Tornado 95995, 95962, 98451 Operation Manual

Operations Manual
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TORNADO INDUSTRIES, LLC
3101 WICHITA COURT
FORT WORTH, TX 76140
PHONE 800-VACUUMS
FAX 817-551-0719
WWW.TORNADOVAC.COM
SINGLE AND DUAL AIR EXTERNAL FILTER
Form No. L5955AA 05/17 ©Tornado Industries, LLC. All rights reserved
JUMBO VACUUMS
MODEL NO: 95995/95962
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Long Term Buyer Protection Limited Warranty
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Tornado Industries, LLC. (Tornado) warrants to the end/user customer that the Tornado product(s) will be free from defects in material and workmanship for the duration(s) described below. This limited warranty DOES NOT cover machines and/or components subject to normal wear and tear, damage that occurs in shipping, failures resulting from modication, accident, unsuitable operating environ­ment, misuse, abuse, neglect, or improper maintenance by you. For full details, contact your Autho­rized Tornado Distributor, Service Center, or the Tornado Technical Service Department. Tornado sales and service representatives are not authorized to waive or alter the terms of this warranty, or to increase the obligations of Tornado under the warranty.
10 Years*
Plastic water tanks and Rotationally-molded bodies
2 Years*
Parts on all Tornado cleaning equipment
1 Year*
Labor on all Tornado cleaning equipment
1 Year*
Warranty on batteries, one year prorated
All battery warranties are handled directly by the battery manufacturer, on a one year prorated basis
Terms subject to change without notice
1. Except all Windshears™ Blowers, Storm, TV2SS, Side and Downdraft, Insulation Blowers, CV 30, CV 38, CK14/1 PRO, CK 14/2 PRO, SWM 31/9, CK LW13/1, CK LW 13/1 ROAM, CV 38/48 Dual, PV6, PV10, PV6 ROAM, Wall Mount Vacuum and all chargers are warranted for 1 (one) year for both parts and labor.
2. All non-wear item parts purchased after warranty expiration are warranted for 90 days.
3. Warranty starts from the date of sale to the consumer or, at Tornado’s discretion, 6 months after
the dealer purchased the unit from Tornado, whichever comes rst.
4. The EB 30 is warranted for a period of 90 days for both parts and labor.
5. The warranty on engines used on propane powered equipment is limited to motor manufacturer’s warranty.
6. Ride-on Scrubbers are warranted for 24 months, parts, 6 months labor or 1,000 hours, whichever
occurs rst.
Note: Tornado, The Latest Dirt, Floorkeeper, Carpetkeeper, Carpetrinser, Carpetrinser/Dryer, Headmaster, Taskforce, PAC-VAC, T-Lite, Glazer, Windshear, Max-Vac and Trot-Mop are trademarks of Tornado Industries
Website: www.tornadovac.com
Phone 1-800-VACUUMS Fax 817-551-0719 Address 3101 Wichita Court Fort Worth, TX 76140
1-800-VACUUMS 90 Years of Cleaning Innovation A Tacony Company Form F2662.©2017. All rights reserved
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NOTES
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Your new Tornado unit is a high quality, precision-made product. All parts used in the manufacturing of this unit
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have passed rigid quality control standards prior to assembly. Please safeguard the original receipt / invoice. If you experience any problems with your unit during the warranty period, the original receipt / invoice will act as proof of purchase. Contact Tornado for any warranty inquiries.
IMPORTANT SAFETY INSTRUCTIONS
READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE USING THIS UNIT
Read and understand this owner’s manual and all labels on the unit before operating. Safety is a combination of common sense,staying alert and knowing how your unit works. Use this unit only as described in this manual. Use only manufacturer’s recommended attachments. To reduce the risk of personal injury or damage to your unit use only Tornado recommended accessories.
WARNING: Failure to read and understand these instructions could result in seri­ous bodily injury or property damage
SAFETY INSTRUCTIONS When using this unit, basic precautions should always be followed. Read all instructions before using this unit.
WARNING: To reduce the risk of re, electric shock or injury:
Do not leave machine unattended when running. Turn off when not in use. Before attempting any maintenance or adjustment, disconnect air lines. Do not expose to rain. Do not allow to be used as a toy. Close attention is necessary when used near children. Use only as described in this manual. Use only manufacture’s recommended attachments. If machine is not working as it should, has been dropped, damaged, left outdoors, or dropped into water, return it to a service center.
Keep hair, loose clothing, ngers, and all parts of the body away from openings and moving parts.
Turn off all controls before disconnecting air lines. Do not put any object into openings. Do not use with any opening blocked. Keep openings free of
dust, lint, hair, and anything that may reduce air ow.
Do not pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
Do not pick up ammable or combustible liquids, such as gasoline, or use machine where they may
be present.
Do not use without lters in place.
Use extra care when cleaning on stairs.
Always replace worn or torn external lters immediately. This will prevent possible injury due to ying
objects.
Never operate with intake unguarded. Strong suction will pull ngers and/or clothing into hose and
other parts. Always point exhaust port in a safe direction. Air exits venturi at very high velocity. Always wear safety glasses when in vicinity of this unit. Never operate above 100 p.s.i. (8 BAR) pressure. Always turn off your air line supply at the drop before disconnecting the air line.
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Features:
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Capable of simultaneous wet/dry pickup when using external lter(s)
This unit is constructed for recovering water or other solutions without any adjustments.
Liquid shutoffs are available.
Ideal for materials from powder to oily metal chips grindings and shavings.
Recovers uids from water to heavy weight oils.
External lter(s) collect lighter particles and resist clogging.
55-gallon drum collects heavier waste (approximately 95% of all pickup); light particles collect in
large external lters.
3/16” (5 mm) jet(s) installed. 7/32” (5.5 mm) jet(s) and 1/4” (6 mm) jet(s) are included for heavier debris
General Specications
The Single and Dual Air External Filter Jumbo Vacuum(s) are heavy duty wet/dry industrial vacuums. They pick up wet and dry waste simultaneously without the need to change any lters. These com­pressed air vacuums have no moving parts and have tremendous suction for portable units. Both come with a 55-gallon rolled top steel drum (Tornado part number 95944) for volume pick-up with
maximum efciency. Virtually all dry and liquid recovered products go into the drum, therefore main­taining peak performance. Both units handle a wide variety of waste, ranging from ne powders to heavy-grade viscosity products. Designed to perform at maximum efciency with 1.5” to 2” hoses
and attachments.
Unit Specications
95955 SINGLE INCLUDES 95993 Venturi Powerhead (External
Filter) (1) 90378 Large Poly External Filter (1) 98049 Support Rod for Large Filter (1) 95944 55-Gallon Drum 98088 4-Wheel Dolly 90331 1-1/2” Adaptor 95991 Single Head Line Connector
SINGLE DUAL EXTERNAL FILTER AREA 1874 sq. in. 1874 sq. in. (each head) HORIZONTAL REACH 30 ft. 100 ft. VERTICAL LIFT 15 ft. 25 ft. REQUIRED COMPRESSOR 15 h.p. 25 h.p. AIR LINE COUPLINGS 1/2” (Minimum) 3/4” (Minimum) HOSE ADAPTOR 1.5” included 2” included SHIPPING WEIGHT 143 lbs. 157 lbs.
95962 DUAL INCLUDES 95993 Venturi Powerhead (External
Filter) (2) 90378 Large Poly External Filter (2) 98049 Support Rod for Large Filter (2) 95944 55-Gallon Drum 98088 4-Wheel Dolly 90332 2” Adaptor 95992 Dual Head Line Connector
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SINGLE DUAL
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3/16” Jet (Installed) w/ 1.5” Hose 79 CFM/185” Static Waterlift 152 CFM/179” Static Waterlift 3/16” Jet w/2” Hose 82 CFM/185” Static Waterlift 158 CFM/179” Static Waterlift Compressor CFM 47@90 p.s.i. 94@90 p.s.i.
7/32” Jet (Included) w/1.5” Hose 73 CFM/223” Static Waterlift 144 CFM/217” Static Waterlift 7/32” Jet w/2” Hose 74 CFM/223” Static Waterlift 152 CFM/217” Static Waterlift Compressor CFM 61@90 p.s.i. 122@90 p.s.i.
1/4” Jet (Included) w/1.5” Hose 67 CFM/242” Static Waterlift 134 CFM/239” Static Waterlift 1/4” Jet w/2” Hose 70 CFM/242” Static Waterlift 151 CFM/239” Static Waterlift Compressor CFM 76@90 p.s.i. 152@90 p.s.i.
98049
95944
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ASSEMBLY OF THE UNIT
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1. Remove all components from packaging
2. The venturi powerhead(s) come already at­tached to the Jumbo cover adaptor(s). To
detach, remove the external lters from the
venturi powerhead(s), then turn powerhead(s) counterclockwise and they will unlock from the Jumbo cover adaptor. When attached, Make sure exhaust nozzles(s) face outward.
3. Install external lter support rod(s) by placing them in access hole(s) located in the Jumbo cover.
4. Attach external lter(s) by attaching to lter support rod(s) and installing inlet collars onto exhaust nozzle(s). Turn collar(s) clockwise to
lock. Do not twist lter.
5. Install hose adaptor into Jumbo housing. Lock in place by lining up adaptor indent with lock screw and tightening lock screw.
6. Place Jumbo cover assembly onto drum. The weight and suction power of the Jumbo cover assembly will form a seal onto the drum
STARTING/STOPPING OF MACHINE
MAINTENANCE
EXTERNAL FILTER
For maximum operating efciency and to ensure longer wear, remove lter(s) and empty by de-
taching the bottom clamp after every use
ALL OTHER MAINTENANCE Empty and clean vacuum lter(s) and attach­ments after each days use for maximum perfor­mance
1. Connect air supply line to head line connector.
2. Start Vacuum by turning air valve located on line connector to the ON position.
3. Stop vacuum by turning air valve located on line connector to the OFF position.
OPERATING RULES
Use 1.5” or 2” I.D. hoses and attachments Use 1/2” (Single) and 3/4” (Dual) air line hose
and ow through connectors (do not use ball style ttings).
Use 90 p.s.i. (7 BAR) at gauge (valve open) for maximum pickup power, 60 p.s.i. (5 BAR) at gauge (valve open) for lighter debris Never operate over 100 p.s.i. (8 BAR). Use to recover water, heavy oils, powder, grind­ings, and metal shavings. Hearing protection must be worn when operating these units.
Grounding and static discharge are requited
when recovering powders. Use Tornado static conductive hoses (Urethane or Neoprene), and aluminum tools. Ground vacuum head and tank assembly to an earth ground.
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Problem Remedy
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Make sure air line valve is in ON position.
Inspect air regulators for interference of air ow.
Machine does operate
Machine stops running
Machine has no suction
Air pressure drops at gauge
Machine has poor recovery
Inspect air compressor for adequate size and that proper air pressure
is available (60 to 90 p.s.i.). Inspect air line for proper size and/or damage.
Always use ow through connectors.
Inspect drum level. Inspect air line for damage. Inspect air pressure.
Inspect for clogged or collapsed hose Defective drum seal. Material too heavy for unit.
Inspect air compressor for proper free air consumption and resis­tance in air line size or connections.
Inspect for correct size hose and attachments. Defective drum seal. Material too heavy for unit.
Inspect external lter(s). Empty and clean if necessary. Ensure external lter(s) are properly locked onto venturi powerheads.
Inspect drum cover gasket. Ensure venturi powerheads are properly locked into Jumbo cover.
Inspect connection of external lters.
Inspect all seals for wear and/or damage.
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Please provide additional information on
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Warranty Registration Form
Tornado equipment: (Check choices below)
__ Automatic Scrubbers __Sweepers __Propane Floor Machines __Rotary Floor Machine __High Speed Burnishers __Carpet Vacuums __Carpet Extractors & Spotters __Wet/Dry Vacs __ Steam Cleaners __Jumbo Vacs __Ride-On Equipment __Pressure Washers
See complete product info at www.tornadovac.com
Selling Dealer:(Required)__________________________
Please Print Clearly
_____________________________________________________________________________ Company/Institution
_____________________________________ ____________________________________ Contact Name Title
_____________________________________ ____________________________________ Address City/State/Zip Code
_____________________________________ ____________________________________ Phone Fax
_____________________________________ ____________________________________ Date of Purchase Email
See white metal plate or sticker on unit for this information.
MACHINE TYPE/MODEL NUMBER: MACHINE SERIAL NUMBER:
1. 1.
2. 2.
3. 3.
4. 4.
Facility Description (please circle all that apply)
1. School 9. Hospital 17. U.S. Govt.
2. Retail Store 10. Nursing Home 18. Other Govt.
3. Restaurant 11. Religious Institution 19. Auto Service
4. Ofce Building 12. Airport 20. Airport
5. Contract Cleaning 13. Warehouse 21. Non-Prot
6. Light Manufacturing 14. Apartment/Condo 22. Other (specify)
7. Heavy Manufacturing 15. Warehouse
8. College/University 16. Supermarket
How did you rst learn about
Tornado cleaning and maintenance equipment?
Total Hard Floor Area
o Contacted by local dealer o Previous experience with
Tornado products
o Reputation/
Recommendation
o Advertising o Direct mail o Internet o Other
Damage or defect arising from abuse, neglect or other misuse is excluded from this warranty. Other items may or may not apply based on your specic machine. If any defect occurs, the warranty is voided if service is attempted by non-Authorized Tornado Service Centers.
©2017 Tornado Industries. All rights reserved. X8449-TOR 1/2017
o 0-10,000 (0-930) o 10-50,000 (930-4,650) o 50-250,000 (4,650-23,250) o Over 250,000 (over
23,260)
In square feet (meters)
Total Carpeted Area
Square feet (square meters)
o 0-10,000 (0-930) o 10-50,000 (930-4,650) o 50-250,000 (4,650-23,250) o Over 250,000 (over
23,260)
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Return to : Tornado Industries 3101 Wichita Court Fort Worth, TX 76140 Fax: 817-551-0719 or online at www.tornadovac.com
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