Titan SF1500XP Safety And Operating Manual

ROUTER SF1500XP

SAFETY AND OPERATING MANUAL

ROUTER SF1500XP

GUARANTEE

This product carries a Screwfix Direct Ltd guarantee of 12 months. If your product
develops a fault within this period, you should,in the first instance contact Screwfix
Direct Ltd on Freephone 0500 41 41 41. If the fault occurs within the first 12 months,
you may return the goods for a full refund or we will repair or replace the goods if
you prefer. When repair is not practical or identical goods are not available, alternative
goods of similar specification and quality will usually be provided but, failing this, you
will be offered a partial or full refund depending on the time period since purchase.

This guarantee specifically excludes losses caused due to:

- Fair wear and tear

- Misuse or abuse

- Lack of routine maintenance

- Failure of consumable items (such as batteries)

- Accidental damage

- Cosmetic damage

- Failure to follow manufacturer’s guidelines

- Loss of use of the goods

- Repairs attempted by anyone, unless authorized by Screwfix Direct Ltd.

This guarantee does not affect your statutory rights. This guarantee is only valid in the UK.

For further technical advice, spare parts or repair service (outside of guarantee) please
contact the customer helpline number on 0845 607 6380.

Congratulations on your purchase of a power tool from Screwfix Direct
Ltd. We want you to continue getting the best performance from it so this
handbook includes information on safety, handling and care. Please retain this
handbook in case you need to refer to any of the information in the future.

Your power tool comes with a 12-month guarantee,so should it develop
a fault within this period contact Screwfix Direct Ltd on Freephone 0500 41
41 41.

SAFETY INSTRUCTIONS

WARNING! Read all instructions.Failure to follow all instructions listed below
may result in electric shock, fire and/or serious injury.

SAVE THESE INSTRUCTIONS

1. Work area.

a. Keep work area clean and well lit. Cluttered and dark areas invite

accidents.

b. Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Power tools create sparks

which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.

2. Electrical safety.

a. Power tool plugs must match the outlet. Never modify the plug in
any way. Do not use any adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric

shock if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a
power tool will increase the risk of electric shock.

d. Do not abuse the cord. Never use the cord for carrying, pulling or
unplugging the power tool. Keep cord away from heat,oil,sharp edges or
moving parts. Damaged or entangled cords increase the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable
for outdoor use. Use of a cord suitable for outdoor use reduces the risk of

electric shock.
f. Use a Residual Circuit Breaker on all 230V Power tools. This can help
minimise the risk of an electrical shock if an earth fault or short circuits occurs.

g. If using a power cable extension ensure that the cable is fully unwound
and that its length is less than 30m. Lengths over 30 m will effect the tools

performance as a result of voltage drop.

3. Personal safety.
a. Stay alert, watch what you are doing and use common sense when
operating a power tool. Do not use a power tool while you are tired
or under the influence of drugs, alcohol or medication. A moment of

inattention while operating power tools may result in serious personal injury.
b. Use safety equipment. Always wear eye protection. Safety equipment
such as dust mask, non-skid safety shoes, hard hat, or hearing protection used
for appropriate conditions will reduce personal injuries.

c. Avoid accidental starting. Ensure the switch is in the off-position
before plugging in. Carrying power tools with your finger on the switch or

plugging in power tools that have the switch on invites accidents.

d. Remove any adjusting key or wrench before turning the power tool
on. A wrench or a key left attached to a rotating part of the power tool may result

ROUTER SF1500XP

in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This
enables better control of the power tool in unexpected situations.

f. Dress properly. Do not wear loose clothing or jewellery. Keep your
hair, clothing and gloves away from moving parts. Loose clothes, jewellery

or long hair can be caught in moving parts.

g. If devices are provided for the connection of dust extraction and
collection facilities, ensure these are connected and properly used. Use

of these devices can reduce dust-related hazards.

4. Power tool use and care.
a. Do not force the power tool. Use the correct power tool for your
application. The correct power tool will do the job better and safer at the rate for

which it was designed.
b. Do not use the power tool if the switch does not turn it on and off.
Any power tool that cannot be controlled with the switch is dangerous and must
be repaired.

c. Disconnect the plug from the power source before making any
adjustments, changing accessories, or storing power tools. Such

preventive safety measures reduce the risk of starting the power tool accidentally.

d. Store idle power tools out of the reach of children and do not allow
persons unfamiliar with the power tool or these instructions to operate
the power tool. Power tools are dangerous in the hands of untrained users.
e. Maintain power tools. Check for misalignment or binding of moving
parts, breakage of parts and any other condition that may affect the
power tools operation. If damaged, have the power tool repaired before
use. Many accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with

sharp cutting edges are less likely to bind and are easier to control.

g. Use the power tool, accessories and tool bits etc., in accordance with
these instructions and in the manner intended for the particular type of
power tool, taking into account the working conditions and the work to
be performed. Use of the power tool for operations different from intended could

result in a hazardous situation.

5. Service.
a. Have your power tool serviced by a qualified repair person using only
identical replacement parts. This will ensure that the safety of the power tool

is maintained.

HEALTH ADVICE

WARNING! When drilling, sanding, sawing or grinding, dust particles will be

produced. In some instances, depending on the materials you are working with,
this dust can be particularly harmful to you (e.g. lead from old gloss paint).
You are advised to consider the risks associated with the materials you are working
with and to reduce the risk of exposure. You should:

- Work in a well-ventilated area.

ADDITIONAL SAFETY INSTRUCTIONS FOR YOUR ROUTERS

1.Sawdust and splinters must not be removed while the machine is running.

2.Protect router bits against shocks and impacts.

3.Only use properly sharpened router bits, otherwise increased cutting force will
shatter the workpiece.

4.Before use inspect the router bits for any damage. Do not use router bits, which are
cracked ripped or otherwise damaged.

5.Make sure that the workpiece is sufficiently supported or clamped. Keep your hands
away from the surface to be cut.

6.When fitting a router bit ensure that it is securely engaged within the collet and fully
tightened before use!

7.Make sure that router bit has been mounted and fastened correctly.Do not use
reducing rings or adapters to make the router bits fit properly.

8.Apply the machine to the workpiece only when the machine is switched on.

9.When working with the machine always hold the machine firmly with both hands
and provide for a secure stance.

10.Always wear safety goggles and hearing protection. If desired or required also use
another protection for example an apron or helmet.

11. Always disconnect the plug from the socket before you carry out any work on the
machine. Only plug-in when the machine is switched off.

12.Keep mains lead clear from working range of the machine. Always lead the cable
away behind you.

13.Do not stop the router bits by hand after switching off.

14.The base plate must not be clamped down while the router bits is extended.
Lowering and raising the blade must be a smooth operation.

15. Always use the appropriate safety equipment that is required for the product. E.G.
Goggles / Safety Spectacles, Ear defenders (essential with tools with a noise rating
of over 85 dB(A)), Gloves for handling router bits and face masks. In all cases ensure
that the safety equipment is in good condition and fully meets the appropriate British
Standards.

Double insulation:

The tool is double insulated. This means that all the external metal parts are
electrically insulated from the mains power supply. This is done by placing insulation
barriers between the electrical and mechanical components making it unnecessary
for the tool to be earthed.

Important note:

Be sure the supply is the same as the voltage given on the rating plate. The tool is
fitted with a two-core cable and plug.
Remove the mains plug from socket before carrying out, any adjustment or servicing

- Work with approved safety equipment, such as those dust masks that are specially
designed to filter microscopic particles.

ROUTER SF1500XP

SYMBOLS

Read the manual Warning

Wear dust mask,eye & ear protection Wear gloves

Conforms to relevant safety standards

1. LOCK OFF BUTTON

2. ON/OFF TRIGGER SWITCH

3. HANDLE

4. DEPTH STOP BAR FIXING SCREW

5. DEPTH STOP BAR

6. TRIPLE DEPTH STOP

7. SPINDLE LOCK

8. COLLET NUT

9. ROUTING BASE

10. PARALLEL GUIDE LOCKING KNOB

11. PLUNGE LOCK LEVER

12. VARIABLE SPEED DIAL

13. MAINS CABLE

14. PARALLEL GUIDE

15. SPANNER

16. CENTERING PIN

ROUTER SF1500XP

TECHNICAL DATA

Voltage: 230V~50Hz

Input power: 1500W

No load speed: 11000-26000min

-1

Max. plunge depth: 50mm

Collet: 1/4”/8mm/1/2”

Double insulation:

Weight: 5.5Kg

ACCESSORIES

Router bits 15pcs
Parallel guide 1pc
Centering pin 1pc
1/4” Collet 1pc
1/2” Collet 1pc
8mm Collet 1pc
30mm Guide bush 1pc
Spanner 1pc
Vacuum adaptor 1pc
Depth stop bar 1pc

NOISE AND VIBRATION DATA

Sound pressure level: 94.1dB (A)

Sound power level: 105.1dB (A)

Vibration level: <1.14m/sec

2

17. VACUUM ADAPTOR

18. LONG SCREWS FOR FIXING VACUUM ADAPTOR AND TEMPLATE GUIDE

19. GUIDE BUSH

20. ROUTER BITS (15PCS)

21. COLLET

Ø

Fig 1

Fig 2

Fig 3

Fig 4

OPERATION INSTRUCTIONS

WARNING! Before using this tool, make

sure you read the instructions carefully.
Operating the router.
Note: Make sure to disconnect the router from
mains supply before fixing any accessories.
Your router comes with the depth stop bar not
assembled. Be sure to fit the depth stop bar on
the machine before use.

1. FITTING AND ADJUSTING THE DEPTH
STOP BAR (see fig1)

(a) Loosen the fixing screw, insert the depth stop
bar into the hole of holder. (see fig1)
(b) Adjust the depth bar upward or downward,
note the position of the body on the scale and
raise the depth stop rod by the required amount.
Each mark on the scale is equal to 1mm.
(c) Tighten the depth stop bar fixing screw.
(d) If you want to make some accurate adjustment,
micro-adjustment can be made by turning the
micro depth adjustment knob. A full turn is equal
to 1mm.

2. FITTING THE VACUUM ADAPTOR (see
fig2)
For the sake of your health and working
environment, always use a vacuum adaptor.
Use the two long screws to fasten the adaptor
socket securely to the routing base. The adaptor
socket is suitable for vacuum adaptor with a
suction hose of 36mm diameter.

3. FITTING THE ROUTER BIT (see fig3 and
fig4)
To insert a router bit, proceed as follows:
(a) Press in the spindle lock button, loosen the
collet nut and insert the required router bit,make
sure the “k” marking (Maximum free shank
length line )is in the same line with the nut below
surface.Maximum free shank length of router bits
please reter to router data table.(see fig3)
(b) Press in the spindle lock and tighten the collet
nut. (see fig4)

4. ADJUSTING DEPTH OF CUT (see fig5, fig6
and fig7)
The depth of cut is the distance between the triple
depth stop and the depth stop bar.
Router bits vary in depth, the triple depth stop

ROUTER SF1500XP

Fig 5

Fig 6

allows for this with its three positions. Use one of
the two following methods:

Method 1: Using a piece of wood method

Fit the router bit, loosen the depth stop bar fixing
screw, pull the plunge lock lever (See fig5) up and
plunge the router down until it comes into contact
with the workpiece.
Lock the router into this position by pushing down
the plunge lock lever.
Lift up the depth stop bar (See fig6) and insert a
piece of wood the same thickness as the depth
of cut between the stop bar and triple stop bar.
(See fig7)
Tighten the depth stop bar fixing screw and
release the plunge lock lever to return the router
back to its original position. The depth of cut is
now set, see “Starting the router” section for final
operation.

Method 2: Using the scale method

Fit the router bit, loosen the depth stop bar fixing
screw and release the plunge lock lever.
Lower the router down until it contacts the
workpiece, lock into this position with the plunge
lock lever. The scale on the depth bar now shows
the starting position. Note the starting position
will vary depending on the bit used.
Next add the required depth of the cut to the
starting position, i.e.: if the scale shows 20mm
and you require a cut of 10mm, then the correct
adjustment on the scale is 20+10=30mm, if the
scale shows 38mm and the required cut is 6mm
in depth, the adjustment on the scale will be
38+6=44mm.
Now move the depth stop bar to the calculated
number, and lock bar with the fixing screw.
Release the plunge lock lever, the router will
return to its original position.
Start Router as described in “Starting the router”
section below.

5. MARKING FINE ADJUSTMENT TO CUT
DEPTH (see fig8 and fig9)

To make fine adjustments, turn the triple depth
stop by loosening the centre screw, lift the stop
and turn to a suitable length screw, release stop
and tighten centre screw.
Turn the appropriate screw with a screwdriver to
obtain fine adjustment.(see fig9)
Note all three screws can be adjusted, enabling
you to make different depth cuts on the same

Fig 7

Fig 8

workpiece.
If you wish to make a deep cut it is best to do this
in 2 or 3 stages. The triple depth stop, can be used
for this purpose by making small variations in the
3 positions available.

6. VARIABLE SPEED CONTROL SWITCH (see
fig10)
The variable speed control switch allows you to
vary the speed of the router enabling the optimum
speed to be selected for various size of router
bits and to avoid the workpiece being burnt,
this can occur especially when cross cutting. The
speed increases as you turn the switch towards
the higher numbers and decreases on the lower
numbers (1 being slowest and 6 fastest).

7. STARTING THE ROUTER (see fig11)
Note: Before starting work make sure workpiece
is firmly secured.
To start the router, press in lock off button with
thumb then close upon on/off switch (see fig11).
hold the two handles firmly and let the router
reach full operation speed, lower the router to
its working position, lock router with plunge lock
lever. Move smoothly through workpiece.
Release switch and lock lever, allow router to
return to top starting position. Let the router stop
fully before removing from workpiece.
Note: Stop the router before adjusting the
variable speed.
Direction of feed (see fig13 and fig14)
The router rotates in a clockwise direction, as a
consequence the router must be moved left to
right as you face the workpiece and anti-clockwise
for outside edges.

Rate of feed

It is important to move the router at the correct
speed through the work. The incorrect speed may
produce a poor quality cut. Moving too fast can
cause bit damage and a rough uneven cut.
A too slow speed can cause the wood to burn
and the bit to overheat. The rate of feed will
vary depending on the size of bit, material and
router speed. To determine the best speed always
practice on a small unseen area or a spare piece
of the same material first.

8. USING THE ROUTER FREEHAND

The router can be used without any of the

Fig 9

Fig 10

Fig 11

Fig 12

ROUTER SF1500XP

guides allowing creative freehand work, such as
signwriting (see fig12). Use this feature only with
a shallow depth of cut. Note: as the router rotates
in a clockwise direction always move the tool in
a left to right direction as you stand facing your
work (see fig13 and fig14).
When cutting an outside edge move the router
anti-clockwise; and clockwise to cut an inside
edge.

9. FITTING THE CENTERING PIN AND
MAKING CIRCULAR CUTS (see fig15 and

fig16)
The centering pin allows you to make circular
cuts.
(a) Fasten the centering pin on the parallel guide.
But upside down.
(b) Push the guide shaft of the parallel guide.
(c ) Place the centering pin against the material.
(d) Set the required radius by adjusting the shaft
of the edge guide and tighten the edge guide
locking screws.
(e ) Fixing router in required depth with the plunge
lock lever.
(f ) Switch on the machine.
(g) After releasing the plunge lock lever, lower the
machine slowly.
(h) Cut grooves, shoulders, etc at a steady rate of
feed, holding the machine with both hands.
(y) When finished, raise the machine again.
(j ) Switch off the machine.

10. FITTING THE PARALLEL GUIDE (see fig17
and fig18)
Before using the parallel guide you will need to
assemble the guide. Remove the two screws and
washers from the end of the two bars and fit the
guide to the bars using the washers and screws
you removed. Tighten screws securely.
Insert the bars into the grooves in the base of the
router. Adjust the guide to the required cutting
width and tighten the two parallel guide locking
screws (see fig17 and fig18).

11. USING THE GUIDE BUSH (see fig19 and
fig20)
Use this attachment to cut out a shape using a
pre formed template (ie a worktop jig). Fix the
Guide Bush to the router base using the two long
screws provided. Thereafter use the instructions

Fig 13

Fig 14

Fig 15

Fig 16

Note: The eage
should be upward

provided by the template manufacturer.

12. CHANGING THE ROUTER BIT

Press the spindle lock and get the spindle to latch
in place. Loosen the collet nut with the open­ended spanner. Change the router bit and tighten
the collet nut with the spanner.
Note: Remove all adjustment and assembly tools
before starting the machine.

Router Bits

Use bits only with 6.35mm(1/4 inch),8mm(1/3
inch), 12.7mm (1/2 inch)shanks with one of the
supplied collets to suit. Most bits are available in
two grades.

HSS (High Speed Steel) - for softwood use.
TCT (Tungsten Carbide Tipped) - for use on

hardwood, chipboard, plastics or aluminium.
The most commonly used bits are listed below.

Fig 17

Fig 18

Fig 19

Fig 20

ROUTER SF1500XP

ROUTER BIT SAFETY
INFORMATION

Retain these instructions for future
reference

The maximum speed stated of the tool stated in
the data table shall not be exceeded. Where stated,
the speed range shall be adhered to.
Before each use check that the bit is sharp and free
from damage. DO NOT USE if bit is dull, broken,
cracked, or if any other damage is noticed or
suspected.
The Tools shank MUST be inserted onto the router
collet so that the maximum free shank length is not
exceeded as stated in the data table.
Tools and tool bodies shall be clamped in such
a way that they shall not become loose during
operation.
Care shall be taken when mounting tools to ensure

that the clamping is by the hub of the tool and that
the cutting edges are not in contact with each other
or with the clamping elements.
Fastening screws and nuts shall be tightened using
the appropriate spanners, etc., and to the torque
value provided by the manufacturer.
Extension of the spanner or tightening using
hammer blows shall not be permitted.
Clamping surface shall be cleaned to remove dirt,
grease, oil and water.
Clamping screws shall be tightened according to
instructions provided by the manufacturer. Where
instructions are not provided, clamping screws shall
be tightened in sequence from centre outwards.
Use of fixed rings or flanged bushes shall be
permitted if made and fitted to manufacturer
instructions.

ALWAYS WEAR EYE PROTECTION

If excessive vibrations are felt when using the router
STOP IMMEDIATELY. The eccentricity of the router
bit and the clamping system MUST be checked by
competent personnel.

How to Measure Maximum free shank length

ROUTER SF1500XP

Router Data Table

WORKING HINTS FOR YOUR DRILL

1. Using without a guide

This is useful for signwriting and creative work.
User only shallow cuts.

2. Rate of feed

The cutter of your router rotates clockwise.
For more efficient cutting, move your router from
left to right as you stand facing the workpiece.
Note: When cutting outside edges, move your
router anticlockwise and clockwise when cutting
inside edges.

MAINTENANCE

1. Your power tool requires no additional
lubrication or maintenance. There are no user
serviceable parts in your power tool.

2. Never use water or chemical cleaners to clean
your power tool. Wipe clean with a dry cloth.

3. Always store your power tool in a dry place.

4. Keep the motor ventilation slots clean.

5. If you see some sparks flashing in the
ventilation slots, this is normal and will not
damage your power tool.

6. If the supply cord is damaged, it must be
replaced by a special cord or assembly available
from the manufacturer or its service agent.

TROUBLESHOOTING

1. If your router will not operate, check the power
at the mains plug.

2. If a fault can not be rectified return the drill to
an authorized dealer for repair.

ENVIRONMENTAL PROTECTION

Waste electrical products should not be
disposed of with household waste. Please
recycle where facilities exist. Check with
your Local Authority or retailer for recycling

advice.

PLUG REPLACEMENT

The fuse in the main plug of your power tool
should always be replaced with one of identical
rating.

Check the voltage given on your power tool
matches the supply voltage.

The power tool is supplied with a fitted plug,
however if you should need to fit a new plug
follows the instruction below.

IMPORTANT

The wire in the mains lead are coloured in
accordance with the following code:

ROUTER SF1500XP

Blue ---Neutral
Brown ---Live

The wire that is coloured blue must be connected
to the terminal that is marked with the letter N.
The wire that is coloured brown must be
connected to the terminal that is marked with the
letter L.
A 13AMP (BS1363 or BS1363/A) plug must be
used and a 13 AMP fuse must be fitted.

13 AMP
FUSE

BROWN
L (LIVE)

BLUE
N (NEUTRAL)

OUTER
SLEEVE

CABLE GRIP

Declaration of Conformity

We, Importer

Screwfix Direct Ltd

Mead Avenue

Houndstone Business Park

Yeovil

BA 22 8RT

Declare that the product

½” ROUTER

SF1500XP

Complies with the essential health and safety requirements of the following directives:

89/336/EEC, 93/68/EEC – EMC Directive.

73/23/EEC, 93/68/EEC – Low Voltage Directive.

98/37/EC – Machinery Directive.

Standards and technical specifications referred to:

EN 55014-1:2000/+A1:2001/+A2:2002

EN 55014-2:1997/+A1:2001

EN 61000-3-2:2000

EN 61000-3-3:1995/+A1:2001

EN 60745-2-17:2003

EN 60745-1:2003/+A1:2003

Authorised Signatory

Date: 15/09/05

Signature:

Name: Peter Harries
Screwfix Direct Ltd
Quality Manager

2005