Titan Tool 700-3045, 700-3035, 700-3040, 700-3030 User Manual

Owner’s Manual

For professional use only

Do not use this equipment before reading this manual!

NOTE: This manual contains

important warnings and instructions.

lease read and retain

P for reference.

440ix

Airless Sprayer

Model Numbers:

Skid Basic 700-3030 Skid Loaded 700-3035 High Rider Basic High Rider L

Printed in the U. S.

oaded

700-3040 700-3045

X-Lock Theft Deterrent System

Security Code

— — — —

2005

0105

Table of Contents

WARNING

CAUTION

WARNING

afety Precautions.................................................................2

pecifications .........................................................................3

eneral Description ...............................................................4

peration ................................................................................4

etup ....................................................................................4

reparing to Paint.................................................................4

ainting.................................................................................5

ontrol Panel Indicators .......................................................5

act Digital Control System Operation.................................6

ressure Relief Procedure ...................................................7

praying ..................................................................................8

praying Technique ..............................................................8

ractice.................................................................................8

leanup ...................................................................................9

aintenance............................................................................9

eneral Repair and Service Notes.......................................9

eplacing the Motor ...........................................................10

eplacing the Gears...........................................................10

Replacing the Transducer...................................................11

Replacing the PRIME/SPRAY Valve...................................11

Servicing the Fluid Section.................................................12

Replacing the Filters...........................................................13

roubleshooting ...................................................................14

Xact Digital Control System Error Messages

Parts Listings

Main

Assembly ....................................................................21

Skid

Siphon Assembly ................................................................21

Fluid Section Assembly ......................................................22

Drive Assembly...................................................................23

High Rider Cart Assembly ..................................................24

Labels .................................................................................24

Electrical Schematic ...........................................................24

Accessories ........................................................................25

Warranty................................................................................28

........................................................................20

Assembly....................................................................20

.....................15

Safety Precautions

This manual contains information that must be read and understood before using the equipment. When you come to an area that has one of the following symbols, pay particular attention and make certain to heed the safeguard.

This symbol indicates a potential hazard that may cause serious injury or loss of life. Important safety information will follow.

This symbol indicates a potential hazard to you or to the equipment. Important information that tells how to prevent damage to the equipment or how to avoid causes of minor injuries will follow

NOTE: Notes give important information which should

HAZARD: Injection injury -

DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT! Injection can lead to amputation. See a physician immediately.

The maximum operating range of the sprayer is 3300 PSI/

22.8 MPa fluid pressure. PREVENTION:

• NEVER aim the gun at any part of the body.

be given special attention.

produced by this equipment can pierce the skin and underlying tissues, leading to serious injury and possible amputation. See a physician immediately

A high pressure fluid stream

• NEVER allow any part of the body to touch the fluid stream. DO NOT allow body to touch a leak in the fluid hose.

• NEVER put hand in front of the gun. Gloves will not provide protection against an injection injury.

• ALWAYS lock gun trigger, shut pump off, and release all pressure before servicing, cleaning tip or guard, changing tip, or leaving unattended. Pressure will not be released by turning off the motor. The PRIME/SPRAY valve handle must be turned to PRIME to relieve the pressure. Refer to the PRESSURE RELIEF PRESSURE described in the pump manual.

• ALWAYS keep tip guard in place while spraying. The tip guard provides some protection but is mainly a warning device.

• ALWAYS remove the spray tip before flushing or cleaning the system.

• Paint hose can develop leaks from wear, kinking and abuse. A leak can inject material into the skin. Inspect the hose before each use.

• NEVER use a spray gun without a working trigger lock and trigger guard in place.

• All accessories must be rated at or above the maximum operating pressure range of the airless sprayer. This includes spray tips, guns, extensions, and hose.

NOTE TO PHYSICIAN: Injection into the skin is a traumatic injury. It is

important to treat the injury as soon as possible. DO NOT delay treatment to research toxicity. Toxicity is a concern with some coatings injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable.

HAZARD: EXPLOSION AND FIRE - Solvent and paint

fumes can explode or ignite. Severe injury and/or property damage can occur.

PREVENTION:

• Provide extensive exhaust and fresh air introduction to keep the air within the spray area free from accumulation of flammable vapors.

• Avoid all ignition sources such as static electricity sparks, electrical appliances, flames, pilot lights, hot objects, and sparks from connecting and disconnecting power cords or working light switches.

• Do not smoke in spray area.

• Fire extinguisher must be present and in good working order.

• Place pump at least 25 feet (7.6 m) from the spray object in a well ventilated area (add more hose if necessary). Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The pump contains arcing parts that emit sparks and can ignite vapors.

• The equipment and objects in and around the spray area must be properly grounded to prevent static sparks.

• Use only conductive or grounded high-pressure fluid hose. Gun must be grounded through hose connections.

• Power cord must be connected to a grounded circuit.

• Always flush unit into separate metal container, at low pump pressure, with spray tip removed. Hold gun firmly against side of container to ground container and prevent static sparks.

• Follow material and solvent manufacturer's warnings and instructions.

• Use extreme caution when using materials with a flashpoint below 70° F (21° C). Flashpoint is the temperature at which a fluid can produce enough vapors to ignite.

• Plastic can cause static sparks. Never hang plastic to enclose spray area. Do not use plastic drop cloths when spraying flammable materials.

• Use lowest possible pressure to flush equipment.

GAS ENGINE (WHERE APPLICABLE)

CAUTION

Grounded Outlet

Grounding Pin

Cover for grounded outlet box

lways place sprayer outside of structure in fresh air. Keep all

olvents away from engine exhaust. Never fill fuel tank with a

unning or hot engine. Hot surface can ignite spilled fuel.

lways attach ground wire from pump to a grounded object.

efer to engine owner’s manual for complete safety information.

HAZARD: EXPLOSION HAZARD DUE TO INCOMPATIBLE

PREVENTION:

• Do not use materials containing bleach or chlorine.

• Do not use halogenated hydrocarbon solvents such as

•

HAZARD: HAZARDOUS VAPORS - Paints, solvents,

PREVENTION:

• Use a respirator or mask if vapors can be inhaled. Read

• Wear protective eyewear.

• Wear protective clothing as required by coating

HAZARD: GENERAL - Can cause severe injury or

PREVENTION:

• Read all instructions and safety precautions before

• Follow all appropriate local, state, and national codes

• The United States Government Safety Standards have

• Use only manufacturer authorized parts. User assumes

•

• All hoses, swivels, guns, and accessories must be

• Do not spray outdoors on windy days.

• Wear clothing to keep paint off skin and hair.

• Always unplug cord from outlet before working on equipment.

MATERIALS - will cause severe injury or property damage.

bleach, mildewcide, methylene chloride and 1,1,1 trichloroethane. They are not compatible with aluminum.

Contact your coating supplier about the compatibility of

aterial with aluminum.

insecticides, and other materials can be harmful if inhaled or come in contact with body. Vapors can cause severe nausea, fainting, or poisoning.

all instructions supplied with the mask to be sure it will provide the necessary protection.

manufacturer.

property damage.

operating equipment.

governing ventilation, fire prevention, and operation.

been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General Standards and part 1926 of the Construction Standards, should be consulted.

all risks and liabilities when using parts that do not meet the minimum specifications and safety devices of the pump manufacturer.

Before each use, check all hoses for cuts, leaks, abrasion or bulging of cover couplings. Immediately replace hose if any of those conditions exist. Never repair a paint hose. Replace with a grounded high-pressure hose.

pressure rated at or above the maximum operating pressure range of the airless sprayer.

. Check for damage or movement of

Grounding Instructions

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

DANGER — Improper installation of the grounding plug can result in a risk of electric shock. If repair or replacement of the cord or plug is necessary, do not connect the green grounding wire to either flat blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin.

Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not fit the outlet, have the proper outlet installed by a qualified electrician.

Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure the extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current the product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A 12 gauge cord is recommended. If an extension cord is to be used outdoors, it must be marked with the suffix W-A after the cord type designation. For example, a designation of SJTW-A would indicate that the cord would be appropriate for outdoor use.

When the sprayer is used with a generator or uncontrolled line voltage, the use of Titan’s “Line Surge Protector” (P/N 800-935) is recommended.

Specifications

Gallons per minute (GPM)...............0.50 (1.9 LPM)

Maximum tip sizes ...........................

Maximum pressure

Power...............................................1.15 HP Infinity Brushless

eight, Skid

Weight, High Rider...........................55 lbs. (24.9 kg)

Maximum hose length......................300’ (91.4 m)

..........................3300 PSI (22.8 MPa)

.....................................30 lbs. (13.6 kg)

0.022”

DC motor

General Description

CAUTION

WARNING

ON/OFF

Switch

Motor

Siphon

Tube

Xact Digital

Control System

(Optional)

Control System

Cover

Pressure

Control

Knob

il Cup

Outlet Fitting

Fluid Section

Return Hose

PRIME/ SPRAY Valve

Min PSI

(Bar)

Max PSI

(

Bar)

Pulse

Clean

CAUTION

Min PSI

(Bar)

Max PSI

(Bar)

Blinking Yellow

0-200 PSI

Solid Yellow 201-1900 PSI

Solid Green

1901-3300 PSI

Motor Running

Pulse

Clean

Min. – 1900 PSI

(yellow zone)

1901 – 3300 PSI (green zone)

Turbo PulseClean

(red zone)

OFF

(black

zone)

Pressure Control Knob

CAUTION

This airless sprayer is a precision power tool used for spraying many types of materials. Read and follow this instruction manual carefully for proper operating instructions, maintenance, and safety information.

Operation

lways use a minimum 12 gauge, three-wire extension cord

ith a grounded plug. Never remove the third prong or use

n adapter.

Preparing a New Sprayer

If this sprayer is new, it is shipped with test fluid in the fluid section to prevent corrosion during shipment and storage. This fluid must be thoroughly cleaned out of the system with mineral spirits before you begin spraying.

Always keep the trigger lock on the spray gun in the locked position while preparing the system.

1. Place the siphon tube into a container of mineral spirits.

2. Place the return hose into a metal waste container.

3. Set the pressure to minimum by turning the pressure control knob to the “Min” setting in the yellow zone.

This equipment produces a fluid stream at extremely high pressure. Read and understand the warnings in the Safety Precautions section at the front of this manual before operating this equipment.

Setup

Perform the following procedure before plugging in the power cord of an electric unit.

1. Ensure that the siphon tube and the return hose are attached and secure.

2. Using a wrench, attach a minimum of 50’ of 1/4” nylon airless spray hose to the outlet fitting on the sprayer. Tighten securely.

3. Attach an airless spray gun to the spray hose. Using two wrenches (one on the gun and one on the hose), tighten securely

NOTE: Do not attach the tip to the spray gun yet.

Make sure all airless hoses and spray guns are electrically grounded and rated at or above the maximum operating pressure range of the airless sprayer.

4. Make sure the pressure control knob is in its OFF position in the black zone.

5. Make sure the ON/OFF switch is in its OFF position.

6. Fill the oil cup with one tablespoon of piston seal lubricant (Piston Lube).

Never operate unit for more than ten seconds without fluid. Operating this unit without fluid will cause unnecessary wear to the packings.

7. Make sure the electrical service is 120V, 15 amp minimum.

8. Plug the power cord into a properly grounded outlet at least 25’ from the spray area.

Remove the tip if it is already attached.

4. Move the PRIME/SPRAY valve down to the PRIME position.

5. Turn on the sprayer by moving the ON/OFF switch to the ON position.

6. Allow the sprayer to run for 15–30 seconds to flush the test fluid out through the return hose and into the waste container.

7. Turn off the sprayer by moving the ON/OFF switch to the OFF position.

Preparing to Paint

Before painting, it is important to make sure that the fluid in the system is compatible with the paint that is going to be used.

NOTE: Incompatible fluids and paint may cause the

Always keep the trigger lock on the spray gun in the locked position while preparing the system.

2. Place the return hose into a metal waste

4. Move the PRIME/SPRAY valve down to the

NOTE: Hold the return hose in the waste

valves to become stuck closed, which would require disassembly and cleaning of the sprayer’s fluid section.

Place the siphon tube into a container of the appropriate solvent. Examples of the appropriate solvent are water for latex paint or mineral spirits for oil-based paints.

container. Set the pressure to minimum by turning

the pressure control knob to the “Min” setting in the yellow zone.

PRIME position.

container when moving the PRIME/SPRAY valve to PRIME in case the sprayer is pressurized.

5. Turn on the sprayer by moving the ON/OFF switch to the

Min PSI

(Bar)

Max PSI

(Bar)

Pulse

Clean

WARNING

Trigger lock in

locked position.

WARNING

in PSI

(Bar)

Max PSI

(Bar)

Blinking Yellow

0-200 PSI

Solid Yellow

201-1900 PSI

Solid Green

1901-3300 PSI

Motor Running

Pulse

Clean

Pressure

Indicator

Motor Running

Indicator

WARNING

Trigger lock in

locked position.

WARNING

ON position.

. Allow the sprayer to run for 15–30 seconds to flush the old

olvent out through the return hose and into the metal

aste container.

7. Turn off the sprayer by moving the ON/OFF switch to the OFF position.

OTE: Make sure that the spray gun does not have a

ip or tip guard installed.

8. Move the PRIME/SPRAY valve up to the SPRAY position.

9. Turn on the sprayer.

0. Unlock the gun by turning the gun trigger

ock to the unlocked position.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

2. Trigger the gun into the metal waste

ontainer until all air and solvent is flushed from the spray

ose and paint is flowing freely. from the gun.

3. Lock the gun by turning the gun trigger

ock to the locked position.

14. Turn off the sprayer.

15. Attach tip guard and tip to the gun as instructed by the tip guard or tip manuals.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

12. Lock the gun by turning the gun trigger

13. Set down the gun and increase the

14. Check the entire system for leaks. If

15. Follow the “Pressure Relief Procedure” in this manual

Be sure to follow the pressure relief procedure when shutting the unit down for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.

Painting

10. Turn on the sprayer.

11. Trigger the gun into the metal waste container until the old solvent is gone and fresh solvent is coming out of the gun.

lock to the locked position.

pressure by turning the pressure control knob slowly clockwise into the green zone.

leaks occur, follow the “Pressure Relief Procedure” in this manual before tightening any fittings or hoses.

before changing from solvent to paint.

1. Place the siphon tube into a container of paint.

2. Place the return hose into a metal waste container.

3. Set the pressure to minimum by turning the pressure control knob to the “Min” setting in the yellow zone.

4. Move the PRIME/SPRAY valve down to the PRIME position.

5. Turn on the sprayer by moving the ON/OFF switch to the ON position.

6. Allow the sprayer to run until paint is coming through the return hose into the metal waste container.

7. Turn off the sprayer by moving the ON/OFF switch to the OFF position.

8. Remove the return hose from the waste container and place it in its operating position above the container of paint.

9. Move the PRIME/SPRAY valve up to the SPRAY position.

11. Unlock the gun by turning the gun trigger lock to the unlocked position.

POSSIBLE INJECTION HAZARD. Do not spray without the tip guard in place. Never trigger the gun unless the tip is in either the spray or the unclog position. Always engage the gun trigger lock before removing, replacing or cleaning tip.

16. Turn on the sprayer.

17. Increase the pressure by turning the pressure control knob slowly clockwise toward the green zone and test the spray pattern on a piece of cardboard. Adjust the pressure control knob until the spray from the gun is completely atomized. Try to keep the pressure control knob at the lowest setting that maintains good atomization.

NOTE: Turning the pressure up higher then needed to

atomize the paint will cause premature tip wear and additional overspray.

NOTE: If the sprayer is equipped with an Xact Digital

Control System, go to “Xact Digital Control System Operation” at the end of the Operation section of this Manual.

Control Panel Indicators

The following is a description of the control panel indicators.

Pressure Indicator

The pressure indicator shows the current operating pressure of the sprayer. It has three different indications: blinking yellow, solid yellow, and solid green.

Blinking Yellow

When the pressure indicator is blinking yellow, the sprayer is operating between 0 and 200 PSI. A blinking yellow pressure indicator means:

• The sprayer is plugged in and turned “ON”

• The sprayer is at priming pressure (little or no pressure)

• It is safe to move the PRIME/SPRAY valve between positions

• It is safe to change or replace the spray tip

NOTE: If the pressure indicator begins blinking yellow

when the pressure control knob is set at a higher pressure and the PRIME/SPRAY valve is in the SPRAY position, either the spray tip is worn or the sprayer is in need of service/repair.

Solid Yellow

SET PSI 3000 ACTUAL PSI 2950

MENU +–SELECT

4321

Display

Function

Keys

ON TIME XXXXX:XX RUN TIME XXXX:XX

JOB TIMERS

SELECT-4 MENU-1

ON TIME XXXXX:XX RUN TIME XXXX:XX

TIMERS

SELECT-4 MENU-1

SER # XXXXXXXXXX PRESS 1 FOR MENU

UNIT SERIAL #

SELECT-4 MENU-1

JOB GALLONS XXXX MENU-1 RESET-3

JOB VOLUME

SELECT-4 MENU-1

GALLONS XXXXXX PRESS 1 FOR MENU

VOLUME PUMPED

SELECT-4 MENU-1

PRE-SET #1 750 PRESS +/- TO CHG

PSI SETTING 750 SELECT-4 CHG-2

SELECT

PRE-SETS 1-4

USER PRE-SETS

SELECT-4 MENU-1

SET PSI 3000 ACTUAL PSI 2950

When the pressure indicator is solid yellow, the sprayer is operating between 201 and 1900 PSI. A solid yellow pressure indicator means:

The sprayer is at the proper pressure setting for spraying

• tain, lacquer, varnish, and multi-colors

• If the pressure indicator goes to solid yellow when the

pressure is set so that it starts at solid green, it indicates one of the following:

a. Tip Wear Indicator — when spraying with latex or at

high pressure the solid yellow appears. This means the tip is worn and needs to be replaced.

b. Tip Too Large — when a tip that is too large for the

sprayer is put in the gun, the pressure indicator will turn from solid green to solid yellow.

c. Fluid Section Wear — if a solid yellow pressure

indicator appears when using a new tip and the pressure is set at maximum, service may be required (worn packings, worn piston, stuck valve, etc...).

Solid Green

When the pressure indicator is solid green, the sprayer is operating between 1901 and 3300 PSI. A solid green pressure indicator means:

• The sprayer is at the proper pressure setting for spraying

oil-based and latex house paints

• The sprayer is operating at peak performance at a high

pressure setting

Motor Running Indicator

The Motor Running indicator is on when the motor is commanded to run. This indicator is used by service centers to troubleshoot motor problems.

Xact Digital Control System Operation (if equipped)

The Xact Digital Control System is an optional add-on that increases the functionality of the sprayer. It is installed directly below the pressure control knob on the control panel. It consists of a display and four function keys. The display shows various menu screens that allow the user to customize and monitor sprayer operation using the function keys.

NOTE: The pressure control knob overrides the Xact

Function Keys

The function keys are numbered 1–4. Each key is labeled with an additional function as well.

#1/Menu Key

Pressing the #1 key scrolls through the available menu screens or performs a function described on the active menu screen.

#2/+ Key

Pressing the #2 key performs a function described on the active menu screen or increases a value.

#3/- Key

Pressing the #3 key performs a function described on the active menu screen or decrease a value.

#4/Select Key

Pressing the #4 key selects the active menu screen or performs a function described on the active menu screen.

Digital Control System settings. Anytime the pressure control knob is turned, the sprayer pressure will change accordingly.

enu Screens

Several menu screens are available for the user to customize and monitor sprayer operation. They include Main Screen, User Pre-Sets, Volume Pumped, Job Volume, Unit Serial #, TImers, Job Timers, Service Time, Pressure, Security Code, Prime, and Pulse Clean.

ain Screen

The Main Screen is the default screen for the control system at sprayer startup. Pressing the #2 key switches between PSI and MPa units of measure. Press the #1 key to scroll through the remaining menu screens.

User Pre-Sets Screen

The User Pre-Sets screen allows the user to set four different pressure settings and save them for future use. To select the User Pre-Sets screen, press the #4 key.

Press keys 1 through 4 from the Select screen to select or change a pre-set pressure.

Press the #4 key to select the setting and the Main Screen will appear.

Press the #2 key to change the setting. On the following screen, use the #2/+ key to increase the setting or the #3/- screen to decrease the setting. Once the desired setting has been reached, press the #4 key to set and the Main Screen will appear. To select or change the remaining three pre-sets, scroll to the User Pre-Sets screen and repeat the above procedure.

Volume Pumped Screen

The Volume Pumped screen shows the total number of gallons or liters sprayed by the sprayer.

To select the Volume Pumped screen, press the #4 key.

Job Volume Screen

The Job Volume screen allows the user to reset a gallon counter to track usage on specific jobs.

To select the Job Volume screen, press the #4 key.

Unit Serial # Screen

The Unit Serial # screen shows the sprayers serial number.

To select the Unit Serial # screen, press the #4 key.

Timers Screen

The Timers screen shows the total time the sprayer has been turned on as well as the total time the sprayer has been running (pumping).

To select the Timers screen, press the #4 key.

Job Timers Screen

The Job Timers screen allows the user to reset the “ON TIME” and “RUN TIME” to track time on specific jobs.

o select the Job

T screen, press the #4 key screen will toggle between the timers and a screen that allows the user to reset the timers.

TImers

The

Service Time Screen

ENTER NEW CODE

NUMBER

ENTER OLD CODE

NUMBER

SECURITY CODE

SELECT-4 MENU-1

SET PSI 3000 ACTUAL PSI 2950

PRESSURE

SELECT-4 MENU-1

SERVICE @ XXXHR RUN HOURS XX

SERVICE TIME

SELECT-4 MENU-1

Trigger lock in

locked position.

WARNING

PULSE CLEAN

ACTUAL PSI XXXX

PRIME

The Service Time screen allows the user to set a service time interval (in hours). Below the set time, the screens shows the current amount of hours on the sprayer. To select the Service TImer screen, press the #4 key.

The screen will toggle between the service hours and a screen that allows the user to change the service time interval.

When the service time interval is set and met by the run hours, the display will toggle between the "Main screen" and a "Service Required" screen at sprayer startup. To stop the toggling, scroll to the "Service Time" screen and either set a new service time interval or set the service time to "0".

Pressure Screen

The Pressure screen allows the user to see the current set point pressure as well as the actual working pressure.

To select the Pressure screen, press the #4 key. This screen is also the Main Screen.

Security Code Screen

The Security Code screen allows the user to set a four digit security code to prevent unauthorized use of the sprayer. If a security code has been set, the control system display will ask for the code at startup. If the correct code is entered, the display will show the Main Screen and the sprayer will operate. If the wrong code is entered, the display will continue to ask for the correct code and the sprayer will be disabled. To set or change the security code, press the #2 key.

NOTE: If the sprayer is new, no security code is set

and the Main Screen will appear at startup. Also, when setting a security code for the first time, the “Enter Old Code Number” screen will not appear.

Prime Screen

he Prime screen appears

T when the pressure control knob is set at the “Min” setting in the yellow zone.

Pulse Clean Screen

The Pulse Clean screen appears when the pressure control knob is set at the PULSE CLEAN position in the red zone and the PRIME/SPRAY valve is in the PRIME position.

Pressure Relief Procedure

1. Lock the gun by turning the gun trigger lock to the locked position.

2. Turn off the sprayer by moving the ON/OFF switch to the OFF position.

3. Turn the pressure control knob counterclockwise to its OFF position in the black zone.

4. Unlock the gun by turning the gun trigger lock to the unlocked position.

5. Hold the metal part of the gun firmly to the side of a metal container to ground the gun and avoid a build up of static electricity.

6. Trigger the gun to remove any pressure that may still be in the hose.

7. Lock the gun by turning the gun trigger lock to the locked position.

8. Move the PRIME/SPRAY valve down to the PRIME position.

Enter the old security code number to access the screen that allows the code change. If the wrong code is entered, the display will continue to ask for the correct code and the security code cannot be changed.

Enter the new security code. Once the new code is entered, the display will automatically ask that the new code be re-entered for verification. If the same new code is re-entered, the display will confirm that the new code has been accepted and return to the Main Screen. If the new code is re-entered incorrectly, the display will return to the “Enter New Code Number” screen and the process will repeat.

NOTE: To remove the security function, enter “1111”

NOTE: If there is no action at any menu screen for 30

at the “Enter New Code Number” screen (this is the default code that leaves the sprayer unlocked). As a result, the Main Screen will appear at sprayer startup.

seconds, the display will go back to the Main Screen.

Spraying

Too Thick

Offspray

Arcing Gun at angle

start

stroke

release

trigger

pull trigger

end stroke

WARNING

Good spray pattern

Paint tailing pattern

verlap edges

1st 2nd 3rd 4th 5th

Spraying Technique

The following techniques, if followed, will assure professional painting results.

Hold the gun perpendicular to the surface and always at equal distance from the surface. Depending on the type of material, surface, or desired spray pattern, the gun should be held at a distance of 12 to 14 inches (30 to 35 cm).

Move the gun either across or up and down the surface at a steady rate. Moving the gun at a consistent speed conserves material and provides even coverage. The correct spraying speed allows a full, wet coat of paint to be applied without runs or sags.

Holding the gun closer to the surface deposits more paint on the surface and produces a narrower spray pattern. Holding the gun farther from the surface produces a thinner coat and wider spray pattern. If runs, sags, or excessive paint occur, change to a spray tip with a smaller orifice. If there is an insufficient amount of paint on the surface or you desire to spray faster, a larger orifice tip should be selected.

Maintain uniform spray stroke action. Spray alternately from left to right and right to left. Begin movement of the gun before the trigger is pulled.

Avoid arcing or holding the gun at an angle. This will result in an uneven finish.

Proper lapping (overlap of spray pattern) is essential to an even finish. Lap each stroke. If you are spraying horizontally, aim at the bottom edge of the preceding stroke, so as to lap the previous pattern by 50%.

For corners and edges, split the center of the spray pattern on the corner or edge and spray vertically so that both adjoining sections receive approximately even amounts of paint.

When spraying with a shield, hold it firmly against the surface. Angle the spray gun slightly away from the shield and toward the surface. This will prevent paint from being forced underneath.

Shrubs next to houses should be tied back and covered with a canvas cloth. The cloth should be removed as soon as possible. Titan gun extensions are extremely helpful in these situations.

Nearby objects such as automobiles, outdoor furniture, etc. should be moved or covered whenever in the vicinity of a spray job. Be careful of any other surrounding objects that could be damaged by overspray.

Practice

1. Be sure that the paint hose is free of kinks and clear of objects with sharp cutting edges.

2. Set the pressure to minimum by turning the pressure control knob to the “Min” setting in the yellow zone.

3. Move the PRIME/SPRAY valve up to its SPRAY position.

4. Turn the pressure control knob clockwise to its highest setting. The paint hose should stiffen as paint begins to flow through it.

5. Unlock the gun trigger lock.

6. Trigger the spray gun to bleed air out of the hose.

7. When paint reaches the spray tip, spray a test area to check the spray pattern.

8. Use the lowest pressure setting necessary to get a good spray pattern. If the pressure is set too high, the spray pattern will be too light. If the pressure is set too low, tailing will appear or the paint will spatter out in gobs rather than in a fine spray.

Cleanup

WARNING

Min PSI

(Bar)

Max PSI

(Bar)

Pulse

Clean

WARNING

CAUTION

WARNING

CAUTION

WARNING

CAUTION

Special cleanup instructions for use with flammable solvents:

• Always flush spray gun preferably outside and at least one hose length from spray pump.

• If collecting flushed solvents in a one gallon metal container, place it into an empty five gallon container, then flush solvents.

Area must be free of flammable vapors.

•

• Follow all cleanup instructions.

13. Continue to trigger the spray gun into the waste container until the solvent coming out of the gun is clean.

NOTE: For long-term or cold weather storage, pump

14. Follow the “Pressure Relief Procedure” found in the

15. Unplug the unit and store in a clean, dry area.

o not store the unit under pressure.

mineral sprits through the entire system. For short-term storage when using latex paint,

pump water mixed with Titan Liquid Shield through the entire system (see the Accessories section of this manual for part number).

Operation section of this manual.

The sprayer, hose, and gun should be cleaned thoroughly after daily use. Failure to do so permits material to build up, seriously affecting the performance of the unit.

Always spray at minimum pressure with the gun nozzle tip removed when using mineral spirits or any other solvent to clean the sprayer, hose, or gun. Static electricity buildup may result in a fire or explosion in the presence of flammable vapors.

1. Follow the “Pressure Relief Procedure” found in the Operation section of this manual.

2. Remove the gun tip and tip guard and clean with a brush using the appropriate solvent.

3. Place the siphon tube into a container of the appropriate solvent. Examples of the appropriate solvent are water for latex paint or mineral spirits for oil-based paints.

4. Place the return hose into a metal waste container.

5. Move the PRIME/SPRAY valve down to its PRIME position.

NOTE: Hold the return hose in the waste

6. Set the pressure to Turbo PulseClean by

7. Turn on the sprayer by moving the

9. Turn off the sprayer by moving the ON/OFF switch to the

10. Move the PRIME/SPRAY valve up to its

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

12. Trigger the gun into the metal waste

container when moving the PRIME/SPRAY valve to PRIME in case the sprayer is pressurized.

turning the pressure control knob to its PULSE CLEAN position in the red zone.

ON/OFF switch to the ON position. Allow the solvent to circulate through the unit and flush

the paint out of the return hose into the metal waste container

OFF position.

SPRAY position.

urn on the sprayer

container until the paint is flushed out of the hose and solvent is coming out of the gun.

Maintenance

Before proceeding, follow the Pressure Relief Procedure outlined previously in this manual. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!

General Repair and Service Notes

The following tools are needed when repairing this sprayer:

Phillips Screwdriver 3/8" Hex Wrench Needle Nose Pliers 5/16" Hex Wrench Adjustable Wrench 1/4" Hex Wrench Rubber Mallet 3/16" Hex Wrench Flat-blade Screwdriver 5/32” Hex Wrench

1. Before repairing any part of the sprayer, read the instructions carefully, including all warnings.

Never pull on a wire to disconnect it. Pulling on a wire could loosen the connector from the wire.

2. Test your repair before regular operation of the sprayer to be sure that the problem is corrected. If the sprayer does not operate properly, review the repair procedure to determine if everything was done correctly. Refer to the Troubleshooting Charts to help identify other possible problems.

3. Make certain that the service area is well ventilated in case solvents are used during cleaning. protective eyewear while servicing. Additional protective equipment may be required depending on the type of cleaning solvent. Always contact the supplier of solvents for recommendations.

4. If you have any further questions concerning your TITAN Airless Sprayer, call TITAN:

Customer Service (U.S.) .......................

................................................

Fax

Customer Service (Canada)..................1-800-565-8665

Fax ................................................ 1-905-856-8496

Customer Service (International)...........1-201-405-7520

Fax ................................................1-201-405-7449

Always wear

1-800-526-5362 1-800-528-4826

+ 19 hidden pages

Titan Tool 700-3045, 700-3035, 700-3040, 700-3030 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual