. PART NO. DESCRIPTION

1 2 01979 SCREW 1 1 06384 JOINT- UNION
2 1 04928 MUFFLER COVER 2 2 05730 PIPE-NIPPLE
3 1 15967 MUFFLER SHELL 3 1 04985 VALVE
4 1 95054 SILENCER 5 1 05731 PIPE -TEE
5 1 05723 NOZZLE 6 1 05733 PIPE-BUSHING
6 2 02038 SCREW 7 1 05732 AIR PRESSURE GAUGE
7 2 01574 LOCKWASHER
8 1 04927 MUFFLER BASE

9 1 05724 GASKET
10 3 02481 "O" RING
13 1 11407 BASE
14 1 05730 NIPPLE
15 1 04982 JET (3/16 DIA.)

1 04983 JET (7/32 DIA,)

1 04984 JET (1/4 DIA.)
16 1 16511 WARNING LABEL
17 1 03008 FILTER

9

A

TTACHING EXTERNAL FILTER:

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Match notches in swivel filter collar with lugs on fan
chamber and fasten securely by twisting to right. Attach
filter tab onto bag rod.

MAINTENANCE OF EXTERNAL FILTER:

For maximum operating efficiency and to insure longer wear,
remove filter and empty by detaching clamp at bottom of filter
after every use.
Catalog No. 90377 and 90378 Polypropylene filters are
recommended for furnace and boiler cleaning operations.

PARTS LIST PARTS LIST

EXTERNAL FILTER AIR VAC (95993) CONNECTOR ASSY. DOUBLEHEAD (95992)

ITEM QTY. PART NO. DESCRIPTION ITEM QTY. PART NO. DESCRIPTION

1 4 02038 SCREW 1 2 06384 JOINT-UNION
2 4 01574 WASHER 2 5 05730 PIPE-NIPPLE
3 1 05734 ELBOW CONNECTION 3 3 05729 FITTING-IRON ELBOW
4 1 05735 MUFFLER COVER 4 4 05726 FITTING-GALV. ADAPTOR
5 1 05736 MUFFLER SHELL 5 4 05727 CLAMP
6 1 05737 GASKET 6 2 11561 HOSE
7 1 05723 NOZZLE 7 2 05731 PIPE-TEE
8 1 04927 MUFFLER BASE 8 1 04985 VALVE

9 1 05724 GASKET 9 1 15163 BRACKET
10 3 02481 RING-O 10 1 05733 PIPE-BUSHING
11 1 05730 PIPE-NIPPLE 11 1 05732 AIR PRESSURE GAGE
12 1 11407 BASE
15 1 04982 JET (3/16)

1 04983 JET (7/32)
1 04984 JET (1/4)

16 1 16510 LABEL- WARNING

10

CONNECTING HOSE TO INTAKE:

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Unscrew or lift locking pin in intake, insert swivel
sleeve as far as possible and then rescrew or release
locking pin. Sleeve will swivel freely when properly
connected.

ITEM QTY. PART NO. DESCRIPTION ITEM QTY PART NO. DESCRIPTION

1 1 14395
2 2 08004
3 2 14415
4 8 17792
6 2 11386
7 8 11394
8 1 13832

9 1 08057
10 1 07648
11 1 17131
12 1 90442

TANK COVER PLUG ASSY.

GASKET

ADAPTER

SCREW-TCT (F) PAN HEAD

GASKET

SCREW-PHIL. FLAT HD TAPT

TANK COVER

THUMB SCREW-JUMBO TOOL

NAMEPLATE

GASKET-TANK COVER

DEFLECTOR

PARTS LIST

JUMBO COVER ASSY. (95000)

13 2 02038
14 2 01574
15 2 01497
16 1 04908
17 10 00851
18 10 00086
19 2 04997
20 2 11358
21 2 12300
22 6 11390

11

SCREW-PHIL. RND HD MACH

WASHER- LOCK

NUT-FINISHED HEX

GASKET, FLANGE

WASHER- PLAIN 1/4"

SCREW-PHIL. RND HD MACH

STAND

GUIDE-INTAKE

PLATE

SCREW- T.C.T. PAN HEAD

NOTE:

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FOR LIQUID PICK-UP OPERATION:
All Tornado Vacuum Cleaners covered by
this manual are constructed for picking up
water or other solutions without any
adjustments. Liquid shutoffs are available
90573 or 90569.

