Tork TREAE Series, TREAE006001010100 User Manual

valve & automation
TREAE SERIES
ELECTRICAL ACTUATOR
USER MANUAL
NOVEMBER / 2018
PLEASE READ THE INSTRUCTIONS BEFORE USE
www.smstork.com
CONTENT
1. PURPOSE OF DOCUMENT ....................................................................................................................................................3
2. PRODUCT OVERVIEW ............................................................................................................................................................3
a. Intended Use of the Product ..............................................................................................................................................3
b. Product Coding System .......................................................................................................................................................4
c. Product and Part Pictures ...................................................................................................................................................5
d. Labeling Details ...........................................................................................................................................................................6
3. PRODUCT OPERATION ..........................................................................................................................................................7
a. Storage Conditions ...................................................................................................................................................................7
b. Operation Conditions .............................................................................................................................................................7
4. PRODUCT INSTALLATION ..................................................................................................................................................8
a. Valve Mounting .............................................................................................................................................................................8
b. Manual Working ...........................................................................................................................................................................11
c. Adjusting Cam and Limit Switches .............................................................................................................................12
d. Technical Dimensions ............................................................................................................................................................13
e. Wiring Schemes ........................................................................................................................................................................15
f. Warnings ..........................................................................................................................................................................................17
5. PRODUCT LIFE ..............................................................................................................................................................................17
6. PRODUCT CARE AND MAINTENANCE ..................................................................................................................18
a. Troubleshooting ........................................................................................................................................................................19
7. PRODUCT SPARE PARTS ....................................................................................................................................................19
8. GENERAL CARE, REPAIR AND CLEANING .......................................................................................................20
9. PRODUCT SHIPMENT ...........................................................................................................................................................20
10. WARRANTY CONDITIONS ............................................................................................................................................20
SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti.
1. PURPOSE OF DOCUMENT
This document is prepared for showing TORK brand named TREAE series electrical actuators’ installation, operation and maintenance information.
Security Notifications:
Warning: This sign show personal and product’s security notifications. It warns
user about probably dangers. If cautions are not regarded personal injuring or product damaged is become unavoidable.
2. PRODUCT OVERVIEW
Electrical actuators are equipment converting electrical power to mechanical power used for valve control. Electric motor’s torque is transmitted to valve shaft through the electrical actuator gearbox. This torque makes the valve open or close. Gearbox provides a steady torque while turning.
TREAE series electric actuators are produced as “On / Off Controlled Electric Actuator “. Electrical actuators manufactured by SMS-TORK do not use asbestos, PCB, mercury and other prohibited chemicals.
a. Intended Use of the Product
Electrical actuator is one the most used valve control equipment. The purpose of an electrical actuator is poening or closing the valve. This opening or closing can be full open/ close or proportional open/close. This can be changed according to process application. Electrical actuators can be used on ball valve, butterfly valve, plug valve and other proper valve types. Advantages of electrical actuators are,
Electric power is accessible.
High output torque can be produced with low energy.
Products have longer life.
Products are compact and have light weight.
Sensitive control.
High protection class.
Wide power supply range.
Wide turn angle range.
www.smstork.com
3
b. Product Coding System
TREAE XXXX XX XX XX XX
There may not be all the variations at the product coding table. For more details, please contact us.
0200
0300
.....
PROTECTION
CLASS
01 IP 67
02 IP68
03 Explosion Proof
04 IP65
Rotary
Electric
Actuator
Economic
TORQUE
0040
0060
0080
0100
0150
01 230VAC
02 24VDC
03 230VAC/24
VDC Multiboard
02 PROPORTIONAL
SERIES
Tork
OUTPUT
OPERATING
VOLTAGE
CONTROL TYPE
01 ON-OFF
Display)
03 RBU (With Chargeable Battery Unit)
4
SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti.
OPTIONS
00 NA
01 PIU (With Potentiometer Unit)
02 LCU (Local Control Unit With LCD
Table 1. Product Coding System
c. Product and Part Pictures
Fig 1. TREAE Electrical Actuator
Fig 2. TREAE Electrical
Actuator Valve Connection Point
Position Indicator
Gear
Cams and Limit Switches
Fig 3. Electrical Actuator Parts
Motor
Manual Control Lever
Control Card
5
www.smstork.com
d. Labeling Details
Electrical actuators’ general information must be written on their labels. Fig 3 shows a sample label and the information it contains. For more detailed information, the user manual, technical support department or sales department can be helpful.
Electrical actuator label contains these informations:
• Model
• Type
• Serial No
• Protection Class
• Ambient Temperature
• Output Torque
• Operation Voltage
• Power
• Operation Time
• Optional Units
Manufactured By Sms-tork Co. Inc.
Model : TREAE006001010100 Type : ON - OFF Serial No : TREAE60-17-0001 Protection Class : IP67 Ambient Temperature : -20
6
SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti.
0
C, +600C
Fig 4. Label Details
www.smstork.com
Electric Actuator
Output Torque : 60Nm Operating Volyage : 230V AC 50Hz Power : 6W 20 VA Operation Time : 14 SEC / 90
0
Option :
3. PRODUCT OPERATION
When supply voltage (100 - 240 VAC or 24VAC/DC) applied to the electrical actuator, motor and gearbox produce a rotary force. This force makes the valve acting. According to this act valve is opened or closed.
a. Storage Conditions
Electrical actuators must be stored in clean, dry and cool ambient. Electrical actuators’ cover screws must be tightened up and cable entries must be closed. When electrical ac­tuators are stored in an open ambient, they must be protected from weather conditions.
b. Operation Conditions
• Small, light and compact design
• On/Off control
• 60 Nm torque value
• High moment with low energy consumption
• Mechanically manual control
• Manual control by electronic card
• 14 sec. opening and closing time
0
• 90
rotation angle
• Torque limiter with current control
• Body Ingress Protection: IP67
• Body Material: Plastic Injection
• Ambient Temperature: -20
• Electric Supply: 100-240VAC, 24VDC, 24VAC
• Limit Switches: 2x OPEN/CLOSE SPDT, 250VAC 3A, 125 VAC 5A
• Aux. Limit Switches : 2x OPEN/CLOSE SPDT, 250VAC 3A, 125 VAC 5A
• Position Indicator : Continuous, as OPEN/CLOSE
• Manual Control: With no 15 switches
• Cable Entrances : M20x1,5
• Greasing : Gear Oil
• Motor operation rate: S4
• Adjustable at different angles
0
C...+700C
www.smstork.com
7
4. PRODUCT INSTALLATION
Before installation, it must be checked if there is any damage on the product and there is any missing part. If there is any damage or missing part, product must not be ac­cepted.
Before the installation inform on the labels and the boxes must be checked.
Before the installation, line voltage and voltage written on the label must be checked if they are in the same range. Before the installation product’s suitability to the system must be checked.
Before the installation, the line voltage must be switched OFF. Be careful about during the installation if anybody can switch it ON. This probability must be prevented and must be sure about it.
a. Valve Mounting
Electrical actuators are manufactured so that the valve can be mounted according to ISO 5211 standard.
Ø 70
Ø 50 Ø 36
M8
M6
M5
8
SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti.
14
155
Fig 5. ISO5211 Mounting Surface
Loading...
+ 16 hidden pages