Tomahawk TPC400Z Operator's Manual
Reversible Plate Compactor
TPC400Z
Operator’sManual
Foreword
1 Foreword
Thank you very much for purchasing your new mac hine from Tomahawk
Manual contains information and procedures for the safe operation and maintenance of your
new machine. In concern about your own safety and to prevent potential hazards & accidents,
kindly read this manual carefully and familiarize yourself with
operating procedures.
For an extensive maintenance and repair work, we are advising you to contact our
Tomahawk Power Customer Service Team. Such work should be carried out by Tomahawk
service or authorized specialists.
Power
The safety of the operator was the primary concern of Tomahawk
machine was designed. Either, improper use or incorrect maintenance can pose a risk. To
attain the best efficiency and trouble free operation of your Tomahawk
Please follow the operating procedures and maintenance schedules in accordance with the
instructions in this operator's manual. For your future references, Kindly note the serial
number printed in the name plate of your machine.
It’s not advised to operate the machine with defected parts and defective machine parts must be
replaced immediately. Please contact your Tomahawk Power representative if you have
any questions concerning operation or maintenance.
safety information, warnings and
Power. This Operator’s
Power Equipments when this
Power machine,
Operator’sManual 2
Table of Contents
1. Technical Data 18
2. Description 23
2.1 Dimensions ..................................................................................................20
2.2 Max. admissible inclination ..........................................................................20
2.3 Description of function .................................................................................21
3. Transport to work site /Recommendations on compaction 23
3.1 Transport to work site ..................................................................................23
3.2 Recommendations on compaction ..............................................................24
4. Operation 25
4.1 Starting ........................................................................................................25
4.2 Mechanical oil pressure control ...................................................................26
4.3 Forward and reverse motion ........................................................................27
4.4 Switching off ................................................................................................27
4.5 Compaction without extension plates ..........................................................27
4.6 Additional notes on starting at very low temperatures! ................................28
5. Maintenance 29
5.1 Maintenance schedule ...............................................................................29
5.2 Engine oil ...................................................................................................30
5.3 Hydraulic control ........................................................................................31
5.4 Exciter ........................................................................................................32
5.5 Exciter V-belt ..............................................................................................33
Operator’sManual 4
6. Faults 34
6.1 Forward speed too low ...............................................................................34
6.2 Reverse speed too low ...............................................................................34
6.3 No reverse motion ......................................................................................34
6.4 Loss of hydraulic oil ....................................................................................35
6.5 Engine does not start .................................................................................35
Operator’sManual 5
Safety Information’s
2.1 Principle
State of the art
This machine has been designed and manufactured in accordance to the recognized safety
standards and ergonomics factors. Nevertheless, when used improperly, dangers to the
operator’s life and limb of the operator or to third persons or damage to the machine or other
machine parts cannot be excluded.
Proper use
The machine must only be used for the following purposes:
• Compaction of soils.
• Compaction of asphalt.
• Shaking in of paving stones.
The machine may not be used for the following purposes:
• Compaction of intensely cohesive soils.
• Compaction of frozen soils.
• Compaction of hard, non-compactable soils.
• Compaction of soils those are not capable of bearing a load. Its proper use also includes
the observance of all instructions contained in this operator's manual as well as complying
with the required service and maintenance instructions.
Any other way of machine use is regarded as improper. Any damage occurs from improper use
will void the warranty and the liability on behalf of the manufacturer. The operator assumes full
responsibility.
Structural modifications
Without the written permission of the manufacturer, never attempt to modify the machine parts. In
doing so, it will endanger your safety and the safety of other people. In addition, this will void the
warranty and the liability on behalf of the manufacturer.
Especially the following are cases of structural modifications:
• Opening the machine and the removal of permanent components from
Tomahawk Power.
• Installing new components which are not from Tomahawk Power Equipments and not
equivalent to the specification of original parts
• Installation of accessories which are not from Tomahawk Power Equipments and not
s
pecified in this operator’s
It is no problem to install spare parts as specified by Tomahawk Power.
It is no problem to install accessories
t
produc
manual.
range of your machine. Please refer to the installation regulations in this operator's
manual
those are belongs to the Tomahawk Power Equipments
.
Operator’sManual 6
Requirements for operation
The ability to operate the machine safely requires:
• Proper transport, storage and setup.
• Careful operation.
• Careful service and maintenance.
Operation
• Operate the machine only as intended and only when in proper working condition.
• Operate the machine in a safety-conscious manner with all safety devices attached
and enabled. Do not modify or disable any safety devices.
• Before starting operation, check that all control and safety devices are functioning
properly.
• Never operate the machine in a potentially explosive environment.
Supervision
Never leave the machine running unattended!
Maintenance
Regular maintenance work is required in order for the machine to operate properly
and reliably over time. Failure to perform adequate maintenance reduces the working
efficiency of your machine
• Strictly observe the prescribed maintenance schedules.
• Never run the machine if it requires maintenance or repairs.
Malfunctions
If you detect a malfunction, you must shut down and secure the machine immediately.
Eliminate the malfunctions that impair safety immediately
Have damaged or defective components replaced immediately
For further information, refer to chapter Troubleshooting.
Spare parts, accessories
Uses only spare parts as prescribed from Tomahawk Power Equipments or such
that
are equivalent to the original parts in design and quality. Only use accessories
from Tomahawk Power. Non-compliance will exempt the manufacturer from all
liability.
Operator’sManual 7
Operator's manual
Always keep the operator's manual near the machine or near the worksite for quick
reference.
If you have misplaced the operator's manual or require an additional copy, contact
your Tomahawk Power Equipments representative or download the operator's
manual from the Internet (www.Tomahawk-Power.com).
Always handover this opera
the machine.
Country-specific regulations
Observe the country-specific regulations, standards and guidelines in reference to
accident prevention and environmental safety, for example those pertaining to
hazardous materials and wearing protective gear.
Complement the operator's manual with additional instructions taking into account the
operational, regulatory, national or generally applicable safety guidelines.
Operator's controls
Always keep
grease.
Operating elements such as ON/OFF switch, gas handles etc. may not be locked,
manipulated or changed without authorization from Tomahawk Power Equipments.
the operator's controls of the machine dry, clean and free of oil or
Cleaning
Always keep the machine clean and be sure to clean it each time you have finished
using it.
tor's manual to other operators or to the future owner of
Do not use gasoline or solvents. Danger of explosion! Do not use high pressure
washers. Permeating water can damage the machine.
When electrical equipment is present, this can pose a serious injury risk from electric
shocks.
Checking for signs of damage
Inspect the machine when it is switched off for any signs of damage at least once per
work shift.
Do not operate the machine if there is visible damage or defects.
Have any damage or defects eliminated immediately.
Operator’sManual 8
2.2 Qualification of the operating personnel
Operator qualifications
Only trained personnel are permitted to start and operate the machine. The following rules also
apply:
• You are at least 18 years of age.
•
You are physically and mentally fi
• You have received instruction on how to independently operate the machine.
• You have received instruction in the proper use of the machine.
• You are familiar with required safety devices.
• You are authorized to start machines and systems in accordance with the standards
governing safety.
• Your company or the operator has assigned you to work independently with this machine.
Incorrect operation
Incorrect operation or misuse by untrained personnel can endanger the health and safety
of the operator or third persons and also cause machine and material damage.
Operating company responsibilities
The operating company must make the operator's manual available to the operator and ensure
that the operator has read and understood it.
Work recommendations
Please observe the recommendations below:
• Work only if you are in a good physical conditi
• Work attentively, particularly as you finish.
• Do not operate the machine when you are tired.
Carry out all work calmly, circumspectly
•
• Never operate the machine under the influence of alcohol, drugs or medication. This can
impair your vision, reactions and your judgment.
• Work in a manner that does not endanger others.
• Ensure that no persons or animals are within the danger zone.
t.
on.
and carefully.
Operator’sManual 9
2.3 Protective gear
Work clothing
Clothing should be appropriate, i.e. should be close-fitting but not restrict your movement.
When on construction sites, do not wear long hair loosely, loose clothing or jewelry
including rings. These objects can easily get caught or be drawn in by moving machine
parts.
Only wear clothing made of material that is not easily flammable.
Personal protective gear
Wear personal protective gear to avoid injuries or health hazards:
• Non-skid, hard-toed shoes.
• Work gloves made of durable material.
• Overalls made of durable material.
• Hard hat.
• Ear protection.
Ear protection
This machine generates noise that exc
(individual rating level). It may therefore be necessary to wear ear protection. You can
find the exact value in the chapter Technical Data.
When wearing ear protection while working, you must pay attention and exercise
caution because you’re hearing is limited, e.g. in case someone screams or a signal tone
sounds. Tomahawk Power recommends that you always wear ear protection.
eeds the country-specific permissible noise levels
2.4 Transport
Switching off the machine
Before you transport the machine, it must be switched off, and the engine must be given
sufficient time to cool down.
Center pole in transport position
Before commencing transport, move the center pole to the transport position. Let the
center pole latch into its lock.
Observing hazardous materials regulations
Observe the national safety guidelines and the hazardous materials regulations that apply
to the respective means of transportation.
Operator’sManual 10
Lifting
When lifting the machine, observe the following instructions:
Loading the machine
Transport vehicle
• Designate a skilled person to guide you for the lifting procedure.
• You must be able to see or hear this person.
Use only suitable and certified hoisting gear, lifting tackle and load-bearing equipment wi
•
sufficie
• Only use the attachment points described in the operator's manual.
• Attach the machine securely to the hoisting gear.
• Ensure that no one is nearby or under the machine.
• Do not climb onto the machine.
• Loading ramps must be able to bear the load and be in a stable position.
• Make sure that no one can be endangered if the machine slips away or tips over or if
machine parts suddenly move upward or downward.
• Put the operating controls and moving parts in their transport position.
• Secure the machine with load-securing straps so that it cannot tip over, fall down or slide
away. Only use the attachment points described in the operator's manual.
Use
tie-down lugs.
nt lifting capacitie
only suitable transport vehicles with sufficient load-carrying capacity and suitable
s.
th
Transporting the machine
Secure the machine on the transport device against tilting, falling or slipping. Only use the
lashing points listed in the operating instructions. Also observe the country-specific
regulations, standards and guidelines.
Restarting
Machines, machine parts, accessories or tools that were detached for transport purposes
must be re-mounted and fastened before restarting. Only operate in accordance with the
operating instructions.
2.5 Operating safety
Explosive environment
Never operate the machine in a potentially explosive environment.
Work environment
Familiarize yourself with your work environment before you start work. This includes e.g.
the following items:
• Obstacles in the work and traffic area
• Load-bearing capacity of the ground.
• The measures needed to cordon off the construction site from public traffic in particular.
• The measures needed to secure walls and ceilings.
• Options available in the event of an accident.
.
Operator’sManual 11
Loading...