EXTERNAL VAC LIQUID SHUTOFF (90573)

ITEM QTY. PART NO. DESCRIPTION

1 1 14731 TOP PLATE & TUBE S/A
2 4 14732 SPACER
3 4 14733 SCREW-HEX HD CAP
4 1 02247 GASKET
5 1 14735 BOTTOM PLATE
6 1 15517 FLOAT-BALL
7 4 07533 NUT-HEX. LOCK
8 1 15614 SUDS PAN

PARTS LIST

12

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INTERNAL QUAD AIR VAC (98450)

13

PARTS LIST

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INTERNAL QUAD AIR VAC (98450)

ITEM QTY. PART NO. DESCRIPTION

1 1 05732 AIR PRESSURE GAGE
2 1 11327 FITTING-GALV. BUSHING
3 4 11323 PIPE-TEE
4 5 11325 FITTING-GALV. ADAPTOR
5 1 11326 VALVE-BALL
6 5 11324 FITTING-IRON ELBOW
7 8 11365 ADAPTOR-MALE
8 2 80592 HOSE-GP BLACK

9 8 05727 CLAMP
10 4 11322 FITTING-GALV. BUSHING
11 2 80592 HOSE-GP BLACK
12 8 01979 SCREW
13 4 04928 MUFFLER COVER
14 4 15967 MUFFLER SHELL
15 4 95054 SILENCER
16 4 05723 NOZZLE
17 8 12812 SCREW
18 8 01589 NUT
19 4 04927 MUFFLER BASE
20 4 05724 GASKET
21 4 04984 JET (1/4)
22 4 02481 RING-O
23 10 02038 SCREW
24 4 32475 PIPE-NIPPLE ½ NPT TAPER
25 4 11317 BASE
26 4 14331 MOUNTING PLATE
27 8 11329 GASKET
28 2 01978 SCREW
29 1 11328 STRAP
30 1 14330 SUPPORT RISER
31 2 01497 NUT
34 2 03144 SPACER
35 1 08057 THUMB SCREW
36 1 14329 QUAD TANK COVER
37 1 17131 GASKET-TANK COVER
38 1 90442 DEFLECTOR
39 1 04908 GASKET, FLANGE
40 4 11331 FLANGE
41 8 05043 RIVET-BLADE
42 4 14407 MOUNTING PLATE
43 4 02706 GASKET
44 4 15517 FLOAT
45 4 06428 CAGE
46 4 06430 TIE WIRE
47 4 02047 SCREW
48 4 07533 NUT
49 2 04997 STAND
50 6 01574 WASHER
51 4 16511 LABEL-WARNING
52 4 03008 FILTER

Recommended air line for Quad Internal operation 1” I.D.

14

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EXTERNAL QUAD AIR VAC (98451)

15

PARTS LIST

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EXTERNAL QUAD AIR VAC (98451)

ITEM QTY. PART NO. DESCRIPTION

1 1 05732 AIR PRESSURE GAGE
2 1 11327 FITTING-GALV. BUSHING
3 4 11323 PIPE-TEE
4 5 11325 FITTING-GALV. ADAPTOR
5 1 11326 VALVE-BALL
6 5 11324 FITTING-IRON ELBOW
7 8 11365 ADAPTOR-MALE
8 2 80592 HOSE - GP BLACK

9 8 05727 CLAMP
10 4 11322 FITTING GALV. BUSHING
11 2 80592 HOSE - GP BLACK
12 8 02038 SCREW-PHIL. RND HD MACH
13 20 01574 WASHER-LOCK
14 4 05734 ELBOW CONNECTION
15 2 05735 MUFFLER COVER
16 4 05736 MUFFLER SHELL (AIR VACS)
17 4 05723 NOZZLE
18 8 02038 SCREW
19 8 01589 NUT-FINISHED HEX
20 2 04927 MUFFLER BASE
21 4 05724 GASKET
22 2 04984 JET (1/4)

2 04982 JET .187 ORIF.

2 04983 JET (7/32)
23 4 02481 RING-O
24 8 12812 SCREW-HEX HD CAP
25 4 32475 PIPE-NIPPLE ½ NPT TAPER
26 4 11317 BASE
27 4 14331 MOUNTING PLATE
28 8 11329 GASKET
29 2 01978 SCREW-PHIL. RND HD MACH
30 1 11328 STRAP
31 1 14330 SUPPORT RISER
32 2 01497 NUT-FINISHED HEX
35 2 03144 SPACER
36 1 08057 THUMB SCREW- JUMBO TOOL
37 1 14329 QUAD TANK COVER
38 1 17131 GASKET- TANK COVER
39 1 90442 DEFLECTOR
40 1 04908 GASKET, FLANGE
41 4 11331 FLANGE
42 8 05043 RIVET- BLIND
43 4 14407 MOUNTING PLATE
44 4 02706 GASKET
45 4 15517 FLOAT-BALL
46 4 06428 CAGE
47 4 06430 TIE WIRE
48 4 02047 SCREW-HEX HD MACH
49 4 07533 NUT-HEX. LOCK
50 2 04997 STAND
51 4 16510 LABEL- WARNING
52 2 11576 MUFFLER COVER
53 2 11577 MUFFLER BASE

* 4 05737 GASKET

Recommended air line for Quad Internal operation 1” I.D.

16

ITEM QTY. PART NO. DESCRIPTION

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1 1 90480 ADAPTOR ASSY.
2 4 02053 SCREW
3 4 06188 NUT - WELD
5 1 11700 BUMPER
6 4 11394 SCREW
7 1 11358 INTAKE GUIDE
8 1 11386 GASKET

9 1 12300 PLATE
10 1 08004 GASKET
11 3 11390 SCREW
12 2 00086 SCREW
13 1 11414 BRACKET
14 1 11356 GASKET
15 2 07741 SEALING WASHER
16 2 07533 NUT - HEX
17 1 80564 GASKET PRESS-SENSITIVE

PARTS LIST

TANK COVER (98850)

17

JUMBO COVER LIQUID SHUTOFF (90569)

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ITEM QTY. PART NO. DESCRIPTION

1 1 14731 TOP PLATE & TUBE
2 4 14732 SPACER
3 4 14733 SCREW-HEX HD CAP
4 1 02247 GASKET
5 1 14735 BOTTOM PLATE
6 1 15517 FLOAT-BALL
7 4 07533 NUT-HEX. LOCK

PARTS LIST

18

PARTS LIST

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ADAPTOR COVER - 94155 (See Left)

ITEM QTY. PART NO. DESCRIPTION

1 4 01713 WASHER-LOCK
2 4 12896 SCREW-PHIL. RND HD.
3 1 08016 PIN
4 1 08015 NUT - HEX
5 1 08017 SPRING
6 1 08018 RING-RETAINING EXT.
7 1 14558 INTAKE WELD ASSY.
8 1 14554 GASKET-INTAKE

9 1 14553 ADAPTER COVER
10 1 17131 GASKET- TANK COVER
11 4 01604 NUT-FINISHED HEX
12 1 17537 COVER PLATE

* 1 08080 LOCK COMPLETE

PARTS LIST

ADD-A-TANK – 94655 (See Left)

ITEM QTY. PART NO. DESCRIPTION

1 2 08015 NUT-HEX
2 2 08016 PIN
3 2 08017 SPRING
4 2 08018 RING-RETAINING EXT.
5 6 01995 SCREW-PHIL. PAN HD.
6 3 01713 WASHER-LOCK
7 1 04657 INTAKE
8 2 04660 GASKET
9 1 04656 INTAKE

10 1 14638 TANK COVER S/A
11 1 17131 GASKET
12 1 04658 DEFLECTOR
13 3 01604 NUT-FINISHED HEX

* 1 08080 LOCK COMPLETE

19

ITEM QTY PART # DESCRIPTION

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1 1 10001 HANDLEGRIP
2 1 08078 DOLLY HANDLE
3 1 08079 BOLT
4 1 03218 WASHER
5 1 17130 NUT
7 16 02109 SCREW - HEX
8 16 01577 WASHER

9 16 01589 NUT - HEX
10 2 07995 5" CASTER, RIGID
11 2 07994 5" CASTER,SWIVEL
12 1 17199 JUMBO DOLLY RAIL
13 2 17200 JUMBO DOLLY SIDE RAIL
14 1 17201 JUMBO DOLLY FRT.RAIL

55 GALLON DRUM
COMPLETE (95942)

PARTS LIST

TANK DOLLY ASSY. (98088)

20

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21