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FlowBar Installed During Hard Ceiling Installation
FRAME
MOUNTING
SCREWS
HARD CEILING CLIP
CENTERS
SPLINE SUPPORT CLIP
SS1
10" MAXIMUM
HI, H2, H3 or H4
FRAME
FRAME OPENING
IN TABLE 1
WIDTH (W) SHOWN
FlowBar IOM
Titus FlowBar Linear Diffusers are designed to integrate with the ceiling
system. The integration process takes place by installing the diffuser
concurrently with the ceiling. Figure 1 below summarizes the steps re-
FRAME
FRAME
quired to install a FlowBar Diffuser System as part of the hard ceiling
installation.
FRAME OPENING WIDTH
(W) SHOWN
IN TABLE 1
HARD CEILING CLIP
H1, H2, H3, or H4
MOUNTING
SCREWS
Figure 1. Installation of FlowBar with a Hard Ceiling
Summary of Steps to Install FlowBar with a Hard Ceiling
STEP 1. Identify the Diffuser Border Type
STEP 2. Construct Ceiling Frame Work
STEP 3. Attach Mounting Clips to Diffuser
STEP 4. Attach Diffuser to Ceiling Frame Work
STEP 5. Attach Plenum to Diffuser
2
Installation Manual - FlowBar
SPLINE SUPPORT CLIP
10” MAXIMUM
CENTERS
SS1
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FlowBar Installed During Hard Ceiling Installation
FL-15
HIGH THROW
BORDER 22
FRAME 3. The outer edge of the face
flange is extended 3/16” out to provide a surface for sheetrock or acoustic ceiling tile to lay on. Frame 3 is used with border types 13 or 33.
(Border Type 33 shown)
STEP 1. Identify the Diffuser Border Type
FlowBar IOM
There are five different extrusion styles (identified as “Frame Types” in
this manual) which are combined to form eight different Border Types.
(Border Type 11 shown)
FRAME 1. The outer edge of the face
flange is even with the stack head for
flush mounting. Frame 1 is used with
border types 11, 13, 14 or 16.
FRAME 2. is designed for use with hard
ceiling applications where the finishing
flange is taped and spackled into the
ceiling to leave only the air slot exposed
(Border Type 22 shown)
to the room. Frame 2 is used with order
type 22.
Border Types are identified by combining the two frame styles used i.e.
Border Type 16 has one frame #1 and one frame #6.
(Border Type 14 shown)
FRAME 4. has an extended height for
use with uneven ceiling heights or
where the ceiling meets the wall. Frame
4 is used with frame 1 to form border
type 14.
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(Border Type 55 shown)
FRAME 5. Like frame 2, is designed for
use with hard ceiling applications where
the finishing flange is taped and spackled into the ceiling. The sheetrock or
wood for frame 5 is cut at an angle to
match the frame. Frame 5 is used with
border ype 55.
(Border Type 66 shown)
FRAME 6. The outer edge of the face
flange is extended 1/2” out to provide an
extended surface for sheetrock or acoustic
ceiling tile to lay on. Frame 6 is used with
border types 16, 66 & 77.
Border Type 77 utilizes the QuickClip®
Mounting System allowing FlowBar to be
installed after the ceiling is in place.
Installation Manual - FlowBar
3
FlowBar IOM
PATTERN CONTROLLER
SPREADER
BORDER
SPREADER
BORDER
BORDER
SPREADER
CENTER-TEE SUPPORT
BRACKET
BORDER
PATTERN CONTROLLER
CENTER-TEE
FlowBar Installed During Hard Ceiling Installation
STEP 2. Construct Ceiling Framework
Before installing drywall, a framed opening must be constructed to
support the FlowBar Diffuser.
It is recommended that the framework be continuous to
accommodate the Hard Ceiling Clip spacing requirements.
The framing material must be suitable to hold the Diffuser in place
when attached with screws through the FlowBar Mounting Clips.
The width of the framed opening required depends on the model of
FlowBar being installed. The frame opening width dimension, ‘W’,
is listed in Table 1.
NOTE: If it appears that it will be difficult to install plenums after
the opening is framed and FlowBar installed, then use wires to
support the Plenums above the framework first.
