Titan Tool 700-3045, 700-3035, 700-3040, 700-3030 User Manual [en, fr, es]

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Page 1

Owner’s Manual

For professional use only

Do not use this equipment before reading this manual!

NOTE: This manual contains

important warnings and instructions.

lease read and retain

P for reference.

440ix

Airless Sprayer

Model Numbers:

Skid Basic 700-3030 Skid Loaded 700-3035 High Rider Basic High Rider L

Printed in the U. S.

oaded

700-3040 700-3045

X-Lock Theft Deterrent System

Security Code

— — — —

2005

0105

Page 2

Table of Contents

WARNING

CAUTION

WARNING

afety Precautions.................................................................2

pecifications .........................................................................3

eneral Description ...............................................................4

peration ................................................................................4

etup ....................................................................................4

reparing to Paint.................................................................4

ainting.................................................................................5

ontrol Panel Indicators .......................................................5

act Digital Control System Operation.................................6

ressure Relief Procedure ...................................................7

praying ..................................................................................8

praying Technique ..............................................................8

ractice.................................................................................8

leanup ...................................................................................9

aintenance............................................................................9

eneral Repair and Service Notes.......................................9

eplacing the Motor ...........................................................10

eplacing the Gears...........................................................10

Replacing the Transducer...................................................11

Replacing the PRIME/SPRAY Valve...................................11

Servicing the Fluid Section.................................................12

Replacing the Filters...........................................................13

roubleshooting ...................................................................14

Xact Digital Control System Error Messages

Parts Listings

Main

Assembly ....................................................................21

Skid

Siphon Assembly ................................................................21

Fluid Section Assembly ......................................................22

Drive Assembly...................................................................23

High Rider Cart Assembly ..................................................24

Labels .................................................................................24

Electrical Schematic ...........................................................24

Accessories ........................................................................25

Warranty................................................................................28

........................................................................20

Assembly....................................................................20

.....................15

Safety Precautions

This manual contains information that must be read and understood before using the equipment. When you come to an area that has one of the following symbols, pay particular attention and make certain to heed the safeguard.

This symbol indicates a potential hazard that may cause serious injury or loss of life. Important safety information will follow.

This symbol indicates a potential hazard to you or to the equipment. Important information that tells how to prevent damage to the equipment or how to avoid causes of minor injuries will follow

NOTE: Notes give important information which should

HAZARD: Injection injury -

DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT! Injection can lead to amputation. See a physician immediately.

The maximum operating range of the sprayer is 3300 PSI/

22.8 MPa fluid pressure. PREVENTION:

• NEVER aim the gun at any part of the body.

be given special attention.

produced by this equipment can pierce the skin and underlying tissues, leading to serious injury and possible amputation. See a physician immediately

A high pressure fluid stream

• NEVER allow any part of the body to touch the fluid stream. DO NOT allow body to touch a leak in the fluid hose.

• NEVER put hand in front of the gun. Gloves will not provide protection against an injection injury.

• ALWAYS lock gun trigger, shut pump off, and release all pressure before servicing, cleaning tip or guard, changing tip, or leaving unattended. Pressure will not be released by turning off the motor. The PRIME/SPRAY valve handle must be turned to PRIME to relieve the pressure. Refer to the PRESSURE RELIEF PRESSURE described in the pump manual.

• ALWAYS keep tip guard in place while spraying. The tip guard provides some protection but is mainly a warning device.

• ALWAYS remove the spray tip before flushing or cleaning the system.

• Paint hose can develop leaks from wear, kinking and abuse. A leak can inject material into the skin. Inspect the hose before each use.

• NEVER use a spray gun without a working trigger lock and trigger guard in place.

• All accessories must be rated at or above the maximum operating pressure range of the airless sprayer. This includes spray tips, guns, extensions, and hose.

NOTE TO PHYSICIAN: Injection into the skin is a traumatic injury. It is

important to treat the injury as soon as possible. DO NOT delay treatment to research toxicity. Toxicity is a concern with some coatings injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable.

HAZARD: EXPLOSION AND FIRE - Solvent and paint

fumes can explode or ignite. Severe injury and/or property damage can occur.

PREVENTION:

• Provide extensive exhaust and fresh air introduction to keep the air within the spray area free from accumulation of flammable vapors.

• Avoid all ignition sources such as static electricity sparks, electrical appliances, flames, pilot lights, hot objects, and sparks from connecting and disconnecting power cords or working light switches.

• Do not smoke in spray area.

• Fire extinguisher must be present and in good working order.

• Place pump at least 25 feet (7.6 m) from the spray object in a well ventilated area (add more hose if necessary). Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The pump contains arcing parts that emit sparks and can ignite vapors.

• The equipment and objects in and around the spray area must be properly grounded to prevent static sparks.

• Use only conductive or grounded high-pressure fluid hose. Gun must be grounded through hose connections.

• Power cord must be connected to a grounded circuit.

• Always flush unit into separate metal container, at low pump pressure, with spray tip removed. Hold gun firmly against side of container to ground container and prevent static sparks.

• Follow material and solvent manufacturer's warnings and instructions.

• Use extreme caution when using materials with a flashpoint below 70° F (21° C). Flashpoint is the temperature at which a fluid can produce enough vapors to ignite.

• Plastic can cause static sparks. Never hang plastic to enclose spray area. Do not use plastic drop cloths when spraying flammable materials.

• Use lowest possible pressure to flush equipment.

Page 3

GAS ENGINE (WHERE APPLICABLE)

CAUTION

Grounded Outlet

Grounding Pin

Cover for grounded outlet box

lways place sprayer outside of structure in fresh air. Keep all

olvents away from engine exhaust. Never fill fuel tank with a

unning or hot engine. Hot surface can ignite spilled fuel.

lways attach ground wire from pump to a grounded object.

efer to engine owner’s manual for complete safety information.

HAZARD: EXPLOSION HAZARD DUE TO INCOMPATIBLE

PREVENTION:

• Do not use materials containing bleach or chlorine.

• Do not use halogenated hydrocarbon solvents such as

•

HAZARD: HAZARDOUS VAPORS - Paints, solvents,

PREVENTION:

• Use a respirator or mask if vapors can be inhaled. Read

• Wear protective eyewear.

• Wear protective clothing as required by coating

HAZARD: GENERAL - Can cause severe injury or

PREVENTION:

• Read all instructions and safety precautions before

• Follow all appropriate local, state, and national codes

• The United States Government Safety Standards have

• Use only manufacturer authorized parts. User assumes

•

• All hoses, swivels, guns, and accessories must be

• Do not spray outdoors on windy days.

• Wear clothing to keep paint off skin and hair.

• Always unplug cord from outlet before working on equipment.

MATERIALS - will cause severe injury or property damage.

bleach, mildewcide, methylene chloride and 1,1,1 trichloroethane. They are not compatible with aluminum.

Contact your coating supplier about the compatibility of

aterial with aluminum.

insecticides, and other materials can be harmful if inhaled or come in contact with body. Vapors can cause severe nausea, fainting, or poisoning.

all instructions supplied with the mask to be sure it will provide the necessary protection.

manufacturer.

property damage.

operating equipment.

governing ventilation, fire prevention, and operation.

been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General Standards and part 1926 of the Construction Standards, should be consulted.

all risks and liabilities when using parts that do not meet the minimum specifications and safety devices of the pump manufacturer.

Before each use, check all hoses for cuts, leaks, abrasion or bulging of cover couplings. Immediately replace hose if any of those conditions exist. Never repair a paint hose. Replace with a grounded high-pressure hose.

pressure rated at or above the maximum operating pressure range of the airless sprayer.

. Check for damage or movement of

Grounding Instructions

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

DANGER — Improper installation of the grounding plug can result in a risk of electric shock. If repair or replacement of the cord or plug is necessary, do not connect the green grounding wire to either flat blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin.

Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not fit the outlet, have the proper outlet installed by a qualified electrician.

Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure the extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current the product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A 12 gauge cord is recommended. If an extension cord is to be used outdoors, it must be marked with the suffix W-A after the cord type designation. For example, a designation of SJTW-A would indicate that the cord would be appropriate for outdoor use.

When the sprayer is used with a generator or uncontrolled line voltage, the use of Titan’s “Line Surge Protector” (P/N 800-935) is recommended.

Specifications

Gallons per minute (GPM)...............0.50 (1.9 LPM)

Maximum tip sizes ...........................

Maximum pressure

Power...............................................1.15 HP Infinity Brushless

eight, Skid

Weight, High Rider...........................55 lbs. (24.9 kg)

Maximum hose length......................300’ (91.4 m)

..........................3300 PSI (22.8 MPa)

.....................................30 lbs. (13.6 kg)

0.022”

DC motor

Page 4

General Description

CAUTION

WARNING

ON/OFF

Switch

Motor

Siphon

Tube

Xact Digital

Control System

(Optional)

Control System

Cover

Pressure

Control

Knob

il Cup

Outlet Fitting

Fluid Section

Return Hose

PRIME/ SPRAY Valve

Min PSI

(Bar)

Max PSI

(

Bar)

Pulse

Clean

CAUTION

Min PSI

(Bar)

Max PSI

(Bar)

Blinking Yellow

0-200 PSI

Solid Yellow 201-1900 PSI

Solid Green

1901-3300 PSI

Motor Running

Pulse

Clean

Min. – 1900 PSI

(yellow zone)

1901 – 3300 PSI (green zone)

Turbo PulseClean

(red zone)

OFF

(black

zone)

Pressure Control Knob

CAUTION

This airless sprayer is a precision power tool used for spraying many types of materials. Read and follow this instruction manual carefully for proper operating instructions, maintenance, and safety information.

Operation

lways use a minimum 12 gauge, three-wire extension cord

ith a grounded plug. Never remove the third prong or use

n adapter.

Preparing a New Sprayer

If this sprayer is new, it is shipped with test fluid in the fluid section to prevent corrosion during shipment and storage. This fluid must be thoroughly cleaned out of the system with mineral spirits before you begin spraying.

Always keep the trigger lock on the spray gun in the locked position while preparing the system.

1. Place the siphon tube into a container of mineral spirits.

2. Place the return hose into a metal waste container.

3. Set the pressure to minimum by turning the pressure control knob to the “Min” setting in the yellow zone.

This equipment produces a fluid stream at extremely high pressure. Read and understand the warnings in the Safety Precautions section at the front of this manual before operating this equipment.

Setup

Perform the following procedure before plugging in the power cord of an electric unit.

1. Ensure that the siphon tube and the return hose are attached and secure.

2. Using a wrench, attach a minimum of 50’ of 1/4” nylon airless spray hose to the outlet fitting on the sprayer. Tighten securely.

