Toledo PULLING and EXTRACTING User Manual

Page 1
Mechanical Pullers
Bearing Separators
Hydraulic Pullers
Split Collet Extractors
Automotive Pullers
Spare Parts & Kit Contents
PULLING & EXTRACTING
337
Page 2
PULLING & EXTRACTING
Toledo Pullers

A comprehensive range including Mechanical, Hydraulic, Automotive, Specialty, Slide Hammer and Split Collet style pullers

Made from heat treated drop forged chrome vanadium steel for strength and reliability
PULLER RANGE
PULLER SELECTION
Mechanical Pullers
Incorporate the use of a threaded forcing screw. Available in a variety of assemblies including standard two and three leg pullers as well as blind housing and bearing separator styles.
1. Choose the spread
The width of the
component to be pulled.
2. Choose the reach
The depth of the
component to be pulled.
Hydraulic Pullers
Incorporate the reliable Toledo 10 or 22 tonne hydraulic rams for applications which require greater force. Available in assorted assemblies similar to the mechanical options. Hydraulic options provide extra force without extra effort.
Twin Pull/Blind Housing Bearing
Required when bearings have restricted access.
Separators
Required for extra support when there is limited space for puller legs.
3. Choose the force
Extra force will be
required for dif ficult to remove, rusted on components. Choose a hydraulic puller for extra force.
Slide Hammers
A mechanical option giving a short sudden impact for bearing removal.
Split Collet Extractors
The split collet is pushed into the bearing centre. Use the hex nut on the collet end to expand.
Page 3
MECHANICAL PULLERS

Toledo mechanical pullers encompass a range of specific sizes to enable correct fit for the application and ensure easy removal of bearings, pulleys, gears and sprockets

All pullers are manufactured from drop forged chrome vanadium alloy steel to increase rigidity and reduce long-term wear

Designed for easy removal of bearings, pulleys, gears and sprockets

All Toledo mechanical pullers are double ended and available in either 2 or 3 Leg

Suitable for internal and external applications
Twin Leg Pullers Mechanical
External & Internal
Pulling
Part No. Spread Reach
222030 222040 222060 222080 222100 222120
75mm 60mm 222031 125mm 222032 100mm 222033 73mm
100mm 70mm 222041 160mm 222042 13 8mm 222043 86mm
150mm 120mm 222061 240mm 222062 225mm 222063 118m m
200mm 175mm 222081 320mm 222082 300mm 222083 16 0mm
250mm 190mm 222101 330mm 222102 340mm 222103 2 10mm
300mm 215mm 222121 380mm 222122 380mm 222123 250mm
Triple Leg Pullers Mechanical
Spare Parts
Forcing Screw Leg Twin Head
Part No. Size Part No. Size Part No. Size
External & Internal
Pulling
A
A
A
Part No. Spread Reach
223030 223040 223060 223080 223100 223120
75mm 60mm 222031 125mm 222032 100mm 223033 65mm
100mm 70mm 222041 160mm 222042 13 8mm 223043 75mm
150mm 120mm 222061 240mm 222062 225mm 223063 105mm
200mm 175mm 222081 320mm 222082 300mm 223083 150mm
250mm 190mm 222101 330mm 222102 340mm 223103 190mm
300mm 215mm 222121 380mm 222122 380mm 223123 210mm
Spare Parts
Forcing Screw Leg Triple Head
Part No. Size Part No. Size Part No. Size (A)
339
Page 4
PULLING & EXTRACTING
Sliding Beam Pullers Mechanical

Twin leg sliding beam pullers

Legs slide across the beam to produce varying spread sizes to suit various applications

Legs are reversible to suit both internal and external applications

Comprehensive range of spare parts available
Forcing Screw Leg Twin Head
Part No. Spread Reach
232080 232120 232160 232200
80mm 90mm 232081 180 mm 232082 100 mm 232083 140 mm
120 mm 90mm 232121 180mm 232082 100mm 232123 170mm
160mm 140mm 232161 260mm 232162 160mm 232163 220mm
200mm 140mm 232201 265mm 232162 16 0mm 232203 260mm
Part No. Size Part No. Size Part No. Size
Spare Parts
External & Internal
Pulling
Sliding Beam Puller Kits Mechanical

Twin and triple leg option sliding beam puller kits

Legs slide across the beam to produce varying spread sizes to suit various applications

Reversible legs suitable for internal and external applications

Thin jaw design, particularly useful in applications with limited space
Jaw profile
5mm
Part No. Description Spread Reach
221008 221007
Standard kit 35 –110mm 210mm
Master kit 35–110mm Up to 260mm
6mm
7mm
External & Internal
Pulling
221008
221007
340
Spare Parts Kit Contents
Part No. Description Size
221009 Forcing screw 16 0mm 1 1
22 1012 Leg 100mm 3
221013 Leg 210mm 3 3
221014 Leg 260mm 3
221010 Twin beam 175mm 1 1
22 1011 Triple beam 150mm 1 1
221008 221007
Page 5
Internal Bearing Puller Mechanical

Tapered cone forcing screw supports legs when manoeuvring tool into position

Extended 19mm hex forcing screw with 5/8” UNF threaded centre for use with slide hammer Part No. 245351 (not included, available separately)
Spare Parts
Legs (set of 3)
Part No. Spread Reach
246400
30–80mm 60mm 246402 120mm
Part No. Overall Length
245464
Pilot Bearing Puller (3 Jaw) Mechanical

Compact internal pilot bearing puller designed to extract flywheel, pump, generator, spigot transmission and alternator pilot bearings and bushes without tilting the bearings or damaging the bearings race

Small and handy unit easily fits in most tool kits

Applications include cars, trucks, motorcycles, bicycles and tractors

Internal diameter range: 13–38mm
Internal
Pulling
Tapered cone forcing screw
Internal
Pulling
Long Jaw Bearing Puller Mechanical

Forcing screw features a convenient T-bar handle with 13mm hex drive

Reversible legs designed for internal and external pulling applications where extended reach is required

Spare parts available
Forcing Screw Legs (set of 2)
Part No. Spread Reach
245460
300mm 10–50mm 245461 260mm 245462 300mm
Part No. Size Part No. Size
External & Internal
Pulling
Spare Parts
341
Page 6
PULLING & EXTRACTING
Micro Adjustable Bearing Puller Mechanical

Designed for the rapid easy removal of small bearings and similar assemblies

Self centre under load and can be used with the attached “T” bar or 13mm hexagon drive

Three legs with independent leaf springs

Securing collar tightens under load for positive, non-slip pulling action

1 tonne capacity

Applications include alternators/generators, domestic appliances, power tools and pumps
Part No. Description Spread Reach
246600
Part No. Description Overall length Qty
2466 01 Forcing screw 160mm 1
2466 02 Legs (each) 10 5mm 3
2466 03 Body 1
246604 Nose extension 1
Micro puller 19–45 mm 73mm
Spare Parts Kit Contents
Covers all of the following ISO bearing references provided that sufficient clearance is available around the bearing
6800 6201 6002 6003 606 627 668 609 6900 6301 6202 6200 626 637 628 629 6801 6802 6803 6300 636 688 638 639 6901 6902 6302 697 698 689 6001 6903 607 699
External
Pulling
269000
Slide Hammer Gear/Bearing Puller Kit Mechanical

Includes two 100mm internal triple leg pullers and one 100mm external triple leg puller

Features tapered cone adaptors to support legs when adjusting pullers in position for easy operation

Slide hammer capacity 1.1kg
Spare Parts
Part No. Description Size Qty
269001 T bar 5 /8” UNF 420mm 1
269002 Hammer head (1.1kg) 100mm 1
269004 Centre screw 90mm 2
269006 Internal puller assembly 15–30mm spread 1
269007 Internal puller assembly 30 –80mm spread 1
269008 External puller assembly 15–80mm spread 1
26 90 11 Triple head A = 60mm 3
269003 Internal / External Cone 1
269010 External cone adaptor (small) 1
269009 External cone adaptor (large) 1
26 9012 Bolts, leg nuts, triple head 9
269005 Lock washers 9
Kit
Contents
269010
269003
269007
269001
269009
269002
External & Internal
Pulling
269008
269006
A
A
A
342
Page 7
Twin Pull Mechanical Pullers

Special pullers for the removal of blind housing bearings without the need to dismantle machinery or remove the running shaft

Positive seating allows even tension on inner and outer bearing rings, reducing resistance

Stabilisers reduce sideways movement and self centre the puller

Three kits cover a wide range of ISO bearings. To identify kit for bearings without an ISO reference refer to puller spread and adaptor diameter

Extensive range of spare parts available for all sets
Step 1 Drill bearing cage
Step 2 Insert specific adaptor and rotate 90°
Step 3 Apply pressure via the forcing screw to remove bearing
Twin Pull Puller Kit (Small) Mechanical
Part No. Spread Reach Adaptor
225000
Part No. Description Size Qty
22 50 11 Forcing screw (each) 125mm 1
22 5013 Main rod (each) 10 0mm 2
225014 Extension rod (each) 90mm 2
225010 Thrust nut (each)
225016 Beam (each) 100mm 1
225001 Adaptor - small (each) 5mm diameter 2
225002 Adaptor - medium (each) 6mm diameter 1
225003 Adaptor - large (each) 8mm diameter 2
20– 95mm 125mm 5–8mm
Spare Parts Kit Contents
ISO Bearing Designation
6004 - 6010
6299 - 6205
6300 - 6302
Twin Pull Puller Kit (Medium) Mechanical
Part No. Spread Reach Adaptor
226000
Part No. Description Size Qty
22 60 11 Forcing screw (each) 200mm 1
22 6013 Main rod (each) 160mm 2
226016 Beam (each) 140 mm 1
226001 Adaptor - small ( each) 9mm diameter 2
226002 Adaptor - medium (each) 11mm diame ter 2
226003 Adaptor - large (each) 12.5mm diameter 2
45 –120mm 200mm 9 –12.5mm
Spare Parts Kit Contents
ISO Bearing Designation
6207 - 6211
6305 - 6308
6403 - 6405
343
Page 8
PULLING & EXTRACTING
Twin Pull Puller Kit (Large) Mechanical
Part No. Spread Reach Adaptor
227000
Part No. Description Size Qty
22 70 11 Forcing screw (each) 270mm 1
22 7013 Main rod (each) 250mm 2
227014 Extension rod (each) 250mm 2
227016 Beam (each) 240mm 1
227001 Adaptor (each) 16 mm dia meter 2
227002 Adaptor (each) 19 mm diamet er 2
227003 Adaptor (each) 22mm diameter 2
227004 Adaptor (each) 25mm diameter 2
227005 Adaptor (each) 28mm diameter 2
227006 Adaptor (each) 32mm diameter 2
60–200mm 500mm 16–32mm
Spare Parts Kit Contents
ISO Bearing Designation
6021 - 6032
6309 - 6321
6212 - 6230
6406 - 6417
BEARING SEPARATORS
Bearing Separators

Designed for removing gears and bearings where access is available behind the item

Two knife edges ensure a secure pulling surface

Drop forged hardened alloy steel, used in conjunction with two leg mechanical pullers, hydraulic pullers or sliding beam applications
Part No.
245040 245050 245075 245105 245150
Capacity
(Min. Max.)
20– 40mm 3/8” 35mm 50mm
30–50mm 3/8” 50mm 60mm
50–75mm 3/8” 80mm 90mm
75–105mm 1/2” 90mm 110m m
105 –150 mm 5/8” 120mm 150mm
Thread (A) (B)
Capacity
B
A
344
Page 9
Bearing Separator Mechanical Pullers

Designed with specific ranges of adjustment for easy access behind bearings to allow for direct contact on the inner bearing surface

Suitable for applications where standard legs cannot gain access

Manufactured from drop forged chrome vanadium alloy steel to ensure strength and rigidity to maximise service life
222000
Bearing Separator Puller Kit Mechanical

Includes 75–105mm capacity bearing separator

Suitable for large bearing sizes

Compatible with Toledo Ram Part No. 265100 for hydraulic operation
Spare Parts Kit Contents
Part No. Description Size Qty
265021
265009 Beam (each) 200mm 1
265010 Main rod 1/2” (each) 200mm 2
26 50 11 Extension rod 1/2” (each) 225mm 2
245105 Separator (each) 75–105mm 1
Forcing screw + convertor (one of each)
290mm 1
224000
Bearing Puller Kit Mechanical

Multi-purpose kit includes 20–40mm capacity bearing separator and twin leg puller for internal and external applications

Suitable for small bearing sizes
Spare Parts Kit Contents
Part No. Description Size Qty
224001 Forcing screw (each) 75mm 1
225006 Beam (each) 60mm 1
224002 Leg (each) 50mm 2
224003 Main rod 1/4” (each) 45mm 2
224004 Extension rod 1/4” (each) 25mm 2
245040 Separator 20–40mm 1
Single Point Pressure Beam Puller Kit Mechanical

Single point of adjustment allows for quick change of the separator plate and alignment of the puller

Pressure beam provides a superior grip to the application and extra stability

Suitable for extra tough pulling jobs where additional strength and stability is required

Supplied with two sized legs for variable pulling range
External & Internal
Pulling
Part No. Spread Reach
222001
60 –100mm 100–170mm
345
Page 10
PULLING & EXTRACTING
221000
Bearing Separator Puller Kit Mechanical

Includes 30–50mm and 50–75mm capacity bearing separators

Suitable for small to medium bearing sizes
Spare Parts Kit Contents
Part No. Description Size Qty
221001 Forcing screw (each) 150mm 1
221003 Main rod small 3/8” 14mm hex (each ) 60mm 2
221004 Extension rod small 3/8” 14mm hex (each ) 90mm 2
221005 Main rod large 3/8” 17mm hex (each) 100mm 2
221006 Extension rod large 3/8” 17mm hex (each) 110mm 2
221002 Beam (each) 15 0mm 1
245050 Separator (each) 30–50mm 1
245075 Separator (each) 50–75mm 1
HYDRAULIC PULLERS

The Toledo 10 tonne and 22 tonne rams provide maximum force with minimal effort

Large 22 tonne ram (Part No. 265023) for extra heavy duty applications where additional force is required

Ram repair kits are available. These ram repair kits are simple to use and provide a quick solution to restoring the ram to working order. The ram repair kits consist of seals and oil (components that require replacement)
Bearing Separator Puller Kit Hydraulic

Hydraulic bearing puller set designed to gain access behind bearings, gears etc.

Ideal solution for general maintenance work

Includes 75–105mm capacity bearing separator, suitable for large bearing sizes
Part No. Spread Reach
267000
180mm 425mm 7 5-10 5mm
Separator
Capacity
External &
Rear Access
Pulling
346
Spare Parts Kit Contents
Part No. Description Size Qty
1
265100 Hydraulic ram, 10T (1
265009 Beam 200mm 1
265010 Main rod (
26 50 11 Extension rod (
245105 Separator 75–105mm 1
265008 Nose piece set (3 piece) 1 set
265001 Ram repair kit ( not included)
1
/2”) 200mm 2
/2") 1
1
/2”) 225mm 2
Page 11
Bearing Separator Puller Kit Hydraulic

Hydraulic bearing puller set designed to gain access behind bearings, gears etc.

Ideal solution for general maintenance work

Includes 105–150mm capacity bearing separator, suitable for large bearing sizes
External &
Rear Access
Pulling
Part No. Spread Reach
266000
Part No. Description Size
265100 Hydraulic ram, 10T (11/2") 1
266009 Beam 250mm 1
266004 Main rod (5/ 8”) 200mm 2
266003 Extension rod (5 /8”) 225mm 2
245150 Separator 105 –150mm 1
265008 Nose piece set (3 piece) 1 set
265001 Ram repair kit ( not included)
230mm 425mm 105-150mm
Spare Parts Kit Contents
Separator
Capacity
Qty
Combination Puller Kits Hydraulic

Twin and triple leg combination puller kits offer the versatility of either a two or three leg puller assembly

10 tonne hydraulic ram

Refer to pages 362-364 for kit contents and spare parts
External & Internal
Pulling
Part No. Spread Reach
265040 265060 265080
Part No. Description Size
265100 Hydraulic ram, 10T (11/2”) 1 1 1
265002 Twin head 13 5mm 1 1 1
265003 Triple head A = 120mm 1 1 1
265004 Grooved centre nut 1 1 1
265041 Leg (each ) 100mm 3
265061 Leg (each ) 150mm 3
265081 Leg (each) 200mm 3
265008 Nose pieces set (3 piece) 1 set 1 set 1 set
265001 Ram repair kit ( not included)
50 –100mm 100 mm
75 –150mm 15 0mm
100–200mm 200mm
Spare Parts Kit Contents
265040 265060 265080
A
A
A
347
Page 12
PULLING & EXTRACTING
Puller & Bearing Separator Combination Kit Hydraulic

