Titus FFDE, FFDER, FFDERA User Manual

INSTALLAT I ON & OPERA TION MANU A L
Fan Filter Unit FFDE, FFDER, & FFDERA Models
INSTALLATION & OPERATION MANUAL
Table of Contents
Fan Filter Unit IOM
FFDE, FFDER, FFDERA Models
Warnings................................................................................................................................ 4
Installation............................................................................................................................. 5
Unit Control Box..................................................................................................................... .6
Universal Control Card Set Up.................................................................................................. .7
Troubleshooting.................................................................................................................... 12
Infrared Speed Control.......................................................................................................... 13
Pre-filter Cleaning (foam) .................................................................................................14
Service: Removal and Replacement of FFDE Filters............................................................... ..15
Service: Removal and Replacement of Roomside Replaceable Filters ................................. ..16
Service: FFDE and FFDER Motor Removal and Installation ................................................... ..17
Service: FFDERA Motor Removal and Installation .......................................................... .18
Technical Note: TN1004 Changing Motors in the Field.................................................... 19
Technical Note: TN1002 Design with VAV Boxes................................................................... .21
Unit Wiring Diagrams ......................................................................................................... .22
Unit Replacement Parts List................................................................................................ ..24
Drawing - FFDE Filter ........................................................................................................... ..25
Drawing - FFDER & FFDERA Filter ....................................................................................... ...26
Testing................................................................................................................................ ..27
Installation & Operation
Fan Filter Unit IOM
FFDE, FFDER, FFDERA Models
INSTALLATION & OPERATION MANUAL
Critical Operation Conditions of FFDE, FFDER, & FFDERA models
1. Touching of the HEPA filter will damage it, voiding the warranty on the filter. The screen is only to protect against an accidental ‘touch’ of the filter. Never place a hand or tool on the filte . Never lie filter face flat down on a surface alwa have filter on its side to protect from damage.
2. Prior to powering the unit, verify voltage on label and that the unit has been wired into the correct voltage. The serial number label on the top of the unit has the required voltage.
3. To insure you order the proper replacement parts or complete unit, record the part number and serial number. This information is located on the serial number label, located adjacent to the electrical box. If you can’t locate the Sales Order Number, please contact Titus for this information. Once obtained, record the information for reference.
Units come set in manual mode from the factory. Please review installation requirements and set up with your end user (See page 8 for complete set up instructions).
Installation & Operation
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Fan Filter Unit IOM
FFDE, FFDER, FFDERA Models
INSTALLATION & OPERATION MANUAL
Warning
TO REDUCE THE RISK OF FIRE, ELECTRICAL SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
A. Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards, including fire-rated construction. B. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities. C. If this unit is to be installed over an area using liquid, such as water or chemical cleaning solutions, it must be marked as appropriate for the application. D. Use this unit only in the manner intended by the manufacturer. If you have any questions, contact the manufacturer. E. Before servicing or cleaning the unit, switch power off at unit service panel and lock service panel to prevent power from being switched on accidentally.
Installation & Operation
4
FFDE, FFDER, FFDERA Models
INSTALLATION & OPERATION MANUAL
Installation
Note: Titus fan filter units are completely assembled at the factory with the exception of the optional ¼”-20 eyebolts that are used when hanging the unit from an engineered design support system and installation of the HEPA/ULPA filters (eyebolts not included and can be ordered separately, p/n 222449-001).
Step 1. Carefully remove the unit from the shipping carton and inspect for any damage that may have occurred during
transportation (See Figure 1).
Fan Filter Unit IOM
Recommendation: Review mode settings at this time as specified for installation (see page 7 for controls).
Figure 1: Unboxing
If using rigidly supported grid (usually 2” (50 mm) or wider), raise unit through ceiling and lower onto the gasketed
Step 2.
grid. If using a flexible grid (typically supported with wires), the unit must be secured to an engineered design support system with s-hooks and chain. Screw the four eyebolts into the nutserts on the lid assembly before lifting into an overhead position (see Figure 2) Note: Confirm fan dimensions to match T-grid dimensions.
EYEBOLT
FAN FILTER UNIT
Note: When ordering FFDER and FFDERA units, the HEPA filters may be shipped separately to be installed into units after the fan box has been installed.
Figure 2: Hanger Supports
Step 3. Raise the unit and secure it into place using the chosen support system method suspended from a structural support
bracing.
Step 4. Have an electrician wire the unit to the appropriate voltage, according to the wiring diagram (page 17), and all national
and local electrical codes. All units are equipped with a three position terminal block for field onnection. Verify correct singlephase power, before energizing units.
Step 5. Turn on the power using the two position rocker switch (ON/OFF) located on the electrical box. For FFDER and
FFDERA units, let the unit run for a few hours to purge off particulate (if filters are shipped loose) that may be adhered to the inside of the unit before installing the filters. Do not run fan at full speed as this may cause overload condition. Note: Your fan filter may have been shipped separate. Controls have been shipped separately.
Installation & Operation
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Fan Filter Unit IOM
FFDE, FFDER, FFDERA Models
INSTALLATION & OPERATION MANUAL
Unit Control Box
2.1. ON/OFF Switch - Speed/Airflow Adjustment
All units are equipped with a two-position rocker switch (ON/OFF), which is located on the side of the electrical box, on top of the unit. Unless specified otherwise units are furnished with a Universal Control Card to enable adjustment of airflow or set to your means of communication. (see Page 7 for CON4 Universal Card Card Set Up).
Manual
Speed
Potentiometer
CAT 5e
Network Cables
(RJ45 Connector)
Note: The CAT5e/RJ45 network ports are non-directional (i.e. in or out). Be sure to examine your cabling to insure that there is no cross-over wired cables.
RPM
Test Probe
Jack Comm
ON/OFF
Switch
Electrical Knock Out
Installation & Operation
6
Fan Filter Unit IOM
FFDE, FFDER, FFDERA Models
INSTALLATION & OPERATION MANUAL
CON4 Universal Control Card Set Up (Model ENV1028)
CON4 UNIVERSAL CONTROL CARD - PRODUCT OVERVIEW
Titus’s ENV1028 Universal Control Card provides MODBUS network and analog control capabilities to a Titus Fan Filter Unit equipped with an electrically commutated motor. Three different control modes provide installation versatility by allowing the FFU to be controlled via MODBUS RTU network, analog 0-10 VDC control signal, or by adjusting the onboard potentiometer. The ENV1028 Universal Control Card is fully compatible with all of Titus’s plug & play System Control Consoles using MODBUS RTU. Additional details of the controls modes are provided on page 8.
FEATURES
• Networkable Via MODBUS RTU
• 0-10 VDC Analog Control
•Manual Control Via Onboard Potentiometer
• Simple Connections
• RJ45 For Networking Connection
• Screw Terminals For Analog Control
• Test Probe Jacks For DC mV Signal Output Of The Following:
RPM
• Motor Control Set Point
• LED Diagnostics
• Support for external LED (10mA) remote status notification via 2 Pin MTA connector
• Onboard green LED for Board Status notification
• Onboard red LED for Network Traffic
• Powered from Network or Local Supply
INCOMING POWER 24VAC
COMMON
DUAL RJ-45 JACKS FOR CAT 5 CABLE
RED LED FOR NET ACTIVITY
GREEN LED FOR SYSTEM/RPM STATUS
RPM TEST PROBE JACK "SIGNAL"
MANUAL SPEED POT
LED CONNECTOR
CONTROL HARNESS CONECTOR
CONTROL DIP SWITCH
11 23 45 67 82
ANALOG INPUT "COM"
ANALOG INPUT "SIGNAL"
RPM TEST PROBE JACK "COM"
ADDRESSING DIP SWITCH
Installation & Operation
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FFDE, FFDER, FFDERA Models
I N S TALLAT ION & OPERA TION MANU A L
CONTROL MODES
The ENV1028 operates in one of three selectable modes. The Mode is selected using DIP Switch S1.
• MANUAL control, on-board potentiometer
• ANALOG control, Remote 0-10 VDC
• NETWORK control, MODBUS RTU
Manual Mode = 1 OFF 2 OFF
Fan Filter Unit IOM
ON ADE02
1 3 4 5 6 7 8
O N
1
2
Analog Mode = 1 ON 2 OFF
ON ADE02
1 3 4 5 6 7 8
O N
1
2
Network Mode = 1 OFF 2 ON
ON ADE02
1 3 4 5 6 7 8
O N
2
2
2
1
2
Network Mode = 1 ON 2 ON
ON ADE02
1
2
Note: Network mode can be configured using either DIP switch setting shown above.
DIP switch pictorials are for reference and may be labeled differently by the manufacturer.
1 3 4 5 6 7 8
2
O N
Installation & Operation
8
Fan Filter Unit IOM
FFDE, FFDER, FFDERA Models
I N S TALLAT ION & OPERA TION MANU A L
Manual Control Mode:
In Manual control mode, the motor speed is set using the onboard potentiometer. Onboard potentiometer rotation is CW to increase the motor output.
Analog Control Mode:
In ANALOG control mode, the motor output is set using an external 0-10 VDC demand signal.
Network Control Mode:
In NETWORK control mode, the motor output is set using MODBUS Register 2. Motor output is specified as a value from 0 to 100 representing a percentage of motor torque output. Each ENV1028 in a MODBUS network must be set to a unique address. The address value is set in binary using the eight DIP switches of switch bank (S2). A maximum of 200 ENV1028 devices is recommended per local area network(LAN). If an Titus ACC Control Console is the MODBUS master, then addresses should be assigned within the address range supported by the Control Console. Address zero should not be used as it is reserved for global commands. Address switch settings are only checked by the ENV1028 at power-up. Power must be cycled (OFF/ON) before affected changes take place.
ON ADE02
1 3 4 5 6 7 8
2
O N
1
2
Control Mode DIP Switches
Note: Network mode can be configured using either DIP switch setting shown above. DIP switch pictorials are for
Registers relevant to this mode:
• Register 1 “Start/Stop” (R/W) – To enable motor, write a value of 1; To disable motor, write a value of 0
• Register 2 “Motor Set Speed” (R/W) – Motor Target speed value. Values may be written from 0 to 100
• Register 6 “RPM” (R) – Motor RPM. Read from the motor
• Register 12 “Actual Motor Speed Instruction” (R) – Speed control signal applied to the motor by the ENV1028. (R/W) = Read/Write, (R) = Read Only
ON DIP
1 2 3 4 5 6 7 8
ON DIP
1 2 3 4 5 6 7 8
reference and may be labeled differently by the manufacturer.
ON
1
2
1 2 3 4 5 6 7 8
ON
1 2 3 4 5 6 7 8
Addess DIP Switches
DIP
11
DIP
12
ON
1 2 3 4 5 6 7 8
ON
1 2 3 4 5 6 7 8
DIP
DIP
21
22
ON DIP
1 2 3 4 5 6 7 8
3
ON
1 2 3 4 5 6 7 8
Example of binary S2 switch settings
DIP
13
ON
1 2 3 4 5 6 7 8
DIP
Installation & Operation
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