3. Attach an airless spray gun to the spray hose. Using two wrenches (one on the gun and one on the hose), tighten securely

NOTE: Do not attach the tip to the spray gun yet.

Make sure all airless hoses and spray guns are electrically grounded and rated at or above the maximum operating pressure range of the airless sprayer.

4. Make sure the pressure control knob is in its OFF position in the black zone.

5. Make sure the ON/OFF switch is in its OFF position.

6. Fill the oil cup with one tablespoon of piston seal lubricant (Piston Lube).

Never operate unit for more than ten seconds without fluid. Operating this unit without fluid will cause unnecessary wear to the packings.

7. Make sure the electrical service is 120V, 15 amp minimum.

8. Plug the power cord into a properly grounded outlet at least 25’ from the spray area.

Remove the tip if it is already attached.

4. Move the PRIME/SPRAY valve down to the PRIME position.

5. Turn on the sprayer by moving the ON/OFF switch to the ON position.

6. Allow the sprayer to run for 15–30 seconds to flush the test fluid out through the return hose and into the waste container.

7. Turn off the sprayer by moving the ON/OFF switch to the OFF position.

Preparing to Paint

Before painting, it is important to make sure that the fluid in the system is compatible with the paint that is going to be used.

NOTE: Incompatible fluids and paint may cause the

Always keep the trigger lock on the spray gun in the locked position while preparing the system.

2. Place the return hose into a metal waste

4. Move the PRIME/SPRAY valve down to the

NOTE: Hold the return hose in the waste

valves to become stuck closed, which would require disassembly and cleaning of the sprayer’s fluid section.

Place the siphon tube into a container of the appropriate solvent. Examples of the appropriate solvent are water for latex paint or mineral spirits for oil-based paints.

container. Set the pressure to minimum by turning

the pressure control knob to the “Min” setting in the yellow zone.

PRIME position.

container when moving the PRIME/SPRAY valve to PRIME in case the sprayer is pressurized.

Page 5

5. Turn on the sprayer by moving the ON/OFF switch to the

Min PSI

(Bar)

Max PSI

(Bar)

Pulse

Clean

WARNING

Trigger lock in

locked position.

WARNING

in PSI

(Bar)

Max PSI

(Bar)

Blinking Yellow

0-200 PSI

Solid Yellow

201-1900 PSI

Solid Green

1901-3300 PSI

Motor Running

Pulse

Clean

Pressure

Indicator

Motor Running

Indicator

WARNING

Trigger lock in

locked position.

WARNING

ON position.

. Allow the sprayer to run for 15–30 seconds to flush the old

olvent out through the return hose and into the metal

aste container.

7. Turn off the sprayer by moving the ON/OFF switch to the OFF position.

OTE: Make sure that the spray gun does not have a

ip or tip guard installed.

8. Move the PRIME/SPRAY valve up to the SPRAY position.

9. Turn on the sprayer.

0. Unlock the gun by turning the gun trigger

ock to the unlocked position.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

2. Trigger the gun into the metal waste

ontainer until all air and solvent is flushed from the spray

ose and paint is flowing freely. from the gun.

3. Lock the gun by turning the gun trigger

ock to the locked position.

14. Turn off the sprayer.

15. Attach tip guard and tip to the gun as instructed by the tip guard or tip manuals.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

12. Lock the gun by turning the gun trigger

13. Set down the gun and increase the

14. Check the entire system for leaks. If

15. Follow the “Pressure Relief Procedure” in this manual

Be sure to follow the pressure relief procedure when shutting the unit down for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.

Painting

10. Turn on the sprayer.

11. Trigger the gun into the metal waste container until the old solvent is gone and fresh solvent is coming out of the gun.

lock to the locked position.

pressure by turning the pressure control knob slowly clockwise into the green zone.

leaks occur, follow the “Pressure Relief Procedure” in this manual before tightening any fittings or hoses.

before changing from solvent to paint.

1. Place the siphon tube into a container of paint.

2. Place the return hose into a metal waste container.

3. Set the pressure to minimum by turning the pressure control knob to the “Min” setting in the yellow zone.

4. Move the PRIME/SPRAY valve down to the PRIME position.

5. Turn on the sprayer by moving the ON/OFF switch to the ON position.

6. Allow the sprayer to run until paint is coming through the return hose into the metal waste container.

7. Turn off the sprayer by moving the ON/OFF switch to the OFF position.

8. Remove the return hose from the waste container and place it in its operating position above the container of paint.

9. Move the PRIME/SPRAY valve up to the SPRAY position.

11. Unlock the gun by turning the gun trigger lock to the unlocked position.

POSSIBLE INJECTION HAZARD. Do not spray without the tip guard in place. Never trigger the gun unless the tip is in either the spray or the unclog position. Always engage the gun trigger lock before removing, replacing or cleaning tip.

16. Turn on the sprayer.

17. Increase the pressure by turning the pressure control knob slowly clockwise toward the green zone and test the spray pattern on a piece of cardboard. Adjust the pressure control knob until the spray from the gun is completely atomized. Try to keep the pressure control knob at the lowest setting that maintains good atomization.

NOTE: Turning the pressure up higher then needed to

atomize the paint will cause premature tip wear and additional overspray.

NOTE: If the sprayer is equipped with an Xact Digital

Control System, go to “Xact Digital Control System Operation” at the end of the Operation section of this Manual.

Control Panel Indicators

The following is a description of the control panel indicators.

Pressure Indicator

The pressure indicator shows the current operating pressure of the sprayer. It has three different indications: blinking yellow, solid yellow, and solid green.

Blinking Yellow

When the pressure indicator is blinking yellow, the sprayer is operating between 0 and 200 PSI. A blinking yellow pressure indicator means:

• The sprayer is plugged in and turned “ON”

• The sprayer is at priming pressure (little or no pressure)

• It is safe to move the PRIME/SPRAY valve between positions

• It is safe to change or replace the spray tip

NOTE: If the pressure indicator begins blinking yellow

when the pressure control knob is set at a higher pressure and the PRIME/SPRAY valve is in the SPRAY position, either the spray tip is worn or the sprayer is in need of service/repair.

Page 6

Solid Yellow

SET PSI 3000 ACTUAL PSI 2950

MENU +–SELECT

4321

Display

Function

Keys

ON TIME XXXXX:XX RUN TIME XXXX:XX

JOB TIMERS

SELECT-4 MENU-1

ON TIME XXXXX:XX RUN TIME XXXX:XX

TIMERS

SELECT-4 MENU-1

SER # XXXXXXXXXX PRESS 1 FOR MENU

UNIT SERIAL #

SELECT-4 MENU-1

JOB GALLONS XXXX MENU-1 RESET-3

JOB VOLUME

SELECT-4 MENU-1

GALLONS XXXXXX PRESS 1 FOR MENU

VOLUME PUMPED

SELECT-4 MENU-1

PRE-SET #1 750 PRESS +/- TO CHG

PSI SETTING 750 SELECT-4 CHG-2

SELECT

PRE-SETS 1-4

USER PRE-SETS

SELECT-4 MENU-1

SET PSI 3000 ACTUAL PSI 2950

When the pressure indicator is solid yellow, the sprayer is operating between 201 and 1900 PSI. A solid yellow pressure indicator means:

The sprayer is at the proper pressure setting for spraying

• tain, lacquer, varnish, and multi-colors

• If the pressure indicator goes to solid yellow when the

pressure is set so that it starts at solid green, it indicates one of the following:

a. Tip Wear Indicator — when spraying with latex or at

high pressure the solid yellow appears. This means the tip is worn and needs to be replaced.

b. Tip Too Large — when a tip that is too large for the

sprayer is put in the gun, the pressure indicator will turn from solid green to solid yellow.

c. Fluid Section Wear — if a solid yellow pressure

indicator appears when using a new tip and the pressure is set at maximum, service may be required (worn packings, worn piston, stuck valve, etc...).

Solid Green

When the pressure indicator is solid green, the sprayer is operating between 1901 and 3300 PSI. A solid green pressure indicator means:

• The sprayer is at the proper pressure setting for spraying

oil-based and latex house paints

• The sprayer is operating at peak performance at a high

pressure setting

Motor Running Indicator

The Motor Running indicator is on when the motor is commanded to run. This indicator is used by service centers to troubleshoot motor problems.

Xact Digital Control System Operation (if equipped)

The Xact Digital Control System is an optional add-on that increases the functionality of the sprayer. It is installed directly below the pressure control knob on the control panel. It consists of a display and four function keys. The display shows various menu screens that allow the user to customize and monitor sprayer operation using the function keys.

NOTE: The pressure control knob overrides the Xact

Function Keys

The function keys are numbered 1–4. Each key is labeled with an additional function as well.

#1/Menu Key

Pressing the #1 key scrolls through the available menu screens or performs a function described on the active menu screen.

#2/+ Key

Pressing the #2 key performs a function described on the active menu screen or increases a value.

#3/- Key

Pressing the #3 key performs a function described on the active menu screen or decrease a value.

#4/Select Key

Pressing the #4 key selects the active menu screen or performs a function described on the active menu screen.

Digital Control System settings. Anytime the pressure control knob is turned, the sprayer pressure will change accordingly.

enu Screens

Several menu screens are available for the user to customize and monitor sprayer operation. They include Main Screen, User Pre-Sets, Volume Pumped, Job Volume, Unit Serial #, TImers, Job Timers, Service Time, Pressure, Security Code, Prime, and Pulse Clean.

ain Screen

The Main Screen is the default screen for the control system at sprayer startup. Pressing the #2 key switches between PSI and MPa units of measure. Press the #1 key to scroll through the remaining menu screens.

User Pre-Sets Screen

The User Pre-Sets screen allows the user to set four different pressure settings and save them for future use. To select the User Pre-Sets screen, press the #4 key.

Press keys 1 through 4 from the Select screen to select or change a pre-set pressure.

Press the #4 key to select the setting and the Main Screen will appear.

Press the #2 key to change the setting. On the following screen, use the #2/+ key to increase the setting or the #3/- screen to decrease the setting. Once the desired setting has been reached, press the #4 key to set and the Main Screen will appear. To select or change the remaining three pre-sets, scroll to the User Pre-Sets screen and repeat the above procedure.

Volume Pumped Screen

The Volume Pumped screen shows the total number of gallons or liters sprayed by the sprayer.

To select the Volume Pumped screen, press the #4 key.

Job Volume Screen

The Job Volume screen allows the user to reset a gallon counter to track usage on specific jobs.

To select the Job Volume screen, press the #4 key.

Unit Serial # Screen

The Unit Serial # screen shows the sprayers serial number.

To select the Unit Serial # screen, press the #4 key.

Timers Screen

The Timers screen shows the total time the sprayer has been turned on as well as the total time the sprayer has been running (pumping).

To select the Timers screen, press the #4 key.

Job Timers Screen

The Job Timers screen allows the user to reset the “ON TIME” and “RUN TIME” to track time on specific jobs.

o select the Job

T screen, press the #4 key screen will toggle between the timers and a screen that allows the user to reset the timers.

TImers

The

Page 7

Service Time Screen

ENTER NEW CODE

NUMBER

ENTER OLD CODE

NUMBER

SECURITY CODE

SELECT-4 MENU-1

SET PSI 3000 ACTUAL PSI 2950

PRESSURE

SELECT-4 MENU-1

SERVICE @ XXXHR RUN HOURS XX

SERVICE TIME

SELECT-4 MENU-1

Trigger lock in

locked position.

WARNING

PULSE CLEAN

ACTUAL PSI XXXX

PRIME

The Service Time screen allows the user to set a service time interval (in hours). Below the set time, the screens shows the current amount of hours on the sprayer. To select the Service TImer screen, press the #4 key.

The screen will toggle between the service hours and a screen that allows the user to change the service time interval.

When the service time interval is set and met by the run hours, the display will toggle between the "Main screen" and a "Service Required" screen at sprayer startup. To stop the toggling, scroll to the "Service Time" screen and either set a new service time interval or set the service time to "0".

Pressure Screen

The Pressure screen allows the user to see the current set point pressure as well as the actual working pressure.

To select the Pressure screen, press the #4 key. This screen is also the Main Screen.

Security Code Screen

The Security Code screen allows the user to set a four digit security code to prevent unauthorized use of the sprayer. If a security code has been set, the control system display will ask for the code at startup. If the correct code is entered, the display will show the Main Screen and the sprayer will operate. If the wrong code is entered, the display will continue to ask for the correct code and the sprayer will be disabled. To set or change the security code, press the #2 key.

NOTE: If the sprayer is new, no security code is set

and the Main Screen will appear at startup. Also, when setting a security code for the first time, the “Enter Old Code Number” screen will not appear.

Prime Screen

he Prime screen appears

T when the pressure control knob is set at the “Min” setting in the yellow zone.

Pulse Clean Screen

The Pulse Clean screen appears when the pressure control knob is set at the PULSE CLEAN position in the red zone and the PRIME/SPRAY valve is in the PRIME position.

Pressure Relief Procedure

1. Lock the gun by turning the gun trigger lock to the locked position.

2. Turn off the sprayer by moving the ON/OFF switch to the OFF position.

3. Turn the pressure control knob counterclockwise to its OFF position in the black zone.

4. Unlock the gun by turning the gun trigger lock to the unlocked position.

5. Hold the metal part of the gun firmly to the side of a metal container to ground the gun and avoid a build up of static electricity.

6. Trigger the gun to remove any pressure that may still be in the hose.

7. Lock the gun by turning the gun trigger lock to the locked position.

8. Move the PRIME/SPRAY valve down to the PRIME position.

Enter the old security code number to access the screen that allows the code change. If the wrong code is entered, the display will continue to ask for the correct code and the security code cannot be changed.

Enter the new security code. Once the new code is entered, the display will automatically ask that the new code be re-entered for verification. If the same new code is re-entered, the display will confirm that the new code has been accepted and return to the Main Screen. If the new code is re-entered incorrectly, the display will return to the “Enter New Code Number” screen and the process will repeat.

NOTE: To remove the security function, enter “1111”

NOTE: If there is no action at any menu screen for 30

at the “Enter New Code Number” screen (this is the default code that leaves the sprayer unlocked). As a result, the Main Screen will appear at sprayer startup.

seconds, the display will go back to the Main Screen.

Page 8

Spraying

Too Thick

Offspray

Arcing Gun at angle

start

stroke

release

trigger

pull trigger

end stroke

WARNING

Good spray pattern

Paint tailing pattern

verlap edges

1st 2nd 3rd 4th 5th

Spraying Technique

The following techniques, if followed, will assure professional painting results.

Hold the gun perpendicular to the surface and always at equal distance from the surface. Depending on the type of material, surface, or desired spray pattern, the gun should be held at a distance of 12 to 14 inches (30 to 35 cm).

Move the gun either across or up and down the surface at a steady rate. Moving the gun at a consistent speed conserves material and provides even coverage. The correct spraying speed allows a full, wet coat of paint to be applied without runs or sags.

Holding the gun closer to the surface deposits more paint on the surface and produces a narrower spray pattern. Holding the gun farther from the surface produces a thinner coat and wider spray pattern. If runs, sags, or excessive paint occur, change to a spray tip with a smaller orifice. If there is an insufficient amount of paint on the surface or you desire to spray faster, a larger orifice tip should be selected.

Maintain uniform spray stroke action. Spray alternately from left to right and right to left. Begin movement of the gun before the trigger is pulled.

Avoid arcing or holding the gun at an angle. This will result in an uneven finish.

Proper lapping (overlap of spray pattern) is essential to an even finish. Lap each stroke. If you are spraying horizontally, aim at the bottom edge of the preceding stroke, so as to lap the previous pattern by 50%.

For corners and edges, split the center of the spray pattern on the corner or edge and spray vertically so that both adjoining sections receive approximately even amounts of paint.

When spraying with a shield, hold it firmly against the surface. Angle the spray gun slightly away from the shield and toward the surface. This will prevent paint from being forced underneath.

Shrubs next to houses should be tied back and covered with a canvas cloth. The cloth should be removed as soon as possible. Titan gun extensions are extremely helpful in these situations.

Nearby objects such as automobiles, outdoor furniture, etc. should be moved or covered whenever in the vicinity of a spray job. Be careful of any other surrounding objects that could be damaged by overspray.

Practice

1. Be sure that the paint hose is free of kinks and clear of objects with sharp cutting edges.

2. Set the pressure to minimum by turning the pressure control knob to the “Min” setting in the yellow zone.

3. Move the PRIME/SPRAY valve up to its SPRAY position.

4. Turn the pressure control knob clockwise to its highest setting. The paint hose should stiffen as paint begins to flow through it.

5. Unlock the gun trigger lock.

6. Trigger the spray gun to bleed air out of the hose.

7. When paint reaches the spray tip, spray a test area to check the spray pattern.

8. Use the lowest pressure setting necessary to get a good spray pattern. If the pressure is set too high, the spray pattern will be too light. If the pressure is set too low, tailing will appear or the paint will spatter out in gobs rather than in a fine spray.

Page 9

Cleanup

WARNING

Min PSI

(Bar)

Max PSI

(Bar)

Pulse

Clean

WARNING

CAUTION

WARNING

CAUTION

WARNING

CAUTION

Special cleanup instructions for use with flammable solvents:

• Always flush spray gun preferably outside and at least one hose length from spray pump.

• If collecting flushed solvents in a one gallon metal container, place it into an empty five gallon container, then flush solvents.

Area must be free of flammable vapors.

•

• Follow all cleanup instructions.

13. Continue to trigger the spray gun into the waste container until the solvent coming out of the gun is clean.

NOTE: For long-term or cold weather storage, pump

14. Follow the “Pressure Relief Procedure” found in the

15. Unplug the unit and store in a clean, dry area.

o not store the unit under pressure.

mineral sprits through the entire system. For short-term storage when using latex paint,

pump water mixed with Titan Liquid Shield through the entire system (see the Accessories section of this manual for part number).

Operation section of this manual.

The sprayer, hose, and gun should be cleaned thoroughly after daily use. Failure to do so permits material to build up, seriously affecting the performance of the unit.

Always spray at minimum pressure with the gun nozzle tip removed when using mineral spirits or any other solvent to clean the sprayer, hose, or gun. Static electricity buildup may result in a fire or explosion in the presence of flammable vapors.

1. Follow the “Pressure Relief Procedure” found in the Operation section of this manual.

2. Remove the gun tip and tip guard and clean with a brush using the appropriate solvent.

3. Place the siphon tube into a container of the appropriate solvent. Examples of the appropriate solvent are water for latex paint or mineral spirits for oil-based paints.

4. Place the return hose into a metal waste container.

5. Move the PRIME/SPRAY valve down to its PRIME position.

NOTE: Hold the return hose in the waste

6. Set the pressure to Turbo PulseClean by

7. Turn on the sprayer by moving the

9. Turn off the sprayer by moving the ON/OFF switch to the

10. Move the PRIME/SPRAY valve up to its

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

12. Trigger the gun into the metal waste

container when moving the PRIME/SPRAY valve to PRIME in case the sprayer is pressurized.

turning the pressure control knob to its PULSE CLEAN position in the red zone.

ON/OFF switch to the ON position. Allow the solvent to circulate through the unit and flush

the paint out of the return hose into the metal waste container

OFF position.

SPRAY position.

urn on the sprayer

container until the paint is flushed out of the hose and solvent is coming out of the gun.

Maintenance

Before proceeding, follow the Pressure Relief Procedure outlined previously in this manual. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!

General Repair and Service Notes

The following tools are needed when repairing this sprayer:

Phillips Screwdriver 3/8" Hex Wrench Needle Nose Pliers 5/16" Hex Wrench Adjustable Wrench 1/4" Hex Wrench Rubber Mallet 3/16" Hex Wrench Flat-blade Screwdriver 5/32” Hex Wrench

1. Before repairing any part of the sprayer, read the instructions carefully, including all warnings.

Never pull on a wire to disconnect it. Pulling on a wire could loosen the connector from the wire.

2. Test your repair before regular operation of the sprayer to be sure that the problem is corrected. If the sprayer does not operate properly, review the repair procedure to determine if everything was done correctly. Refer to the Troubleshooting Charts to help identify other possible problems.

3. Make certain that the service area is well ventilated in case solvents are used during cleaning. protective eyewear while servicing. Additional protective equipment may be required depending on the type of cleaning solvent. Always contact the supplier of solvents for recommendations.

4. If you have any further questions concerning your TITAN Airless Sprayer, call TITAN:

Customer Service (U.S.) .......................

................................................

Fax

Customer Service (Canada)..................1-800-565-8665

Fax ................................................ 1-905-856-8496

Customer Service (International)...........1-201-405-7520

Fax ................................................1-201-405-7449

Always wear

1-800-526-5362 1-800-528-4826

Page 10

Replacing the Motor

Motor

Motor Mounting Screw

Pump Housing

Front Cover

Front Cover Screw

Control Panel

Control Panel Mounting Screw

Motor Cover Screw

Motor Cover

Electronic

Pressure

Control

(EPC)

2nd Stage Gear

Thrust Washer

Gear and Crank Assembly

Armature Gear

Motor

Electronic

Pressure

Control

(EPC)

Motor

Mounting

Screw

Pump Housing

Front Cover

Front Cover Screw

Control Panel

Control Panel Mounting Screw

1. Perform the Pressure Relief Procedure and unplug the sprayer.

2. Loosen and remove the four motor cover screws. Remove the motor cover.

3. At the electronic pressure control (EPC) on the back off the motor, disconnect the wire coming from the potentiometer and the wire coming from the transducer. Also, disconnect the two wires coming from the control panel board (refer to the electrical schematic in the Parts List section of this manual).

. Remove the four control panel mounting screws. Pull

ack the control panel for access to the control panel

b board.

5. At the the control panel board, disconnect the two wires coming from the motor (refer to the electrical schematic in the Parts List section of this manual).

6. Loosen and remove the four motor mounting screws.

7. Pull the motor out of the pump housing.

NOTE: If the motor will not dislodge from the pump

8. With the motor removed, inspect the gears in the pump

9. Install the new motor into the pump housing.

10. Secure the motor with the four motor mounting screws.

11. Reconnect the wires (refer to the electrical schematic in

12. Position the control panel on the pump housing and

13. Slide the motor cover over the motor. Secure the motor

housing:

• Remove the front cover plate.

• Using a rubber mallet, carefully tap on the front of the motor crankshaft that extends through the slider assembly.

housing for damage or excessive wear. Replace the gears, if necessary.

the Parts List section of this manual).

secure in position using the four control panel mounting screws.

cover with the four motor cover screws.

Replacing the Gears

1. Perform the Pressure Relief Procedure and unplug the sprayer.

2. Loosen and remove the four motor cover screws. Remove the motor cover.

4. Remove the four control panel mounting screws. Pull back the control panel for access to the control panel board.

. At the the control panel board, disconnect the two wires

oming from the motor (refer to the electrical schematic in

he Parts List section of this manual).

6. Loosen and remove the four motor mounting screws.

7. Pull the motor out of the pump housing.

NOTE: If the motor will not dislodge from the pump

8. Inspect the armature gear on the end of the motor for

9. Remove and inspect the 2nd stage gear for damage or

10. Remove and inspect the gear and crank assembly for

11. Reassemble the pump by reversing the above steps.

NOTE: Refill the gear box in the pump housing with

housing:

• Remove the front cover plate.

• Using a rubber mallet, carefully tap on the front of the motor crankshaft that extends through the slider assembly.

damage or excessive wear. If this gear is completely worn out, replace the entire motor.

excessive wear. Replace if necessary.

damage or excessive wear. Replace if necessary.

During reassembly, make sure the thrust washer is in place.

five ounces of Lubriplate (P/N 314-171).

Page 11

Replacing the Transducer

T-Slot

Pump Housing

Pump Block

Pump Block Mounting Screw

Front

Cover

Front

Cover

Screw

Transducer

Assembly

WARNING

Gasket

Cam Base

Valve Stem

Pump Block

Valve Housing

Assembly

Valve Handle

Groove Pin

1. Loosen and remove the four front cover screws. Remove the front cover.

2. Stop the sprayer at the bottom of its stroke so that the piston is in its lowest position.

3. Perform the Pressure Relief Procedure and unplug the sprayer.

4. Tilt the pump back for easy access to the fluid section.

5. Using a 3/8” hex wrench, loosen and remove the two pump block mounting screws.

6. Pull the pump block down approximately 1/2” from the pump housing to clear the transducer.

7. Slide the pump block and piston rod forward until the piston rod is out of the T-slot on the slider assembly.

8. Carefully pull the transducer wire out of the pump housing until the connection to the transducer jumper is exposed. Unplug the wire from the transducer jumper (refer to the electrical schematic in the Parts List section of this manual).

9. Using a wrench, remove the transducer assembly from the pump block.

10. Thread the new transducer assembly into the pump block. Tighten securely with a wrench.

11. Plug the new transducer wire into the transducer jumper (refer to the electrical schematic in the Parts List section of this manual).

12. Reassemble the pump by reversing steps 1–7.

Replacing the PRIME/SPRAY Valve

Perform the following procedure using PRIME/SPRAY valve replacement kit P/N 700-258

1. Push the groove pin out of the valve handle.

2. Remove the valve handle and the cam base. . Using a wrench, loosen and remove the valve housing

ssembly.

4. Make sure the gasket is in place and thread the new valve

housing assembly into the pump block. Tighten securely with wrench.

5. Place the cam base over the valve housing assembly.

Lubricate the cam base with grease and line up the cam with the pump block.

. Line up the hole on the valve stem with the hole in the

alve handle.

7. Insert the groove pin into the valve handle and through

the valve stem to secure the valve handle in position.

Page 12

Servicing the Fluid Section

Outlet Valve Retainer

Outlet Valve Seat

Outlet Valve Ball

Outlet Cage

Piston Rod

Foot Valve Housing

Foot Valve Seat

Foot Valve Ball

Bushing

Teflon O-Ring

Inlet Cage

Foot Valve Seal

Pump Block

WARNING

CAUTION

Install upper packing

with raised lip and O-ring

facing down.

O-Ring

Raised Lip

Beveled Edge

Install lower packing

with the beveled

edge facing up.

Slider A

ssembly

Retainer Nut

Piston Guide

Upper Packing

Pump Block

Lower Packing

Pump Block Mounting Screw

Piston Rod

T-Slot

Use the following procedures to service the valves and repack the fluid section. Perform the following steps before performing any maintenance on the fluid section.

1. Loosen and remove the four front cover screws. Remove the front cover.

. Stop the sprayer at the bottom of its stroke so that the

iston is in its lowest position.

3. Perform the Pressure Relief Procedure and unplug the sprayer.

efore proceeding, follow the Pressure Relief Procedure

utlined previously in this manual. Additionally, follow all

ther warnings to reduce the risk of an injection injury,

njury from moving parts or electric shock. Always

i unplug the sprayer before servicing!

4. For High Rider cart units, remove the return hose from the hose clip on the siphon tube. Unscrew the siphon tube from the foot valve housing.

5. For Skid units, unscrew the return hose assembly from the pump block. Remove the retaining clip from the bottom of the foot valve housing. Remove the siphon assembly.

6. Tilt the sprayer back for easy access to the fluid section.

Servicing the Valves

The design of the fluid section allows access to the foot valve and seat as well as the outlet valve and seat without completely disassembling the fluid section. It is possible that the valves may not seat properly because of debris stuck in the foot valve seat or outlet valve seat. Use the following instructions to clean the valves and reverse or replace the seats.

1. Using a wrench, loosen and remove the foot valve housing from the pump block.

2. Clean out any debris in the foot valve housing and examine the valve housing and seat. If the seat is damaged, reverse or replace the seat.

3. Using a 3/8" hex wrench, loosen and remove the outlet valve retainer from the piston rod.

NOTE: Always service the

Clean out any debris and

4. examine the outlet valve housing and seat. If the seat is damaged, reverse or replace the seat.

5. Remove, clean, and inspect the outlet cage and outlet valve ball. Replace if they are worn or damaged.

Reassemble the valves by reversing the steps above.

outlet valve with the piston rod attached to the pump. This will prevent the piston rod from rotating during disassembly of the outlet valve.

epacking the Fluid Section

1. Remove the foot valve assembly using the steps in the “Servicing the Valves” procedure above.

OTE: The outlet valve does not need to be

2. Using 3/8” a hex

. Pull the pump block

4. Slide the pump block

5. Slide the piston rod

7. Remove the upper

8. Clean the pump block

9. Inspect the piston rod for wear and replace if necessary.

10. Reassemble the outlet valve assembly into the piston rod.

NOTE: Use the T-slot on the slider assembly to hold

Never use a wrench on the piston itself. This could cause damage to the piston and cause leakage.

1. Insert the piston guide into the retainer nut. Thread the

12. Slide the piston guide tool (included in the repacking kit)

NOTE: Coat the piston guide tool and the piston rod

13. Using a wrench, tighten the retainer nut securely.

14. Slide the top of the piston rod into the T-slot on the slider

isassembled from the piston rod for this

rocedure.

wrench, loosen and remove the two pump block mounting screws.

own approximately

/2” from the pump

ousing.

nd piston rod

a forward until the piston rod is out of the T-slot on the slider assembly.

out through the bottom of the pump block

Loosen and remove the retainer nut and piston guide from the pump block.

and lower packings from the pump block.

and install the new upper and lower packings. Refer to the illustration below for proper packing orientation.

Tighten the outlet valve retainer with a wrench until secure.

the piston rod in position while securing the outlet valve retainer.

retainer nut into the pump block until it is hand tight.

over the top of the piston rod and insert the piston rod through the bottom of the pump block. Using a rubber mallet, tap the bottom of the piston rod lightly until the piston rod is in position in the pump block.

with grease before inserting them into the pump block.

assembly.

Page 13

15. Position the pump block underneath the pump housing

Pump Block

Seal

Filter

Filter Housing

Handle

Handle Seal

Filter

Gun Body

and push up until it rests against the pump housing.

6. Thread the pump block mounting screws through the

ump block and into the pump housing. Tighten securely.

17. Reassemble the foot valve assembly into the pump block.

18. For High Rider cart units, thread the siphon tube into the foot valve and tighten securely. Make sure to wrap the threads on the siphon tube with Teflon tape before assembly. Replace the return hose into the hose clip on the siphon tube.

19. For Skid units, insert the elbow on the siphon assembly into the bottom of the foot valve housing. Push the retaining clip up into the groove inside the foot valve housing to secure the siphon assembly in position. Thread the return hose into the pump block and tighten securely.

20. Place the front cover on the pump housing and secure in position using the four front cover screws.

21. Turn on the sprayer by following the procedure in the “Operation” section of this manual and check for leaks.

NOTE: Repacking kit P/N 704-586 is available. For

best results use all parts supplied in this kit.

Replacing the Filters

Pump Filter

1. Loosen and remove the filter housing.

2. Turning clockwise, unscrew the filter from the pump block.

NOTE: Left-handed threads require turning the filter

3. Inspect the seal. Based on inspection, clean or replace

4. Turning counterclockwise, thread the new or cleaned filter

5. Slide the filter housing over the filter and thread it into the

clockwise to remove. If the filter breaks off in the pump block, use a small wood screw to remove.

the seal.

into the pump block.

pump block until secure.

un Filter

1. Move the gun trigger lock to the unlocked position. . Loosen and remove the handle from the gun body.

3. Turning clockwise, unscrew the filter from the gun body.

NOTE: Left-handed threads require turning the filter

4. Turning counterclockwise, screw the new or cleaned filter

5. Make sure the handle seal is in position and thread the

6. Move the gun trigger lock to the locked position.

NOTE: For more detail, part number information, and

clockwise to remove.

into the gun body.

handle into the gun body until secure.

complete assembly drawings, please see the

LX-80 Manual (P/N 313-2293).

Professional Airless Gun Owner's

Page 14

roblem

he unit will not run.

Troubleshooting

ause

. The unit is not plugged in.

2. Tripped breaker.

3. The pressure is set too low (pressure control knob set at minimum setting does not supply power to unit).

4. Faulty or loose wiring.

5. Excessive motor temperature.

. ON/OFF switch is defective.

olution

. Plug the unit in.

2. Reset the breaker.

3. Turn the pressure control knob clockwise to supply power to the unit and increase the pressure setting.

4. Inspect or take to a Titan authorized service center.

5. Allow motor to cool.

. Replace the ON/OFF switch.

The unit will not prime.

The unit will not build or maintain pressure.

1. The PRIME/SPRAY valve is in the SPRAY position.

2. Air leak in the siphon tube/suction set.

3. The pump filter and/or inlet screen is clogged.

4. The siphon tube/suction set is clogged.

1. The spray tip is worn.

2. The spray tip is too large.

3. The pressure control knob is not set properly.

4. The pump filter, gun filter, or inlet screen is clogged.

5. Material flows from the return hose when the PRIME/SPRAY valve is in the SPRAY position.

6. Air leak in the siphon tube/suction set.

7. There is external fluid leak.

8. There is an internal fluid section leak (packings are worn and/or dirty, valve balls are worn).

9. Worn valve seats

10. Motor powers but fails to rotate

1. Rotate the PRIME/SPRAY valve clockwise to the PRIME position.

2. Check the siphon tube/suction set connection and tighten or re-tape the connection with Teflon tape.

3. Remove the pump filter element and clean. Remove the inlet screen and clean.

4. Remove the siphon tube/suction set and clean.

1. Replace the spray tip following the instructions that came with the spray gun.

2. Replace the spray tip with a tip that has a smaller orifice following the instructions that came with the spray gun.

3. Turn the pressure control knob clockwise to increase the pressure setting.

4. Remove the pump filter element and clean. Remove the gun filter and clean. Remove the inlet screen and clean.

5. Clean or replace the PRIME/SPRAY valve.

6. Check the siphon tube/suction set connection and tighten or re-tape the connection with Teflon tape.

7. Check for external leaks at all connections. Tighten connections, if necessary.

8. Clean the valves and service the fluid section following the “Servicing the Fluid Section” procedure in the Maintenance section of this manual.

9. Reverse or replace the valve seats following the “Servicing the Fluid Section” procedure in the Maintenance section of this manual.

10. Take unit to a Titan authorized service center.

Fluid leakage at the upper end of the fluid section.

Excessive surge at the spray gun.

1. The upper packing is worn.

2. The piston rod is worn.

1. Wrong type of airless spray hose.

2. The spray tip worn or too large.

3. Excessive pressure.

1. Repack the pump following the “Servicing the Fluid Section” procedure in the Maintenance section of this manual.

2. Replace the piston rod following the “Servicing the Fluid Section” procedure in the Maintenance section of this manual.

1. Replace hose with a minimum of 50’ of 1/4” grounded textile braid airless paint spray hose.

2. Replace the spray tip following the instructions that came with the spray gun.

3. Rotate the pressure control knob counterclockwise to decrease spray pressure.

Page 15

HIGH MOTOR

TEMPERATURE

LOW VOLTAGE

CHECK MOTOR

CHECK TRANSDUCER

CHECK PAINT

WARNING

COMMUNICATION

ERROR

EXCEEDED

PRESSURE LIMIT

HIGH LOAD

CHECK MECHANISM

HIGH CONTROL

TEMPERATURE

roblem

oor spray pattern.

Troubleshooting

ause

. The spray tip is too large for the

material being used.

2. Incorrect pressure setting.

3. Insufficient fluid delivery.

4. The material being sprayed is too viscous.

olution

. Replace the spray tip with a new or smaller

spray tip following the instructions that came with the spray gun.

2. Rotate the pressure control knob to adjust the pressure for a proper spray pattern.

3. Clean all screens and filters.

4. Add solvent to the material according to the manufacturer's recommendations.

he unit lacks power.

. The pressure adjustment is too low.

2. Improper voltage supply.

Xact Digital Control System Error Messages

The following error message screens appear whenever the Xact Digital Control System detects a problem with the

. Once a problem occurs and the error message

sprayer appears, the sprayer will shut down.

Check Paint Screen

The Check Paint screen appears when the pump pressure drops to a very low level and the pressure control knob has not been adjusted. Check the paint level and refill. Restart the sprayer by following the “Painting” procedure in the Operation section of this manual.

Check Transducer Screen

The Check Transducer screen appears when the transducer has become disconnected or is defective. Take the sprayer to a Titan authorized service center for repair.

Check Motor Screen

The Check Motor screen appears when the motor or motor sensor is defective. Take the sprayer to a Titan authorized service center for repair.

Low Voltage Screen

The Low Voltage screen appears when the sprayer shuts down because of low input voltage. Check the power supply and correct the problem. Restart the sprayer by following the “Painting” procedure in the Operation section of this manual.

High Motor Temperature Screen

The High Motor Temperature screen appears when the temperature of the motor has risen too high. Take the sprayer to a Titan authorized service center for repair.

. Rotate the pressure control knob clockwise

to increase the pressure setting.

2. Reconnect the input voltage for 120V AC.

High Control Temperature Screen

The High Control Temperature screen appears when the temperature of the Xact Digital Control System has risen too high. Take the sprayer to a Titan authorized service center for repair.

High Load Check Mechanism Screen

The High Load Check Mechanism screen appears when the sprayer shuts down because of high current or when the sprayer goes into current fold back mode.. Take the sprayer to a Titan authorized service center for repair.

Exceeded Pressure Limit Screen

The Exceeded Pressure Limit screen appears when the sprayer pressure exceeds 3300 PSI / 22.8 MPa. Take the sprayer to a Titan authorized service center for repair.

Communication Error Screen

The Communication Error screen appears when the Xact Digital Control System loses communication with the control panel. Take the sprayer to a Titan authorized service center for repair.

Page 16

Consignes de sécurité

AVERTISSEMENT

ATTENTION

AVERTISSEMENT

Le présent manuel comprend des renseignements devant être lus attentivement avant toute utilisation de l'appareil. Lorsque l'un des symboles suivants apparaît, il est recommandé d'être particulièrement attentif et de tenir compte des mesures de sécurité indiquées.

Ce symbole indique un danger potentiel pouvant causer des blessures graves ou même mortelles. Des renseignements importants sur la sécurité sont également indiqués.

Ce symbole indique un danger potentiel pouvant causer des blessures corporelles ou des dommages à l'équipement. Des renseignements importants sur la façon de prévenir tout dommage à l'équipement ou toute blessure corporelle mineure sont également indiqués.

NOTA : Les remarques donnent des renseignements

DANGER: BLESSURES PAR PERFORATION - Le jet de

NE PAS TRAITER UNE BLESSURE PAR PERFORATION COMME UNE SIMPLE COUPURE! Une perforation peut entraîner des risques d'amputation. Consultez immédiatement un médecin.

Pression de service maximale du fluide dans l’appareil : 3300 lb/po2 / 22.8 MPa.

MESURES PRÉVENTIVES:

importants requérant une attention particulière.

peinture à haute pression produit par cet appareil peut perforer la peau et les tissus sous-jacents et entraîner de sévères blessures pouvant nécessiter une amputation. Consultez immédiatement un médecin.

• NE JAMAIS diriger le pistolet vers une quelconque partie du corps.

• NE JAMAIS mettre une quelconque partie du corps en contact avec le jet de liquide. NE JAMAIS se mettre au contact d'un jet de liquide provenant d'une fuite du flexible d'alimentation en liquide.

• NE JAMAIS placer votre main devant le pistolet. Des gants ne vous protégeront pas contre les risques de blessures par perforation.

• TOUJOURS verrouiller la gâchette du pistolet, fermer la pompe à liquide et décompresser l'appareil lorsque vous travaillez sur celui-ci, nettoyez le protecteur de tête, remplacez la tête de pulvérisation ou vous éloignez de l'appareil. Couper le moteur ne décompresse pas l'appareil. Vous devez, pour le décompresser, placer le bouton AMORÇAGE/PULVÉRISATION en position AMORÇAGE. Reportez-vous, pour cela, à la PROCÉDURE DE DÉCOMPRESSION décrite dans de ce manuel.

OUJOURS s'assurer que le protecteur de tête est en

• place lorsque vous pulvérisez. Le protecteur de tête of une certaine protection contre les blessures par perforation mais sa principale fonction est d'ordre préventif.

• TOUJOURS ôter la tête de pulvérisation avant de purger ou nettoyer l'appareil. Le flexible d'alimentation en peinture peut fuir à la suite

• d'une usure, de chocs ou de mauvais traitements. Une fuite peut entraîner une perforation de la peau. Inspecter le flexible avant chaque utilisation.

• NE JAMAIS utiliser un pistolet dont la gâchette n'est pas munie d'un loquet ou un cran de sécurité qui soit en état de fonctionner.

ous les accessoires doivent être homologués pour une

• pression égale ou supérieure à 3300 lb/po2 / 22.8 MPa. Cela s'applique, entre autres, aux têtes de pulvérisation, aux accessoires du pistolet et aux flexibles.

fre

Français

AVERTISSEMENT AUX MÉDECINS : Une perforation sous-cutanée constitue un traumatisme. Il est important de traiter la blessure de façon chirurgicale aussitôt que possible. NE RETARDEZ PAS ce traitement pour des recherches de toxicité. La toxicité n'est un risque que dans les cas où certains produits de revêtement pénètrent dans le flux sanguin. Il peut être nécessaire de faire appel à des soins de chirurgie plastique ou de reconstruction de la main.

ANGER: RISQUES D'EXPLOSION OU D'INCENDIE - Les

MESURES PRÉVENTIVES:

• Veiller à éviter toute accumulation de vapeurs inflammables en vous assurant que la zone où la pulvérisation a lieu est suffisamment ventilée.

• Veiller à éviter la présence de toute source incandescente telle qu'étincelle électrostatique, flamme nue, flammepilote, objet brûlant, cigarette et étincelle provenant du branchement ou du débranchement d'un cordon d'alimentation électrique ou d'un commutateur.

• Ne pas fumer dans la zone d’épandage.

• Toujours avoir un extincteur en état de fonctionner à portée de la main.

• Placer la pompe à peinture à une distance d’au moins un mètre (3 pi) (on recommande d’ailleurs une plus grande distance) de l’objet qui doit être vaporisé dans une pièce séparée bien aérée, ou à une distance d’au moins six mètres (20 pi) de celui-ci dans une zone bien aérée (utiliser d’autres tuyaux si nécessaires). Les vapeurs inflammables sont souvent plus lourdes que l’air. Le plancher doit être extrêmement bien aéré. La pompe à peinture contient des pièces pouvant créer des étincelles et enflammer les vapeurs présentes dans l’air.

• Le matériel utilisé, ainsi que les objets se trouvant à proximité de la zone de pulvérisation, doivent être convenablement reliés à la terre afin d'éviter toute étincelle ou toute décharge électrostatique.

• N'utiliser que des flexibles d'alimentation en liquide à haute pression conducteurs ou reliés à la terre dans les cas d'utilisation sans air comprimé. S'assurer que le pistolet est convenablement relié à la terre par l'intermédiaire du flexible.

• Le cordon d’alimentation doit être raccordé à un circuit mis à la terre.

• Toujours purger l’appareil dans un contenant métallique séparé, en s’assurant que la pompe soit à basse pression et que le chapeau soit retiré. T contre la paroi du contenant pour mettre celui-ci à la terre et empêcher l’émission d’étincelles causées par l’électricité statique.

• Se conformer aux consignes et recommandations de sécurité du fabricant du solvant ou du produit.

S’entourer de toutes les précautions possibles lorsqu’on

• utilise des produits ayant un point d’éclair inférieur à 21

C (70

° à laquelle les vapeurs émanant du fluide peuvent s’enflammer au contact d’une flamme ou d’une étincelle.

• Le plastique peut être une source d’étincelles provoquées par l’électricité statique. Ne jamais utiliser une couverture en plastique pour fermer une zone d’épandage ni utiliser des toiles de protection en plastique lors de la pulvérisation de matières inflammables.

Lorsque vous purgez l'appareil, veillez à utiliser à la

• pression minimale.

apeurs dégagées par le solvant ou la peinture

ont explosives et inflammables et peuvent

auser des corporels sérieux ou dommages

atériels.

enir le pistolet fermement

°F). Le point d’éclair d’un fluide est la température

Page 17

MOTEUR À ESSENCE

ATTENTION

Prise de terre

Goupille de mise à la terre

Couvercle du boîtier de prise de terre

(DANS LES CAS OÙ CELA S’APPLIQUE)

Toujours placer la pompe à l’extérieur de la structure à l’air frais. Garder tous les solvants loin de l’échappement du moteur. Ne jamais remplir le réservoir à carburant lorsque le moteur est en marche ou lorsqu’il est chaud ; les surfaces chaudes risquent d’enflammer le carburant déversé accidentellement. Toujours raccorder un fil de mise à la terre entre la pompe et un objet mis à la terre, tel qu’une conduite d’eau métallique. Se reporter au guide d’utilisation du moteur pour obtenir de plus amples renseignements concernant la sécurité.

DANGER: RISQUES D'EXPLOSION PAR INCOMPATIBILITÉ

ESURES PRÉVENTIVES:

• Ne pas utiliser de matériaux contenant des agents de

• Ne pas utiliser des solvants à base d’hydrocarbure

• Communiquer avec votre fournisseur de revêtement pour

DANGER: VAPEURS NOCIVES – la peinture, les solvants,

MESURES PRÉVENTIVES:

• Utiliser un respirateur ou un masque chaque fois qu'il y a

• Porter des lunettes de protection.

• Porter des vêtements de protection, conformément aux

DANGER: GÉNÉRALITÉS - Peut causer des dommages

MESURES PRÉVENTIVES:

• Avant d'utiliser tout équipement, lire attentivement toutes

• Toujours débrancher le moteur de l’alimentation électrique

• Se conformer à la législation locale, provinciale ou fédérale

• Les normes de sécurité du Gouvernement américain sont

• N’utiliser que les pièces autorisées par le fabricant.

• Vérifier, avant toute utilisation, que les flexibles ne

• Tout flexible, raccord orientable, pistolet et accessoire

• Ne jamais pulvériser lorsqu'il vente.

• Porter des vêtements pour protéger la peau et les

DES MATÉRIAUX - Peuvent être à l'origine de corporels sérieux ou dommages matériels.

blanchiment ou du chlore.

halogéné tels que l’agent anticryptogamique, le chlorure de méthylène et le trichloro-éthane-1,1,1. Ces produits ne sont pas compatibles avec l’aluminium

connaître la compatibilité du matériau avec l’aluminium.

les insecticides et autres matériaux peuvent être nocifs lorsqu’ils sont inhalés ou en contact avec le corps. Les vapeurs peuvent causer une nausée importante, des évanouissements ou un empoisonnement.

des risques d'inhalation de vapeurs. Lire attentivement toutes les instructions se rapportant au masque pour vérifier que celui-ci vous assure une protection suffisante contre les vapeurs toxiques.

directives du fabricant de revêtement.

matériels ou corporels sérieux.

les instructions et les consignes de sécurité

avant d’effectuer des travaux sur l’appareil.

pour tout ce qui concerne la ventilation, la prévention des incendies et les conditions générales d'utilisation.

régies par le Occupational Safety and Health Act (OSHA). Il est important de consulter ces normes, en particulier la section 1910 sur le normes générales et la section 1926 sur les des normes de la construction.

L’utilisateur assume tous les risques et responsabilités lorsqu’il utilise des pièces qui ne sont pas conformes aux caractéristiques techniques minimales ainsi qu’aux dispositifs de sécurité du fabricant de la pompe.

présentent pas d'entaille ou de fuite, que le couvercle ne soit pas gonflé et que les raccords ne soient pas endommagés. Si le flexible a subi l'un des dommages précités, remplacez-le immédiatement. Ne jamais réparer un flexible d'alimentation en peinture. Le remplacer par un autre flexible mis à la terre.

utilisé avec cet appareil doit pouvoir fonctionner à une pression égale ou supérieure à 3300 lb/po2 / 22.8 MPa.

cheveux contre tout contact avec la peinture.

Instructions de mise à la terre

Cet appareil doit être mis à la terre. La mise à la terre réduit les risques d'électrocution lors d'un court-circuit en permettant au courant de s'écouler par le fil de mise à la terre. Cet appareil est muni d'un cordon électrique avec fil de mise à la terre ainsi que d'une fiche de terre. La fiche doit être branchée sur une prise installée correctement et mise à la terre conformément à la réglementation et aux codes en vigueur.

DANGER — Une prise de terre mal branchée peut être à l'origine d'électrocutions. S'il s'avère nécessaire de réparer ou de remplacer le cordon électrique ou la fiche, ne pas brancher le fil vert de mise à la terre sur l'une ou l'autre des bornes à broche plate. Le fil recouvert d'un isolant vert avec ou sans rayures jaunes est le fil de mise à la terre et doit être branché sur la broche de mise à la terre.

i vous ne comprenez pas les instructions de mise à la terre

u si vous n'êtes pas sûr que l'appareil est correctement mis à

a terre, contactez un électricien agréé. Ne pas modifier la

iche d'origine. Si la prise ne convient pas à la fiche, faites

nstaller la prise adéquate par un électricien agréé.

Utiliser uniquement une rallonge à trois fils munie d'une fiche de terre dans une prise secteur mise à la terre correspondant au type de fiche de l'appareil. S'assurer que votre rallonge est en bon état. Lorsque vous utilisez une rallonge, assurez-vous qu'elle soit d'un calibre suffisant pour supporter l'intensité du courant requise par l'appareil. Une rallonge trop mince entraîne une chute de tension, une diminution de l'intensité et une surchauffe. Une rallonge de calibre 12 est recommandée. Si vous devez utiliser une rallonge à l’extérieur, celle-ci doit comprendre la marque W-A après la désignation indiquant le type de cordon. Par exemple, la désignation SJTW-A indique que le cordon est conçu pour être utilisé à l’extérieur.

Français

Page 18

Precauciones de seguridad

ADVERTENCIA

PRECAUCION

ADVERTENCIA

Este manual contiene información que debe leer y comprender antes de usar el equipo. Cuando se encuentre con uno de los siguientes símbolos, asegúrese de observar sus indicaciones de seguridad.

NOTA PARA EL MÉDICO: La inyección dentro de la piel

s una lesión traumática. Es importante que la lesión

e se trate quirúrgicamente tan pronto como sea posible . NO retrase el tratamiento por investigar la toxicidad. La toxicidad es motivo de preocupación con algunos revestimientos que se inyectan directamente en la corriente sanguínea. Es recomendable consultar a un cirujano plástico o reconstructor de manos.

Este símbolo indica la existencia de un peligro potencial que puede causar lesiones graves o la muerte. Después del mismo se incluye información de seguridad importante.

Este símbolo indica la existencia de un peligro potencial para usted o el equipo. Después del mismo se incluye información importante que indica la forma de evitar daños al equipo o la forma de prevenir lesiones menores.

NOTA: los avisos contienen información importante,

présteles especial atención.

PELIGRO: LESIÓN POR INYECCIÓN - La corriente de

pintura de alta presión que produce este equipo puede perforar la piel y tejidos subyacentes, lo que conduciría a lesiones serias y una posible amputación. Consulte de inmediato a un médico.

NO TRATE LAS LESIONES POR INYECCIÓN COMO SI FUERAN SIMPLES CORTADAS! Una inyección puede conducir a una amputación. Consulte de inmediato a un médico.

El rango de operación máximo de la unidad es 3300 PSI /

22.8 MPa de presión de fluidos. PARA PREVENIR:

• NO dirija NUNCA la punta de la pistola hacia alguna parte del cuerpo.

• NO permita NUNCA que alguna parte del cuerpo tenga contacto con la corriente del fluido. EVITE tener contacto con corrientes de fluido que salgan de fugas que haya en la manguera.

• NO ponga NUNCA la mano enfrente de la manguera. Los guantes no ofrecen ninguna protección contra lesiones por inyección.

• Bloquee SIEMPRE el gatillo de la pistola, apague la bomba de fluido y libere toda la presión antes de dar mantenimiento, limpiar el protector de la boquilla, cambiar la boquilla o dejar desatendido el equipo. La presión no se liberará al apagar el motor. Para liberar la presión debe girarse la perilla PRIME/SPRAY (cebar/atomizar) hasta la posición PRIME. Consulte el PROCEDIMIENTO PARA LIBERAR LA PRESIÓN que se describe en este manual.

