Toledo TKZ-205, 827200 User Manual

Toledo • P.O. Box 134 • 8280 AC Genemuiden • NL • www.toledo.nl 0303-25

UK Subject to change D Änderungen vorbehalten NL Wijzigingen voorbehouden F Sous réserve de modifications S Ändringar förbehålles SF Pidätämme oikeuden muutoksiin N Rett till endringer forbeholdes DK Ret til ændringer forbeholdes E Reservado el derecho de modificaciones

technicas P Reservado o direito a modificações I Con reserva di modifiche

H Változtatás jogát fenntartjuk

CZ Změny vyhrazeny

R дУПО‡МЛﬂ Toledo ФУТЪУﬂММУ

ТУ‚В¯ВМТЪ‚Ы ВЪ ‚˚ФЫТН‡ВПЫ ˛ В˛ ФУВ‰ЫНˆЛ˛. иУБЪУПЫ ‚ ЪВıМЛ˜ВТЛВ ı‡‡НЪВЛТЪЛНЛ ПУ„ЫЪ ‚МУТЛЪ¸Тﬂ ·ВБ ФВ‰‚‡ЛЪВО¸МУ„У Ы‚В‰УПОВМЛﬂ.

GR    

TR Değişiklikler mümkündür

USERS MANUAL 03

GEBRAUCHSANWEISUNG 07

GEBRUIKSAANWIJZING 12

MODE D’EMPLOI 17

NÁVOD K POUŽITÍ 23

TKZ-205

Art.nr. 827200

2 Toledo

Toledo 27

EXPLODED VIEW

Fig. 2

Fig. 3

Fig. 1

26 Toledo

SPARE PARTS LIST

REF. NR. DESCRIPTION TOLEDO NR.

26 SPRING 407630

67 GEAR WHEEL 407631

32 POSITIONING RING 407632

30 CLAMP RING 407633

88 ROTOR-ASSEMBLEY 407634

84 STATOR ASSEMBLY 407635

82 CARBON BRUSH WITH SPRING 407636

80 BRUSH HOLDER 407637

98 CAPACITOR 407638

97 SWITCH 407639

Cutting-off machine

TECHNICAL SPECIFICATIONS

PACKAGE CONTENTS

1 Cutting-off machine 1 Saw blade 1 Instruction manual 1 Safety instructions 1 Guarantee card

Check the machine, loose parts and accessories for transport damage.

DESCRIPTION (PAGE 2)

SAFETY INSTRUCTIONS

The following symbols are used throughout this manual:

Denotes risk of personal injury, loss of life or damage to the tool in case of non-observance of the

instructions in this manual.

Denotes risk of electric shock.

Carefully read this manual before using the machine. Make sure that you know how the machine functions and how to operate it. Maintain the machine in accordance with the instructions to make sure it functions properly.

When using electric machines always observe the safety regulations applicable in your country to reduce the risk of fire, electric shock and personal injury. Read the following safety instructions. Keep these instructions in a safe place.

Electrical safety

Always check that the power supply corresponds to the voltage on the rating plate.

The machine is double insulated in accordance with EN50144; therefore no earth wire is required.

Replacing cables or plugs

Immediately throw away old cables or plugs when they have been replaced by new ones. It is dangerous to insert the plug of a loose cable in the wall outlet.

Using extension cables

Only use an approved extension cable suitable for the power input of the machine. The minimum conductor size is 1.5 mm

. When using a cable reel always unwind

the reel completely.

SPECIAL SAFETY INSTRUCTIONS

BEFORE EACH USE

- Check the cutting-off machine. If any part of the cutting-off machine is missing, bent or unusable in another way, or if electrical faults occur, switch off the machine and remove the plug from the socket. Replace all missing, damaged or faulty parts, before using the machine again.

- Make sure that hands, eyes, face and ears are well protected.

- Use of safety goggles without the CE quality mark can lead to serious injury if the glass breaks.

- In order to prevent the saw blade from becoming jammed in the saw cut and workpieces being flung away, the instructions below must be followed:

- Choose a suitable saw blade for the work.

Only use the cutting-off machine to saw wood and derived products, or light metals such as aluminium. Other materials can be flung away, get caught in the saw blade or cause other dangers.

- The arrow on the saw blade, which indicates the

direction of rotation, must point in the same direction as the arrow placed on the machine. The saw blade teeth must point downwards on the front of the saw.

- Check whether the saw blade is sharp, undama-

ged and well aligned. Press the saw head downwards after removing the plug. Turn the saw blade by hand and see whether it turns freely. Put the machine in the 45 position and repeat the test. If the saw blade touches anywhere, it must be adjusted again.

- Keep the saw blade and the tensioning surfaces of

the clamps clean.

- The saw blade flange must always be mounted

with the tightened recess towards the saw blade.

1. Grip with switch

2. Unlocking button

3. Motor housing + cover graphite brushes

4. Saw blade attachment

5. Moveable safety guard

Table adjustment screws

7. Rotary table

8. Degree scale

9. Fastening holes

10. Bevel adjustment bolt

11. Protective cover

English

Toledo 3

ÚDRŽBA

Při provádní údržby motoru dbejte vždy na to, aby přistroj nebyl pod naptím.

Přístroje značky Toledo jsou konstruovány pro dlouhodobé používání při minimální údržbě. Budou fungovat bez problémů, pokud se jim bude věnovat náležitá péče a pokud budou pravidelně čištěny.

Iatní

Kryt přístroje pravidelně čistěte měkkým hadříkem (nejlépe po každém použití). Odstraňujte prach a špínu z otvorů ventilace. Pokud se apínu nepodaří odstranit, použijte měkký hadřík namočený v mýdlové vodě. Zásadně nepoužívejte rozpouaštděla, jako jsou benzin, alkohol, čpavek apod. Tato rozpouštědla by mohla poškodit umlěohmotné součásti přístroje.

Mazání

Přístroj nevyžaduje žádné dodatečné mazání.

Poruchy

Jestliže dojde k poruše, např. v důsledku opotřebování některé součásti, obraťte se na zástupce firmy Toledo. Na konci této příručky se nachází nákres přístroje rozloženého na jednotlivé díly, které je možné objednat.

ŽIVOTNÍ PROSTŘEDÍ

Přístroj je dodáván v odolném balení, které zabraňuje jeho poškození během přepravy. Většinu z materiálů, které jsou na balení použity, lze recyklovat. Zbavujte se jich proto pouze na místech určených pro odpad příslušných látek. Přístroje, které nepotřebujete, odneste k nejbližšímu zástupci firmy Toledo ve vašem okolí. Zde dojde k jejich likvidaci v souladu se zásadami ochrany životního prostředí.

ZÁRUKA

Záruka je poskytována za podmínek, jež najdete na samostatném záručním listu, který je přiložen k výrobku.

Prohlašujeme na vlastní odpovědnost,

že tento výrobek odpovídá následujícím

normám a standardizovaným dokumentům:

EN61029-1, prEN61029-2-9, EN55014-1,

EN55014-2, EN61000-3-2, EN61000-3-3

v souladu se směrnicemi:

98/37/EEC 73/23/EEC

89/336/EEC

od 10-12-2002

GENEMUIDEN NL

W. Kamphof Oddělení kvality

PROHLÁŠENÍ O SPLNĚNÍ NOREM

(CZ)

Toledo 25

- The flange screw must be tightened with a 13 mm open-end wrench.

- Check whether all the tensioning devices and interlocks are secure and that no single part shows too great a clearance.

- Never use just your hands for sawing.

- Always secure the workpiece against the check, so that it cannot topple or turn during sawing. No impurities may be allowed to gather under the workpiece.

- Make sure that the workpiece cannot move after being sawn through, for example, because it is not supported by the full surface.

- For sawing workpieces which are not being supported by the full surface, use fillings or another machine.

- Check whether the sawn off pieces can be removed laterally from the saw blade. Otherwise they can be caught by the saw blade and flung away.

- Never saw several workpieces at the same time.

- Be especially careful when sawing large, very small or awkwardly shaped workpieces.

- Use additional supports (tables, trestle or other)

for long workpieces, which will otherwise topple from the machine table if they are not held.

- Do not use the machine to saw workpieces which

are so small that they can no longer be held safely.

- When sawing profile sections, work must be car-

ried out so that the workpiece cannot slide away and the saw blade cannot become jammed. A profiled workpiece must lie flat or be held by an auxiliary tool, as a result of which toppling or sliding during work is prevented.

- Round workpieces such as pipes must be secu-

red, otherwise they will turn and there is a danger that the saw blade will become jammed. Always secure the workpiece against the check and on the table, using a suitable auxiliary tool.

- There may be no nails or foreign objects in the workpiece to be treated.

- In order to prevent damage to the ears, ear mufflers must be used.

- In order to prevent accidents in case the machine is switched on by mistake, the mains plug must be removed from the power point before adjustments are made to the check or saw head. The same applies to changing the saw blad or accessories and during maintenance of the machine.

