Tomahawk S Series, X Series User Manual

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CYTECH 2006
USER’S MANUAL – S/X-SERIES
ENG 1
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QUESTIONS?
At TOMAHAWK, we are committed to providing complete customer satis­faction
. If you have questions,
please contact your local distributor or refer to our Web­Site
www.indoorcycling.com
CAUTION !
Read all precautions and instructions in this manual before using this equipment. Keep this manual for future reference.
Improper assembly, maintenance or use can void the warranty terms.
________________________
Production Code:
The production code number is found in the location shown below. Please write the production codes of your Bikes into the Maintenance Activity Checklists on page 18 and page 19.
Production Code?
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USER’S MANUAL – S/X-SERIES
ENG 2
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Important Precautions page 3 Before You Begin page 4 How to Assemble the Indoor cycle page 5-8 How to Adjust the Indoor cycle page 9 Pedal Strap Adjustment page 9 Saddle Height Adjustment page 9 Saddle Horizontal Adjustment page 10 Handlebar Adjustment page 11 Resistance Adjustment page 12 How to Move the Indoor cycle page 12 Preventative Maintenance page 13 Daily Maintenance page 13 Weekly Maintenance page 13 Bi-weekly Maintenance page 13-14 Monthly Maintenance page 15-17 Maintenance Activity Plan & Checklists page 18-19 Explosion Drawings of Structural Components page 20-26 Spare Part Reference List page 27 Limited Warranty S – X Series page 28 - 30
TABLE OF CONTENTS
The Tomahawk team thanks you for believing in our promise to
provide you the best in indoor cycling and make you part of the
Tomahawk Difference.
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WARNING:
IMPORTANT PRECAUTIONS
USER’S MANUAL – S/X-SERIES
ENG 3
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e operating the indoor cycle.
To redu befor
ce the risk of serious injury, read the following important precautions and information
8. The indoor cycle should not be used by persons weighing more than 350 pounds (158 kg).
1. It is the responsibility of the owner to ensure that all users of the indoor cycle are informed of all warnings and precautions.
2. Operate and maintain the indoor cycle only as described in this manual.
3. Do not operate the indoor cycle until it is properly assembled (see page 5-8).
4. Keep the indoor cycle indoors, away from moisture and dust. Do not place the indoor cycle in a garage or covered patio or near water.
5. Place the indoor cycle on a level surface. To protect the floor or carpet from damage, place a mat beneath the indoor cycle. Make sure that there is adequate room around the indoor cycle to mount, dismount, and operate it.
9. Always wear appropriate athletic clothes and shoes while operating the indoor cycle. Do not wear loose clothes that could become caught on the indoor cycle or shoes with loose laces.
10. Before using the indoor cycle, make sure that you are familiar with the operation of the indoor cycle (see pages 9-12).
11. The indoor cycle does not have an independently moving flywheel (wheel); the pedals will continue to move together with the flywheel until the flywheel stops.
12. Always regulate the flywheel resistance so that your pedalling motion is controlled (see page 12).
13. Keep your back straight while us ing the indoor cycle; do not arch your back.
6. Regularly inspect and properly tighten all parts of the indoor cycle as recommended in this manual.
7. Children under the age of 18 should only be allowed use of the indoor cycle with parental consent and guided by a specially trained instructor.
15. If replacement parts are ne eded, use only manufacturer supplied parts.
WARNING:
Before beginning this or any exercise program, consult your physician. This is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. The manufacturer assumes no responsibility for personal injury or property damage sustained by or through the use of this
p
roduct.
14. If you feel pain or dizziness while exercising, stop immediately, rest and cool down.
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USER’S MANUAL – S/X-SERIES
BEFORE YOU BEGIN
Congratulations for selecting the TOMAHAWK indoor cycle. The TOMAHAWK indoor cycle offers an impressive array of features designed to enhance cardiovascular fitness, tone muscles, and develop endurance. Whether users are beginners or experienced athletes, the indoor cycle offers workouts that will help users to reach their individual fitness goals.
IMPORTANT: Read this manual carefully before assembling or using the indoor cycle. If you have questions after reading this manual, please contact your local distributor
or refer to the website
www.indoorcycling.com. Before reading further, please familiarize
yourself with the parts that are labeled in the drawing below
.
Adjustment Knob
Transport Wheel
Levelling Feet
Flywheel
Handlebar
Resistance Knob
Chain Guard
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ENG 5
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Due to the weight of the indoor cycle, it is recommended that two persons perform the assembly. Set the studio cycle in a cleared area and remove all packing materials; do not dispose
of the packing materials until assembly is completed.
1. Identify the Rear Stabilizer (02 11 02). Orient the Rear Stabilizer so the widest parts of the Stabilizer End caps (02 11 06) are at the rear.
While a second person lifts the rear of the Frame, attach the Rear Stabilizer to the Frame with two M10 x 60mm Bolts, four M10 Washers, a Stabilizer Gasket (02 11 E ), two Plastic Washers (A), and two M10 Cap Nuts as shown (Stabilizer mounting kit 02 11 B).
2. Orient the Front Stabilizer (02 11 01) so the widest parts of the Stabilizer End caps are at the front.
While a second person lifts the front of the Frame, attach the Front Stabilizer to the Frame with two M10 x 60mm Bolts, four M10 Washers, a Stabilizer Gasket ( 02 11 E ), two Plastic Washers (A), and two M10 Cap Nuts (Stabilizer mounting kit 02 11 B).
It is important that the plastic washers (A) used on front and rear stabilisers are mounted in the correct manner, please also refer to page 24.
1
To avoid damaging the Front Stabilizer,
do not over tighten the Cap Nuts.
2
To avoid damaging the Rear Stabilizer, do
not over tighten the Cap Nuts.
A
M10 X 60mm Bolts
HOW TO ASSEMBLE THE INDOOR CYCLE
USER’S MANUAL – S/X-SERIES
02 11 E
A
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USER’S MANUAL – S/X-SERIES
Do not over tighten the Adjus tment
Knob. Make sure the Saddle Post
does not slide while riding.
3
4
M8 Bolt
A
For details please refer to page 25
3. Turn the rear Adjustment Knob (02
10 B) counter clockwise and insert the Saddle Post (02 21 06 SX) into the Frame. Next, bring the Saddle Post to the desired height, and turn the Adjustment Knob clockwise to retighten until it is snug.
4. Loosen the M8 Bolt on the lower side of the aluminium saddle bracket (02 20 03) several turns without removing it. Next, turn the upper part of the Saddle Clamp (A) one quarter of a turn, and set the rails of the Saddle (01 21 VL-3134) in the grooves of the Lower Saddle Clamp (02 20 03). Then, lift the Upper Saddle Clamp, turn it back to its original position, and set it on top of the rails. Finally, firmly retighten the Bolt and make sure that the saddle is mounted in its most horizontal position at the middle of the rail.
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5. Turn the front Adjustment Knob (02 10 B) counter clockwise, and insert the Handlebar Post (02 30 05 SX) into the Frame. Next, bring the Handlebar Post to the desired height, and turn the Adjustment Knob clockwise to retighten until it is snug.
6. Set the stop block (02 30 06) in the indicated hole in the lower part of the Handlebar slider. Next, loosen the Adjustment Knob (02 10 D) in the Handlebar Post.
7. Remove the front M8 x 8mm grub screw (02 30 06) from the upper part of the Handlebar slider (02 30 02 SX). Slide the Handlebar onto the Handlebar Post until it stops.
Do not over tighten the Adjustment Knob. Make sure the Handlebar Post does not slide while riding.
02 10 B
5
6
02 30 06
02 10 D
7
USER’S MANUAL – S/X-SERIES
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ENG 7
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8. Reattach the front grub screw back into the Handlebar until the end of the grub Screw (02 30 06) almost touches the Handlebar Post.
Finally, Slide the Handlebar to the desired position, and retighten the Adjustment Knob.
9. Identify the Right Pedal. Carefully insert the Right Pedal into the Crank Arm by turning by hand clockwise assuring that it enters horizontally aligned. Using a 15mm pedal wrench, firmly tighten the Right Pedal clockwise into the Right Crank Arm. Repeat the same procedure for the Left Pedal but in a counter Clockwise motion. To avoid damaging the indoor cycle, use only a 15mm pedal wrench to attach the Pedals.
10. Make sure that all parts are properly tightened before the indoor cycle is used. To protect the floor or carpet, place a mat under the indoor cycle.
8
9
USER’S MANUAL – S/X-SERIES
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ENG 8
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USER’S MANUAL – S/X-SERIES
Straps
The indoor cycle can be adjusted for maximum comfort and exercise effectiveness. The instructions below describe one approach to adjusting the indoor cycle; you may choose to adjust the indoor cycle differently.
PEDAL STRAP ADJUSTMENT
Sit on the saddle and position your feet on the pedals, with the balls of your feet directly above the spindles of the pedals (see the drawing below). Adjust the pedal straps so the toe clips (cages) are snug but not too tight. Note: In the case of a Bike being fitted with Combi-pedals (optional on the S series and Standard on the X Series), the pedals feature toe clips on one surface and SPD cleats on the opposite surface. If desired, use the SPD cleats with cycling shoes instead of the toe clips.
SADDLE HEIGHT ADJUSTMENT
Sit on the saddle and slowly pedal until the right pedal is in the lowest position. Your knees should be slightly bent without a dropping of the hips. To avoid hyper extending your knees,
make sure that your legs are not completely straight.
HOW TO ADJUST THE INDOOR CYCLE
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ENG 9
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SADDLE HORIZONTAL ADJUSTMENT
Proper horizontal adjustment of the saddle is very important in avoiding injury to the knees. Sit on the saddle and move the pedals until the crank arms are in horizontal position.
Using your forward most leg as a marker, your kneecap should be directly above the center of the pedal so that a straight line is created between knee and center of the pedal (see the dotted line in image below). To adjust the horizontal position of the saddle, first dismount the indoor cycle. Next, loosen the rear adjustment knob, slide the saddle forward or backward as required, and then retighten the knob.
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ENG 10
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