TOHO ELECTRONICS TTM-00BT User Manual

TOHO ELECTRONICS INC.

Multi-Channel Board Controller

Detailed Manual

Thank you very much for purchasing a Multi-Channel Board Controller. The Multi-Channel Board Controller outputs control signals that match an input from

a thermocouple (a K/J thermocouple) or an input from a temperature input from a resistance bulb (Pt100/JPt100) to a predetermined setting.

The product comes equipped with an RS-485 or an RS-232C for data communications with a host computer.

For control output, the product is provided with up to eight open collector outputs, along with event outputs consisting of 11 open collector outputs (eight temperature alarm outputs, one heater wire break alarm, one SSR breakdown alarm, and one error alarm), eight current detector inputs, and one voltage input.

Please read this detailed manual carefully and use this product correctly.

Contents

1. Operating precautions..........................................................................................................3

2. Names and functions of the components ............................................................................. 4

2.1 Product diagram.........................................................................................................4

2.2 Names and functions ................................................................................................. 4

3. Installation ...........................................................................................................................5

3.1 How to install the product .........................................................................................5

3.2 Where to install the product....................................................................................... 5

3.3 Outside dimensions.................................................................................................... 6

4. Making the connections.......................................................................................................6

4.1 Terminal arrangement diagram.................................................................................. 6

4.2 Terminal arrangement................................................................................................ 7

4.3 Cautions on making the connections......................................................................... 9

5. Before conducting control....................................................................................................9

6. Table of identifiers (codes) .................................................................................................. 9

7. Function description .......................................................................................................... 16

7.1 Display range and set range of temperature input ...................................................16

7.2 Display range and set range of current detector input ............................................. 16

7.3 Voltage input............................................................................................................ 16

7.4 Control output.......................................................................................................... 16

7.5 Temperature alarm output ........................................................................................ 17

7.6 Heater wire break alarm output ............................................................................... 18

7.7 SSR breakdown alarm output.................................................................................. 18

7.8 Error alarm output ................................................................................................... 18

7.9 Communication ....................................................................................................... 18

8. Specifications and ratings ..................................................................................................32

8.1 General specifications.............................................................................................. 32

8.2 Ratings and performance......................................................................................... 32

9. Maintenance and inspection...............................................................................................33

1. Operating precautions

When the product reaches you, please ensure that the product you have received is of the following model which you ordered.

Model: ＴＴＭ−００ＢＴ−①−Ｒ−②

① Input type.........................0: Thermocouple input

1: Resistance bulb input

② Communication type:.......M1: RS-485

M2: RS-232C

To allow you to use the product safely, this detailed manual uses the following symbols:

Warning:

Caution:

Mishandling despite this warning may result in the user's death, electric shock, burn, or other risk.

Mishandling despite this caution may result in the user's minor injury or product damage.

Warnings

• Erroneously wiring a meter will cause a breakdown, possibly resulting in a fire or other incident. After making the connections, therefore, always ensure that the correct wiring has been made before energizing the meter.

• Remodeling the product will cause a breakdown, possibly resulting in a fire or other incident. Therefore do not under any circumstances do any such thing.

• Please make sure that the package for the product contains the following: * Product proper: 1 unit * Operation manual: 1 copy Should you find anything missing or a wrong model or any other inconvenience, please

contact our Sales Department. The contact details are at the end of this manual.

• Please deliver this detailed manual to the user. Please store it with care.

• Unauthorized reproduction or copying of a part or a whole of this manual is prohibited.

• Specifications in this detailed manual are subject to change without notice.

• We may not be able to take responsibility for a nonconformity or trouble resulting from the user's

operation of the product.

2. Names and functions of the components

2.1 Product diagram

Event output Control output

Voltage

Communi-

input

CT input

cation

Power

Temperature

input

2.2 Names and functions

2.2.1 SW1: Unit number change --- Change product unit numbers with the rotary switch. Unit number: 0 to F (hexadecimal)

2.2.2 SW2: Communication speed change --- Change the communication speed with DIP switches. Communication speed setting: 4800/9600/19200/38400 bps

2.2.3 CN1: Control output connector Connector: XG4A-1634 (Omron) or equivalent (eight open collector outputs)

2.2.4 CN2: Event output connector Connector: XG4A-1634 (Omron) or equivalent (eleven open collector outputs)

2.2.5 CN3: CT input connector Connector: XG4A-1634 (Omron) or equivalent (eight CT inputs)

2.2.6 TB1: Temperature input terminal Sensor input terminal for thermocouple input or resistance bulb input Thermocouple input: Two-level terminal block: ML-740-W1BF-16P (a Sato part) or equivalent Resistance bulb input: Three-level terminal block: ML-740-W3BF-24P (a Sato part) or equivalent

2.2.7 TB2: Power terminal Power voltage terminal (power voltage: 24V DC + 10% - 15%) Through-type terminal block: ML-40-S1BYF-2P (a Sato part) or equivalent

2.2.8 TB3: Communication terminal RS-485 or RS-232C communication terminal Through-type terminal block: ML-40-S1BYF-3P (a Sato part) or equivalent

2.2.9 TB4: Voltage input terminal Voltage input terminal (input voltage range: 12 to 24V DC ±10%) Through-type terminal block: ML-40-S1BYF-2P (a Sato part) or equivalent

2.2.10 LED1: Communication A RXD lamp (green)

2.2.11 LED2: Communication B TXD lamp (green)

2.2.12 LED3: Power lamp (green)

2.2.13 LED4 to 11: Temperature alarm output lamps (red)

2.2.14 LED12: Alarm output lamp for heater wire break (red)

2.2.15 LED13: Alarm output lamp for SSR breakdown (red)

2.2.16 LED14: Error alarm output lamp (red)

2.2.17 LED15 to 22: Control output lamps (orange)

Recommended socket for connector

MIL type socket (with strain relief): XG4M-1630-T (manufactured by Omron)

3. Installation

3.1 How to install the product

• See "3.3 Outside dimensions" and install the product with nine screws (φ3.5).

• Install the board as floated by at least 5mm with a spacer or something similar.

• Install it horizontally. Or install it vertically with its power supply facing upwards.

• When installing two or more products of this kind, install them at least 50mm apart.

• Connecting crimp terminals: Use crimp terminals of specified dimensions (M3, no more than

6.9mm wide).

• Connecting exposed wires: Use wiring of AWG22 to 16.

• Terminal screws: Tighten them to a specified torque (about 0.5N-m). A loose screw may cause a

fire or malfunction.

3.2 Where to install the product

Please install the product in either of the following places:

• Places where the temperature, humidity, and other conditions are within the operating

environmental ranges

• Places free of dust, greasy fumes, and other foreign matter

• Places protected as much as possible from mechanical vibration, impact, and other external forces

• Places as far as possible from devices using high-pressure ignition equipment

• Places away from high-voltage lines, welding machines, and sources of electric noises

• Places free of sulfide gases and corrosive gases

• Places protected from direct sunlight

• Places protected from water splashes

• Places protected as much as possible from electromagnetic effects

3.3 Outside dimensions

4. Making the connections

9-φ3.5 drill

Sub-board 36 × 114.5

Board height

• Thermocouple input

29.2mm maximum

• Resistance bulb input

39.1mm maximum (from the bottom of the board to the top of the part)

4.1 Terminal arrangement diagram

4.1.1 Thermocouple input

Event output

CT input

Voltage

input

Control output

Communi-

cation

Temperature input

Power

4.1.2 Resistance bulb input

Event output

CT input

Voltage

input

Control output

Communi-

cation

Temperature input

Power

4.2 Terminal arrangement

4.2.1 Temperature input (TB1: terminal block): For thermocouple input

* For terminal numbers, see the carvings in the terminals.

Terminal

No.

A1 + A3 + A5 + A7 + B1 A2 + A4 + A6 + A8 + B2

4.2.2 Temperature input (TB1): For resistance bulb input

Terminal

No.

A1 A A3 A A5 A A7 A B1 B B3 B B5 B B7 B C1 A2 A A4 A A6 A A8 A B2 B B4 B B6 B B8 B C2

4.2.3 Power (TB2: terminal block)

Terminal

No.

1 + 2 −

4.2.4 Communication (TB3: terminal block)

Terminal

No.

1 A RXD 2 B TXD 3 SG

Terminal

name

Terminal

− B3

− B4

Terminal

name

Terminal

b C3

b b4

Polarity

Power

voltage

24V

RS-485 RS-232C

No.

Terminal

name

− B5

− B6

Terminal

name

b C5

b C6

Terminal

No.

Terminal

No.

Terminal

name

− B7

− B8

Terminal

name

b C7

b C8

Terminal

No.

Terminal

No.

Terminal

name

−

Terminal

name

4.2.5 Voltage input (TB4: terminal block)

Terminal

No.

1 + 2 −

Polarity

4.2.6 Control output (CN1: connector)

Connector

No.

1 1 O.C 2 1 COM 3 2 O.C 4 2 COM 5 3 O.C 6 3 COM 7 4 O.C 8 4 COM

9 5 O.C 10 5 COM 11 6 O.C 12 6 COM 13 7 O.C 14 7 COM 15 8 O.C 16 8 COM

O.C.: open collector output COM: common

Terminal

name

4.2.7 Event output (CN2: connector) 4.2.8 CT input (CN3: connector)

Connector

No.

1 1 Temperature alarm 1 output O.C. 1 1

2 2 Temperature alarm 5 output O.C. 2 1

3 3 Temperature alarm 2 output O.C. 3 2

4 4 Temperature alarm 6 output O.C. 4 2

5 5 Temperature alarm 3 output O.C. 5 3

6 6 Temperature alarm 7 output O.C. 6 3

7 7 Temperature alarm 4 output O.C. 7 4

8 8 Temperature alarm 8 output O.C. 8 4

9 1 Temperature alarm 1 to 4 output COM 9 5 10 2 Temperature alarm 5 to 8 output COM 10 5 11 3 Alarm output O.C. for heater wire break 11 6 12 4 Alarm output COM for heater wire break 12 6 13 5 SSR breakdown alarm O.C. 13 7 14 6 SSR breakdown alarm COM 14 7 15 7 Error alarm O.C. 15 8 16 8 Error alarm COM 16 8

O.C.: open collector output COM: common

CH Terminal name

Connector

4.3 Cautions on making the connections

configured to a "sensitivity" of 0.

point" to change the ON/OFF point without changing the

Warning

• Before making the connections, turn off this product. Otherwise you may get an electrical shock.

Warnings

• This product will not begin control for about 10 seconds after being turned on. (It will not activate its outputs or other components.) Be careful if you wish to use the product as an interlocking circuit.

• Check the operation manual and other documents to ensure that you make the correct connections for the temperature input terminal, power terminal, and other terminals.

• To connect a resistance bulb to this product, use wiring having a line resistance of no more than

5Ω per wire.

• To connect a thermocouple to this product, use a specified kind of compensating lead wire or element wire.

• Use a shielded wire if you wish to use this product near a noise source. Do not wire an input/output line in the same duct or conduit tube.

• Separate the input/output signal lines at least 50cm from the power line and load line.

5. Before conducting control

Selecting PID control Selecting ON/OFF control

This product is factory-configured to a "proportional band" of 3.0. This product can conduct control in that state. For better control, however, auto-tune (AT) this product. AT automatically sets settings (values P, I, and D) required for control. For AT, put this product into an actual operating state (a state where the sensor input, control output, and other components are wired). AT takes some time.

This product is factoryIf conducting control causes the relay to flutter, increase the sensitivity to reduce the flutter. If conducting control causes this product to stabilize at a level lower than the set temperature, increase the parameter "OFF

setting.

6. Table of identifiers (codes)

a) Identifier: A code that represents an item. Enter the code into the identifier field in the message.

(The code is a three-digit figure.) The □ in the frame represents SP (:space:ASCII code...20H).

b) Name: Item name c) R/W: Specifies which function (read or write) is possible for an identifier into the current memory

bank, or whether both of those functions are possible.

r/w: Specifies which function (read or write) is possible for a memory bank other than the current

one, or whether both of these functions are possible. (This identifier can be read and written in a memory bank.)

d) Description: Gives a description and specifies a set range and other details.

Note: For the R/W to a character not meeting the display conditions, this product responds with

"NAK2."

Parameter

a) Identifier b) Name c) R/W d) Description and set range e) Remark Initial value (communication

numerical data) TC, thermocouple; Pt, resistance bulb

SV1

00000

□CF

00000

INP

TC: 00000

Pt: 00010

PVG

00100

PVS

00000

PDF

00001

□DP

TC: 00000

Pt: 00001

□AT

00000

Setting R/W

Set a temperature unit R/W R/W of the °C/°F

Set an input type R/W R/W of the input type settings

Set a PV correction gain R/W

Set a PV correction zero point

Set an input filter R/W R/W of the input filter setting

Set a decimal point R/W R/W of the decimal point setting

Start/release AT R/W R/W of the AT start/release

R/W of the control settings

r/w

Thermocouple input: Thermocouple K, 0.0 to 1300.0°C Thermocouple J, 0.0 to 800.0°C Resistance bulb input: PT100/JPT, -199.9 to 500.0°C

°C: 00000 °F: 00001

Thermocouple input models: Thermocouple K: 00000 Thermocouple J: 00001 Resistance bulb input models: Pt100: 00010 JPt: 00011

R/W of the PV correction gain setting

r/w

Set range: 0.50 to 2.00 times

R/W

R/W of the PV correction zero setting

r/w

Set range: -199 to 999°C/-199.9 to 999.9°C

Set range: 0 to 99 seconds

No decimal point: 00000 Decimal point provided: 00001

Start: 00001 Release: 00000

Channel not specified

Neither the thermocouple input nor the resistance bulb input can be changed.

Measurement Gain correction

Measurement Zero correction

The W is not possible during ON/OFF control.

Event output parameters

a) Identifier b) Name c) R/W d) Description and set range e) Remark Initial value (communication

numerical data) TC, thermocouple; Pt, resistance bulb

E * F

*: 1 to 8

00000

E * H

*: 1 to 8

00000

E * L

*: 1 to 8

00000

E * C

*: 1 to 8

00000

CTF

Temperature alarm output*functional setting

R/W R/W of the temperature alarm output*functional

setting

000 * * PV temperature alarm functions

Additional functions

Type 0 None 1 Hold

2 Standby sequence 3 Hold + standby

sequence

Type None Deviation top/bottom limit alarm Deviation top limit alarm Deviation bottom limit alarm Deviation range alarm Absolute value top/bottom limit

alarm Absolute value top limit alarm Absolute value bottom limit

alarm Absolute value range alarm

Set a temperature alarm output*top limit

Set a temperature alarm output*bottom limit

Set a temperature alarm output*sensitivity

R/W

R/W of the temperature alarm output*top limit setting

r/w

Set range: -199 to1500°C/-199.9 to 1500.0°C

R/W

R/W of the temperature alarm output*bottom limit setting

r/w

Set range: -199 to1500°C/-199.9 to 1500.0°C

R/W R/W of the temperature alarm output*sensitivity

setting Set range: -199 to1500°C/-199.9 to 1500.0°C

CT function R/W R/W of the presence or lack of an alarm about heater

wire break and SSR breakdown 00000: None 00001: Heater wire break alarm function 00002: SSR breakdown alarm function

Heater wire break: LED12 SSR breakdown: LED13

00003: Heater wire break + SSR breakdown alarm

00000

C * I

*: 1 to 8

00000

ALB

00000

CT allocation channel R/W R/W of the status about the channel to which CT*(1 to

Error alarm function R/W R/W of the presence or lack of memory errors, A/D

function

Channel not specified

8) should be allocated 00000: None (not allocated) 00001 to 00008: (CH)

Error alarm: LED14 errors, and sensor error alarms 00000: None 00001: Present

CT*

*: 1 to 8

Set an output current error R/W R/W of the current of the heater current detector

Set range: 0.0 to 50.0A AC

Channel not specified

00000

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TOHO ELECTRONICS TTM-00BT User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual