How it Works
Titus
Loading...
HAB
User Manual
11 pgs7.77 Mb0
Table of contents
Loading...

Titus HAB User Manual

Installation Manual
IOM-HAB-00 06-30-04
HAB Horizontal Air Handler Belt Drive
Installation, Operation, and Maintenance Manual
Contents Page
General ....................................................................1
Introduction.............................................................1
Safety .......................................................................1
Inspection................................................................1
Model Number Specification .............................................1
Unit Cabinet Dimensions...................................................2
Coil Specifications.............................................................2
Ductwork ...........................................................................3
Duct Insulation and Vapor Proofing................................... 4
Condensate Drain .............................................................4
Water Piping...................................................................... 5
Sound Attenuation............................................................. 5
Motors and Drives ............................................................. 5
Electrical Connections....................................................... 5
Grille Plenum..................................................................... 5
Mixing Box Installation.......................................................6
Electric Heat......................................................................7
Face and Bypass Damper Add-on Filter Sectio
n ..............8
Startup .....................................................................8
Operation and Maintenance ..................................9
Return Air Filters ...............................................................9
Coil ....................................................................................9
Belt and Pulley ..................................................................9
Motor .................................................................................9
Blower ...............................................................................9
Abbreviations..........................................................9

General

This document provides installation, operation, and maintenance information for the Titus Horizontal Air Handler Belt Drive (HAB) models.
Additional information may be found at the Titus website, its address is www.titus-hvac.com.

Introduction

The following information is to be used by the installer as a guide. Since each installation is unique unto itself, only general
topics are covered. Installation may not occur in
the same order as topics are presented.
This guide does NOT supersede or circumvent any applicable national, state, or local codes.
The installation is to be performed only by individuals whose experience meets or exceeds the requirements of the work involved.
The installer MUST read the entire contents of this guide and develop a thorough understanding before beginning installation.
Due to a continuing program of product research, Titus reserves the right to discontinue or change without notice, any or all specifications or designs without incurring obligations.

Safety

The installation and/or servicing of comfort conditioning equipment can be hazardous due to system pressures and electrical devices.
Caution: Only trained and qualified personnel should perform service and/or installation.
Observe all precautions and warnings in product data or attached to the unit.
Follow all safety codes. Wear eye protection and gloves. Have a fire extinguisher readily available.
Caution: Disconnect all power supplies before accessing equipment.
Disconnecting more than one power supply may be required to de-energize some equipment.
DANGER
ELECTRIC SHOCK CAN CAUSE DEATH.

Inspection

Thoroughly inspect all packages upon receipt. Ensure carton(s) have not been dropped, crushed or punctured. Inspect all contents for damage. If damage is found, immediately file a claim with the delivering carrier.

Product Description

This section provides model number nomenclature, various unit dimensions, and coil specification.

Model Number Specification

Figure 1 defines model number nomenclature specifics.
605 Shiloh Road • Plano, Texas 75074 • 972- 212- 4800
All rights reserved. No part of this work may be reproduced or transmitted in any form or any means, electronic or mechanical, including photocopying and recording, or by any information storage retrieval system without permission in writing from Air Distribution Technologies.
HAB Installation Manual

Unit Cabinet Dimensions

Figure 2 shows dimensional callouts for all sides of an HAB unit. Table 1 provides the cabinet dimensions for each HAB model along with the blower-opening outlet.

Coil Specifications

Table 2 provides HAB model specifics for the chilled and hot water coil outside diameter and shipping weight based on the number of coils (weight for 4-row chilled water coil includes weight for entire unit).
IOM-HAB-00 06-30-04
Figure 1. Air Handler Model Number
Nomenclature
Figure 2. HAB Dimensional Views
Table 1. Cabinet Dimensions (in inches)
Model
A B C D E H F G K L
HAB08 37.00 27.00 18.00 1 9.13 1.00 8.75 10.00 18.00 16.00
HAB12 37.00 36.50 18.00 1 12.09 1.00 12.31 10.88 27.50 16.00
HAB16 42.00 38.00 22.00 1 14.25 1.00 9.50 14.00 29.00 20.00
HAB20 42.00 45.00 22.00 1 16.00 1.00 13.00 14.00 36.00 20.00
HAB30 52.50 54.00 27.00 1 20.38 1.00 13.25 16.75 45.00 25.00
HAB40 52.50 57.00 34.00 1 21.88 8.50 13.25 16.75 48.00 32.00
HAB60 57.50 67.13 42.00 1 Note 1 7.00 (2) 16.07 (2) 15.88 57.75 40.25
HAB80 57.50 72.00 47.0 1 Note 2 11.88 (2) 16.07 (2) 15.88 66.00 45.00
Note 1: Blower opening 7 inches down from top of unit. Looking at discharge 14-3/8 inches left side and 8-3/8 inches right side.
Note 2: Blower opening 11-7/8 inches down from top of unit. Looking at discharge 14-3/16 inches left, 11-3/8 inches center and 3-15/16 inches right side.
Unit Blower Opening Outlet
2 of 9
Return Duct
Connection
HAB Installation Manual
Table 2. HAB Installation Data
4-Row Unit 6-Row Unit 2-Row Coil
Model
HAB08
HAB12
HAB16
HAB20
HAB30
HAB40
HAB60
HAB80
Connection
Size OD
SWT
3/4" 145 3/4" 156 5/8" 13 5/8"
3/4" 171 7/8" 190 7/8" 18 5/8"
7/8" 200 1-1/8" 222 7/8" 25 7/8"
1-1/8" 244 1-1/8" 263 1-1/8" 30 7/8"
1-1/8" 457 1-3/8" 475 1-1/8" 41 N/A
1-3/8" 512 1-5/8" 547 1-1/8" 53 N/A
1-3/8" 700 1-5/8" 787 1-3/8" 86 N/A
(2) 1-5/8" 775 (2) 1-5/8" 855 (2) 1-1/8" 106 N/A
Ship Weight
(lbs)
Connection
Size OD
SWT
Ship Weight
(lbs)
Note: Shipping weight of a one-row coil is same as two-row coils.
Connection
Size OD
SWT
IOM-HAB-00 06-30-04
1-Row Coil
(Note)
Ship Weight
(lbs)
Connection
Size OD
SWT

Standard Installation

Basic installation procedure covers verifying and/or installing the following items.
• Ductwork.
• Duct insulation and vapor proofing.
• Unit placement.
• Sound attenuation.
• Condensate drain.
• Water piping.
• Motors and drives.
• Electrical connections.
Note: If mixing boxes form part of the unit, install the mixing boxes prior to installing unit. See Mixing Box Installation topic within this document.

Ductwork

Use accepted industry practices and design guidelines of the ASHRAE Fundamentals H comply with all building codes and the National Fire Protection Association’s pamphlet 90A and 90B.
Carefully inspect any previously installed ductwork to determine suitability.
Note: Ductwork should be of a size meeting requirements of the installation. Ductwork should transition gradually from a smaller size blower outlet to required duct run size to avoid excessive loss of air velocity.
andbook. Ductwork must
DANGER
BEFORE INSTALLING UNIT, DETERMINE WHETHER
THE UNIT WEIGHT CAN BE SUPPORTED SAFELY.
POSSIBLE INJURY AND DAMAGE MAY RESULT DUE
TO JOIST/TRUSS OVERLOADING.
When return air duct connection is smaller than return inlet opening, construct the transition piece so the vertical and horizontal dimensions of transition do not increase more than one inch for every seven inches of length.
Allow a minimum of three feet of straight ductwork following an equipment outlet.
Suspend unit or support unit from floor. Models HAB08 through 20 have 3/8-inch weld nuts provided in each corner of the top for suspending the unit with threaded rod. See Figure 3. Models HAB30 through 80 have 7/8­inch knockouts in each corner of top and bottom panels for suspension rods to pass through, located 3-1/2 inches in from corners on centerline. It is recommended that angle iron or unistrut be used under the unit for support (these support pieces should extend approximately one inch beyond each end of the unit, see Figure 4.
Ensure the suspension rods are located so the rods do not block ac mechanical or drain functions of the unit.
Install unit with 1/8-inch pitch toward condensate drain opening.
cess panels or interfere with electrical,
3 of 9
HAB Installation Manual
Externally insulated ductwork must have adequate vapor seal for summer operation, especially where duct is exposed to high humidity conditions.

Condensate Drain

Condensate drain must consist of a minimum of ¾-inch copper tubing, ¾-inch galvanized pipe, or ¾-inch PVC pipe. Figure 5 shows condensate drain setup. The drain trap must be properly configured to ensure the removal of all condensate runoff. Ensure drain pitches downward at a slope of one inch every 10 feet.
Note 1: Incorrect trapping can hold water in pan, causing overflow.
Note 2: Consult local codes for additional precautions before instal
Caution: If unit location is above an occupied space or where damage may result from condensate overflow, install a watertight pan of corrosion-resistant metal beneath unit to catch overflow. If this condition exists, a separate ¾-inch condensate drain must be provided for this added pan. See Figure 6.
IOM-HAB-00 06-30-04
ling condensate pan.
Figure 3. HAB08 through 20 Suspension
Figure 4. HAB30 through 80 Suspension

Duct Insulation and Vapor Proofing

Previously installed heating supply ductwork may already have adequate insulation against excessive heat loss. This insulation may be satisfactory for protection against heat gain from summer cooling. Depending upon application, additional insulation may be required.
Figure 5. Condensate Drain
Figure 6. Occupied Space Condensate Pan
(Field Supplied) Installation
4 of 9
Loading...
+ 7 hidden pages
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use