Frame Opening Width (W)
FlowBar
Model
1-SLOT
FL-103¼5
FL-154¼7
FL-205¼9
FL-256¼11
FL-307¼13
Table 1. Frame Opening Dimensions
PATTERN CONTROLLER
BORDER
SPREADER
2-SLOT
2CRA & 2CRB
11
⁄1669⁄16
11
⁄1689⁄16
11
⁄16109⁄16
11
⁄16129⁄16
11
⁄16149⁄16
2-SLOT
2CRN
STEP 3. Attach Mounting Clips
Hard Ceiling Clips are shipped loose for field attachment to the
FlowBar Diffuser.
Slide the Hard Ceiling Clips into the lower bosses of each frame rail
as shown in Figure 2.
Position the clips at a maximum of 10” intervals along the Diffuser
frame.
The Hard Ceiling Clips must be secured to a framing member.
These Mounting Clips should be attached to the ceiling framework
at a maximum of 10” intervals.
For Diffusers with two slots, a CenterTee Support Bracket is shipped
loose for installation. The Center-Tee Support Bracket is installed
over the center rail of the FlowBar and then rotated to interlock with
the outer FlowBar borders as shown in Figure 3.
SPREADER
BORDER
HARD CEILING CLIP
Figure 2. Installation of Hard Ceiling Clips
PATTERN CONTROLLER
BORDER
CENTER-TEE
SPREADER
CENTER-TEE
SUPPORT BRACKET
Figure 3. Installation of Center-Tee Support Bracket
BORDER
4
Installation Manual - FlowBar
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FlowBar Installed During Hard Ceiling Installation
STEP 4. Attach Diffuser to Ceiling Frame
Lift the FlowBar Diffuser into the framed opening and secure the
Mounting Clips to the frame with flat head screws as shown in
Figure 4.
FlowBar IOM
FRAME
If multiple sections of FlowBar are required, repeat previous step by
lifting additional sections into the framed opening. Be sure to insert
Spline Support Clips-SS1 into the FlowBar ends to insure a tight and
aligned connection as shown in Figure 4.
Install and secure end caps and mitered corners if required as
shown in Figure 5.
END CAPS
MITERED CORNER
SPLINE SUPPORT CLIP
Figure 5. Installation of End Caps & Mitered Corner
FRAME
MOUNTING
SCREWS
Figure 4. Installation of Diffuser in Ceiling
HANGAR WIRE
HARD CEILING
CLIP
10” MAXIMUM
CENTERS
SPLINE SUPPORT CLIP
SS1
STEP 5. Attach Plenum to Diffuser
If Plenums were mounted earlier, attach the Plenum by
snapping it to the Diffuser using the clips on the Plenum as
shown in Figure 6.
If Plenums were not mounted earlier, lift the Plenums into place
and attach them to the FlowBar at this time.
Plenums may need support with ceiling wire to the building
structure per code requirements.
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PLENUM
PLENUM CLIPS
FLOWTEE DIFFUSER
Figure 6. Attachment of Plenum to Diffuser
UPPER HANGER
CLIP
Installation Manual - FlowBar
5
FlowBar Installed During Hard Ceiling Installation
STEP 6. Attach Inlet Damper (if required)
Attach optional Inlet Damper assembly (if supplied) to the Inlet
Collar. Position the lever inside the Plenum on the bottom of the
Inlet Collar.
Install the Inlet Duct on the Plenum Inlet Collar using the methods
prescribed by the sheet metal specification.
STEP 7. Install Drywall
FlowBar IOM
Figure 7. View of Inlet Damper
Slide the Drywall tightly between the mounting clips and the
FlowBar Flange as shown in Figure 8. For ease of installation, insert
the tapered edge of the Drywall into this opening. For the best fit,
slide the edge of the Drywall all the way to the vertical leg of the
frame.
Every 12” and between the Hard Ceiling Clips, attach screws
just beside the Diffuser Flange, through the Drywall and into the
Framing Member.
For Border 55 only, before installing the sheetrock or wood ceiling,
the leading edge must be trimmed at a 45° angle to match the
Diffuser as shown in Figure 9.
FRAMING MEMBER
HARD CEILING CLIP
DRYWALL
Figure 8. Drywall Installation
FRAMING MEMBER
DIFFUSER FLANGE
HARD CEILING CLIP
6
Installation Manual - FlowBar
DRYWALL
Figure 9. Drywall Preparation - (Border 55 Only)
Drywall cut at 45° angle to match diffuser flange
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Framing Member
Finishing Flange
Joint Compound
4" wide mesh tape
Bonding Agent
Screw through drywall intoceiling frame every 12"
Hard Ceiling Clips to be located every 10"
Screw Hard Ceiling Clips to ceiling frame
Ceiling frame opening width (W) shown in Table 1
Drywall
FlowBar Installed During Hard Ceiling Installation
Sand the finishing surface with medium grit sandpaper in order to
rough up the surface for good joint compound adhesion.
Remove dust from finishing surface following sanding with a tacky
cloth. Or clean with a mild cleaner/degreaser.
Do not run the HVAC system during the finishing procedures. This
could cause premature drying of the compounds, making them
more prone to cracking.
Apply first coat of joint compound onto the diffuser’s finishing flange
and onto the sheetrock three inches. Use a durabond setting-type
compound.
Embed a 4” wide mesh or paper tape into the first coat of joint
compound. Smooth to remove air pockets. The tape should cover the
aluminum rail, but not extend over the raised lip on the rail. Apply
second coat of finishing compound over the tape and smooth.
After compound has dried, apply two coats of standard finishing
compound and let dry. Sand smooth, prime, and paint as scheduled.
Ceiling Frame opening
Width (W) shown in Table 1
FRAMING MEMBER
FINISHING FLANGE
Figure 10. Summary of Border Type 22 Installation
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SAND THIS SURFACE
Hard Ceiling Clips to be located every 10”
Screw Hard Ceiling Clips to ceiling frame
Screw through drywall into ceiling frame every12”
JOINT COMPOUND
DRYWALL
Installation Manual - FlowBar
7
FlowBar IOM
FlowBar Installed After Hard Ceiling Installation
STEP 1. Install Plenums
Install Titus model FBP or FBPI Plenum and secure to the building
structure using hanger wire.
If Plenum is furnished by others, a hemmed edge inside the bottom
of the Plenum sides is required to capture the hanger bracket
assemblies.
The Plenum should be hung so that the Plenum straddles the ceiling
opening and the bottom edge of the Plenum rests on the backside
of the ceiling as shown in Figure 11.
STEP 2. Make Inlet Duct Connections
Attach the Inlet Duct to the inlet collar using the method prescribed
by the job specification.
NOTE: If the Plenum Inlet is accessible after the ceiling is installed,
The ceiling contractor can now frame in the ceiling around the
Plenum and install the drywall. Complete the ceiling surfacing.
NOTE: The finished opening must be smaller than the overall
FlowBar face dimensions. Refer to Table 2 for the ceiling opening
width required. The Two-Slot Diffusers are available with the three
different types of center extrusions as shown in Figure 12. The type
of center extrusion determines the ceiling opening.
FL-307 13½14
Table 2. Ceiling Opening Dimensions for Border Type 77
CRA
CRB
CRN
Figure 12. Center Extrusion Configurations
3
⁄8
8
Installation Manual - FlowBar
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FlowBar Installed After Hard Ceiling Installation
STEP 4. Install Concealed Fasteners
Install the QuickClip® Mounting Bracket to the FlowBar Spacer at the
desired interval by pushing the #10 x 2-1/2” long screw through the
hole in the spacer from the face of the Diffuser. Start the threaded
end of the screw into the bracket as shown in Figure 13.
The recommended spacing is 48” maximum between hangers.
FlowBar IOM
Mounting
Bracket
STEP 5. Install Diffuser in Ceiling
If continuous FlowBar is being installed using multiple sections,
assemble the sections together using Spline Support Clips (SS1).
Attach end caps or end borders as required. See Hard Ceiling
Installation, Step 4.
Lift the Diffuser into the Plenum until the Mounting Brackets spring
into the hemmed edge. Using a slotted screw driver, tighten the
screw until the Diffuser is snug against the ceiling as shown in
Figure 14. Before securing the Diffuser, make sure that the Diffuser
Flange overlaps the ceiling opening.
Make sure that at least two QuickClip® Mounting Assemblies line
up with each Plenum.
Where Mounting Brackets do not line up with a Plenum, the Drywall
can be used to support the FlowBar Diffuser. Use a slotted screw
driver to tighten the screws until the Diffuser is snug against the
ceiling as shown in Figure 15.
#10 x 2 1/2” screw
Figure 13. Bracket / Diffuser Assembly
Figure 14. Diffuser Installation with Plenum
FlowBar Spacer
Plenum
Mounting bracket
catches in hemmed
edge of plenum
Diffuser flange overlaps ceiling opening
Mounting Bracket
Ceiling
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Figure 15. Diffuser Installation without Plenum
Diffuser Flange
Installation Manual - FlowBar
9
Field Cutting Linear FlowBar
STEP 1. Prepare Diffuser for Cutting
Working from a table covered with indoor/outdoor carpet, measure
the length of Diffuser to be cut.
Slide the top Spacer sufficiently to allow for removal of the Pattern
Controller(s) as shown in Figure 16.
FlowBar IOM
Remove the Pattern Controller(s) as shown in Figure 17.
Slide both top and bottom Spacers back into the FlowBar frame as
shown in Figure 18, beyond the cut mark to clear the saw blade.
STEP 2. Cut Diffuser to Length
Secure FlowBar to table. Cut through both FlowBar rails with the
finished flanges facing up as shown in Figure 19.
A 10” miter saw with an aluminum cutting blade is recommended.
Caution: Use/Wear proper safety equipment.
Cut the pattern controller so it will fit between the spacers.
STEP 3. Reassemble Diffuser
Figure 16. Diffuser Spacer Removal
Figure 17. Removal of Pattern Controller
Move both Spacers to the end of FlowBar.
Slide the top Spacer sufficiently to allow for replacement of the
Cattern Controller(s).
Reinstall the Pattern Controller(s) and slide the top Spacer back over
the Pattern Controller(s).
Lubricate the portion of the Pattern Controller that fits between the
top and bottom spreader with WD-40 or other lubricants of your
choice.
All FlowBar components may be reused after cutting, however,
additional Spacer Kits are an available option.
10
Installation Manual - FlowBar
Figure 18. Replacement of Diffuser Spreader
Flanges facing up
Figure 19. Field Cutting Diffuser
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FlowBar Installed In Acoustical Ceiling
(by others)
Tee
SplineClip
Clip
Spline
Spacer
Unit
Hanger Clip
Upper
Diffuser
FlowBar
Controller
Pattern
Wire
Hanger
STEP 1. Install Hanger Clips to Diffuser
FlowBar IOM
FlowBar Diffusers with one-slot are supported by sliding Upper
Hanger Clips through the top bosses in the FlowBar rails as shown
in Figure 20.
FlowBar Diffusers with two-slots are supported by sliding Upper
Support Hangers through the top bosses in the FlowBar rails as
shown in Figure 21.
The clips are secured to the building structure with hanger wire.
STEP 2. Install Diffuser in Ceiling
If continuous FlowBar is being installed in multiple sections,
assemble the sections together using Spline Support Clips (SS1).
Attach end caps or end borders as required. (Refer to Step 4, Page
5.) (SS1 clips may be secured using #8 - 18 x 1/2” crimptite head
screw).
Where ceiling tees (By Others) intersect the FlowBar, bend the
connecting Spline Support Clip-SS1 90°, slide into the lower FlowBar
rail bosses, and secure to the ceiling tee as shown in Figure 22.
Upper
Hanger
Clip
Figure 20. Attachment of UHC to One-Slot Diffuser
Upper
Support
Hanger
Figure 21. Attachment of UHC to Two-Slot Diffuser
STEP 4. Attached Plenums to Diffusers
After installing the FlowBar into the ceiling suspension system,
install the air distribution plenums and connect to ductwork.
STEP 3. Attached Plenums to Diffusers
After installing the FlowBar into the ceiling suspension system, install
the air distribution plenums and connect to ductwork.
Upper Hanger Clip
(UHC)
Spacer
Tee
(by others)
Figure 22. Installation of FlowBar in Acoustical Ceiling
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Spline Support Clip
STEP 5. Install Ceiling Tiles
Trim and install the acoustic ceiling tiles.
FlowBar Diffuser
Pattern Controller
Hanger Wire
Spline Support Clip
Installation Manual - FlowBar
11
FlowTee Installation
STEP 1. Install Hanger Clips to Diffuser
Slide Upper Hanger Clips into Single Slot Diffuser rails or Upper
Support Hangers into the top bosses at each end of the Diffuser as
described in Acoustical Ceiling Installation, Step 1.
STEP 2. Install Diffuser in Ceiling
Install the Diffuser on top of the ceiling grid as shown in Figure 23.
The Diffuser can be positioned adjacent to a ceiling T-Bar or inside
the module.
STEP 3. Secure Diffuser to Building
Structure
PLENUM
PLENUM CLIPS
DIFFUSER
Figure 23. Installation of FlowTee Diffuser
FlowBar IOM
HOLES FOR WIRE
ATTA CHMENT
(EACH END)
Secure the Diffuser to the building structure by attaching the
Hanger Brackets to the building structure with Hanger Wire.
Secure the Plenums to the building structure by attaching the
Plenum tabs to the building structure with Hanger Wire.
ModuFlow Installation
STEP 1. Install Center Tile in Diffuser
Unlatch spring clips holding the back pan onto the frame and
pattern controller assembly.
Cut ceiling tile to 17-15/16” x 17-15/16”.
Insert the cut ceiling tile into the frame and pattern controller
assembly.
Attach back pan assembly to frame making sure that the clips are
secure.
STEP 4. Make Inlet Duct Connections
Connect the Inlet Duct to the Inlet Collar using the prescribed
methods.
STEP 5. Install Ceiling Tiles
Trim and install acoustic ceiling tiles.
Back pan
Clips to secure
back pan
to diffuser
Ceiling Tile
ModuFlow
Diffuser
12
Installation Manual - FlowBar
Figure 24. Center Tile Installation
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ModuFlow Installation
STEP 2. Install Hanger Clips
Install the Upper Support Hanger (USH) Clips at the clip access
area into the upper boss of the Diffuser extrusion and move a clip
towards each corner as shown in Figure 25.
FlowBar IOM
Additionally for 9/16” bolt slot grids, install the SC1 Clips into the
lower extrusion boss at the access area and move a clip towards
each corner.
STEP 3. Install Diffuser in Ceiling
Install ModuFlow unit into ceiling grid. Moduflow Diffusers lay into
the Acoustical Ceiling Suspension System.
Support Diffuser by attaching Hanger Wire from the clips to the
ceiling structure.
Attach Inlet Duct to the Inlet Collar on the back pan using prescribed
methods.
Hanger Wire
USH Clip
Clip Access Area
Figure 25. Installation of USH clips
USH ClipSC1 Clip
Figure 26. View of USH and SCI Clips
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Installation Manual - FlowBar
13
FlowBar Parts List
FlowBar IOM
Model: UHC-10, -15 or -20
Application: Use with One-Slot models FL-10, -15 or -20 any border type, except Border Type 77. Clip inserts into
extrusion boss and hanger wire threads through hole in clip to support FlowBar Diffuser.
Quantity per Bag: 5 pieces
Model: USH
Application: Use with any One-Slot or Two-Slot Diffuser with any border type, except Border Type 77. Insert a clip
into the extrusion boss on each side of the diffuser. Thread hanger wire through hole to support FlowBar Diffuser.
Quantity per Bag: 15 pieces
Model: H1
Application: Use with Frame 3 or Frame 6 in hard ceiling installation. Insert a clip into the extrusion boss on the
outside of the Diffuser frame. Attach clip to Framing Member with flat head screw. Clips should be spaced at 10”
intervals.
Quantity per Bag: 48 pieces
Model: H2Description: Hard Ceiling Clip
Application: Use with Frame 1 in hard ceiling installation. Insert a clip into the extrusion boss on the outside
of the Diffuser frame. Attach the clip to Framing Member with flat head screw. Clips should be spaced at 10”
intervals.
Quantity per Bag: 48 pieces
Model: H3Description: Hard Ceiling Clip
Application: Use with Frame 2, Frame 4 or Frame 5 in hard ceiling installation. Insert a clip into the extrusion boss
on the outside of the Diffuser frame. Attach clip to Framing Member with flat head screw. Clips should be spaced
at 10” intervals.
Quantity per Bag: 48 pieces
Description: Upper Hanger Clip
Description: Upper Support Hanger
Description: Hard Ceiling Clip
14
Installation Manual - FlowBar
Model: H4Description: Hard Ceiling Clip
Application: Use with Frame 4 in hard ceiling installation. Insert a clip into the extrusion boss on the outside
of the Diffuser frame. Attach clip to Framing Member with flat head screw. Clips should be spaced at 10”
intervals.
Quantity per Bag: 48 pieces
Model: WC1Description: Wall Clip
Application: Use with Frame 3 to install Diffuser flush against side wall. Insert a clip into the extrusion boss on
the outside of the Diffuser frame. Attach clip to Framing Member with flat head screw. Clips should be spaced at
10” intervals.
Quantity per Bag: 28 pieces
Model: WC2Description: Wall Clip
Application: Use with Frame 1, Frame 3 or Frame 6 to install Diffuser with reveal against side wall. Insert a clip
into the extrusion boss on the outside of the Diffuser frame. Attach clip to Framing Member with flat head screw.
Clips should be spaced at 10” intervals.
Quantity per Bag: 28 pieces
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FlowBar Parts List
FlowBar IOM
Model: WC3
Application: Use with Frame 1 install Diffuser flush against side wall. Insert a clip into the extrusion boss on the
outside of the Diffuser frame. Attach clip to Framing Member with flat head screw. Clips should be spaced at 10”
intervals.
Quantity per Bag: 28 pieces
Model: WC4
Application: Use with Frame 6 or 7 install Diffuser flush against side wall. Insert a clip into the extrusion boss on
the outside of the Diffuser frame. Attach clip to Framing Member with flat head screw. Clips should be spaced at
10” intervals.
Quantity per Bag: 28 pieces
Model: SS1
Application: Used to connect multiple sections of FlowBar Diffusers. Insert clip half way into the extrusion boss on
the outside of the Diffuser frame, then slide exposed end of Spline Support Clip into connecting piece of FlowBar.
Quantity per Bag: 28 pieces
Model: SS1
Application: Spline Support Clip can also be used to connect FlowBar Diffuser to Accoustical Ceiling T-bar. Bend
straight clip 90°. Insert clip half way into the extrusion boss on the outside of the Diffuser frame, then slide exposed end of Spline Support Clip into T-bar.
Quantity per Bag: 28 pieces
Model: SC1
Application: Use with ModuFlow Border Type 13 to install in Bolt-Slot Ceiling System. Insert a clip into the extru-
sion boss on the outside of the Diffuser Frame 1. Thread Hanger Wire through hole in clip. Bottom of support clip
rests on bolt slot ceiling bar.
Application: Use with FlowBar Border Type 77 to install FlowBar Diffuser after hard ceiling installation. Place
Mounting Bracket above Diffuser. Drill hole into existing FlowBar Spacer(s). Thread #10 x 2 1/2 flat head screw
through each Spacer and into Mounting Bracket. Tighten screw(s) until Diffuser Flanges draw tight against ceiling.
Note: One-Slot models use one screw. Two-Slot models use two screws.
Quantity per Bag: 4 pieces (includes four #10 x 2 1/2 screws for One-Slot models)
4 pieces (includes eight #10 x 2 1/2 screws for One-Slot models)
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Installation Manual - FlowBar
15
Titus FlowBar architectural linear diffuser system maximizes engineering performance without sacrificing aesthetic considerations for the designer. FlowBar’s outstanding performance allows higher airflows than conventional linear diffusers, with
lower noise levels, making it ideal for high profile designs.
FlowBar
The FlowBar was the first supply diffuser in the industry designed specifically for the architect. The wide array of slot
widths allow for more CFM per linear foot while minimizing
noise and pressure loss.
605 Shiloh Rd
Plano TX 75074
ofc: 972.212.4800
fax: 972.212.4884
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