Titus LSC User Manual

Installation, Operation and
TU-LSC-IOM-1.0
Maintenance
Low Profile, Series Fan Powered Terminal Unit with
Sensible Cooling Coil
(400 to 1800 cfm)
11-16-12
Model: LSC RevA
SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipm
This IOM is meant to demonstrate general dimensions and information of this product. The drawings are not meant to detail every aspect of the product. Drawings are not to scale.
®
605 Shiloh Road Plano, Texas 75074• 972-212-4800
All rights reserved. No part of this work may be reproduced or transmitted in any form or any means, electronic or mechanical, including photocopying and recording, or by any information storage retrieval system without permission in writing from Air Distribution Technologies
ent.
TU-LSC-IOM
Warnings, Cautions and Notices. Note that warnings,
cautions and notices appear at appropriate intervals throughout this manual. Warnings are provide to alert installing contractors to potential hazards that could result in death or personal injury. Cautions are designed to alert personnel to hazardous situations that could result in personal injury, while notices indicate a situation that could result in equipment or property-damage-only accidents. Your personal safety and the proper operation of this machine depend upon the strict observance of these precautions. Read this manual thoroughly before operating or servicing this unit.
ATTENTION: Warnings, Cautions and Notices appear at
appropriate sections throughout this literature. Read these carefully:
WARNING Indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION Indicates a potentially hazardous situation which,
if not avoided, could result in minor or moderate injury. It could also be used to alert against unsafe practices.
NOTICE: Indicates a situation that could result in
equipment or property-damage only
WARNING
Proper Field Wiring and Grounding Required!
All field wiring MUST be performed by qualified personnel. Improperly installed and grounded field wiring poses FIRE and ELECTROCUTION hazards. To avoid these hazards, you MUST follow requirements for field wiring installation and grounding as described in NEC and your local/state electrical codes. Failure to follow code could result in death or serious injury.
WARNING
Personal Protective Equipment (PPE) Required!
Installing/servicing this unit could result in exposure to electrical, mechanical and chemical hazards.
Before installing/servicing this unit, technicians MUST put on all Personal Protective Equipment (PPE) recommended for the work being undertaken. ALWAYS refer to appropriate MSDS sheets and OSHA guidelines for proper PPE.
When working with or around hazardous chemicals, ALWAYS refer to the appropriate MSDS sheets and OSHA guidelines for information on allowable personal exposure levels, proper respiratory protection and handling recommendations.
If there is a risk of arc or flash, technicians MUST put on all Personal Protective Equipment (PPE) in accordance with NFPA 70E or other country­specific requirements for arc flash protection, PRIOR to servicing the unit.
Failure to follow recommendations could result in death or serious injury.
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Warnings, Cautions and Notices 2 Model Number Descriptions 4 General Information 6 Pre-Installation
Receiving and Handling 7 Shipping Package 7 Receiving Check List 7 Jobsite Storage 7 Installation Preparation 7 Service Access 8 Pre-Installation Check List 8
Components Data 9 Unit Dimensions 10 Coil Flange Connections 11 Weights 12 Water Coil Pipe Connections 13 Installation Mechanical
Duct Connections 14 Duct Work Recommendations 14 Hydronic Piping Consideration 14 Condensate Drain Connection 14 External Insulation Requirements 15
TU-LSC-IOM
Installation General - Hanging the Unit 16 Installation Check List 17 Installation Electric
Unit Wiring Diagrams 18 Supply Power Supply 18 Electric Heater Min-Max KW – Unit size 3 19 Electric Heater Min-Max KW – Unit size 4 20
ECM Motor Overview and Setup
Overview 21 General Information 21 ECM Motor Fan Flow Adjustment 21 Manual PWM Signal Interface Board 22
Operation 22
Remote PWM Signal Interface Board 22
Jumper Setup 23 Input / Output Control Signals 23 Remote Control Air Balance 23 Manual Air Balance 23
Pre-Startup Checklist 24 Maintenance
Maintenance Procedures 25 Air Filter 25 Inspecting and Cleaning Condensate Pans 25 Coil Maintenance 25
Inspecting and Cleaning Coils 25 Hydronic Coil Cleaning Procedures 26 Winterizing the Coil 26 Replacing Motors 26 Periodic Maintenance Check List 26
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TU-LSC-IOM
LSC – Low Profile Series Fan Powered Terminal Unit with Cooling Coil
Following is a complete description of the LSC model number. Each digit in the model has a corresponding code that identifies specific unit options.
Digit 1, 2, 3, 4 – Unit Type
LSC = Basic Unit LSCX = Special Unit
Digit 5, 6 – Cabinet Size
03 = Unit size 3 04 = Unit size 4 XX = Special
Digit 7 – Cabinet Configuration
R = Right Hand Control Enclosure L = Left Hand Control Enclosure X = Special
Digit 8, 9 – Cabinet Material
2G = 20Ga Galvanized Steel Cabinet XX = Special
Digit 10 – Cabinet Liner
J = EcoShield Matte faced ½” L = EcoShield Foil Faced ½” 0 = Fiberglass Dual Density ½” 3 = fiberglass Foil Faced ½” 9 = FiberFree ½” X = Special
Digit 11 – ECM Motor Power Supply
1 = ECM motor 120V/1Ph/60Hz 2 = ECM Motor 208V/1Ph/60Hz 3 = ECM Motor 277V/1Ph/60Hz X = Special
Digit 26 – Airflow Measuring Sensor
0= None 3= Aerocross X = Special
Digit 27,28,29 – Cooling and Heating coils
200 = 2 Rows Cooling only coil 201 = 2 Rows Cool + 1 Row Heating coil 400 = 4 Rows Cooling only coil 401 = 4 Rows Cool + 1 Row Heating coil XXX = Special
Digit 30, 31 – Filter (Optional Accessories)
00 = None F1 = 1 x 1" Filter – NOT Ducted F2 = 1 x 1" Filter + Spare Filter - NOT Ducted F3 = 1 x 2" Filter – NOT Ducted F4 = 1 x 2" Filter + Spare Filter - NOT Ducted F5 = 1 x 1" Filter – Ducted F6 = 1 x 1" Filter + Spare Filter - Ducted F7 = 1 x 2" Filter – Ducted F8 = 1 x 2" Filter + Spare Filter – Ducted XX = Special
Digit 32,33 – Motor Fuses ( Optional Accessories)
00 = None MF = Motor Fuses XX = Special
Digit 34,35 –Unit Accessories
(Optional Accessories)
0= None B = Hanger Brackets Y = Slip & Drive Adaptor (Fan Discharge) X = Special
Digit 36,37,38,39 – Controller
(Optional Accessories)
0000 = None XXXX = Special
Digit 12 – Motor Control
M = Manual Control Board R = Remote PWM Control X = Special
Digit 13 – Primary Inlet Size
4 = 4" Diameter 6 = 6" Diameter 8 = 8" Diameter 22 = 16" x 8" Rectangular XX = Special
Digit 14,15,16,17 – Minimum Primary Airflow (cfm)
Digit 18,19,20,21 – Maximum Primary Airflow (cfm)
Digit 22,23,24,25 – Fan Airflow (cfm)
Digit 40,41,42,43 – Damper Actuator (
Optional Accessories)
0000 = None DT01 = Electronic Damper Actuator – Titus XXXX = Special
Digit 44,45,46,47 – Controls Optional Accessories
0= None D = Disconnect Switch (Non Fused) E = Control Enclosure G = Dust Tight Control Enclosure T = Dust Tight Disconnect Switch X = Special
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TU-LSC-IOM
Digit 48,49,50 – Electric Heaters Type
0= None E21 = 208V/1Ph 1Stage E22 = 208V/1Ph 2 Stages E23 = 208V/1Ph 3 Stages E31 = 240V/1Ph 1Stage E32 = 240V/1Ph 2 Stages E33 = 240V/1Ph 3 Stages E41 = 277V/1Ph 1Stage E42 = 277V/1Ph 2 Stages E43 = 277V/1Ph 3 Stages E61 = 208V/3Ph 1Stage E62 = 208V/3Ph 2 Stages E63 = 208V/3Ph 3 Stages E91 = 480V/3Ph 1Stage E92 = 480V/3Ph 2 Stages E93 = 480V/3Ph 3 Stages E21 = 208V/1Ph 1Stage E22 = 208V/1Ph 2 Stages E23 = 208V/1Ph 3 Stages L21 = 208V/1Ph Lynergy PWM L22 = 208V/1Ph Lynergy 2 Stage L23 = 208V/1Ph Lynergy 0-10V or 0-20mA L24 = 208V/1Ph Lynergy 2-10V or 4-20mA L25 = 208V/1Ph Lynergy Incremental T-stat L26 = 208V/1Ph Lynergy Binary L27 = 208V/1Ph Lynergy 3 Point Floating L31 = 240V/1Ph Lynergy PWM L32 = 240V/1Ph Lynergy 2 Stage L33 = 240V/1Ph Lynergy 0-10V or 0-20mA L34 = 240V/1Ph Lynergy 2-10V or 4-20mA L35 = 240V/1Ph Lynergy Incremental T-stat L36 = 240V/1Ph Lynergy Binary L37 = 240V/1Ph Lynergy 3 Point Floating L41 = 277V/1Ph Lynergy PWM L42 = 277V/1Ph Lynergy 2 Stage L43 = 277V/1Ph Lynergy 0-10V or 0-20mA L44 = 277V/1Ph Lynergy 2-10V or 4-20mA L45 = 277V/1Ph Lynergy Incremental T-stat L46 = 277V/1Ph Lynergy Binary L47 = 277V/1Ph Lynergy 3 Point Floating L61 = 208V/3Ph Lynergy PWM L62 = 208V/3Ph Lynergy 2 Stage L63 = 208V/3Ph Lynergy 0-10V or 0-20mA L64 = 208V/3Ph Lynergy 2-10V or 4-20mA L65 = 208V/3Ph Lynergy Incremental T-stat L66 = 208V/3Ph Lynergy Binary L67 = 208V/3Ph Lynergy 3 Point Floating L91 = 480V/3Ph Lynergy PWM L92 = 480V/3Ph Lynergy 2 Stage L93 = 480V/3Ph Lynergy 0-10V or 0-20mA L94 = 480V/3Ph Lynergy 2-10V or 4-20mA L95 = 480V/3Ph Lynergy Incremental T-stat L96 = 480V/3Ph Lynergy Binary L97 = 480V/3Ph Lynergy 3 Point Floating
Digit 51,52,53 – Electric Heaters KW rating
1.0 = 1.0 KW
1.5 = 1.5 KW (Refer to 19 & 20 for available KW rating for alternative power supply voltages)
Digit 54 – Mercury Contactor
0= None B = Mercury Contactor X = Special
Digit 55 – Electric Heater Disconnect Switch and Fuses
0= None C= Fuses D = Disconnect Switch Door Interlock Fused E = Disconnect Switch Door Interlock X = Special
Digit 56, 57, 58 – Electric Heater Accessories
0= None F = Secondary Manual Reset Cutout G = Dust Tight Enclosure T = Lynergy Discharge Limit Temp Sensor X = Special
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TU-LSC-IOM
General Information
The LSC units are intended for single or multi zone applications with an airflow range of 400 to 1850 CFM. The LSC units incorporate as standard a Primary Air damper which receives air from a Dedicated Outside Air system (DOAS), high efficiency ECM motor(s) and are available as two-pipe systems with or without electric heat (one hydronic circuit), four-pipe system (two hydronic circuits) or four-pipe with standby electric heating. The unit mounted low voltage 24 VAC, 50VA Class II transformer provides low voltage to the ECM motor controls and connections field mounted controller/damper actuator. See Figure 1 for unit components.
FIGURE 1: LSC Unit Major Components (Unit Size 3 shown)
Primary Air Inlet c/w:
Aerocross – Airflow measuring device Damper Blade
Control Enclosure
EcoShield Liner
ECM Motor
DWDI Centrifugal
Blower
Electric Heater
(Optional)
Sensible Cooling Coil and Hot Water Coil
Filter MERV8 (Optional)
Return Air:
Non Ducted (STD) Ducted Flange (Optional)
Condensate Pan
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Pre - Installation
TU-LSC-IOM
WARNING
Hazardous Voltage!
Disconnect all electric power, including remote disconnects and discharge all motor start/run capacitors before servicing. Follow proper lockout/ tagout procedures to ensure the power cannot be inadvertently energized. For variable frequency drives or other energy storing components provided by Titus or others, refer to the appropriate manufacturer’s literature for allowable waiting periods for discharge of capacitors. Verify with an appropriate voltmeter that all capacitors have discharged. Failure to disconnect power and discharge capacitors before servicing could result in death or serious injury.
Receiving and Handling
Upon delivery, inspect all components for possible shipping damage. See “Receiving Checklist” (below) for detailed instructions. Titus recommends leaving units and accessories in their shipping packages/skids for protection and ease of handling until installation.
Shipping Package
The LSC units are multi packed and ship in pallets for handling and storage ease. Each Unit has tagging information such as the model number, sales order number, serial number, unit size, piping connections, and unit style to help properly locate the unit in the floor plan. If specified, the unit will ship with tagging designated by the customer.
 Do not continue unpacking the shipment if it appears damaged. Retain all internal packing, cartons, and crate. Take photos of damaged material.
 Notify the carrier’s terminal of the damage immediately by phone and mail. Request an immediate joint inspection of the damage by the carrier and consignee.
 Notify your Titus representative of the damage and arrange for repair. Have the carrier inspect the damage before making any repairs to the unit.
 Compare the electrical data on the unit nameplate with the ordering and shipping information to verify the correct unit is received.
Jobsite Storage
This unit is intended for indoor use only. Store the unit indoors to protect the unit from damage due to the elements. If indoor storage is not possible, make the following provisions for outdoor storage:
1. Place the unit(s) on a dry surface or raised off the ground to assure adequate air circulation beneath unit and to assure that no portion of the unit contacts standing water at any time.
2.Cover the entire unit with a canvas tarp only. Do not use clear, black or plastic tarps as they may cause excessive moisture condensation and equipment damage.
Receiving Checklist
Complete the following checklist immediately after receiving unit shipment to detect possible shipping damage.
 Inspect individual pallets before accepting. Check for rattles, bent corners, or other visible indications of shipping damage.
 If a unit appears damaged, inspect it immediately before accepting the shipment. Manually rotate the fan wheel to ensure it turns freely. Make specific notations concerning the damage on the freight bill. Do not refuse delivery.
 Inspect the unit for concealed damage before it is stored and as soon as possible after delivery. Report concealed damage to the freight line within the allotted time after delivery. Check with the carrier for their allotted time to submit a claim.
 Do not move damaged material from the receiving location. It is the receiver’s responsibility to provide reasonable evidence that concealed damage did not occur after delivery.
Installation Preparation
Before installing the unit, consider the following unit location recommendations to ensure proper unit operation.
1. Clearances: Allow adequate service and code clearances as recommended in “Service Access” (the next section). Position the unit and skid assembly in its final location.
2.Structural support: Ensure the structural support is strong enough to adequately support the unit. The installer is responsible for supply support rods for installation of ceiling units.
3.Level: To ensure proper unit operation, install the unit level (zero tolerance) in both horizontal axes. Failure to level the unit properly can result in condensate management problems, such as standing water inside the unit.
4.Condensate line & piping: Consider coil piping and condensate drain requirements. Verify condensate line is continuously pitched 1 inch per 10 feet of condensate line run to adequately drain condensate.
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TU-LSC-IOM
Pre – Installation (Cont.)
5. Wall & ceiling openings: concealed units require wall/ ceiling openings. Refer to submittal for specific dimensions before attempting to install. Concealed units must meet the requirements of the National Fire Protection Association (NFPA) Standard 90A or 90B concerning the use of concealed ceiling spaces as return air plenums. Refer to the submittal for specific dimensions of ceiling openings.
Service Access
Service access is available from the bottom and sides of the units. Units have removable bottom and side panels to allow access into the unit. See Figure 2 for recommended service and operating clearances. Units have front or back piping connections. Reference piping locations by facing the front of the unit (airflow discharges from the front). The control panel is always on the opposite the piping.
Figure 2.
Control Enclosure Access
Min 3'
Pre-Installation Checklist
Complete the following checklist before beginning unit installation.
 Verify the unit size and tagging with the unit nameplate.
 Make certain the ceiling is solid, and sufficient to support the unit and accessory weights. See “Dimensions and
Weights” section.
 Allow minimum recommended clearances for routine maintenance and service. Refer to unit submittals for dimensions.
 Allow 4' of straight duct before the first takeoff or before the discharge ductwork makes any turns.
FRONT
Air
Discharge
Return Air
Alternative
Condensate Pan
Removal
Bottom Access Area for
Min 3'
Notes:
1. Right Hand unit shown. Control enclosure dictates the handing of the unit.
2. Condensate Pan may be removed from the front or rear of the unit.
3.All LSC units are installed with removable bottom access panels.
Service & Maintenance
Air
Primary
REAR
Coil Connections Access +
Condensate Pan removal
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Components Data
Unit Size 03 04
Cooling Coil Data
TU-LSC-IOM
Heating Coil Data
Fan / Motor Data
Face Area (ft2)
L x D x H (in)
2 Row
4 Row
Volume (US Gal)
2 Row
4 Row
Fin per Inch
Face Area – ft2
1 Row
Volume – US Gal
1 Row
Fan Quantity
2.1875 2.1875
36 x 9 5/8 x 8 3/4 36 x 9 5/8 x 8 3/4
36 x 9 5/8 x 8 3/4 36 x 9 5/8 x 8 3/4
1.75 1.75
3.5 3.5
10 FPI 10 FPI
2.1875 2.1875
36 x 9 5/8 x 8 3/4 36 x 9 5/8 x 8 3/4
0.875 0.875
1 2
Size – Dia(in) x Width (in)
Motor Quantity
Motor Power (HP)
Filter Data
Quantity
Size L x H (Nominal in)
Type
Filtration Efficiency
Notes:
1. Filter dimensions are nominal dimensions
10 5/8 x 8 7/8 10 5/8 x 8 7/8
1 2
1 x 1/3 HP 2 x 1/3 HP
2 2
20 x 10 (each) 20 x 10 (each)
Pleated Pleated
MERV 8 MERV 8
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