- In order to prevent electric shocks, when connecting the plug to the power point, the metal pins may not be touched in any way whatsoever.

- Do not use the cable to remove the plug from the power point. Protect the cable from oil, heat and sharp edges.

- Never apply a detergent or lubricant to a saw

blade which is still rotating.

- In order to prevent fire, the machine may never

be used near inflammable liquids, vapours or gases.

- Prevent injuries which can occur by not using the

original accessories. Only use the recommended saw blades.

WHEN THE MACHINE IS IN OPERATION

Do not allow routine, which occurs when using the

machine frequently, to lead to mistakes. Remember that a slight lack of concentration can result in serious injuries in a split second.

1. Before the first saw cut is made, allow the machine to

rotate for a while. Should unusual noises or strong vibrations be observed, then switch off the machine and remove the plug from the power point in order to then determine the cause. Do not switch the machine on before the cause has been established and the fault has been remedied.

2. Make sure that the sawn off workpiece does not

become jammed, do not hold it, do not clamp it and do not secure it against the check. It must be allowed to move freely along the side of the saw blade. If these conditions cannot be met, the sawn off workpiece can be caught by the saw blade and flung away.

3. Avoid placing your hands in an unfavourable place,

whereby one or both hands may come into contact with the saw blade as a result of a sudden displacement.

4. Before you begin sawing, allow the saw blade to reach

its full revolutions.

5. Press the saw head downwards in such a way that the

motor is not overloaded and the saw blade is not jammed.

6. If you are going to remove jammed material, first

allow the saw blade to come to a standstill. Switch off the saw and remove the plug from the power point.

7. After finishing the sawing process, hold the saw head

downwards, release the switch and wait until all the moving parts have come to a halt, before you move your hands away from the machine.

8. Use only saw blades recommended by the manufac-

turer.

9. Connect the maschine to a dust-collecting device

when sawing.

10. Ensure that the saw blade protective cap is in the cor-

rect position before you start sawing.

MOTOR

In order to prevent damage to the motor, chips and

dust must regularly be removed from it, in order to ensure an ideal cooling.

1. Connect the machine to a 230V~ circuit.

2. If the motor does not start, the switch must be rele-

ased immediately. Remove the plug from the power point. Check whether the saw blade can move freely. If the saw blade moves freely, start the machine again.

3. If the motor suddenly stops during sawing, the switch

must be released immediately. Release the saw blade from the workpiece, after which sawing can be continued.

4. When using long cables with too small a diameter, a

loss of voltage occurs, which gives problems with the motor.

4 Toledo

PREPARATION

Position the cutting-off machine on a smooth, stable surface. The cutting-off machine may also be fastened to a working bench. Make sure that the work area is clean and tidy.

UNLOCKING THE MACHINE

Press the saw head downwards with your left hand and pull the unlocking button out (a, illustration 2). The unlocking button is situated on the back right hand side of the saw head. As soon as the unlocking button has been pulled out, allow the saw head to come up. Afterwards, the saw head can be moved downwards, by pressing in the unlocking button (2, figure 1).

The cutting-off machine has been calibrated in the factory to exactly 45° (right and left). After the first sawing, check whether the saw blade is at right angles with regard to the bottom of the machine and the table. In order to carry out a correction, if necessary, the guiding adjusting screws, which are situated on both sides of the adjusting piece, must be turned. In this way, the swivel handle is set diagonally in order to obtain a saw cut of 45°.

USE OF THE MACHINE

- The cutting-off machine is put into operation by means of the switch button on the inside of the handle.

- Before sawing is started, the saw blade must rotate at its full revolutions.

- Press the saw head with the handle downwards, slowly and evenly.

- Put pressure on the saw blade, in accordance with the nature and measurement of the workpiece.

- During sawing, the workpiece must be pressed firmly on the table.

- In order to saw longer workpieces, use must be made of supports in order to support the workpiece to be sawn.

- After finishing sawing, the head must be brought into the starting position again.

- The saw blade must be sharpened regularly and, if necessary, changed.

Before each operation, the condition of the saw blade must be checked.

SAWING DIAGONALLY

- For sawing diagonally at 45°, the nut on the back of the machine must be loosened using an open-end wrench.

- Adjust the saw head from the left to the desired setting or to 45°.

- Fasten the nut screw again before you start sawing.

HORIZONTAL SAW CUT

- The head can be turned to 45° both to the left and to the right.

- Intermediate angles are easy to set, whereby the desired angle can be read on the degree scale.

- In order to fasten or release the machine head at a desired angle, both guiding adjusting screws are adjusted.

- The check at 45° is eccentric for a correct adjustment.

COMBINED SAW CUT

A combination of a horizontal diagonal saw cut and a vertical diagonally saw cut.

CHANGING THE SAW BLADE

First allow the saw blade to come to a complete standstill and remove the plug from the power

point.

- Remove the protective cover (Fig. 1.11). Then clamp the outward flange with the accompanying wrench and turn clockwise using an open-end wrench.

- Remove the saw blade and replace it, whereby the teeth point in the direction of the arrow.

- Before the saw blade is mounted, first clean the flanges.

- Put the outward flange back in position and fasten.

- Before the machine is connected to the mains, the saw blade safety device must be placed in the starting position.

- If necessary, do a test cut, by lifting the saw head and pressing it down.

DUST EXTRACTION

The machine is provided with a connection for dust extraction (B, illustration 2). For this purpose a dust extractor with the normal connection can be used.

Toledo 5

- Řezná hlavice musí být po skončení řezání navrácena do své počáteční polohy.

POZOR! Stav kotouče musí být zkontrolován před každým použitím přístroje.

Vždy se řiďte bezpečnostími předpisy a platnými nařízeními.

DIAGONÁLNÍ ŘEZÁNÍ

- Pro diagonální řezání pod úhlem 45° je třeba uvolnit matici na zadní straně přístroje otevřeným klíčem.

- Nastavte hlavici pily zleva pod požadovaným úhlem nebo pod úhlem 45°.

- Dříve než budete opět řezat, matici znovu pevně zašroubujte.

HORIZONTÁLNÍ ŘEZÁNÍ

- Hlavice přístroje může být natočena pod úhlem až 45° doleva i doprava.

- Mezilehlé úhly mohou být snadno nastaveny, přičemž velikost úhlu lze odečíst na úhlové stupnici.

- Pro upevnění hlavice přístroje pod požadovaným úhlem nebo pro její uvolnění slouží oba vodicí šrouby pro přesné nastavení.

- Při správném nastavení na 45° by měly být zarážky na pracovním stolku umístěny excentricky.

KOMBINOVANÝ ŘEZ PILOU.

Zvolte správné úhly vertikálního a horizontálního pokosu.

VÝMŰNA ŘEZNÉHO KOTOUŚE.

Dříve než začnete, nechte řezný kotouč úplně zastavit a vytáhněte zástrčku ze zásuvky.

- Odstraňte ochranný kryt (Obr. 1.11). Poté připevněte svěrkou vnější přírubu dodaným klíčem a otočte jí ve směru hodinových ručiček otevřeným klíčem.

- Vyndejte řezný kotouč a vložte místo něj nový. Zuby řezného kotouče listu musí být orientovány stejným směrem jako šipka na ochranném krytu.

- Dříve než se nasadí řezný kotouč, příruby musí být očištěny.

- Nasaďte vnější přírubu na své místo a utáhněte matici s použitím klíče na přírubu a trubkového nástrčkového klíče.

- Připevněte zpět plastický ochranný kryt pomocí dvou šroubů (13).

ODSTRAŇOVÁNÍ PRACHU

Přístroj je dodáván s vývodem na odstraňování prachu (B, obrázek 2). Pro tento účel může být nasazen i odsávač prachu s běžným propojením.

PORUCHY

Pro případ, kdy přístroj nefunguje dobře, popíšeme v následujícím několik příčin možných problémů a jejich řešení:

1. Nadměrné přehřívání motoru.

Větrací otvory jsou ucpány prachem:

- Vyčistěte větrací otvory;

Motor je porouchán:

- Odneste přístroj k opravě k vašemu prodejci přístrojů Toledo.

2. Zapnutý přístroj nepracuje.

Přerušení přívodu proudu:

- Zkontrolujte, zdali je zásuvka (kontakt zásuvky) pod napětím. Zkuste například zapojit jiný elektrický přístroj.

- Odneste přístroj k opravě k vašemu prodejci přístrojů Toledo.

Poškození síťového vypínače:

- Odneste přístroj k opravě k vašemu prodejci přístrojů Toledo.

3. Prach není odsáván.

Toto může nastat, je-li prachový pytlík plný:

- Vyprázdněte prachový pytlík.

To také může nastat, je-li ucpán vstup odsávacího systému:

- Vyčistěte otvor odsávacího systému.

24 Toledo

+ 9 hidden pages

Toledo TKZ-205, 827200 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual