Tornado 95954, 95960 Operation & Maintenance Manual

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Operations & Maintenance Manual
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TORNADO INDUSTRIES, LLC
3101 WICHITA COURT
FORT WORTH, TX 76140
PHONE 800-VACUUMS
FAX 817-551-0719
WWW.TORNADOVAC.COM
SINGLE AND DUAL EXTERNAL FILTER
Form No. L5954AA 05/17 ©Tornado Industries, LLC. All rights reserved
ELECTRIC JUMBO VACUUM
MODEL NO: 95954/95960
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Long Term Buyer Protection Limited Warranty
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Tornado Industries, LLC. (Tornado) warrants to the end/user customer that the Tornado product(s) will be free from defects in material and workmanship for the duration(s) described below. This limited warranty DOES NOT cover machines and/or components subject to normal wear and tear, damage that occurs in shipping, failures resulting from modication, accident, unsuitable operating environ­ment, misuse, abuse, neglect, or improper maintenance by you. For full details, contact your Autho­rized Tornado Distributor, Service Center, or the Tornado Technical Service Department. Tornado sales and service representatives are not authorized to waive or alter the terms of this warranty, or to increase the obligations of Tornado under the warranty.
10 Years*
Plastic water tanks and Rotationally-molded bodies
2 Years*
Parts on all Tornado cleaning equipment
1 Year*
Labor on all Tornado cleaning equipment
1 Year*
Warranty on batteries, one year prorated
All battery warranties are handled directly by the battery manufacturer, on a one year prorated basis
Terms subject to change without notice
1. Except all Windshears™ Blowers, Storm, TV2SS, Side and Downdraft, Insulation Blowers, CV 30, CV 38, CK14/1 PRO, CK 14/2 PRO, SWM 31/9, CK LW13/1, CK LW 13/1 ROAM, CV 38/48 Dual, PV6, PV10, PV6 ROAM, Wall Mount Vacuum and all chargers are warranted for 1 (one) year for both parts and labor.
2. All non-wear item parts purchased after warranty expiration are warranted for 90 days.
3. Warranty starts from the date of sale to the consumer or, at Tornado’s discretion, 6 months after
the dealer purchased the unit from Tornado, whichever comes rst.
4. The EB 30 is warranted for a period of 90 days for both parts and labor.
5. The warranty on engines used on propane powered equipment is limited to motor manufacturer’s warranty.
6. Ride-on Scrubbers are warranted for 24 months, parts, 6 months labor or 1,000 hours, whichever
occurs rst.
Note: Tornado, The Latest Dirt, Floorkeeper, Carpetkeeper, Carpetrinser, Carpetrinser/Dryer, Headmaster, Taskforce, PAC-VAC, T-Lite, Glazer, Windshear, Max-Vac and Trot-Mop are trademarks of Tornado Industries
Website: www.tornadovac.com
Phone 1-800-VACUUMS Fax 817-551-0719 Address 3101 Wichita Court Fort Worth, TX 76140
1-800-VACUUMS 90 Years of Cleaning Innovation A Tacony Company Form F2662.©2017. All rights reserved
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NOTES
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Your new Tornado unit is a high quality, precision-made product. All parts used in the manufacturing of this unit
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have passed rigid quality control standards prior to assembly. Please safeguard the original receipt / invoice. If you experience any problems with your unit during the warranty period, the original receipt / invoice will act as proof of purchase. Contact Tornado for any warranty inquiries.
IMPORTANT SAFETY INSTRUCTIONS
READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE USING THIS UNIT
Read and understand this owner’s manual and all labels on the unit before operating. Safety is a combination of common sense,staying alert and knowing how your unit works. Use this unit only as described in this manual. Use only manufacturer’s recommended attachments. To reduce the risk of personal injury or damage to your unit use only Tornado recommended accessories.
GROUNDING INSTRUCTIONS
This appliance must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk electric shock. This machine is equipped with a cord having an equipment -grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
WARNING: Improper connection of the equipment-grounding conductor can result in a risk of electric shock.
Check with a qualied electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not t the outlet, have a proper outlet installed by a qualied electrician.
This appliance is for use on a nominal 120-volt circuit, and has a grounding plug that looks like the plug illustrated in sketch A.
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Features:
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Capable of simultaneous wet/dry pickup when using external lter(s)
This unit is constructed for recovering water or other solutions without any adjustments.
Liquid shutoffs are available.
Ideal for materials from powder to oily metal chips.
Recovers uids from water to medium weight oils.
External lter(s) collect lighter particles and resist clogging.
55-gallon drum collects heavier waste (approximately 95% of all pickup); light particles collect in
large external lters.
Known for high C.F.M. (cubic feet of air per minute) and moderate suction (static water lift).
General Specications
The Single and Dual External Filter Electric Jumbo Vacuums are heavy duty wet/dry industrial vacu-
ums. They pick up wet and dry waste simultaneously without the need to change any lters. Both units are designed to t onto a 55-gallon rolled tip steel drum (Tornado part number 95944) for vol­ume pick-up with maximum efciency. Heavier waste settles in the drum, while lighter particles are trapped in the large external lters. The 2.25 h.p. vacuum motors create tremendous CFM for pick-up power. Both units handle a wide variety of waste with ease, ranging from ne powders to
medium-grade viscosity products. Accommodates 1.5” to 3” hose and attachments, depending on the model.
Unit Specications
95954 SINGLE INCLUDES 98904 2.25 h.p. Vacuum Motor (1) 90378 Large Poly External Filter (1) 98049 Support Rod for Large Filter (1) 95944 55-Galon Drum 98088 4-Wheel Dolly 90331 1-1/2” Adaptor
SINGLE DUAL AMPS 15 15 (per head) RPM 15,750 15,750 (per Head) HORSEPOWER 2.25 2.25 (each head) CFM 184@1.5” hose 243@2” hose, 340@3” hose STATIC WATER LIFT 51” 51” EXTERNAL FILTER AREA 1874 sq. in. 1874 sq. in. (each head) HORIZONTAL REACH 30 ft. 50 ft. HOSE ADAPTOR 15.” included 2” included POWER CORD 50ft. 14/3 50 ft. 14/3 (each head) SHIPPING WEIGHT 84 lbs. 113 lbs.
95960 DUAL INCLUDES 98904 2.25 h.p. Vacuum Motor (2) 90378 Large Poly External Filter (2) 98049 Support Rod for Large Filter (2) 95944 55-Galon Drum 98088 4-Wheel Dolly
90332 2” Adaptor
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98904
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95944
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WARNING: Failure to read and understand these instructions could result in seri-
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ous bodily injury or property damage
SAFETY INSTRUCTIONS When using this unit, basic precautions should always be followed. Read all instructions before using this unit.
WARNING: To reduce the risk of re, electric shock or injury:
Do not leave machine unattended when plugged in. Unplug from outlet when not in use or attempting any maintenance or adjustment. To avoid electrical shock, store indoors only. Do not expose to rain. Do not allow to be used as a toy. Close attention is necessary when used near children. Use only as described in this manual. Use only manufacture’s recommended attachments. Do not use with a damaged cord or plug. If machine is not working as it should, has been dropped, damaged, left outdoors, or dropped into water, return it to a service center. Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or corners. Do not run machine over cord. Keep cord away from heated surfaces. Do not unplug by pulling on cord. To unplug, grasp the plug not the cord. Do not handle plug or machine with wet hands.
Keep hair, loose clothing, ngers, and all parts of the body away from openings and moving parts.
Turn off all controls before unplugging. Connect to a properly grounded outlet only. See grounding instructions. Do not put any object into openings. Do not use with any opening blocked. Keep openings free of
dust, lint, hair, and anything that may reduce air ow.
Do not pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
Do not pick up ammable or combustible liquids, such as gasoline, or use machine where they may
be present.
Do not use without lters in place.
Use extra care when cleaning on stairs.
Always replace worn or torn external lters immediately. This will prevent possible injury due to ying
objects.
Never operate with intake unguarded. Strong suction will pull ngers and/or clothing into blades and
other moving parts. Always point exhaust port in a safe direction. Air exits blower at very high velocity. Always wear safety glasses when in vicinity of this unit.
If unit is hand held, hold rmly when starting. High torque when starting will cause the unit to jerk
and cause injury and/or damage. Use voltage and current listed on unit nameplate. When not in use, coil motor cord and place on top of unit.
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ASSEMBLY OF THE UNIT MAINTENANCE
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1. Remove all components from packaging
2. Attach blower motor(s) to Jumbo cover adap­tor rings by turning clockwise and locking into
place. Make sure exhaust nozzles(s) face
outward.
3. Install external lter support rod(s) by placing
them in access hole(s) located in the Jumbo
cover.
4. Attach external lter(s) by attaching to lter
support rod(s) and installing inlet collars onto exhaust nozzle(s). Turn collars(s) clockwise to lock. Do not twist lter.
5. Install hose adaptor into Jumbo housing. Lock in place by lining up adaptor indent with lock screw and tightening lock screw.
6. Place Jumbo cover assembly onto drum. The weight and suction power of the Jumbo cover assembly will form a seal onto the drum
STARTING/STOPPING OF MACHINE
1. Plug blower motor cord into a 20 Amp wall outlet.
2. Start by turning ON/OFF switch located on blower to the ON position.
3. Stop by turning ON/OFF switch located on blower to the OFF position.
OPERATING RULES
BLOWER MOTOR Damage to an armature invariably is caused by permitting carbon brushes to become worn to less that 1/4” in length. To prevent this from oc-
curring, inspect brushes after the rst 200 hours
of operation and frequently thereafter, replacing when necessary. Failure to do so will nullify fac­tory warranty. To inspect brushes
1. Unplug power cord from outlet.
2. Remove the two screws located on the top cover.
3. Pull back U-clip (coil spring) to release carbon brushes.
4. Remove the two brushes and inspect for length.
5. Replace if necessary.
Note: No other maintenance of motor should be
attempted during the rst year after purchase re­fer to warranty). Any other type of service should
be performed by an authorized Tornado service center.
EXTERNAL FILTER
For maximum operating efciency and to ensure longer wear, remove lter(s) and empty by de-
taching the bottom clamp after every use
Use 1.5” to 3” hoses and attachments. 1.5”
attachments are not recommended for dual model.
Use multiple 20 Amp outlets when using the Dual
Electric Jumbo. Use to recover water, light weight oils, powders, grindings, and metal shavings. Extension cords must be equivalent or heavier
than the input cord(12/3), with a 50’ maximum
extension cord length.
ALL OTHER MAINTENANCE Empty and clean vacuum lter(s) and attach­ments after each days use for maximum perfor­mance
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TROUBLESHOOTING GUIDE
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Problem Remedy
Machine does not start
Machine stops running
Machine has no suction
Blower motor overheats
Machine has poor recovery
Make sure power cord is plugged into a working receptacle. Inspect for defective power cord.
Make sure power cord is plugged into a working receptacle. Check circuit breaker. Inspect for armature brush wear. Inspect for defective power cord.
Inspect for clogged or collapsed hose Inspect for clogged motor intake. Defective drum seal. Material too heavy for unit.
Inspect armature brushes for length (See Maintenance section).
Inspect for proper motor ventilation.
Inspect for proper extension cord size (12/3 minimum, 50’ maximum length).
Inspect for correct size hose and attachments. Defective drum seal. Material too heavy for unit.
Inspect external lter(s). Empty and clean if necessary.
Inspect drum cover gasket. Ensure blower motors are properly locked into Jumbo cover.
Inspect connection of external lters.
Inspect all seals for wear and/or damage.
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Please provide additional information on
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Warranty Registration Form
Tornado equipment: (Check choices below)
__ Automatic Scrubbers __Sweepers __Propane Floor Machines __Rotary Floor Machine __High Speed Burnishers __Carpet Vacuums __Carpet Extractors & Spotters __Wet/Dry Vacs __ Steam Cleaners __Jumbo Vacs __Ride-On Equipment __Pressure Washers
See complete product info at www.tornadovac.com
Selling Dealer:(Required)__________________________
Please Print Clearly
_____________________________________________________________________________ Company/Institution
_____________________________________ ____________________________________ Contact Name Title
_____________________________________ ____________________________________ Address City/State/Zip Code
_____________________________________ ____________________________________ Phone Fax
_____________________________________ ____________________________________ Date of Purchase Email
See white metal plate or sticker on unit for this information.
MACHINE TYPE/MODEL NUMBER: MACHINE SERIAL NUMBER:
1. 1.
2. 2.
3. 3.
4. 4.
Facility Description (please circle all that apply)
1. School 9. Hospital 17. U.S. Govt.
2. Retail Store 10. Nursing Home 18. Other Govt.
3. Restaurant 11. Religious Institution 19. Auto Service
4. Ofce Building 12. Airport 20. Airport
5. Contract Cleaning 13. Warehouse 21. Non-Prot
6. Light Manufacturing 14. Apartment/Condo 22. Other (specify)
7. Heavy Manufacturing 15. Warehouse
8. College/University 16. Supermarket
How did you rst learn about
Tornado cleaning and maintenance equipment?
o Contacted by local dealer o Previous experience with
Tornado products
o Reputation/
Recommendation
o Advertising o Direct mail o Internet o Other
Damage or defect arising from abuse, neglect or other misuse is excluded from this warranty. Other items may or may not apply based on your specic machine. If any defect occurs, the warranty is voided if service is attempted by non-Authorized Tornado Service Centers.
©2017 Tornado Industries. All rights reserved. X8449-TOR 1/2017
In square feet (meters)
Total Hard Floor Area
o 0-10,000 (0-930) o 10-50,000 (930-4,650) o 50-250,000 (4,650-23,250) o Over 250,000 (over
23,260)
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Total Carpeted Area
Square feet (square meters)
o 0-10,000 (0-930) o 10-50,000 (930-4,650) o 50-250,000 (4,650-23,250) o Over 250,000 (over
23,260)
Return to : Tornado Industries 3101 Wichita Court Fort Worth, TX 76140 Fax: 817-551-0719 or online at www.tornadovac.com
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