• Mantenga puesto SIEMPRE el protector de la boquilla mientras atomice. El protector de la boquilla ofrece cierta protección contra lesiones por inyección pero es principalmente un dispositivo de advertencia.

• Quite SIEMPRE la boquilla del atomizador antes de enjuagar o limpiar el sistema.

• Pueden desarrollarse fugas en la manguera de pintura por causa del desgaste, retorcimientos o el abuso. Una fuga es capaz de inyectar el material en la piel. Cada vez que use la manguera de pintura, inspecciónela antes.

• NO use nunca una pistola de atomización que no tenga un bloqueador o un protector de gatillo puesto y que funcione.

• Todos los accesorios deben tener una capacidad de 3300 lb/pulg2 / 22.8 MPa o mayor. Esto incluye las boquillas de atomizador, pistolas, extensiones y mangueras.

PELIGRO: EXPLOSIÓN O INCENDIO - Los vapores de

PARA PREVENIR:

• Debe proveerse un escape y aire fresco para hacer que el

•

• No fume en la zona de trabajo.

• Debe haber un equipo para extinguir incendios

• Coloque la bomba para pintar a un mínimo de 1 m (de

• El equipo que se utilice, así como los objetos que estén

• Use solamente mangueras para fluidos de alta presión,

• El cable de alimentación debe enchufarse a un circuito

• Siempre enjuague la unidad en un recipiente de metal por

• Siga las advertencias y avisos de seguridad del fabricante

• Tenga muchísimo cuidado al usar materiales cuyo punto

• El plástico puede causar chispas estáticas. Nunca

• Cuando enjuague el equipo utilice la presión más baja

MOTOR DE GAS (SEGÚN CORRESPONDA)

Coloque siempre la bomba fuera del edificio, al aire libre. Mantenga todo solvente alejado del escape del motor. Nunca llene el tanque de combustible si el motor está encendido o caliente. La superficie caliente puede encender el combustible derramado. Conecte siempre un conductor de tierra desde la unidad de la bomba a un objeto puesto a tierra, por ejemplo una tubería de agua metálica. Consulte el manual del motor para obtener información completa de seguridad.

solventes y pintura pueden explotar o incendiarse, causando con esto lesiones severas y/o daños en la propiedad.

aire que está dentro del área de atomización se mantenga libre de acumulaciones de vapores inflamables.

Evite todas las fuentes de ignición como son las chispas electrostáticas, llamas abiertas, flamas de piloto, objetos calientes, cigarros, y chispas que se generan al conectar y desconectar las extensiones o de apagadores de luz que estén funcionando.

permanentemente y en buenas condiciones.

preferencia más) en una habitación aparte, bien ventilada, alejada del objeto que va a pintar o a por lo menos 6 m de dicho objeto, en una zona bien ventilada (utilice una manguera más larga, si es necesario). Los gases inflamables a menudo son más pesados que el aire. La zona del piso debe tener la debida ventilación. La bomba para pintar contiene piezas que forman arcos que emiten chispas y pueden encender los gases.

dentro y alrededor del área de atomización, deben conectarse a tierra de manera apropiada para prevenir las descargas eléctricas y las chispas.

conductoras o conectadas a tierra, para aplicaciones sin aire. Asegúrese de que la pistola esté conectada a tierra de manera apropiada, mediante conexiones de manguera.

aterrado.

separado, con presión baja en la bomba y sin la boquilla. Sostenga la pistola firmemente contra el recipiente para ponerlo a tierra y evitar chispas estáticas.

de los materiales y solventes.

de ignición sea inferior a 70° F (21° C). El punto de ignición es la temperatura a la cual pueden encenderse los vapores emanados por un fluido al exponerlos a llamas o chispas.

cuelgue plástico en las ventanas ni en las puertas del área donde va a pintar. No utilice plástico para proteger el piso cuando pinte materiales inflamables.

posible.

Español

Page 19

PELIGRO: PELIGRO DE EXPLOSIÓN DEBIDO A

PRECAUCION

Tomacorriente aterrado

Terminal de tierra

Tapa de la caja del tomacorriente aterrado

PARA PREVENIR:

• No utilice materiales que contengan blanqueador o cloro.

•

PELIGRO: GASES PELIGROSOS - Las pinturas, solventes,

ARA PREVENIR:

• Use una mascarilla respiratoria o careta siempre que

• Use gafas protectoras.

• Use ropa de protección, según lo requiera el fabricante

PELIGRO: GENERAL - Puede causar daños en la

PARA PREVENIR:

• Lea todas las instrucciones y advertencias de seguridad

• Desconecte siempre el motor del suministro eléctrico

• Observe todos los códigos locales, estatales y nacionales

• Los Estándares de Seguridad del Gobierno de los

• Utilice únicamente piezas autorizadas por el fabricante. El

• Antes de usarla cada vez, revise todas las mangueras para

• Todas las mangueras, soportes giratorios, pistolas y

• No atomice en días con viento.

• Use ropa que evite el contacto de la pintura con la piel y

MATERIALES INCOMPATIBLES - Podría causar lesiones severas o daños en la propiedad.

No use solventes con hidrocarburos halogenados, tales

omo productos para eliminar el moho, cloruro de

etileno y 1,1,1 - tricloroetano. Estos no son compatibles

on el aluminio.

c Comuníquese con el proveedor del producto para obtener

nformación de compatibilidad con materiales de aluminio.

insecticidas y otros materiales pueden ser perjudiciales si se inhalan o entran en contacto con el cuerpo. Los gases pueden causar náusea, desmayos o envenenamiento graves.

exista la posibilidad de que se puedan inhalar vapores. Lea todas las intrucciones que vengan con la careta para estar seguro de que se tendrá la protección necesaria contra la inhalación de vapores dañinos.

del producto.

propiedad o lesiones severas.

antes de hacer funcionar cualquier equipo.

antes de dar servicio al equipo.

apropiados que rigen las medidas de ventilación, prevención de incendios y operación.

Estados Unidos se han adoptado bajo el Acta de Seguridad y Salud Ocupacionales (OSHA por sus siglas en inglés). Deben consultarse estos estándares, particularmente la parte 1910 de los Estándares Generales y la parte 1926 de los Estándares de la Construcción.

usuario asume todos los riesgos y responsabilidades si usa piezas que no cumplen con las especificaciones mínimas y dispositivos de seguridad del fabricante de la bomba.

ver que no tengan cortadas, fugas, una cubierta desgastada por abrasión o con abolladuras, así como uniones dañadas o que se hayan movido. Si existiera cualquiera de estas condiciones, reemplace la manguera inmediatamente. No repare nunca una manguera de pintura. Reemplácela con otra manguera conectada a tierra.

accesorios que se usen con esta unidad deben tener una capacidad de presión de 3300 lb/pulg2 / 22.8 MPa o mayor.

el cabello.

Instrucciones para conectar a tierra

Este producto se debe conectar a tierra. En caso de que ocurra un corto circuito, la conexión a tierra reduce el riesgo de choque eléctrico al proporcionar un alambre de escape para la corriente eléctrica. Este producto está equipado con un cable que tiene un alambre de conexión a tierra con un enchufe de conexión a tierra apropiado. El enchufe se debe enchufar en una toma de corriente que se haya instalado y conectado a tierra debidamente, de acuerdo con todos los códigos y estatutos locales.

ELIGRO — Una instalación inapropiada del enchufe de

onexión a tierra puede dar como resultado el que exista un

iesgo de choque eléctrico. Si es necesario reparar o

eemplazar el cable o el enchufe, no conecte el alambre de

onexión a tierra a ninguno de los terminales de hoja planos.

l alambre con aislamiento que tiene la superficie exterior de

olor verde con franjas amarillas o sin ellas es el alambre de

onexión a tierra que debe conectarse al conector de conexión

tierra.

Verifique con un electricista o técnico de servicio calificado si las instrucciones para conectar a tierra no le han quedado completamente claras, o si duda que el producto haya quedado conectado a tierra de manera apropiada. No modifique el enchufe que se proporciona. Si el enchufe no entra en la toma de corriente, pídale a un electricista calificado que instale la toma apropiada.

Use solamente extensiones trifilares que tengan un enchufe de conexión a tierra de 3 hojas y un receptáculo de triple ranura que acepte el enchufe del producto. Asegúrese de que su extensión esté en buenas condiciones. Cuando use una extensión, asegúrese de usar una que sea lo suficientemente resistente como para soportar la corriente que descargue su producto. Un cable de un tamaño menor causará una caída de voltage en la línea que dará como resultado una pérdida de energía y un sobrecalenta|ôento. Se recomienda usar un cable de calibre 12. Si se utiliza un cable de extensión en el exterior, tiene que estar marcado con el sufijo W-A después de la designación del tipo de cable. Por ejemplo, SJTW-A para indicar que el cable es apropiado para uso en exteriores.

Español

Page 20

Parts List

7 8

22 23

High Rider Model

Main Assembly

Page 21

temPart #

4 5

704-181 Screw (includes washer and grommet) ......4

2 704-232 Motor cover.................................................1

700-681 Screw..........................................................4

4 704-499 Power cord (skid)........................................1

704-553 Power cord (high rider)

5 704-229 Ground screw .............................................1

6 704-486 Screw..........................................................4

7 704-488 Pressure control knob.................................1

8 704-469 Xact Digital Control System assembly

9 704-467 Xact Digital Control system cover

10 704-487 Screw..........................................................2

11 704-300 Siphon assembly (skid) ..............................1

12 765-063 Strain relief (skid)........................................1

704-369 Strain relief (high rider)

escription

optional).....................................................1

(

optional).....................................................1

(

uantity

temPart #

3 704-331 Gasket ........................................................1

14 761-178 Hex screw ..................................................4

5 ---------- Skid assembly.............................................1

16 704-470 Control panel ..............................................1

17 704-538 Fluid section assembly (skid).......................1

704-571 Fluid section assembly (high rider)

18 704-117 Socket screw ..............................................2

19 704-304 Pail hook (high rider) ..................................1

20 710-033 Hex screw (high rider) ................................2

1 702-239 Return hose (high rider)..............................1

22 755-225 Siphon tube (high rider)..............................1

3 730-334 Hose clip (high rider) ..................................1

24 710-046 Inlet screen (high rider) .............................1

704-473 Control panel cover (for sprayers without

escription

Xact Digital Control System, not shown)

uantity

Skid Assembly

Item Part # Description

1 700-761 Cord wrap...................................................1

2 710-199 Plug.............................................................4

3 704-164 Leg, left.......................................................1

4 700-642 Screw..........................................................2

5 226-001 Lock nut......................................................1

6 700-1043 Drip cup ......................................................1

7 704-244 Clip..............................................................1

8 704-243 Screw..........................................................1

9 704-163 Leg, right.....................................................1

761-188 Screw..........................................................2

704-179 Leg, left, complete

704-178 Leg, right, complete

(includes items 1–4)

(includes items 5–10)

Quantity

Siphon Assembly (P/N 704-300)

Item Part # Description Quantity

1 700-1023 Siphon tube assembly

2 704-263 Return hose................................................1

3 700-805 Inlet screen.................................................1

4 704-121 O-ring..........................................................2

704-109

5 700-1024 Elbow ..........................................................1

704-127 Retaining clip

7 755-135 Clip (not shown)..........................................1

(includes items 2–4, and 7) ........................1

O-ring (for hot solvents, optional)

..............................................

Page 22

Fluid Section Assembly (Skid P/N 704-538, High Rider 704-571)

Install upper packing

with raised lip and

O-ring facing down.

O-Ring

Raised Lip

Install lower packing

with the beveled

edge facing up.

Beveled Edge

Page 23

Item Part # Description Quantity

1 730-508 Retainer nut................................................1

2 700-587 Piston guide................................................1

3 704-564 Upper packing assembly with tool..............1

4 704-532 Pump block.................................................1

5 227-006 Outlet fitting.................................................1

6 704-547 Lower packing assembly ............................1

7 704-551 Piston rod....................................................1

8 704-557 Outlet cage .................................................1

9 762-144 Outlet valve ball..........................................1

10 704-558 Outlet valve seat.........................................1

11 704-587 Outlet valve retainer ...................................1

2 755-186 Piston bushing ............................................1

3 700-821 Foot valve seal ...........................................1

4 730-510 Inlet cage ....................................................1

5 762-145 Foot valve ball ............................................1

6 762-137 Foot valve seat ...........................................1

7 762-058 O-ring, Teflon ..............................................1

8 704-054 Foot valve housing (skid)............................1

730-511 Foot valve housing (high rider)

Drive Assembly

Item Part # Description Quantity

19 700-421 Filter housing ..............................................1

20 540-030 Filter............................................................1

21 560-038 Seal.............................................................1

22 700-537 Gasket ........................................................1

23 800-925 Valve housing assembly.............................1

24 700-252 Cam base ...................................................1

25 700-697 Valve handle...............................................1

26 700-759 Groove pin ..................................................1

27 762-202 Packing tool (not shown) ............................1

700-258 PRIME/SPRAY valve assembly

704-560 Piston assembly (includes items 7–11)

04-586 Repacking kit (includes items 2, 3, 6, 8, 9,

(includes items 22—26)

13, 15, and 17. Also included are packing grease P/N 700-203 and piston guide tool P/N 700-793.)

Item Part # Description Quantity

1 704-380 ON/OFF Switch...........................................1

2 700-139 Screw..........................................................8

3 704-019 Front cover..................................................1

704-492

5 704-584 Transducer o-ring .......................................1

704-588

704-589 Motor...........................................................1

ransducer assembly (includes item 5)

Electronic pressure control (EPC)

......

..............1

Item Part # Description Quantity

10 704-176 2nd stage gear............................................1

11 704-510 Pump housing.............................................1

12 700-2060 Slider assembly ..........................................1

NOTE: All electrical work should be performed

8 704-173 Crankshaft/gear assembly..........................1

9 704-174 Thrust washer.............................................1

704-548

704-522

by an authorized service center.

ransducer jumper wire (not shown)

Motor assembly (includes items 6 and 7)

..........

Page 24

Potentiometer

Motor

Transducer

Transducer Jumper

Plug

WHITE

BLACK

GREEN

Control Panel

Board

Electronic Pressure

Control (EPC)

J16

AC-Motor

AC-NeutAC-Line

AC-Motor

J2 J1

J12 J7

Switch

Ground

High Rider Cart Assembly

(P/N 704-574)

Labels

Part # Description

313-1638 Front cover label 313-1629 Motor cover label 313-1673 Warning label

313-1847 Shock hazard label 313-1906 Infinity motor label 313-2324 X-Lock label 313-2327 Xact Digital Control System label

13-2328 Xact Instruction label

(injection/explosion)

Item Part # Description Quantity

1 704-573 Cart weldment (includes item 5).................1

2 704-355 Cap .............................................................2

3 704-354 Spacer ........................................................4

4 704-353 Wheel..........................................................2

5 710-199 Plug.............................................................4

Electrical Schematic

NOTE:

All electrical work should be performed by an authorized service center

Page 25

Accessories

ip Size Spray Material Filter Type

.011 – .013 Lacquers and stains 100 mesh filter

.015 – .019 Oil and latex 60 mesh filter

.021 – .026 Heavy bodied latex and blockfillers 30 mesh filter

irless Tip Selection

Tips are selected by the orifice size and fan width. The proper selection is determined by the fan width required for a specific job and by the orifice size that will supply the desired amount of fluid and accomplish proper atomization.

For light viscosity fluids, smaller orifice tips generally are desired. For heavier viscosity materials, larger orifice tips are preferred. Please refer to the chart below.

NOTE: Do not exceed the sprayer's recommended tip

The following chart indicates the most common sizes and the appropriate materials to be sprayed.

Fan widths measuring 8" to 12" (20 to 30 cm) are preferred because they offer more control while spraying and are less likely to plug.

Liquid Shield Plus

Cleans and protects spray systems against rust, corrosion and premature wear. Now with -25º anti-freeze protection.

Piston Lube

Specially formulated to prevent materials from adhering to the piston rod, which becomes abrasive to the upper seals. Piston Lube will break down any material that may accumulate in the oil cup and keep it from drying.

size.

Part # Description

314-483...........4 ounce bottle

314-482...........1 quart bottle

Part # Description

314-481...........

314-480...........8 ounce bottle

4 ounce bottle

ynergy Fine Finish Tips

Perfect for all fine finish work

•

• Ideal for lacquers, stain, enamels, urethane, and clear top coats

• Increases standard tip life up to 80%

• Delivers up to a 27% finer atomization at lower pressures

• Increases transfer efficiency resulting in less overspray

art No.

671-XXX ..........Synergy Fine Finish Tips

escription

WideSpray Reversible Tips

• Designed for high production applications

• Increase production up to 100%

• WideSpray will save time and make you more money

Part No. Description

661-XXXX .........WideSpray Reversible Tips

I-Remote Universal Remote Control System

• Operates your sprayer from over 100 feet away Works through walls, trees and other obstacles

•

• Increase or decrease the pressure of the sprayer without climbing down off the ladder

Part No. Description

800-690...........I-Remote Control System

800-691...........I-Remote Control Only

800-692...........I-Remote Receiver Only

Xact Digital Control System

The Xact Digital Control System is an optional add-on that increases the functionality of the sprayer. It consists of a display and four function keys. The display shows the user menu features that enable the user to become more productive and profitable

• X-Lock Security Features (Individualized Codes)

• Pressure Reading — Set Pressure and Working Pressure

• User Preset Keys

• Total Gallons Sprayed

• Resetable Job Gallon Counter

• Total On Time and Run Time

• Resetable On Time and Run Time

• Programmable Service Time (Hour Meter)

• Advanced Diagnostics

Part No. Description

704-555...........Xact Digital Control System with Cover

LX-80IIAirless Gun

• 3600 PSI

•

All metal construction

• In-handle filter

• High pressure swivel

Part No. Description

580-100...........

581-085

580-050...........LX-80II — 4 Finger GTH Kit

581-150...........LX-80II — 2 Finger GTH Kit

LX-80II — 4 Finger Gun

...........LX-80II — 2 Finger Gun

S-3 Stainless Steel Airless Gun

• 3900 PSI

• Stainless Steel fluid passages

• High Pressure Swivel

• In-handle filter

• 4-finger trigger pull

Part No. Description

550-250

S-3 — 4 Finger Gun

...........

Miscellaneous

Part No.

490-012...........Hose Coupling, 1/4" x 1/4"

730-397...........High Pressure Fl. Gauge

314-171

314-172...........Lubriplate, 6 lb. can

700-1037

Description

...........Lubriplate, 14 ounce individual

Electrostatic discharge (ESD) wrist strap

..........

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Notes

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Notes

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Warranty

United States Sales & Service

1-800-526-5362

Fax 1-800-528-4826

107 Bauer Drive

Oakland, NJ 07436

www.titantool.com

Canadian Branch

1-800-565-8665

Fax 1-905-856-8496

200 Trowers Road, Unit 7B

Woodbridge, Ontario L4L 5Z8

International

1-201-337-1240

Fax 1-201-405-7449

107 Bauer Drive

Oakland, NJ 07436 USA

Titan Tool, Inc., (“Titan”) warrants that at the time of delivery to the original purchaser for use (“End User”), the equipment covered by this warranty is free from defects in material and workmanship. With the exception of any special, limited, or extended warranty published by Titan, Titan’s obligation under this warranty is limited to replacing or repairing without charge those parts which, to Titan’s reasonable satisfaction, are shown to be defective within twelve (12) months after sale to the End User. This warranty applies only when the unit is installed and operated in accordance with the recommendations and instructions of Titan.

This warranty does not apply in the case of damage or wear caused by abrasion, corrosion or misuse, negligence, accident, faulty installation, substitution of non-Titan component parts, or tampering with the unit in a manner to impair normal operation.

Defective parts are to be returned to an authorized Titan sales/service outlet. All transportation charges, including return to the factory, if necessary, are to be borne and prepaid by the End User. Repaired or replaced equipment will be returned to the End User transportation prepaid.

THERE IS NO OTHER EXPRESS WARRANTY. TITAN HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING, BUT NOT LIMITED TO, THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT PERMITTED BY LAW. THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY. IN NO CASE SHALL TITAN LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE. LIABILITY FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW.

TITAN MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY TITAN. THOSE ITEMS SOLD, BUT NOT MANUFACTURED BY TITAN (SUCH AS GAS ENGINES, SWITCHES, HOSES, ETC.) ARE SUBJECT TO THE WARRANTY, IF ANY, OF THEIR MANUFACTURER. TITAN WILL PROVIDE THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING ANY CLAIM FOR BREACH OF THESE WARRANTIES.

Patents

These products are covered by one or more of the following U.S. patents:

6,031,352 5,848,566 5,769,321 5,725,364 5,671,656 5,435,697 5,228,842 5,346,037 5,252,210 5,217,238 5,192,425 4,908,538 4,768,929 4,744,571 D384,676 6,179,222 5,934,883 4,723,892

Material Safety Data Sheets (MSDS) are available on Titan’s website or by calling Customer Service.