Tomahawk Matrix 2008 EB, E Series, 2008 EB User Manual

Version 1.
3
Copyright by
CYTECH GmbH 2008
ENG 1
www.indoorcycling.com
Production Code?
The production code number is found in the location shown below. Please write the production codes of your bikes into the Maintenance Activity Checklists on page 16 and page 17.
Production Code:
-----------------------------
USER’S MANUAL – E-SERIES
CAUTION!
Read all precautions and instructions in this manual before you begin using this equipment. Please keep this manual for future reference.
Improper assembly, use or maintenance can void the warranty terms.
MATRIX Fitness Systems Corp.
1610 Landmark Drive
Cottage Grove, WI 53527
Toll-free: 866.693.4863
Local: 608.839.8686
www.matrixfitness.com/support/
Tomahawk E- Series
Model number 2008 EB – Belt drive
Version 1.
3
Copyright by
CYTECH GmbH 2008
ENG 2
www.indoorcycling.com
The Tomahawk team thanks you fo
r believing in our promise to provide
you the best in Indoor Cycling and make you part of the Tomahawk
Difference.
< Important precautions page 3
< Before you begin / component groups in carton page 4
< How to assemble the Indoor Cycle page 5-7
< How to adjust the Indoor Cycle page 8-9
< Resistance adjustment page 10
< How to move the Indoor Cycle page 10
< Preventive maintenance page 11-15
< Daily maintenance page 11
< Weekly maintenance page 11
< Bi-weekly maintenance page 11-12
< Monthly maintenance page 13
< Belt drive system, wearing parts page 14-15
< Maintenance Activity Plan & Checklists page 16-17
< Explosion drawings of structural components page 18-23
< Spare part reference list page 24
< Limited warranty E-Series page 25-26
Technical specifications:
The Tomahawk E-Series Bike is according to EN 957 a Class S product for professional and / or commercial use. Such training equipment is intended for the use in training areas of organizations such as Fitness Clubs or Sport Associations, where access and control is specially regulated by the person who has the legal responsibility.
Foot print: 55 x 115 cm / 22 x 46 inch Weight of bike: 50 kg / 110 lbs Max saddle height: 110 cm / 43.5 inch Max handlebar height: 110 cm / 43.5 inch Max user weight: 130 kg / 287 lbs
The bike is designed to accommodate most users from 150 to 205 cm / 59 to 81 inch Body height
TABLE OF CONTENTS
USER’S MANUAL – E-SERIES
Version 1.
3
Copyright by
CYTECH GmbH 2008
ENG 3
www.indoorcycling.com
WICHTIGE SICHERHEITSHINWEISE
1. It is the sole responsibility of the owner to ensure that all users of the indoor cycle are informed of all warnings and precautions by an authorized trainer or instructor prior to use.
2. Operate and maintain the indoor cycle only as described in this manual and after proper assembly and functionality check (see page 5-10).
3. Keep the indoor cycle indoors, away from moisture and dust. Do not place the indoor cycle in a garage or covered patio or near water.
4. Place the indoor cycle on a level surface. To protect the floor or carpet from damage, place a mat beneath the indoor cycle. Make sure that there is adequate room around the indoor cycle to mount, dismount, and operate it.
5. Regularly inspect and properly tighten all parts of the indoor cycle as recommended in this manual. Please replace defective parts immediately and do not use the bike until repair is performed. Only use original parts from the manufacturer.
6. Children under the age of 18 should only be allowed use of the indoor cycle with parental approval and if guided by a specially trained instructor.
7. The indoor cycle should not be used by persons weighing more than 290 lbs/130 kg.
8. Always wear appropriate athletic clothes and shoes while operating the indoor cycle. Do not wear loose clothes that could become caught on the indoor cycle or shoes with loose laces.
9. Before using the indoor cycle, make sure that you are familiar with the setup/operation of the indoor cycle (see pages 8-12).