Hydraulic bearing puller combination kit provides a complete pulling and separating solution

Features hydraulic ram, bearing separator, twin and triple head beam configuration, three leg sizes (100, 150 & 200mm)

Universal master kit ideal for most agricultural, automotive, industrial, marine and mining applications

Manufactured from drop forged high quality steel, heat treated for strength and durability

Supplied in a blow mould storage case
External &
Rear Access
Pulling
Part No. Spread Reach
265000
Part No. Description Size Qty
265100 Hydraulic ram, 10T (1 ½) 1
265002 Twin head 135mm 1
265003 Triple head A = 135mm 1
265004 Grooved centre nut 1
265009 Beam 200mm 1
265010 Main rod (1/2”) 200mm 2
26 50 11 Extension rod (1/2”) 225mm 2
265041 Leg 100mm 3
265061 Leg 150 mm 3
265081 Leg 200mm 3
245105 Separator 75–105mm 1
265008 Nose pieces set (3 piece) 1 set
265001 Ram repair kit ( not included)
180mm 425mm 75–105mm
Spare Parts Kit Contents
Separator
Capacity
Heavy Duty Puller Kit 22 Tonne, Hydraulic

Triple leg puller kit suitable for internal and external applications

22 Tonne hydraulic ram for extra heavy duty applications where a large force is required

Complete kit includes bearing separator, main rods, extension rods and beam

Ram repair kit available Part No. 265026
A
External & Internal
A
A
Pulling
348
Part No. Spread Reach
265022
Part No. Description Size Qty
265023 Hydraulic ram 20T 1
265024 Triple head 300mm 1
265025 Leg assembly 500mm 3
265027 Nose piece extension 45mm 1
265028 Nose piece extension 100mm 1
265029 Nose piece extension 150mm 1
265026 20T hydraulic ram repair kit (not included)
570mm 300mm
Spare Parts Kit Contents
Page 13
Puller & Bearing Separator Master Kit Mechanical & Hydraulic

Master puller and bearing separator kit featuring a comprehensive range of components to make up both mechanical and hydraulic puller assemblies

Contains forcing screw and convertor to provide quick and easy conversion from hydraulic operation to mechanical

Complete with components to construct varying two and three leg puller assemblies as well as a rear access bearing separator set up
External &
Rear Access
Pulling
Part No. Spread Reach
265030
Part No. Description Size Qty
265100 Hydraulic ram (1 ½") 1
265002 Twin head 135mm 1
265003 Triple head A = 120mm 1
265009 Beam 200mm 1
266009 Beam 250mm 1
265010 Main rod (1/2”) 200mm 2
266004 Main rod (5/ 8”) 200mm 2
26 50 11 Extension rod (1/2") 225mm 2
266003 Extension rod (5 /8”) 225mm 2
265041 Leg 100mm 3
265061 Leg 150 mm 3
265081 Leg 200mm 3
245105 Separator 75–105mm 1
245150 Separator 105 –150mm 1
265008 Nose pieces set (3 piece) 1 set
265004 Grooved centre nut 1
265021 Forcing screw & converter 1
180mm 425mm 75–150mm
Spare Parts Kit Contents
Separator
Capacity
A
A
A
349
Page 14
PULLING & EXTRACTING
Reversible Leg Combination Puller Kit Hydraulic

Combination two and three leg puller kit suitable for internal and external applications

Reversible legs with variable bolt holes for maximum versatility with improved length and reach adjustment

Dual “two in one” twin and triple head
Part No. Spread Reach
268000
Part No. Description Size Qty
265100 Hydraulic ram, 10T (1 ½”) 1
268002 Leg assembly (each) 170 mm 3
268003 Combination 2/3 way head 130 mm 1
265008 Nose pieces set (2 piece) 25mm, 35mm 1 set
265001 Ram repair kit ( not included) -
50 –100mm 100 mm
Spare Parts Kit Contents
External & Internal
Pulling
SPLIT COLLET EXTRACTORS

Specifically designed to remove bearings where access exists in the centre of the bearing

Expanding the split collet tightens the grip on the underside of the bearing during removal

Ideal for the removal of pilot, bearings, pinions, oil seals etc.

Toledo split collet extractor kits come with varying collet sizes to enable correct fitment for a wide range of pulling applications
246300
Split Collet Extractor Set

Comprehensive split collet extractor set featuring eight variable capacity split collets

9 piece set
Spare Parts Kit Contents
Part No. Description Size Qty
246320
246301 Split collet 8–10mm 1
246302 Split collet 10–12mm 1
246303 Split collet 12–14m m 1
246304 Split collet 15–17mm 1
246305 Split collet 17–20mm 1
246306 Split collet 20–24mm 1
246307 Split collet 25–29mm 1
246308 Split collet 30–32mm 1
Slide hammer assembly (1/2” BSW)
390mm 1
350
Page 15
250000
Split Collet Extractor Set

Combination kit includes puller with centre screw in addition to slide hammer assembly and split collets
Spare Parts Kit Contents
Part No. Description Size
250001 Puller assembly
250002 Slide hammer assembly 285mm 1
250003 Split collet 8 –11mm 1
250004 Split collet 12 –17mm 1
250005 Split collet 18–23mm 1
250006 Split collet 24–29mm 1
250007 Split collet 30–34mm 1
250008 Screw extractor M10 x 1.5 1
250009 Screw extractor
250010 Screw extractor
140 mm
(forcing screw)
M10 x 1.5 M8 x 1.25
M10 x 1.5
M6 x 1.0
AUTOMOTIVE PULLERS
Internal
Pulling
1
1
1
Harmonic Balancer & Pulley Pullers

Manufactured to enable the removal of automotive harmonic balancers, pulleys and gears where access to tapped holes is available

Varying styles to suit 2 and 3 hole configurations

Comprehensive 14, 18 or 46 piece sets
245240
Harmonic Balancer Puller Set

Multi-purpose puller includes flat and pointed tips for multiple applications

Suitable for two and three hole applications including harmonic balancers, pulleys, vibration dampers and gears with tapped holes

14 piece set
Contents
Description Size Qty
Flange 1
Forcing screw Overall length: 95mm 1
Flat tip 1
Pointed tip 1
Bolt 3/8” UNC x 100mm 2
Bolt 5/16” UNC x 50mm 3
Bolt 3/8” UNF x 50mm 3
Bolt M10 x 1.5 x 75mm 2
40mm
65mm
65mm
351
Page 16
PULLING & EXTRACTING
245270
Harmonic Balancer & Fly Wheel Puller Set

Includes two specialty pullers in one set

Contains one flange type puller for two and three hole applications including harmonic balancers, pulleys, vibration dampers and gears with tapped holes

Also includes steering wheel and fly wheel puller

18 piece set
Contents
Description Size Qty
Small flange 1
Large flange 1
Forcing screw 2
Flat tip 1
Pointed tip 1
Bolt 5/16” UNF x 87mm 3
Bolt 3/8” UNF x 51mm 3
Bolt M8 x 1.25 x 80mm 3
Bolt M10 x 1.50 x 88mm 3
30mm
45mm
45mm
45mm
75mm
75mm
254230
Harmonic Balancer Master Puller Set

Comprehensive multi-purpose puller set designed for the removal of harmonic balancers, timing gears and pulleys where access to 2 or 3 tapped holes is available

46 piece set
Contents
Description Size Qty Description Size Qty
Yoke 1 Bolt
Forcing Screw 125mm 1 Bolt
Flat Tip 1 Bolt
Pointed Tip Small 1 Bolt
Pointed Tip Large 1 Bolt
Washer
Washer 1/4” ID 2 Bolt
Washer
Washer 8mm ID 3 Bolt
5/ 16”
ID
10mm
ID
3 Bolt
3 Bolt
Bolt
Bolt
Bolt
3/8” x 24
(38mm long)
3/8” x 16
(50mm long)
3/8” x 16
(75mm long)
3/8” x 16
(108mm long)
5/16” x 12
(150mm long)
5/16” x 18
(90mm long)
5/16” x 24
(75mm long)
1/4” x 28
(65mm long)
M10 x 1.25
(35mm long)
M8 x 1.25
(45mm long)
M8 x 1.25
(65mm long)
M8 x 1.5
(90mm long)
3
3
3
2
2
3
2
2
3
3
2
2
35mm
60mm
60mm
352
Page 17
245400
Harmonic Balancer Puller & Installer Set

For easy removal of most harmonic balancers and drive pulleys which are press-fitted onto the crankshaft

Unique disc design intended for trouble free removal of harmonic balancers

Range of metric and imperial sized bolts and adaptors provide a wide coverage

Heavy duty ¾” diameter forcing screw is internally threaded to fit adaptors

Supplied with eight adaptors which maintain a common thread on one end to fit into the forcing screw

Includes three each of the following bolts M8 x 1.25, M10 x 1.00, M10 x 1.25 (length: 65mm each)
Spare Parts Kit Contents
Part No. Description Size Qty
245430 Forcing screw 150 mm 1
245431 Body puller 1
245432 Adaptor 7/16” UNF 1
245433 Adaptor M12 x 1.5 1
245434 Adaptor 1/2” UNF 1
245435 Adaptor M14 x 1.5 1
245436 Adaptor 9/16” UNF 1
245437 Adaptor 5/8” UNF 1
245438 Adaptor M16 x 2.0 1
245439 Adaptor 3 /4” UN F 1
245429 Centre rings (4 piece set) 1 set
Bolt 65mm 1
40mm
75mm
75mm
245260
Steering Wheel Puller

Specifically designed for Ford and GM, this puller incorporates rotating legs to allow easy locating and removal of steering wheels without threaded holes

Forcing screw with 17mm hex drive
353
Page 18
PULLING & EXTRACTING
250250
Steering Wheel Puller Heavy Duty

Drop forged beam for increased rigidity and service life

Suits 5/16” and 3/8” applications where access to threaded holes is available

Spread: 40–80mm

Reach: 65mm
Kit Contents
Description Size Qty
Beam 1
Forcing screw 1
Flat tip 1
Bolts 5/16” UNF 2
Bolts 5/16” UNC 2
Bolts 3/8” UNC 2
245390
Steering Wheel Puller & Lock Plate Remover

Universally designed puller is intended for removal of steering wheels on most vehicles including both telescopic and non-telescopic steering columns

Used to compress steering wheel lock plate to allow for removal or installation of the circlip

Also includes steering pivot pin remover for Saginaw steering columns

Contains four sets of bolts needed for various thread requirements

Spread: 40 -70mm

Reach: 70mm
Kit Contents
Description Size Qty
Steering wheel puller 1
Steering wheel lock plate compressor
Steering pivot pin remover
Bolts 5/16” UNF x 90mm 2
Bolts 5/16” UNC x 100mm 2
Bolts M8 x 1.25 x 80mm 3
Bolts M8 x 1.25 x 90mm 2
Bolts 3/8” UNC x 90mm 2
Bolts M10 x 1.5 x 88mm 3
1
1
245370
Power Steering & Alternator Pulley Remover

Reversible two sided flange enables removal of common alternator and power steering pump pulleys where access to a grooved hub is available

Suitable for use on pulleys with grooved hub diameters of 11/8” (28mm), 11/4” (32mm), 15/16” (34mm) and 13/8” (35mm)

Applications include GM, Chrysler and Ford as well as Saginaw, Thompson and Ford C-2 power steering pumps
354
Page 19
245360
Power Steering Pump Pulley Remover

Removing pressed one and two groove power steering and alternator pulleys

Jaws lock on pump flange to provide a positive pull

Adjustment via the side thumb screws can be made to lock jaws into place

Drop forged, adjustable two position jaws

Spread: 28–46mm

Reach: 180mm
245380
Power Steering Pump Pulley Kit

For quick and easy removal and installation of steering pump pulleys

Designed specifically to suit 28–35mm pulley hub diameters

Includes pulley remover, pulley installer and quick disconnect coupler tool

Reliable kit provides on going service without damaging pump or pulley

Applications include Ford Falcon FG, Ford C111, Saginaw, Thompson, C2 power steering pumps
245420
Timing Gear Puller

Versatile puller for removal of timing gears and pulleys with tapped holes

120mm beam with 10mm slot opening

Spread : 100mm

Reach: 100mm
245340
Rear Axle Puller

Pulls flange-type rear axles on most late model passenger cars and light trucks

Designed to fit axles with bolts or studs up to
9
/16” OD in 4, 5 or 6 stud patterns from 41/4” to 59/16

Yoke and bolt are threaded 5/8” UNF

Optional slide hammer not included – Part No. 245351
40mm
75mm
120mm
355
Page 20
PULLING & EXTRACTING
Hub Puller Kits Heavy Duty

Universal adjustable mechanical and hydraulic hub pullers for various stud patterns up to five studs

Free movement legs (5) on a raised yoke assembly allows quick and easy attachment to vehicle hubs

Heavy duty striking handle allows the application of shock force for rapid removal of stubborn hubs

Suitable for passenger cars and commercial vehicles

Manufactured from drop forged high quality steel, heat treated for strength and durability

Reach: 190mm
252000
Spare Parts Kit Contents
Part No. Description
252001 Mechanical screw 1 1
265100 Hydraulic ram, 10T (1
252002 Striking handle 1 1
252004 Leg (hole diameter 17mm) 5 5
252003 Body plate 1 1
265008
Nose piece extension (3 piece set)
1
/2”) 1
252000
Mechanical
1 set
270000
Mechanical & Hydraulic
Mechanical Kit
Mechanical & Hydraulic Kit
270000
245300
Slide Hammer Puller Set Front & Rear Hub

Multi-purpose design for removal of front and rear hubs, bearing oil seal bushes and flange type axles

Includes slide hammer with multiple attachments including 2 and 3 jaw internal and external puller, front and rear hub pullers and various accessories
Spare Parts Kit Contents
Part No. Description
245351 Slide hammer assembly (600mm) 1
245330 Front hub puller & forcing screw 1
245340 Rear hub puller 1
245302 Leg assembly (3 piece set) 1 set
245304 Triple head 1
245306 Twin he ad 1
245308 Cone and accessories 1 set
Qty
External & Internal
Pulling
356
Page 21
245330
Front Hub Puller

Designed to remove front wheel hubs on late model cars and light trucks with independent front suspension

Simplifies brake and bearing maintenance work

Yoke and bolt are threaded 5/8” UNF

Optional slide hammer not included – Part No. 245351
269013
35mm
Slide Hammer Hub Puller Combination Heavy Duty

Suitable for both mechanical and hydraulic performance

10 slot design has universal applications and is suitable for various stud patterns

Pulls flange-type rear axles on most late model passenger cars and light trucks

T-type hex head for either hand or torque wrench use

Suitable for 4 and 5 stud axles

10 Tonne hydraulic ram (Part No. 265100)

2.8kg slide hammer

Plate size: Diameter 148.5mm, Height 90mm
65mm
100m m
304042
Slide Hammer Diesel Injector Puller Kit Heavy Duty

A heavy duty puller kit suitable for the removal of the most stubborn and stuck diesel injectors

Includes universal joint to permit greater access to restricted areas

Suitable for use on Bosch and Delphi diesel injectors

Includes metric adaptors M14 x 1.5, M16 x 1.0, M17 x 1.0, M20 x 1.0, M25 x 1.0, M27 x 1.0
357
Page 22
PULLING & EXTRACTING
245440
Hub Separator Set Universal

Universal hub separator set is designed for removing hubs on popular front wheel drive vehicles

Durable Acme threaded forcing and adjusting screws ensure long product life

Applications include: Daihatsu, Fiat, Ford, GM, Honda, Hyundai, Mazda, Mitsubishi, Nissan, Renault, Saab, Subaru, Suzuki, Toyota, Volkswagen

Some spares available upon request as special order
H
J
K
L
I
B
A
J
K
I
G
D
C
E
Contents
Part No. Description QTY
A Body assembly 1
B Forcing screw assembly 1
C Adaptor tube 1
D Adaptor plate 1
E Saab adaptors 2
F Honda adaptor plates 2
G Adjusting screw & nut 1
H Bolt & nut M12 x 110mm 1
I Bolt M10 x 25mm 2
J Bolt & nut 7/16” x 2 1/2” 2
K Bolt & nut M12 x 50mm 2
L Bolt M12 x 25mm 1
G
F
Instructions
Step 1
To dismantle the hub assembly remove hub from the vehicle and apply a liberal coating of penetrating oil to contact points of hub and allow to soak
Step 2
Lubricate forcing screw and adjusting nut with grease and select components required for hub style
Step 3
Assemble components on hub and place hub and tool in vice
Step 4
Using 26mm socket and bar tighten the forcing screw by turning clockwise until hub separates
Step 5
Should hub not separate repeat Step 1 and reapply pressure to forcing screw
358
Page 23
Hub Separator Set Applications
Toledo Hub Applications
Components Required
Honda
Early without struts
A Body Assembly
B Forcing Screw Assembly
H Bolt M12 x 110
K Bolt M12 x 50
G Adjusting Screw & Nut
Components Required
GM, Honda
A Body Assembly
B Forcing Screw Assembly
H Bolt M12 x 110
K Bolt M12 x 50
G Adjusting Screw & Nut
Components Required
GM, VW, Fiat, Ford, Mazda
A Body Assembly
B Forcing Screw Assembly
G Adjusting Screw & Nut
K Bolt M12 x 50
Components Required
GM, Toyota
A Body Assembly
B Forcing Screw Assembly
G Adjusting Screw & Nut
D Adaptor Plate
L Bolt M12 x 25
J Bolt & Nut 7/16" x 2 1/2"
Components Required
Saab, Renault
A Body Assembly
B Forcing Screw Assembly
G Adjusting Screw & Nut
D Adaptor Plate
J Bolt & Nut 7/16" x 2 1/2"
K Bolt M12 x 50
E Saab Adaptor
B
G
B
A
GK
H
B
G
A
K
H
A
K
Components Required
Honda-Accord
A Body Assembly
B Forcing Screw Assembly
G Adjusting Screw & Nut
D Adaptor Plate
K Bolt M12 x 50
F Honda Adaptor Plate
J Bolt & Nut 7/16" x 2 1/2"
I Bolt M10 x 25
L Bolt M12 x 25
Components Required
GM, Honda
A Body Assembly
B Forcing Screw Assembly
H Bolt M12 x 110
K Bolt M12 x 50
G Adjusting Screw & Nut
Components Required
GM, VW, Fiat, Ford, Mazda
A Body Assembly
B Forcing Screw Assembly
G Adjusting Screw & Nut
K Bolt M12 x 50
Toledo Hub Applications
Components Required
Honda
Early without struts
A Body Assembly
B Forcing Screw Assembly
H Bolt M12 x 110
K Bolt M12 x 50
G Adjusting Screw & Nut
Components Required
GM, Honda
A Body Assembly
B Forcing Screw Assembly
H Bolt M12 x 110
K Bolt M12 x 50
G Adjusting Screw & Nut
Components Required
GM, VW, Fiat, Ford, Mazda
A Body Assembly
B Forcing Screw Assembly
G Adjusting Screw & Nut
K Bolt M12 x 50
B
G
B
G
A
K
H
A
K
Components Required
Honda, Early without struts
A Body Assembly
B Forcing Screw Assembly
H Bolt M12 x 110
K Bolt M12 x 50
G Adjusting Screw & Nut
B
A
GK
H
Components Required
GM, Honda
A Body Assembly
B Forcing Screw Assembly
H Bolt M12 x 110
K Bolt M12 x 50
G Adjusting Screw & Nut
G
B
H
A
K
Components Required
GM, VW, Fiat, Ford, Mazda
A Body Assembly
B Forcing Screw Assembly
G Adjusting Screw & Nut
K Bolt M12 x 50
B
A
G
K
F
Components Required
Honda-Accord
A Body Assembly
B Forcing Screw Assembly
G Adjusting Screw & Nut
D Adaptor Plate
K Bolt M12 x 50
F Honda Adaptor Plate
J Bolt & Nut 7/16” x 2 1/2”
I Bolt M10 x 25
L Bolt M12 x 25
K
A
Components Required
GM, Toyota
G
B
I
L
D
A Body Assembly
B Forcing Screw Assembly
G Adjusting Screw & Nut
D Adaptor Plate
L Bolt M12 x 25
J Bolt & Nut 7/16” x 2 1/2”
J
Components Required
Saab, Renault
B
A
D
L
A Body Assembly
B Forcing Screw Assembly
G Adjusting Screw & Nut
D Adaptor Plate
J Bolt & Nut 7/16” x 2 1/2”
K Bolt M12 x 50
E Saab Adaptor
G
J
A
F
K
G
B
E
359
Page 24
PULLING & EXTRACTING
Pulling & Extracting Tips

Damage to pullers is mainly due to misalignment, heat or incorrect pullers being used for the application

Heat should not be applied to the bearing as the heat is transferred up the nose piece causing possible damage to seals and ram leakage. If the ram leaks, the maximum forcing pressure is unable to be obtained

Hydraulic rams should be tightened by hand and not by placing a pipe on the T-bar for additional leverage as the T-bar will bend. Place hand force by winding the t-bar as tight as possible, leave for 5 minutes, return and re-tighten

Always unwind the T-bar after use to release pressure from the ram

Where possible, use the nose piece extensions to allow minimal travel and winding of the T-bar

For even load distribution, always use 3 leg or bearing separator over 2 leg where space permits

Incorrect alignment will cause twisting and threads to snap off in the bearing separator

For safe removal of bearings ensure safety eyewear protection is used
360
Correct Alignment Misalignment
Page 25
265001
Toledo Hydraulic Ram Repair Kit
Installation Instructions
Step 1
Unwind T-bar (1) by turning anticlockwise and remove.
Step 2
Unscrew threaded nose retainer (2), remove from ram body and drain oil.
Step 3
Using 1/4” rod insert from T-bar end and remove ram internal components.
Step 4
Clean internal ram cylinder bore.
7 T-Bar Seating Positioner
6 Small Tapered Seal
Small Bore (oil filled)
5 Small Tapered Seal
Step 5
Turn ram upside down. Fill metal T-bar seating positioner cup (7) 1/2 full with general purpose grease and insert from nose end.
Step 6
Insert small tapered seal (6) (large taper) facing nose end.
Step 7
Fill internal small chamber totally with oil (supplied) and cover large chamber by 2mm of oil.
Step 8
Insert large seal (5) into chamber. Note taper is reverse to small seal (large taper facing t-bar).
4 Spring
3 Piston
2 Tapered Nose Retainer
7
6
5
3
4
2
Step 9
Insert piston and spring (3,4) and
screw up threaded nose retainer (2).
Step 10
Screw T-bar (1) into ram body.
Legend
1 T-Bar 2 Threaded Nose Retainer 3 Piston 4 Spring 5 Large Tapered Seal 6 Small Tapered Seal 7 T-Bar Seating Positioner Cup 8 Ram Body
361
Page 26
PULLING & EXTRACTING
SPARE PARTS & KIT CONTENTS REFERENCE GUIDE
Spare Parts Mechanical Kit Contents
Description Size Part No.
Adaptor
Extension
Rod
Forcing screw
Leg
5mm
6mm
8mm
9mm
11mm
12.5mm
16mm
19mm
22mm
25mm
28mm
32mm
25mm
90mm
90mm
110m m
225mm
250mm
125mm
125mm
150mm
160mm
160mm
180mm
180mm
200mm
240mm
260mm
260mm
265mm
270mm
290mm
320mm
330mm
380mm
75mm
225001 225002 225003 226001 226002 226003 227001 227002 227003 227004 227005 227006 224004 221004 225014 221006 26 50 11 227014 222031 22 50 11 221001 222041 221009 232081 232121 22 60 11 222061 232161 245461 232201 22 70 11 265021 222081 222101 222121 224001
221007
221000
221008
222030
222000
222040
222060
2
2
2
1 1
1
1 1
1 1
1 1
1
1 1
222120
222100
222080
1 1
223030
223040
223060
1 1
223120
223100
223080
225000
224000
226000
2 2 2
2 2 2
2 2 2 2 2 2
2
2
2
1
1
1
1
227000
232120
232160
232080
1
1
232200
1
1
1
269000
245460
246400
362
Leg Assembly
Leg Assembly
Leg Assembly
50mm
100mm
138mm
225mm
300mm
340mm
380mm
100mm
160mm
100mm
210mm
260mm
224002
222032 222042 222062 222082 222102 222122
232082
232162
22 1012
221013
221014
2
2 3
2 3
2 3
2 3
2 3
2 3
2 2
2 2
3
3 3
3
Page 27
MECHANICAL PULLERS Spare Parts & Kit Contents
Spare Parts Mechanical Kit Contents
Description Size Part No.
Legs
(Set of 2)
300mm
245462
Legs
(Set of 3)
Main Rod
Separator
Sliding
Twin Beam,
External
Sliding
Twin Beam,
Internal
120 mm
45mm
60mm
100mm
100mm
160mm
200mm
250mm
40mm
50mm
75mm
105mm
140mm
170mm
175m m
220mm
260mm
60mm
100mm
140mm
150mm
200mm
240mm
20 –
30 –
50 –
75 –
246402
224003 221003 22 5013 221005 22 6013 265010 22 7013
245040
245050
245075
245105
232083
232123
221010
232163
232203
225006
225016
226016
221002
265009
227016
Thrust Nut
-
225010
221000
221007
221008
222030
222000
222040
222060
222120
222100
222080
223030
223040
223060
223120
223100
223080
224000
225000
226000
227000
232120
232160
232080
232200
269000
245460
246400
1
1
2
2
2
2
2
2
2
1
1
1
1
1
1
1 1
1
1
1
1
1
1
1
1
1
Triple Beam
Triple Head
Twin Head
150mm
60mm
65mm
75mm
105mm
150mm
190mm
210mm
73mm
86mm
118m m
160mm
210mm
250mm
22 1011
26 90 11
223033
223043
223063
223083
223103
223123
222033
222043
222063
222083
222103
222123
1 1
3
1
1
1
1
1
1
1
1
1
1
1
1
363
Page 28
PULLING & EXTRACTING
HYDRAULIC PULLERS Spare Parts & Kit Contents
Spare Parts Hydraulic Kit Contents
Description & Image Size Part No. 265000 265022 265030 265040 265060 265080 266000 267000 268000 269013
Centre Nut, Threaded
(To suit Twin & Triple Head)
60mm
265004
1 1 1 1 1
Extension Rod
Forcing Screw & Convertor
Hydraulic Ram & Nose Piece
Leg
Leg Assembly
Main Rod
Nose Extension Set (3 piece)
Nose Extension Piece
225mm (1/2”)
225mm (5/8”)
290mm
10T
22T
100mm
150mm
200mm
500mm
170mm
200mm (1/2”)
200mm (5/8”)
25, 35, 85 (mm)
45mm
26 50 11
266003
265021
265100
265023
265041 265061 265081 265025
268002
265010
266004
265008
265027
2 2 2
2 2
1
1 1 1 1 1 1 1 1 1
1
3 3 3 3 3 3 3 3 3
3
3
2 2 2
2 2
1 1 1 1 1 1 1 1 1
1
Nose Extension Piece
Nose Extension Piece
Separator
Triple Head
Triple Head
Twin Beam
Twin Head
Twin/Triple Combination Head
100mm
150mm
75 – 105mm
105 – 150mm
135mm 265003
300mm 265 024
200mm 265009
250mm 266009
135mm 265002
130 mm 268003
265028
265029
245105
245150
1
1
1 1 1
1 1
1 1 1 1 1
1
1 1 1
1 1
1 1 1 1 1
1
364
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