Topcon TP-L5GV, TP-L5G, TP-L5BG, TP-L5 SERIES, TP-L5A Instruction Manual
...
INSTRUCTION MANUAL
For more information contact Synergy Positioning Systems or
visit the Synergy Positioning Systems website at www.synergypositioning.co.nz
All branches: Phone 0800 867 266 Email: info@synergypositioning.co.nz
PIPE LASER
TP-L5 SERIES
TP-L5GV
TP-L5G
TP-L5BG
TP-L5AV
TP-L5A
TP-L5B
32956 90092
HOW TO READ THIS MANUAL
Thank you for selecting the TOPCON instrument.
• Please read this instruction manual carefully before using this instrument.
• Verify that all equipment is included.
“ STANDARD SYSTEM COMPONENTS” (p. iii)
• The specifications and general appearance of the instrument are subject to change without
prior notice and without obligation by Topcon Corporation and may differ from those appearing
in this manual.
• Some of the diagrams shown in this manual may be simplified for easier understanding.
Symbols
The following conventions are used in this manual.
:
Indicates precautions and important items which should be read before
operations.
:
Indicates the chapter title to refer to for additional information.
:
Indicates supplementary explanation.
i
HOW TO READ THIS MANUAL
Notes regarding manual style
• Except where stated, "TP-L5" means TP-L5GV/G/BG/AV/A/B in this manual.
• The specifications by the model are as follows.
Auto alignment
(TP-L5GV/G/AV/A only)" (p. 39)
Red
Upper/Lower
Laser
---
--- ---
---
--- ---
Model Laser
TP-L5GV
TP-L5G
TP-L5BG
TP-L5AV
TP-L5A
TP-L5B
• All company and product names featured in this manual are trademarks or registered
trademarks of each respective organization.
Green
Centerline
LED
---
---
" Automatic alignment with the target
ii
STANDARD SYSTEM COMPONENTS
1) Pipe Laser TP-L5..................................... 1pc.
2) Remote controller RC-200 ....................... 1pc.
3) Battery BT-53Q (rechargeable battery) ... 1pc.
4) AC/DC Converter AD-13 ......................... 1pc.
5) Battery adapter BA-2 ............................... 1pc.
6) Self-centering Feet
ø150mm .................................................. 4pcs.
ø200mm .................................................. 4pcs.
ø250mm .................................................. 4pcs.
ø300mm .................................................. 4pcs.
7) Single point foot ....................................... 1pc.
8) Target....................................................... 1set
9) AAA Manganese battery
*1)
...................... 4pcs.
10) Carrying case .......................................... 1pc.
11) Instruction manual ................................... 1vol.
• Please make sure that all of above items are in the box when you unpack.
*1) Batteries included in the package are to confirm the initial operation.
Please replace the batteries provided with new batteries (alkaline) as soon as possible.
iii
CONTENTS
1. PRECAUTIONS FOR SAFE OPERATION ............................................................................ 1
2. PRECAUTIONS ..................................................................................................................... 7
3. LASER SAFETY INFORMATION ........................................................................................ 13
4. PRODUCT OUTLINE ........................................................................................................... 16
4.1 Parts and Functions of the Instrument .......................................................................... 16
Control panel............................................................................................................. 18
Key Operation (When the instrument is locked) ....................................................... 21
Indicators .................................................................................................................. 22
5. USING THE BATTERY ........................................................................................................ 25
5.1 Battery BT-53Q (Rechargeable battery) ....................................................................... 25
Removing the battery................................................................................................ 25
Battery charging........................................................................................................ 26
5.2 Battery Holder DB-53 (Dry battery holder) *Optional accessory................................... 29
Removing the battery................................................................................................ 29
Replacing the dry cell batteries................................................................................. 29
5.3 PC-17 (Power cable for 12vDC) *Optional accessory .................................................. 30
6. BASIC OPERATION ............................................................................................................ 31
6.1 Setting up the Instrument.............................................................................................. 31
6.2 Grade setting procedure ............................................................................................... 32
Direct entry of grade value ........................................................................................ 32
Set grade value by moving laser............................................................................... 35
iv
CONTENTS
6.3 Setting Laser Line ......................................................................................................... 36
Automatic Centering.................................................................................................. 38
Automatic alignment with the target (TP-L5GV/G/AV/A only) ................................... 39
6.4 Changing the laser beam mode .................................................................................... 42
7. STANDARD ACCESSORIES............................................................................................... 43
7.1 Self-centering Feet........................................................................................................ 43
7.2 Single Point Foot........................................................................................................... 44
7.3 Remote Controller (RC-200) ......................................................................................... 45
Replacing battery for Remote Control, RC-200 ........................................................ 49
7.4 Target ........................................................................................................................... 50
8. CHANGING OPERATING PARAMETERS .......................................................................... 51
8.1 Operating Parameters................................................................................................... 51
8.2 How To Change Operating Parameters........................................................................ 53
8.3 How to Input (Change) Security Code .......................................................................... 55
8.4 How to change Company Name ................................................................................... 60
9. CHECKS AND ADJUSTMENTS .......................................................................................... 66
9.1 Procedure To Check and Adjust Laser Calibration ....................................................... 66
Checking Calibration ................................................................................................. 66
Adjusting Calibration ................................................................................................. 67
9.2 Checking of Upper/Lower Laser (TP-L5GV/AV only).................................................... 70
v
CONTENTS
10. ERROR DISPLAYS.............................................................................................................. 71
11. TROUBLESHOOTING ......................................................................................................... 72
12. OPTIONAL ACCESSORIES ................................................................................................ 77
13. SPECIFICATIONS ...............................................................................................................78
14. REGULATIONS.................................................................................................................... 81
vi
1. PRECAUTIONS FOR SAFE OPERATION
For the safe use of the product and prevention of injury to operators and other persons as well
as prevention of property damage, items which should be observed are indicated by an
exclamation point within a triangle used with WARNING and CAUTION statements in this
instruction manual.
The definitions of the indications are listed below. Be sure you understand them before reading
the manual’s main text.
Definition of Indication
WARNING
CAUTION
This symbol indicates items for which caution (hazard warnings inclusive) is urged.
Specific details are printed in or near the symbol.
This symbol indicates items which are prohibited. Specific details are printed in or
near the symbol.
This symbol indicates items which must always be performed. Specific details are
printed in or near the symbol.
Ignoring this indication and making an operation error could possibly
result in death or serious injury to the operator.
Ignoring this indication and making an operation error could possibly
result in personal injury or property damage.
1
General
1. PRECAUTIONS FOR SAFE OPERATION
Warning
Do not use the unit in areas exposed to high amounts of dust or ash, in areas where
there is inadequate ventilation, or near combustible materials. An explosion could
occur.
Do not perform disassembly or rebuilding. Fire, electric shock, burns or hazardous
radiation exposure could result.
Do not use under thunderous weather conditions. This unit is conductive and if
struck by lightning, death or injury could result.
Handle with care when using near high voltage cables or transformers. This unit is
conductive and contact could result in electric shock.
When securing the instrument in the carrying case make sure that all catches,
including the side catches, are closed. Failure to do so could result in the
instrument falling out while being carried, causing injury.
2
Caution
Do not use the carrying case as a footstool. The case is slippery and unstable so a
person could slip and fall off it.
Do not place the instrument in a case with a damaged case or belt. The case or
instrument could be dropped and cause injury.
Do not wield or throw the plumb bob. A person could be injured if struck.
Power Supply
Warning
Do not short circuit. Heat or ignition could result.
Do not place articles such as clothing on the battery charger while charging
batteries. Sparks could be induced, leading to fire.
Do not use voltage other than the specified power supply voltage. Fire or electrical
shock could result.
1. PRECAUTIONS FOR SAFE OPERATION
3
1. PRECAUTIONS FOR SAFE OPERATION
Do not use batteries other than those designated. An explosion could occur, or
abnormal heat generated, leading to fire.
Do not use damaged power cords, plugs or loose outlets. Fire or electric shock
could result.
Do not use power cords other than those designated. Fire could result.
Use only the specified battery charger to recharge batteries. Other chargers may
be of different voltage rating or polarity, causing sparking which could lead to fire or
burns.
Do not use the battery or charger for any other equipment or purpose. Fire or burns
caused by ignition could result.
Do not heat or throw batteries or chargers into fire. An explosion could occur,
resulting in injury.
To prevent shorting of the battery in storage, apply insulating tape or equivalent to
the terminals. Otherwise shorting could occur, resulting in fire or burns.
4
Tripod
1. PRECAUTIONS FOR SAFE OPERATION
Do not use batteries or the battery charger if wet. Resultant shorting could lead to
fire or burns.
Do not connect or disconnect power supply plugs with wet hands. Electric shock
could result.
Caution
Do not touch liquid leaking from batteries. Harmful chemicals could cause burns or
blisters.
Caution
When mounting the instrument to the tripod, tighten the centering screw securely.
Failure to tighten the screw properly could result in the instrument falling off the
tripod, causing injury.
Tighten securely the leg fixing screws of the tripod on which the instrument is
mounted. Failure to tighten the screws could result in the tripod collapsing, causing
injury.
5
1. PRECAUTIONS FOR SAFE OPERATION
Do not carry the tripod with the tripod shoes pointed at other persons. A person
could be injured if struck by the tripod shoes.
Keep hands and feet away from the tripod shoes when fixing the tripod in the
ground. A hand or foot stab wound could result.
Tighten the leg fixing screws securely before carrying the tripod. Failure to tighten
the screws could lead to the tripod legs extending, causing injury.
6
2. PRECAUTIONS
Before starting work or operation, be sure to check that the instrument is functioning correctly
with normal performance.
Charging Battery
• Be sure to charge the battery within the charging temperature range.
Charging temperature range: 10 to 35
Warranty policy for Battery
• Battery is an expendable item. The decline in retained capacity depending on the repeated
charging/discharging cycle is out of warranty.
Vibration and Impact Protection
• When transporting the instrument, provide protection to minimize risk of severe vibration or
impact. Severe vibration or impacts may affect beam accuracy.
Sudden changes of temperature
• A sudden change in temperature may cause water condensation on the glass used for the
laser emission part. In such a case, let the instrument stand for a while to allow it to adjust to
the temperature prior to actual use.
°C
7
2. PRECAUTIONS
Storage precautions
• When storing the instrument, keep it in a place not exposed to direct sunlight and at the
temperature range from -30
• Do not store the wet instrument in the carrying case. If any part of the instrument is wet,
thoroughly wipe off with soft cloth and leave it dry before storing in the carrying case.
to 60°C.
Battery
• The battery is not charged when the instrument is shipped. Make sure to charge it fully before
use.
• If the battery is over-discharged, it may make re-charging impossible or shorten the running
time. Store the battery when it is fully charged.
• Even if the instrument is not used for a long period, charge the battery at least once per 3 to
6 months to maintain the performance of the battery.
• If the battery's running time shortens after using it for a certain period, contact your local
dealer.
• When using an external power supply, it should be rated between 9 and 20 volts DC.
8
2. PRECAUTIONS
Measurement
This instrument is designed for survey and survey related uses (that is, surveying coordinates,
distance, angles and depths, and recording such measurements). This product should never be
used:
• Without the user thoroughly understanding this manual.
• After disabling safety systems or altering the product.
• With unauthorized accessories.
• Without proper safeguards at the survey site.
• Contrary to applicable laws, rules, and regulations.
Maintenance
• Wipe off moisture completely if the instrument gets wet during survey work.
• Wipe away stain or dirt with soft cloth after dusting.
• Clean storage case using cloth moistened with neutral detergent or water. Do not use ether,
benzene, thinner or other solvents.
• To clean the instrument or the carrying case, lightly moisten a soft cloth in a mild detergent
solution. Wring out excess water until the cloth is slightly damp, then carefully wipe the surface
of the unit. Do not use any alkaline cleaning solutions, alcohol, or any other organic solvents
on the instrument or display.
• When removing the instrument from the carrying case, never pull it out by force. The empty
carrying case should be closed to protect it from moisture.
• Check the tripod for loose fit and loose screws.
• Check the instrument for proper adjustment periodically to maintain the instrument accuracy.
9
2. PRECAUTIONS
Other precautions
• Protect the instrument from heavy shocks or vibration.
• When setting up the instrument, position it so the bubble in the digital level vial on the display
is in the center position.
• When you remove the instrument from the carrying case, be sure to open the cover of the
case after laying the case down, right side up.
• Consult your local dealer before using the instrument under special conditions such as long
periods of continuous use or high levels of humidity. In general, special conditions are treated
as being outside the scope of the product warranty.
• Physical reflection and refraction may occur under hot weather conditions or in a small pipe
diameter due to its temperature or moisture conditions, which could interfere with the
precision or available range of the instrument. To minimize the effect of these conditions
please take the following precautions.
1)Place the pipe hot side (heated by sunlight etc.) down.
2)Do not apply an excessive amount of "pipe adhesive" to the pipe joints.
3)Immediately back fill the trench as pipe work is finished.
If it is difficult to follow the instructions noted above, please use a blower (commerciallyavailable) or place the instrument on the pipe before performing the operation.
User
• Wear the required protectors (safety shoes, helmet, etc.) when operating.
10
2. PRECAUTIONS
Exporting this product (Relating EAR)
• This product is equipped with the parts/units, and contains software/technology, which are
subject to the EAR (Export Administration Regulations). Depending on countries you wish to
export or bring the product to, a US export license may be required. In such a case, it is your
responsibility to obtain the license. The countries requiring the license as of May 2013 are
shown below. Please consult the Export Administration Regulations as they are subject to
change.
North Korea
Iran
Syria
Sudan
Cuba
URL for the EAR of the US: http://www.bis.doc.gov/policiesandregulations/ear/index.htm
Exceptions from Responsibility
• The user of this product is expected to follow all operating instructions and make periodic
checks of the product’s performance.
• The manufacturer, or its representatives, assumes no responsibility for results of a faulty or
intentional usage or misuse including any direct, indirect, consequential damage, and loss of
profits.
11
2. PRECAUTIONS
• The manufacturer, or its representatives, assumes no responsibility for consequential
damage, and loss of profits by any disaster, (an earthquake, storms, floods etc.). A fire,
accident, or an act of a third party and/or a usage any other usual conditions.
• The manufacturer, or its representatives, assumes no responsibility for any damage, and loss
of profits due to a change of data, loss of data, an interruption of business etc., caused by
using the product or an unusable product.
• The manufacturer, or its representatives, assumes no responsibility for any damage, and loss
of profits caused by usage except for explained in the user manual.
• The manufacturer, or its representatives, assumes no responsibility for damage caused by
wrong movement, or action due to connecting with other products.
12
3. LASER SAFETY INFORMATION
Laser beam emitted from here
(TP-L5GV/AV model only)
TP-L5GV/G/BG
TP-L5AV/A/B
Laser beam
emitted from here
Laser beam emitted from here
(TP-L5GV/AV model only)
Warning Label
TP-L5GV/AV
TP-L5G/BG/A/B
The TP-L5 is classified as a class 3R Laser Product according to IEC Standard Publication 60825-1
Ed.2.0: 2007 and United States Government Code of Federal Regulation FDA CDRH 21CFR Part
1040.10 and 1040.11 (Complies with FDA performance standards for laser products except for
deviations pursuant to Laser Notice No.50, dated June 24, 2007.)
13
3. LASER SAFETY INFORMATION
Warning
• Use of controls or adjustments or performance of procedures other than those specified
herein may result in hazardous radiation exposure.
• Never intentionally point the laser beam at another person. The laser beam is injurious
to the eyes and skin. If an eye injury is caused by exposure to the laser beam, seek
immediate medical attention from a licensed ophthalmologist.
• The laser beam is emitted when the power is turned ON. Before turning the power on,
make sure that persons are not located in the path of the laser beam.
• Secure the instrument in a fixed position before it is used. If it is necessary to hold the
instrument by hand, make sure that persons are not located in the area before the laser
is emitted.
• Do not look directly into the laser beam. Doing so could cause permanent eye damage.
• Do not stare at the laser beam. Doing so could cause permanent eye damage.
• Never look at the laser beam through a telescope, binoculars or other optical
instruments. Doing so could cause permanent eye damage.
Caution
• Perform checks at start of work and periodic checks and adjustments with the laser beam
emitted under normal conditions.
14
3. LASER SAFETY INFORMATION
• When the instrument is not being used, turn off the power.
• When disposing of the instrument, destroy the battery connector so that the laser beam
cannot be emitted.
• Avoid setting the instrument at heights at which the path of the laser may strike
pedestrians or drivers at head height. Operate the instrument with due caution to avoid
injuries that may be caused by the laser beam unintentionally striking a person in the eye.
• Do not emit the laserbeam at eye level.
• Never point the laser beam at mirrors, windows or surfaces that are highly reflective. The
reflected laser beam could cause serious injury
• Only those who have received training as per the following items shall use this product.
• Read this manual for usage procedures for this product.
• Hazardous protection procedures (read "LASER SAFETY INFORMATION")
• Requisite protective gear (read "LASER SAFETY INFORMATION")
• Accident reporting procedures (stipulate procedures beforehand for transporting
the injured and contacting physicians in case there are laser-induced injuries).
• Persons working within the range of the laser beam are advised to wear eye protection
which corresponds to the laser wavelength of the instrument being used.
• Areas in which the laser is used should be posted with a standard laser warning sign.
• Sight targets so that the laser beam does not stray from them.
15
4. PRODUCT OUTLINE
Display
Operating keys
Handle
Remote control receiving window
Battery knob
Handle fixing screw
Power supply
connector
(with cap)
Battery
Upper laser emitting
window
(TP-L5GV/AV only)
Lower laser emitting
window
(TP-L5GV/AV only)
4.1 Parts and Functions of the Instrument
16
Laser beam window
Laser beam emitted
from here
Grade axis mark
Laser grade starting point
Remote control receiving
window
Centerline LED
(TP-L5G/BG/A/B only)
Starting point of the laser line
Laser centerline mark
(TP-L5G/BG/A/B only)
Upper laser blocking hatch (TP-L5GV/AV only)
Blocks the upper laser beam by rotating
17
4. PRODUCT OUTLINE
Control panel
Power key
Setting key
Laser righ t/ left key
(Line control/Digit shifting/
Auto centering)
Laser right/left key
(Line control/Digits shifting/
Auto centering)
Laser up/down key (Value setting)
Auto alignment key
Warning/Standby Indicator LED
Lock key
(TP-L5GV/G/AV/A only)
Centerline LED (TP-L5G/BG/A/B)/
LD
(TP-L5GV/AV) key
Beam mode key
4. PRODUCT OUTLINE
The illumination of the display will be ON for 30 seconds whenever anyone key is pressed.
18
Key/LED Nomenclature Function
Centerline LED /
LD (GV/AV) key
Beam mode key
Turn the centerline LED/LD (GV/AV) ON or OFF by
pressing. (Auto shut off after 30 minutes.)
The mode of laser beam is switched alternately.
"On mode" / "Blinking mode" / "Energy mode (TP-L5GV/G/
BG only)"
“6.4 Changing the laser beam mode” (p.42)
Forbids the entry of the laser up/down key, the laser right/
left key, the setting key and the auto alignment key of the
Lock key
instrument and the remote control, as well as prevents the
setting value to be changed by incorrect operation.
Pressing again releases this function.
“Key Operation (When the instrument is locked)”
(p.21)
Auto alignment key
(TP-L5GV/G/AV/A)
The laser beam is aligned to the center of the target
automatically.
“Automatic alignment with the target (TP-L5GV/G/AV/
A only)” (p.39)
19
4. PRODUCT OUTLINE
Key/LED Nomenclature Function
Press to move the laser beam to the right or to the left.
Active indicating digit shifts to the right or the left.
Laser right/left key
“6.3 Setting Laser Line” (p.36)
By pressing both keys at the same time, the laser beam
returns to the center automatically.
“Automatic Centering” (p.38)
Press to move the laser beam up or down.
Laser up/down key
Setting key Press to enter grade shown on display.
Power key Turn the instrument ON or OFF.
Positive and negative values are indicated in the display
for grade setting. By pressing both keys at the same time,
returns grade to 00.000% (0
‰).
4. PRODUCT OUTLINE
Warning /
Standby Indicator LED
Flashes to indicate warning or standby mode.
20
4. PRODUCT OUTLINE
Operable keys
Centerline LED/LD key
Beam mode key
Power key
Inoperable keys
Auto alignment key
Laser up/down key
Laser right/left key
Setting key
TP-L5
RC-200
Operable keys
Laser ON/OFF switch
Laser beam mode key
Inoperable keys
Auto alignment key
Laser right/left key
Key Operation (When the instrument is locked)
When the instrument is locked, the operable/inoperable keys of the instrument and the remote
control are as follows.
• Press the lock key on the instrument to release the lock function.
21
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