10. The indoor cycle does not have an independently moving flywheel (wheel); the pedals will continue to move together with the flywheel until the flywheel stops.
11. Always regulate the flywheel resistance so that your pedalling motion is controlled (see page 8-10).
12. Keep your back straight while using the indoor cycle; do not arch your back.
13. If you feel pain or dizziness while exercising, stop immediately, rest and cool down and consult a physician.
14. If replacement parts are needed, use only manufacturer supplied parts.
WARNING!
To reduce the risk of serious injury, read the following important precautions and information before operating the indoor cycle.
WARNING:
Before beginning any exercise program, consult your physician. This is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. Be aware that incorrect or extensive training may result in serious health injuries. The manufacturer assumes no responsibility for personal injury or property damage sustained by or through the use of this product
.
USER’S MANUAL – E-SERIES
IMPORTANT
PRECAUTIONS
Version 1.
3
Copyright by
CYTECH GmbH 2008
ENG 4
www.indoorcycling.com
Dear Customer,
Congratulations on selecting the TOMAHAWK Indoor Cycle. The TOMAHAWK Indoor Cycle offers an impressive array of features designed to enhance cardiovascular fitness, tone muscles, and develop endurance. Whether users are beginners or experienced athletes, the indoor cycle offers workouts that will help users to reach their individual fitness goals.
IMPORTANT: Read this manual carefully before assembling or using the indoor cycle. If you have questions after reading this manual, please
contact your local distributor or refer to the website www.indoorcycling.com. Before reading on, please familiarize yourself with the parts that are labeled in the drawing below.
BEFORE YOU
BEGIN
USER’S MANUAL – E-SERIES
Tools
needed for assembly
:
open end spanner: 17/19mm, 13/15mm,
Allen key: 3mm, 6mm
Handlebar assembly
mounting bolt w. washer
handlebar upper part
• vertical handlebar stem
Seat post
assembly
adjustment knob
horizontal saddle support
• vertical
seat
stem
Rear stabilizer bar
leveling feet
Front stabilizer bar
leveling feet
transport wheels
Stabilizer mounting kit
4 bolts
4 cap nuts
4 stainless steel washers
8 plastic washers
2 PVC gaskets
Combi pedal
toe clip
toe strap
binding system
Version 1.
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Copyright by
CYTECH GmbH 2008
ENG 5
www.indoorcycling.com
Due to the weight of the indoor cycle, it is recommended that two people perform the assembly. Set the cycle in a cleared area and remove all packing
materials; do not dispose of the packing materials until assembly is completed.
1. Identify the rear stabilizer. Orient the rear stabilizer so the widest parts of the stabilizer end caps (A) are at the rear.
While a second person lifts the rear of the frame, attach the rear stabilizer to the frame with two M10 x 60mm bolts (B), four M10 washers, a stabilizer gasket (C), two plastic washers (D), and two M10 cap nuts as shown.
2. Orient the front stabilizer so the widest parts of the stabilizer end caps (A) are at the front.
While a second person lifts the front of the frame, attach the front stabilizer to the frame with two M10 x 60mm bolts (B), four M10 washers, a stabilizer gasket (C), two plastic washers (D), and two M10 cap nuts.
It is important that the plastic washers (D) and PVC gasket (C) used on the front and rear stabilizers are mounted in the correct manner and used to prevent direct contact of metal surfaces
HOW TO ASSEMBLE THE INDOOR CYCLE
2
1
D
USER’S MANUAL – E-SERIES
To avoid damaging the rear stabilizer,
do not over tighten the cap nuts.
To avoid damaging the front stabilizer,
Do not over tighten the cap nuts.
A
D
B
C
A
B
C
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ENG 6
www.indoorcycling.com
Do not over tighten the adjustment knob. Make sure the pin of the adjustment knob is fully engaged and saddle post does not slide while riding.
3. Turn the rear adjustment knob (A) counter clockwise and pull the adjustment knob to insert the saddle post (B) into the frame. Next, bring the saddle post to the desired height, release the adjustment knob so the pin engages into the holes of the saddle post. Then turn the adjustment knob clockwise to retighten until it is snug. Then place the horizontal saddle support (C) into the slider bracket and connect it from beneath with the small adjustment knob (D).
Please don’t adjust the height of the vertical saddle support beyond the stop mark to avoid instability.
4. Loosen the M8 bolt on the lower side of the aluminium saddle bracket (A) several turns without removing it. Next, turn the upper part of the saddle clamp (B) one quarter of a turn, and set the rails of the saddle in the grooves of the lower saddle clamp. Then, lift the upper saddle clamp, turn it back to its original position, and set it on top of the rails. Finally, firmly retighten the bolt and make sure that the saddle is mounted in its most horizontal position at the middle of the rail.
3
4
M8 bolt
B
USER’S MANUAL – E-SERIES
Stop mark
C
A
B
D
A
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Copyright by
CYTECH GmbH 2008
ENG 7
www.indoorcycling.com
Do not over tighten the connecting bolts. Make sure the pop pin adjustment knob is fully engaged and the handlebar post does not wobble while riding.
5. Orient the parts needed to assemble the handlebar. Slide upper part of the handlebar into the handlebar stem and connect the 2 pieces using the 7 allen bolts and washers provided.
Make sure that the connecting allen bolts are appropriately tightened and handlebar does not wobble because of a loose connection.
6. Turn the front pop pin
adjustment knob (A) counter clockwise, and pull the adjustment knob to insert the handlebar post (B) into the frame. Next, bring the handlebar post to the desired height, release the adjustment knob so pin engages with the holes of the vertical stem and turn the adjustment knob clockwise to retighten until it is secure. Please don’t adjust the height of the vertical saddle support beyond the stop mark to avoid instability.
5
6
7
USER’S MANUAL – E-SERIES
Stop mark
7. Identify the Right pedal.
Carefully insert the right pedal into the crank arm by hand turning it clockwise assuring that it is aligned horizontally. Using a 15mm pedal wrench, firmly tighten the right pedal clockwise into the right crank arm. Repeat the same procedure for the left pedal but in a counter clockwise motion.
The manufacturer recommends the use of semi loctite to mount the pedals and to avoid that pedals become loose while riding.
8. Make sure that the brake pad is thoroughly soaked with lubricant (WD-40)
BEFORE the indoor cycle is used. Also make sure there is a space (approx. as thin as a credit card) between the brake pad and flywheel on the lowest resistance setting. This precaution will avoid extensive wear on the brake pad. To protect the floor or carpet, place a mat under the indoor cycle.
A
B
8
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ENG 8
www.indoorcycling.com
The indoor cycle can be adjusted for maximum comfort and exercise effectiveness. The instructions below describe one approach to adjusting the indoor cycle to ensure optimal user comfort and ideal body positioning; you may choose to adjust the indoor cycle differently.
PEDAL STRAP ADJUSTMENT
Sit on the saddle and position your feet on the pedals, with the balls of your feet directly above the spindles of the pedals (see the drawing below). Adjust the pedal straps so the toe clips (cages) are snug but not too tight. Note: In the case of a bike being fitted with combi-pedals, the pedals feature toe clips on one surface and SPD cleats on the opposite surface. If desired, use the shoe cleats with cycling shoes instead of the toe clips.
SADDLE HEIGHT ADJUSTMENT
Sit on the saddle and slowly pedal until the right pedal is in the lowest position. Your knees should be slightly bent without a dropping of the hips. To avoid hyper
extending your knees, make sure that your legs are not completely straight.
HOW TO ADJUST THE INDOOR CYCLE
USER’S MANUAL – E-SERIES
Please do not adjust handlebar height beyond the stop mark on the stem (see page 7)
Please do not adjust saddle height beyond the stop mark on the stem (see page 6)
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