Tornado 125, 98607, 98606 Operation & Maintenance Manual

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Tornado

Operation & Maintenance Manual

For Commercial Use Only

TORNADO INDUSTRIES

7401 W. LAWRENCE AVENUE

CHICAGO, IL 60706

[phone] FAX [phone]

www.tornadovac.com

ABSOLUTE FILTER VAC – MODEL 125

L2325DC 11/01 2001 Tornado Industries All rights reserved.

CATALOG NO.

98606 (115V)
98607 (230V)

NOTES

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2

This illustrated parts book covers:

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Catalog #
Voltage
Amperage
Horsepower
Series

98606 98607
115vac 230vac
12 6

1.1 1.1
CC

Table of Contents:

Safety Instructions 4
Grounding Methods 5
Main Assembly Diagram 6
Main Assembly Parts List 7
Operating Instructions 8

Your Absolute Filter Vac Model 127 is warranted for 1 year parts and labor. This warranty does

not cover consumables such as filters and collection bags.

Warranty:

3

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4

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5

98606/98607 Main Assembly Diagram

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When ordering replacement parts,
designate the machine catalog number,
part number and part description to
avoid receiving incorrect items.

The machine catalog number can be
obtained from the name plate on the
powerhead of the machine.

Accessories

Poly Tool Set Kit #98633 contains:

• #90289 crush-proof 10’ hose

• #30258 2-pc double-bend aluminum

wand with tool coupling

• #31663 14” plastic floor/rug tool

• #90004 15” crevice tool

• #90712 round dust brush

Anti-Static Tool Set Kit #98645
contains:

• #90684 15’ anti-static hose

• #90004 15” crevice tool

• #90712 round dust brush

• #31664 22” rubber blower nozzle

Consumables:

• #90505 3-mil plastic disposal bag,
50-pack

• #90567 1-bu paper collection bag,
12-pack

• #98588 primary paper filter collector,
12-pack

• #90603 reusable SCAFITEX Dacron
impact filter, 1-pack

• #90608 pleated HEPA filter, 1-pack

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98606 (115v) & 90607 (230v) Main Parts List

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Item # Description Part #

1 Nut 17883
1 Lock washer 1713
3 Washer 1575

7 Screw 3261
10 Motor cover 17885
11 Catch 18573
12 Spacer 17889
13 Insulation disc 2922
14 Insulation strip 2923
15 Baffle plate 17886
16 Nut 2958
17 Rivet 04972
20 Bumper 10672
21 Switch 16035
22 Ground lead 6354
23 Mounting plate 17888
24 Motor gasket 02941
25 Mounting plate 17897
26 Ring 10689
27 Jam nut 10694
28 Screw 2376
29 Lower cover S/A 17898
30 Washer 3658
32 Screw 10787
33 Connector 6824
34 Silencer 10695
36 Acorn nut 685
37 Strain relief bushing 14552
38 Adapter clip 2962
39 Supply cable (115v) 14411
64 HEPA filter 90608
65 Adapter 16492
66 Screw 64
68 Tank only 14092
72 Caster 10669
76 Tank intake 2914
77 Gasket 2915
78 Intake deflector 14433
79 Intake lock sub-assy 8080
81 Handle – vac head 17890
82 Nut 3868
85 Lockwasher 1246
86 Screw 14991
87 Spacer 6182
88 Screw 1734

91 Nameplate 30812
94 Terminal 611

95 Nameplate 30816
100 Washer 3321
101 Nut ¼-20 x 1” 13910
102 Screw ¼-20 x 3-1/2” 13909
103 Bumper 11942
104 Screw 2038
106 Nut 16129
107 Decal - warning 17881
108 Switch guard 17880
109 Lockwasher 14259
110 Screw 17884
111 Lead 17893
112 Carrier band 13905
113 Bumper band 13906

** Motor Wiring Terminal 15139
** Motor assy (115v only) 14800
** Carbon brushes 23384
** Carrier Assembly 13911
** Decal – hazmat caution 14449
** Line filter (230v only) 31067
** Power cord (230v only) 31059
** Motor assy (230v only) 17425

** Not illustrated

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OPERATING INSTRUCTIONS

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Four general rules to follow:

1. Keep your vacuum clean. Never use it without filters, and make sure that all filters are
properly fitted. See the sections below on filters and bags.

2. Provide a proper storage area for the machine and attachments. Remove the hose and
attachments from the machine when not in use.

3. Always be certain that the top vacuum unit is nested properly on the tank, and that the tank
latches are secure.

4. Whenever you are working around toxic or hazardous substances, always wear suitable
protective clothing and carefully follow safety procedures as outlined by your safety
coordinator. This is particularly important when opening the unit to change bags or filters.

Installing filter and bags – 90505 Plastic Disposal Bag, 90567 Paper
Collection Bag & 98588 Primary Paper Filter Protector

Installation:

1. Open the tank latches and remove the vacuum unit from the tank.

2. Open the 3-mil plastic disposal bag and set it open in the bottom of the tank. Do not allow
the rim of this bag to rest any higher than the tank’s metal intake.

3. Cradle the paper collection bag in the tank. Open the yellow flap, take hold of the cardboard
backing on the bag and fit it over the metal intake. Make certain the integral hole gasket is
sealed all around the intake tube.

4. Stretch the collection bag out in the tank.

5. Place the primary paper filter protector into the tank and over the tank’s rim. This protects the
Dacron impact and HEPA filters. Make sure that the protector’s elastic band is fully over the
tank’s rim.

6. Replace the vacuum unit on the tank, making sure it is seated properly, and secure the
latches.

Removal:

1. Unplug the unit’s power cord.

2. Open the tank latches and remove the vacuum unit from the tank.

3. Remove the primary paper filter protector from the tank’s rim. Unseat the paper collection
bag’s cardboard-backed hole from the metal intake. Use the bag’s yellow flap to seal the
bag’s intake hole.

4. Reach under the collection bag and raise the opening of the plastic disposal bag to fully
surround both the collection bag and the primary paper filter protector.

5. Seal the plastic disposal bag carefully and dispose of it properly.

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Changing the HEPA Filter

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1. The HEPA filter should be checked periodically and replaced when necessary.

2. To remove the HEPA filter, first remove the primary paper filter protector and Dacron filter.
Then remove the four screws under the HEPA filter.

3. Install a new HEPA filter with its open end toward the motor.

4. Replace the four screws, tighten, and replace the Dacron filter and primary paper filter
protector.

Using the Filter Gauge

A manometer filter gauge beside the motor indicates when a filter requires inspection. This
ensures filter integrity while the CVF 125 is in operation, and ensures that the unit is functioning
at optimal efficiency.

When the gauge’s center indicator turns red while the motor is on, first change the plastic
disposal bag, paper collection bag & primary paper filter protector as previously described. If the
indicator remains red or quickly returns to red after changing these filters, change the Dacron
filter protector and HEPA filter element.

Note that a poorly-seated vacuum unit can also cause vacuum loss and trip the indicator, so
always ensure that the vacuum unit is seated properly on the tank.

Maintenance of motor unit

Damage to an armature is often caused by permitting the carbon brushes to become worn to
less than 1/2-inch in length. To prevent this occurrence, inspect the brushes after 500 hours of
operation and frequently thereafter, replacing them when necessary. It is best practice to
replace brushes when they are worn to half their original length. The original length is
approximately 1-1/4”. Failure to properly replace worn brushes will nullify our warranty.

To inspect the brushes, detach the vacuum housing from the tank. Remove the nuts holding the
motor cover. Carefully remove the plastic motor cap by prying the holding clips. Remove the
metal bracket holding each brush, then remove the brush.

No other maintenance of the motor should be attempted during the first year after purchase.

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