Titus Fan Powered Term User Manual

TU-FB-IOM 08-26-13
Fan Powered Terminals VAV Terminals
Receiving Inspection
After unpacking the terminal, check it for shipping damage. If any shipping damage is found, report it immediately to the delivering carrier. Store units in a clean dry location and do not stack more than four high.
Caution: Do not use the inlet collar, damper shaft, flow sensor or air tubing as a handle to lift or move assembly. Damage to the unit or controls may result.
Before installation, remove fan packing and all foreign material from the unit. Check the blower wheel
for free rotation.
Supporting the Assembly
Suspend the unit from the building structure in a horizontal plane with the access panels facing downward.
Do not obstruct the access panels with support channels or straps.
One inch long sheet metal screws can be used to penetrate the casing (see Figure 1). Use the support method prescribed for the rectangular duct on the job specifications. Unit may be equipped with optional hanging brackets (see Figure 2). Hanger rod up to 7/16" diameter may be used.
The diameter of the inlet duct “D” in inches must
be equal to the listed size of the terminal; e.g. a duct that actually measures 8 inches must be fitted to a size 8 terminal. The inlet collar of the terminal is made 1/8" smaller than listed size in order to fit inside the duct (see Figure 1).
Important: Do not insert duct work inside the inlet collar of the assembly.
Inlet duct should be installed in accordance with SMACNA guidelines. Rectangular discharge opening is designed for flanged duct connections. Fasten and seal
by method prescribed
in the job specification.
If single-point electronic velocity sensor is used, 3 to 5 inlet duct diameters of straight duct should be provided at the terminal inlet.
Minimum Access
Fan Powered terminals require sufficient clearance to service the fan blower assembly and internal actuator (if so equipped) from the bottom of the unit,
Straps
low voltage controls from the side of the unit, and line voltage motor controls or electric heat section (if so equipped) from the rear or discharge of the unit.
For bottom access panel removal, 3" minimum vertical clearance below the unit is required, plus sufficient horizontal clearance to slide the access panel clear of the bottom of the unit. Horizontal clearance is dependent on access panel dimensions as indicated on product submittals.
For low voltage control enclosure access, a minimum of 18" is recommended. Specific control enclosure location is indicated on product submittals. Panel for low voltage enclosures are removable (not hinged). For line voltage motor controls or electric heat control access, a minimum
of 36" should be provided to allow full opening of hinged access doors. Specific location is indicated on product submittals.
Important: These recommendations do not preclude NEC or local codes that may be applicable, which are the responsibility of the installing contractor.
Note: If equipped with pneumatic
control
s, or unit is parallel fan type
(Model TQP or FLP), the terminal must
Discharge
D
be mounted right side up. It must be level within ±10 degrees of horizontal, both parallel to the air flow and at the right angle of air flow. The control side of the terminal is labeled with an arrow
Figure 1.
(Entire Bottom is
Removeable)
indicating UP.
Hanger Rod
Duct Connections
Slip each inlet duct over the inlet collar
Optional
Hanger
Bracket
of the terminal. Fasten and seal the connection by the method prescribed by the job specification.
Discharge
1 1/2"
1 1/2"
Figure 2.
This IOM is meant to demonstrate general product details. The drawings are not meant to detail every aspect of the product. Drawings are not to scale. Titus reserves the right to
All rights reserved. No part of this work may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage retrieval s ystem without permission in writing from Air Distribution Technologies.
make changes without written notice.
Air
Flow
Air
Flow
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TU-FB-IOM 08-26-13
Field Wiring
All field wiring must comply with the local codes and with the National Electrical Code (ANSI/NFPA 70-1996). Disconnect switches are optional equipment. Electrical, control, and piping diagrams are shown on the exterior labeling or on a diagram on the inside of the control and high voltage enclosure
covers. Unless specified otherwise in the order write-up, all units are wired for a single point electrical connection to the fan and optional electrical heater. All electric heaters if provided by TITUS are balanced by kW per stage. The installing electrician should rotate incoming electric service by phase in order to help balance the building electric load.
Caution—Electrical Requirement:
1. Provide a safety disconnect per
NEC 424-19, 20 & 21.
2. Disconnect all incoming power
before wiring or servicing unit. All disconnect switches on the terminal (if so equipped) should be in OFF position while making power connections.
3. All field wiring must be in
accordance with NEC and local code requirements. All units with electric heat should have copper wires for 125% of Nameplate Amperage.
4. Observe wiring diagram and
instructions mounted on the unit. 480 V/3 phase units require a 4th (neutral) wire in addition to the full sized ground wire. All units must be grounded as required by NEC 424­14 and 250.
Unit Labeling
Each unit will have two main labels attached to the casing. The FAN UNIT label (Figure 3) lists the Model Number, Supply Voltage requirements, Motor Horsepower, and Overcurrent Protection requirements. The AIR FLOW label (Figure 4) lists the Model Number, Unit Size, Factory Order Number, and Location. The Location (or "Tag") indicates the engineer's planned location for the unit to be installed. There may be other labels attached to the unit, as options or codes may require.
Control Start-up, Operation
Detailed information regarding power, accessory and communications connections, start-up and operating procedures for the TITUS TD-1 controller (digital) or pneumatic and analog controls are available from your local TITUS representative. For specific information on controls by other manufacturers contact that manufacturer’s local branch or dealer.
Note: Controllers may incorporate specific communication addresses based on Building Management Systems Architecture, and original engineering drawings. Installing the terminal in a different location than noted on unit label may result in excessive start-up labor.
Primary Air Damper
TFS, TQS and TQP Models:
To replace
a. Disconnect power before servicing.
the damper blade and/or
shaft assemblies:
Remove control enclosure cover to access actuator.
MODEL NO.: DTFS CODE: 88-XXXXX-A 2 REV: 02 MOTOR VOLT: 277 PHASE: 1 HZ 60
HP: 1/4 FLA(EA) 1.4
HEAT VOLT 277 PHASE 1 HZ 60
KW 6.0 AMPS 21.66 MOTOR (S) ARE THERMALLY PROTECTED MIN. SUPPLY CIRCUIT AMPS: 24 AMP MAX. FUSE OR OVERCURRENT PROTECTION: 30 AMP MAX. OUTLET AIR TEMPERATURE: 200F UNIT DESIGNED TO OPERATE AT NO LESS THAN 0.2 IWG STATIC PRESSURE ZERO CLEARANCE FROM UNIT, CONNECTED DUCT AND/OR PLENUM TO COMBUSTIBLE MATERIAL
Figure 3. FAN UNIT Label
DTFS
b. Note position of damper shaft, using
indicating arrow. Loosen linkage or actuator collar to allow damper to rotate freely.
c. Remove bottom access door to
expose damper assembly. Rotate damper to fully closed position, exposing rivets holding damper blade to shafts.
d. Drill out rivets using 1/2” drill, rotate
damper to fully open position, and slide damper and/or shaft assemblies out of the duct.
e. Fit new damper and/or shaft
assemblies in place, using 1/4-20 screws with lock nuts to replace rivets.
everse procedure in steps c, b,
f. R
and a, for assembly. When locking down actuator linkage or collar, position indicating arrow on damper in the same location as before the repair.
FLS and FLP Models:
These units use an opposed blade damper assembly that is not repairable. The entire assembly must be replaced.
FAN UNIT
AIR
FLOW
C12
UP
Please read all labels on a typical unit, before beginning installation. If
you have any questions, please contact the local TITUS Representative for clarification. Have the key points from the Air Flow label available for reference before calling.
303155001015
Figure 4. AIR FLOW Label
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TU-FB-IOM 08-26-13
Standard PSC Motor Fan Flow Adjustment
Note: Before starting fan motor, follow
steps 1 and 2.
1. Discharge ductwork should be connected. The minimum recommended discharge static pressure is 0.2" wg. Be sure fan packing is removed from units with fan packing!
2. All foreign materials should be removed from duct system. Filters should be installed where required.
3. Standard PSC motors are shipped from factory at full speed setting. Allow motor to run-in at least 15 minutes before adjusting speed. During initial run-in, check ductwork connections for leaks and repair if necessary. (Do not adjust fan speed down if ductwork is not connected).
4. Unit is equipped with manual fan speed control, mounted on the bottom of the line voltage motor enclosure or electric heat enclosure. Turning the control counterclockwise will reduce the fan speed; clockwise will increase speed.
5. Set the unit to full heating (maximum induction). Adjust and set remote balancing dampers, if present. Adjust the speed control to deliver the required CFM by measuring air quantity at the room outlets.
6. Proceed to primary air adjustment procedure, detailed in control installation information. Fan should be re-adjusted with primary air and ventilation air at maximum setpoint, to insure that no supply air is discharged at the induction port.
Maintenance Procedures: Fan and Motor
Motor is equipped with permanently lubricated bearings. Inspect fan and motor assembly for accumulation of dust and dirt as required by operating environment. Clean as necessary.
If fan motor does not run:
a. Free rotation of blower wheel fan
packing removed. Freight or installation damage.
b. Check for proper unit power
Disconnects should be ON .Check optional fusing.
c. Check for proper control signal, P/E
switch setting, proper air control 24 Vac at fan contactor, coil energized.
If fan motor runs, excessive noise:
a. Clearance problems on blower. All
components securely attached.
b. Verify integrity of ductwork. Leaks
or loose connections. Rattling diffusers or balancing dampers.
c. Maximum CFM too high, or
discharge static pressure too low
If fan motor runs, insufficient air flow:
a. Check for ductwork restrictions.
Dirty air filters. Clogged water coils. b. Re-adjust fan spee d control. c. Discharge static pressure too high.
If repair or replacement is required:
Motor and fan should be removed as an
assembly. Disconnect all power
before servicing. Remove the hex
nuts from the mounting lugs holding
the fan assembly to the discharge
panel, and lower the assembly. For
model TFS, lift the motor / blower
assembly to release the tabs from
the discharge panel, then lower the
assembly. Do not allow assembly to
hang from wiring.
Optional Water Coil Cleaning
In most cases, the supply side of the water coil (optional) can be cleaned by removing the bottom access door and cleaning the coil face through the open space between the motor / blower assembly and the unit casing.
If more space is desired to clean the water coil, the motor / blower assembly may be removed and reinstalled as described above.
If removing motor from blower, first
loosen the set screw holding the
blower wheel to the motor shaft.
Remove the three screws holding
motor to the fan housing, and slide
motor and fan housing apart. Reverse the procedure for assembly. Note: Over tightening motor mounting
screws may crush isolation bushings, causing excessive fan noise.
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