Titan 800-3030, 800-3045, 800-3035, 800-3040 User Manual

Page 1
Owner’s Manual
For professional use only
Do not use this equipment before reading this manual!
1140ix Digital
NOTE: This manual
contains important warnings and instructions. Please read and retain for reference.
Model Number:
High Rider Bare 800-3030 High Rider Loaded 800-3035 Low Rider Bare 800-3040 Low Rider Loaded 800-3045
Printed in the U. S. A.
X-Lock Theft Deterrent System
Security Code
— — — —
Serial # _ _ _ _ _ _ _ _ _ _
0208 © 2006 Titan Tool Inc. All rights reserved. Form No. 313-2651C
Page 2
Important Safety Information Read all safety information before
operating the equipment. Save these instructions.
This symbol indicates a hazardous situation, which, if not not avoided could result in death or serious injury.
To reduce the risks of fire or explosion, electrical shock and the injury to persons, read and under­stand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment.
HAZARD: INJECTION INJURY
A high pressure paint stream produced by this equipment can pierce the skin and underlying tissues, leading to serious injury and possible amputation. See a physician immediately
DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT! Injection can lead to amputation. See a physician immediately.
The maximum operating range of the sprayer is 3300 PSI / 22.8 MPa fluid pressure.
PREVENTION:
• NEVER aim the gun at any part of the body.
• Do not aim the gun at, or spray any person or animal.
• NEVER allow any part of the body to touch the fluid stream. DO NOT allow body to touch a leak in the fluid hose.
• NEVER put your hand in front of the gun. Gloves will not provide protection against an injection injury.
• ALWAYS lock the gun trigger, shut the pump off, and release all pressure before servicing, cleaning the tip or guard, changing tip, or leaving unattended. Pressure will not be released by turning off the motor. The PRIME/SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure. Refer to the PRESSURE RELIEF PROCEDURE described in this manual.
• ALWAYS keep the tip guard in place while spraying. The tip guard provides some protection but is mainly a warning device.
• ALWAYS remove the spray tip before flushing or cleaning the system.
• Paint hose can develop leaks from wear, kinking and abuse. A leak can inject material into the skin. Inspect the hose before each use. Do not use hose to lift or pull equipment.
• NEVER use a spray gun without a working trigger lock and trigger guard in place.
• All accessories must be rated at or above 3300 PSI / 22.8 MPa. This includes spray tips, guns, extensions, and hose.
• Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn off the unit and relieve the pressure in accordance with the PRESSURE RELIEF PROCEDURE described in this manual.
• Verify that all connections are secure before operating the unit. Unsecured parts may eject at great force or leak a high pressure fluid stream causing severe injury.
• Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.
NOTE TO PHYSICIAN: Injection into the skin is a traumatic injury. It is
important to treat the injury as soon as possible. DO NOT delay treatment to research toxicity. Toxicity is a concern with some coatings injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable.
.
HAZARD: HAZARDOUS VAPORS
Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with the body Vapors can cause severe nausea, fainting, or poisoning.
PREVENTION:
• Use a respirator or mask if vapors can be inhaled. Read all instructions supplied with the mask to be sure it will provide the necessary protection.
ear protective eyewear.
• W
• Wear protective clothing as required by coating manufacturer.
HAZARD: EXPLOSION OR FIRE
Solvent and paint fumes can explode or ignite. Property damage and/or severe injury can occur
PREVENTION:
• Provide extensive exhaust and fresh air introduction to keep the air within the spray area free from accumulation of flammable vapors. Solvent and paint fumes can explode or ignite.
• Do not spray in a confined area.
• Avoid all ignition sources such as static electric sparks, open flames, pilot lights, electrical appliances, and hot objects. Connecting or disconnecting power cords or working light switches can make sparks. Paint or solvent flowing through the equipment is able to result in static electricity.
• Do not smoke in spray area.
• Fire extinguisher must be present and in good working order.
• Place pump at least 25 feet (7.62 meters) from the spray object in a well ventilated area (add more hose if necessary). Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The pump contains arcing parts that emit sparks and can ignite vapors.
• The equipment and objects in and around the spray area must be properly grounded to prevent static sparks.
• Keep area clean and free of paint or solvent containers, rags and other flammable materials.
• Use only conductive or grounded high pressure fluid hose. Gun must be grounded through hose connections.
• For electric units — power cord must be connected to a grounded circuit.
• Always flush unit into a separate metal container, at low pump pressure, with spray tip removed. Hold gun firmly against side of container to ground container and prevent static sparks.
• Follow the material and solvent manufacturer's warnings and instructions. Know the contents of the paints and solvents being sprayed. Read all Material Safety Data Sheets (MSDS) and container labels provided with the paints and solvents. Follow the paint and solvent manufacturer’s safety instructions.
• Use extreme caution when using materials with a flashpoint below 70ºF (21ºC). Flashpoint is the temperature that a fluid can produce enough vapors to ignite.
• Plastic can cause static sparks. Never hang plastic to enclose a spray area. Do not use plastic drop cloths when spraying flammable materials.
• Use lowest possible pressure to flush equipment.
• Do not spray onto pump assembly.
.
.
2 © Titan Tool Inc. All rights reserved.
Page 3
Grounded Outlet
Grounding Pin
Cover for grounded outlet box
Important Safety Information Read all safety information before
operating the equipment. Save these instructions.
HAZARD: EXPLOSION HAZARD DUE TO
Will cause property damage or severe injury.
PREVENTION:
• Do not use materials containing bleach or chlorine.
• Do not use halogenated hydrocarbon solvents such as
• Contact your coating supplier about the compatibility of
HAZARD: GENERAL
Can cause severe injury or property damage.
• Follow all appropriate local, state, and national codes
• The United States Government Safety Standards have
• Use only manufacturer authorized parts. User assumes
• All hoses, fittings, and filter parts must be secured before
• Before each use, check all hoses for cuts, leaks, abrasion
• Do not kink or over-bend the hose. Airless hose can
• Do not expose the hose to temperatures or pressures in
• Do not spray outdoors on windy days.
• Wear clothing to keep paint off skin and hair.
• Do not operate or spray near children. Keep children
• Do not overreach or stand on an unstable support. Keep
• Use lowest possible pressure to flush equipment.
• Stay alert and watch what you are doing.
• Do not operate the unit when fatigued or under the
• For electric units — Always unplug cord from outlet before
• Do not use the hose as a strength member to pull or lift
• Do not lift by cart handle when loading or unloading.
INCOMPATIBLE MATERIALS
bleach, mildewcide, methylene chloride and 1,1,1 ­trichloroethane. They are not compatible with aluminum.
material with aluminum.
Read all instructions and safety precautions before operating equipment.
governing ventilation, fire prevention, and operation.
been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted.
all risks and liabilities when using parts that do not meet the minimum specifications and safety requirements of the pump manufacturer.
operating spray pump. Unsecured parts can eject at great force or leak a high pressure fluid stream causing severe injury.
or bulging of cover. Check for damage or movement of couplings. Immediately replace the hose if any of these conditions exist. Never repair a paint hose. Replace it with another grounded high-pressure hose.
develop leaks from wear, kinking and abuse. A leak can inject material into the skin.
excess of those specified by manufacturer.
away from the equipment at all times.
effective footing and balance at all times.
influence of drugs or alcohol.
working on equipment.
the equipment.
Grounding Instructions
This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Improper installation of the grounding plug can result in a risk of electric shock.
If repair or replacement of the cord or plug is necessary, do not connect the green grounding wire to either flat blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin.
Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not fit the outlet, have the proper outlet installed by a qualified electrician.
IMPORTANT: Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw in line voltage resulting in loss of power and overheating. A 12 gauge cord is recommended. If an extension cord is to be used outdoors, it must be marked with the suffix W­A after the cord type designation. For example, a designation of SJTW-A would indicate that the cord would be appropriate for outdoor use.
IMPORTANT: When the sprayer is used with a generator or uncontrolled line voltage, the use of Titan’s “Line Surge Protector” (P/N 800-935) is recommended.
. An undersized cord will cause a drop
Specifications
Gallons per minute (GPM)...............1.2 (4.5 LPM)
Maximum tip sizes ...........................one gun = 0.034”
Maximum pressure ..........................3300 PSI (22.8 MPa)
Voltage.............................................100~120V AC, 50/60 Hz
Power................................................2.4 HP Infinity Plus
Maximum current consumption........15 A
Weight..............................................95 lbs. (43.1 kg)
Maximum hose length......................300’ (91.4 m)
two guns = 0.023”
Brushless® DC Motor
© Titan Tool Inc. All rights reserved. 3
Page 4
Table of Contents
Return
Hose
Siphon
Tube
Pressure
Control
Knob
Control
Panel
Indicators
Xact Digital
Control
System
Fluid
Section
Filter
Motor
PRIME/ SPRAY Valve
Outlet Fitting
Min PSI
(Bar)
Max PSI
(Bar)
Blinking Yellow
0-200 PSI
Solid Yellow 201-1900 PSI
Solid Green
1901-3300 PSI
Motor Running
Pulse
Clean
Min. – 1900 PSI
(yellow zone)
1901 – 3300 PSI (green zone)
Turbo PulseClean
(red zone)
OFF
(black
zone)
Pressure Control Knob
Safety Precautions.................................................................2
Français ..............................................................................16
Español...............................................................................18
General Description ...............................................................4
Operation ................................................................................4
Setup ....................................................................................4
Preparing to Paint.................................................................5
Painting.................................................................................5
Control Panel Indicators .......................................................5
Xact Digital Control System Operation (if equipped)............6
Pressure Relief Procedure ...................................................7
Spraying ..................................................................................8
Spraying Technique ..............................................................8
Practice.................................................................................8
Cleanup ...................................................................................9
Maintenance............................................................................9
General Repair and Service Notes.......................................9
Replacing the Filters...........................................................10
Replacing the Motor Assembly...........................................10
Replacing the Gears ...........................................................11
Replacing the Transducer...................................................11
Replacing the PRIME/SPRAY Valve...................................12
Servicing the Fluid Section.................................................12
Troubleshooting ...................................................................14
Xact Digital Control System Error Messages .....................15
Parts Listings........................................................................20
Main Assembly....................................................................20
Drive Assembly...................................................................21
Fluid Section Assembly ......................................................22
High Rider Cart...................................................................23
Filter Assembly ...................................................................23
Low Rider Siphon Assembly...............................................24
Low Rider Cart....................................................................24
Labels .................................................................................24
PRIME/SPRAY Assembly...................................................25
Electrical Schematic ...........................................................25
Accessories ........................................................................26
Warranty................................................................................28
General Description
This airless sprayer is a precision power tool used for spraying many types of materials. Read and follow this instruction manual carefully for proper operating instructions, maintenance, and safety information.
Setup
Perform the following procedure before plugging in the power cord of an electric unit.
1. Ensure that the siphon tube and the return hose are attached and secure.
2. Using a wrench, attach a minimum of 50’ of nylon airless spray hose to the unit. Tighten securely.
3. Attach an airless spray gun to the spray hose. Using two wrenches (one on the gun and one on the hose), tighten securely.
NOTE: Do not attach the tip to the spray gun yet.
4. Make sure the pressure control knob is in its OFF position
5.
IMPORTANT: Never operate unit for more than ten seconds without fluid. Operating this unit without fluid will cause unnecessary wear to the packings.
6. Make sure the electrical service is 120V, 15 amp
7.
IMPORTANT: Always use a minimum 12 gauge, three-wire extension cord with a grounded plug. Never remove the third prong or use an adapter.
Preparing a New Sprayer
If this unit is new, it is shipped with test fluid in the fluid section to prevent corrosion during shipment and storage. This fluid must be thoroughly cleaned out of the system with mineral spirits before you begin spraying.
IMPORTANT: Always keep the trigger lock on the spray gun in the locked position while preparing the system.
1. Place the siphon tube into a container of mineral spirits.
2. Place the return hose into a metal waste container.
3.
Remove the tip if it is already attached.
Make sure all airless hoses and spray guns are electrically grounded and rated at or above the maximum operating pressure range of the airless sprayer
.
in the black zone. Fill the oil cup with one tablespoon of piston seal lubricant
(Piston Lube).
minimum. Plug the power cord into a properly grounded outlet at
least 25’ from the spray area.
Set the pressure to minimum by turning the pressure control knob to the “Min” setting in the yellow zone.
Operation
This equipment produces a fluid stream at extremely high pressure. Read and understand the warnings in the Safety Precautions section at the front of this manual before operating this equipment.
4. Move the PRIME/SPRAY valve down to the PRIME position.
5. Turn on the sprayer by moving the ON/OFF switch to the ON position.
6. Allow the sprayer to run for 15–30 seconds to flush the test fluid out through the return hose and into the waste container.
7. Turn off the sprayer by moving the ON/OFF switch to the OFF position.
4 © Titan Tool Inc. All rights reserved.
Page 5
Trigger lock in
locked position.
Min PSI
(Bar)
Max PSI
(Bar)
Pulse
Clean
Min PSI
(Bar)
Max PSI
(Bar)
Blinking Yellow
0-200 PSI
Solid Yellow
201-1900 PSI
Solid Green
1901-3300 PSI
Motor Running
Pulse
Clean
Pressure
Indicator
Motor Running
Indicator
Trigger lock in
locked position.
Min PSI
(Bar)
Max PSI
(Bar)
Pulse
Clean
Preparing to Paint
Before painting, it is important to make sure that the fluid in the system is compatible with the paint that is going to be used.
NOTE: Incompatible fluids and paint may cause the
IMPORTANT: Always keep the trigger lock on the spray gun in the locked position while preparing the system.
1. Place the siphon tube into a container of the appropriate
2.
3. Set the pressure to minimum by turning
4. Move the PRIME/SPRAY valve down to the
NOTE: Hold the return hose in the waste
5. Turn on the sprayer by moving the ON/OFF switch to the
6. Allow the sprayer to run for 15–30 seconds to flush the old
7. Turn off the sprayer by moving the ON/OFF switch to the
NOTE: Make sure that the spray gun does not have a
8. Move the PRIME/SPRAY valve up to the
9. Turn on the sprayer.
10. Unlock the gun by turning the gun trigger
11. Trigger the gun into the metal waste container until the old
12.
13. Set down the gun and increase the
14. Check the entire system for leaks. If
15. Follow the “Pressure Relief Procedure” in this manual
© Titan Tool Inc. All rights reserved. 5
valves to become stuck closed, which would require disassembly and cleaning of the sprayer’s fluid section.
solvent. Examples of the appropriate solvent are water for latex paint or mineral spirits for oil-based paints.
Place the return hose into a metal waste container.
the pressure control knob to the “Min” setting in the yellow zone.
PRIME position.
container when moving the PRIME/SPRAY valve to PRIME in case the sprayer is pressurized.
ON position.
solvent out through the return hose and into the metal waste container.
OFF position.
tip or tip guard installed.
SPRAY position.
lock to the unlocked position.
Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.
solvent is gone and fresh solvent is coming out of the gun. Lock the gun by turning the gun trigger
lock to the locked position.
pressure by turning the pressure control knob slowly clockwise into the green zone.
leaks occur, follow the “Pressure Relief Procedure” in this manual before tightening any fittings or hoses.
before changing from solvent to paint.
Be sure to follow the pressure relief procedure when shutting down the sprayer for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.
Painting
1. Place the siphon tube into a container of paint.
2. Place the return hose into a metal waste container.
3. Set the pressure to minimum by turning the pressure control knob to the “Min” setting in the yellow zone.
4. Move the PRIME/SPRAY valve down to the PRIME position.
5. Turn on the sprayer by moving the ON/OFF switch to the ON position.
6. Allow the sprayer to run until paint is coming through the return hose into the metal waste container.
7. Turn off the sprayer by moving the ON/OFF switch to the OFF position.
8. Remove the return hose from the waste container and place it in its operating position above the container of paint.
9. Move the PRIME/SPRAY valve up to the SPRAY position.
10. Turn on the sprayer.
11. Unlock the gun by turning the gun trigger lock to the unlocked position.
Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.
12. Trigger the gun into the metal waste container until all air and solvent is flushed from the spray hose and paint is flowing freely from the gun.
13. Lock the gun by turning the gun trigger lock to the locked position.
14. Turn off the sprayer
.
15. Attach tip guard and tip to the gun as instructed by the tip guard or tip manuals.
POSSIBLE INJECTION HAZARD. Do not spray without the tip guard in place. Never trigger the gun unless the tip is in either the spray or the unclog position.
Always engage the gun trigger lock
before removing, replacing or cleaning tip.
16. Turn on the sprayer.
17. Increase the pressure by turning the pressure control knob slowly clockwise toward the green zone and test the spray pattern on a piece of cardboard. Adjust the pressure control knob until the spray from the gun is completely atomized. Try to keep the pressure control knob at the lowest setting that maintains good atomization.
NOTE: Turning the pressure up higher then needed to
atomize the paint will cause premature tip wear and additional overspray.
Control Panel Indicators
The following is a description of the control panel indicators.
Page 6
SET PSI 3000 ACTUAL PSI 2950
MENU +–SELECT
4321
Display
Function
Keys
JOB GALLONS XXXX MENU-1 RESET-3
JOB VOLUME
SELECT-4 MENU-1
GALLONS XXXXXX PRESS 1 FOR MENU
VOLUME PUMPED
SELECT-4 MENU-1
PRE-SET #1 750 PRESS +/- TO CHG
PSI SETTING 750 SELECT-4 CHG-2
SELECT
PRE-SETS 1-4
USER PRE-SETS
SELECT-4 MENU-1
SET PSI 3000 ACTUAL PSI 2950
Pressure Indicator
The pressure indicator shows the current operating pressure of the sprayer. It has three different indications: blinking yellow, solid yellow, and solid green.
Blinking Yellow
When the pressure indicator is blinking yellow, the sprayer is operating between 0 and 200 PSI. A blinking yellow pressure indicator means:
• The sprayer is plugged in and turned “ON”.
• The sprayer is at priming pressure (little or no pressure).
• It is safe to move the PRIME/SPRAY valve between positions.
• It is safe to change or replace the spray tip.
NOTE: If the pressure indicator begins blinking yellow
Solid Yellow
When the pressure indicator is solid yellow, the sprayer is operating between 200 and 1800 PSI. indicator means:
Solid Green
When the pressure indicator is solid green, the sprayer is operating between 1800 and 3300 PSI. indicator means:
when the pressure control knob is set at a higher pressure and the PRIME/SPRAY valve is in the SPRAY position, either the spray tip is worn or the sprayer is in need of service/repair.
A solid yellow pressure
• The sprayer is at the proper pressure setting for spraying stain, lacquer, varnish, and multi-colors.
• If the pressure indicator goes to solid yellow when the pressure is set so that it starts at solid green, it indicates one of the following:
a. Tip Wear Indicator — when spraying with latex or at
high pressure the solid yellow appears. This means the tip is worn and needs to be replaced.
b. Tip Too Large — when a tip that is too large for the
sprayer is put in the gun, the pressure indicator will turn from solid green to solid yellow.
c. Fluid Section Wear — if a solid yellow pressure
indicator appears when using a new tip and the pressure is set at maximum, service may be required (worn packings, worn piston, stuck valve, etc...).
A solid green pressure
• The sprayer is at the proper pressure setting for spraying oil-based and latex house paints.
• The sprayer is operating at peak performance at a high pressure setting.
Motor Running Indicator
The Motor Running indicator is on when the motor is commanded to run. This indicator is used by service centers to troubleshoot motor problems.
Xact Digital Control System Operation (if equipped)
The Xact Digital Control System is an optional add-on that increases the functionality of the sprayer. It is installed directly below the pressure control knob on the control panel. It consists of a display and four function keys. The display shows various menu screens that allow the user to customize and monitor sprayer operation using the function keys.
NOTE: The pressure control knob overrides the Xact
Digital Control System settings. Anytime the pressure control knob is turned, the sprayer pressure will change accordingly.
Function Keys
The function keys are numbered 1–4. Each key is labeled with an additional function as well.
#1/Menu Key
Pressing the #1 key scrolls through the available menu screens or performs a function described on the active menu screen.
#2/+ Key
Pressing the #2 key performs a function described on the active menu screen or increases a value.
#3/- Key
Pressing the #3 key performs a function described on the active menu screen or decrease a value.
#4/Select Key
Pressing the #4 key selects the active menu screen or performs a function described on the active menu screen.
Menu Screens
Several menu screens are available for the user to customize and monitor sprayer operation. They include Main Screen, User Pre-Sets, Volume Pumped, Job Volume, Unit Serial #, TImers, Job Timers, Service Time, Pressure, Security Code, Prime, and Pulse Clean.
Main Screen
The Main Screen is the default screen for the control system at sprayer startup. Pressing the #2 key switches between PSI and MPa units of measure. Press the #1 key to scroll through the remaining menu screens.
User Pre-Sets Screen
The User Pre-Sets screen allows the user to set four different pressure settings and save them for future use. To select the User Pre-Sets screen, press the #4 key.
Press keys 1 through 4 from the Select screen to select or change a pre-set pressure.
Press the #4 key to select the setting and the Main Screen will appear.
Press the #2 key to change the setting. On the following screen, use the #2/+ key to increase the setting or the #3/- screen to decrease the setting. Once the desired setting has been reached, press the #4 key to set and the Main Screen will appear. To select or change the remaining three pre-sets, scroll to the User Pre-Sets screen and repeat the above procedure.
Volume Pumped Screen
The Volume Pumped screen shows the total number of gallons or liters sprayed by the sprayer
.
To select the Volume Pumped screen, press the #4 key.
Job Volume Screen
The Job Volume screen allows the user to reset a gallon counter to track usage on specific jobs.
T
o select the Job Volume
screen, press the #4 key.
6 © Titan Tool Inc. All rights reserved.
Page 7
Unit Serial # Screen
ENTER OLD CODE
NUMBER
SECURITY CODE
SELECT-4 MENU-1
SET PSI 3000 ACTUAL PSI 2950
PRESSURE
SELECT-4 MENU-1
SERVICE @ XXXHR RUN HOURS XX
SERVICE TIME
SELECT-4 MENU-1
ON TIME XXXXX:XX RUN TIME XXXX:XX
JOB TIMERS
SELECT-4 MENU-1
ON TIME XXXXX:XX RUN TIME XXXX:XX
TIMERS
SELECT-4 MENU-1
SER # XXXXXXXXXX PRESS 1 FOR MENU
UNIT SERIAL #
SELECT-4 MENU-1
Trigger lock in
locked position.
PULSE CLEAN
ACTUAL PSI XXXX
PRIME
ENTER NEW CODE
NUMBER
The Unit Serial # screen shows the sprayers serial number
To select the Unit Serial # screen, press the #4 key.
Timers Screen
The Timers screen shows the total time the sprayer has been turned on as well as the total time the sprayer has been running (pumping).
To select the press the #4 key.
Job Timers Screen
The Job Timers screen allows the user to reset the “ON TIME” and “RUN track time on specific jobs.
To select the Job TImers screen, press the #4 key. The screen will toggle between the timers and a screen that allows the user to reset the timers.
Service Time Screen
The Service Time screen allows the user to set a service time interval (in hours). Below the set time, the screens shows the current amount of hours on the sprayer #4 key.
The screen will toggle between the service hours and a screen that allows the user to change the service time interval.
When the service time interval is set and met by the run hours, the display will toggle between the "Main screen" and a "Service Required" screen at sprayer startup. To stop the toggling, scroll to the "Service Time" screen and either set a new service time interval or set the service time to "0".
Pressure Screen
The Pressure screen allows the user to see the current set point pressure as well as the actual working pressure.
T press the #4 key. This screen is also the Main Screen.
Security Code Screen
The Security Code screen allows the user to set a four digit security code to prevent unauthorized use of the sprayer. If a security code has been set, the control system display will ask for the code at startup. If the correct code is entered, the display will show the Main Screen and the sprayer will operate. If the wrong code is entered, the display will continue to ask for the correct code and the sprayer will be disabled. To set or change the security code, press the #2 key.
.
Timers screen,
TIME” to
. To select the Service TImer screen, press the
o select the Pressure screen,
NOTE: If the sprayer is new, no security code is set
and the Main Screen will appear at startup. Also, when setting a security code for the first time, the “Enter Old Code Number” screen will not appear.
Enter the new security code. Once the new code is entered, the display will automatically ask that the new code be re-entered for verification. If the same new code is re-entered, the display will confirm that the new code has been accepted and return to the Main Screen. If the new code is re-entered incorrectly, the display will return to the “Enter New Code Number” screen and the process will repeat.
NOTE: To inactivate the X-Lock security function,
Prime Screen
The Prime screen appears when the pressure control knob is set at the “Min” setting in the yellow zone.
Pulse Clean Screen
The Pulse Clean screen appears when the pressure control knob is set at the PULSE CLEAN position in the red zone and the PRIME/SPRA
NOTE: If there is no action at any menu screen for 30
enter “1111” at the “Enter New Code Number” screen (this is the default code that leaves the sprayer unlocked). As a result, the Main Screen will appear at sprayer startup.
Y valve is in the PRIME position.
seconds, the display will go back to the Main Screen.
Pressure Relief Procedure
Be sure to follow the pressure relief procedure when shutting the unit down for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.
1. Lock the gun by turning the gun trigger lock to the locked position.
2.
Turn off the sprayer by moving the ON/OFF switch to the OFF position.
3. Turn the pressure control knob counterclockwise to its OFF position in the black zone.
4. Unlock the gun by turning the gun trigger lock to the unlocked position.
5. Hold the metal part of the gun firmly to the side of a metal container to ground the gun and avoid a build up of static electricity.
6. Trigger the gun to remove any pressure that may still be in the hose.
7. Lock the gun by turning the gun trigger lock to the locked position.
8. Move the PRIME/SPRAY valve down to the PRIME position.
Enter the old security code number to access the screen that allows the code change. If the wrong code is entered, the display will continue to ask for the correct code and the security code cannot be changed.
© Titan Tool Inc. All rights reserved. 7
Page 8
Spraying
Too Thick
Offspray
Arcing Gun at angle
start
stroke
release
trigger
pull trigger
end stroke
Good spray pattern
Paint tailing pattern
Overlap edges
1st
pass
2nd
pass
3rd
pass
4th
pass
5th
pass
POSSIBLE INJECTION HAZARD. Do not spray without the tip guard in place. Never trigger the gun unless the tip is in either the spray or the unclog position. Always engage the gun trigger lock before removing, replacing, or cleaning tip.
Spraying Technique
The following techniques, if followed, will assure professional painting results.
Hold the gun perpendicular to the surface and always at equal distance from the surface. Depending on the type of material, surface, or desired spray pattern, the gun should be held at a distance of 12 to 14 inches (30 to 35 cm).
Move the gun either across or up and down the surface at a steady rate. Moving the gun at a consistent speed conserves material and provides even coverage. The correct spraying speed allows a full, wet coat of paint to be applied without runs or sags.
Holding the gun closer to the surface deposits more paint on the surface and produces a narrower spray pattern. Holding the gun farther from the surface produces a thinner coat and wider spray pattern. If runs, sags, or excessive paint occur, change to a spray tip with a smaller orifice. If there is an insufficient amount of paint on the surface or you desire to spray faster, a larger orifice tip should be selected.
Maintain uniform spray stroke action. Spray alternately from left to right and right to left. Begin movement of the gun before the trigger is pulled.
Proper lapping (overlap of spray pattern) is essential to an even finish. Lap each stroke. If you are spraying horizontally, aim at the bottom edge of the preceding stroke, so as to lap the previous pattern by 50%.
For corners and edges, split the center of the spray pattern on the corner or edge and spray vertically so that both adjoining sections receive approximately even amounts of paint.
When spraying with a shield, hold it firmly against the surface. Angle the spray gun slightly away from the shield and toward the surface. This will prevent paint from being forced underneath.
Shrubs next to houses should be tied back and covered with a canvas cloth. The cloth should be removed as soon as possible. Titan gun extensions are extremely helpful in these situations.
Nearby objects such as automobiles, outdoor furniture, etc. should be moved or covered whenever in the vicinity of a spray job. Be careful of any other surrounding objects that could be damaged by overspray.
Avoid arcing or holding the gun at an angle. This will result in an uneven finish.
Practice
1. Make sure that the paint hose is free of kinks and clear of objects with sharp cutting edges.
3. Set the pressure to minimum by turning the pressure control knob to the “Min” setting in the yellow zone.
3. Move the PRIME/SPRAY valve up to its SPRAY position.
4. Turn the pressure control knob clockwise to its highest setting in the green zone. The paint hose should stiffen as paint begins to flow through it.
5. Unlock the gun trigger lock.
6. Trigger the spray gun to bleed air out of the hose.
7. When paint reaches the spray tip, spray a test area to check the spray pattern.
8. Use the lowest pressure setting necessary to get a good spray pattern. If the pressure is set too high, the spray pattern will be too light. If the pressure is set too low, tailing will appear or the paint will spatter out in gobs rather than in a fine spray.
8 © Titan Tool Inc. All rights reserved.
Page 9
Cleanup
Min PSI
(Bar)
Max PSI
(Bar)
Pulse
Clean
Maintenance
Special cleanup instructions for use with flammable solvents:
Before proceeding, follow the Pressure Relief Procedure outlined previously in this manual. Additionally, follow all other warnings to reduce
• Always flush spray gun preferably outside and at least one hose length from spray pump.
• If collecting flushed solvents in a one gallon metal
the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!
container, place it into an empty five gallon container, then flush solvents.
• Area must be free of flammable vapors.
• Follow all cleanup instructions.
IMPORTANT: The sprayer, hose, and gun should be cleaned thoroughly after daily use. Failure to do so permits material to build up, seriously affecting the performance of the unit.
Always spray at minimum pressure with the gun nozzle tip removed when using mineral spirits or any other solvent to clean the sprayer, hose, or gun. Static electricity buildup may result in a fire or explosion in the presence of flammable vapors.
General Repair and Service Notes
The following tools are needed when repairing this sprayer:
Phillips Screwdriver 3/8" Hex Wrench Needle Nose Pliers 5/16" Hex Wrench Adjustable Wrench 1/4" Hex Wrench Rubber Mallet 3/16" Hex Wrench Flat-blade Screwdriver 5/32” Hex Wrench
1. Before repairing any part of the sprayer, read the instructions carefully, including all warnings.
1. Follow the “Pressure Relief Procedure” found in the Operation section of this manual.
Remove the gun tip and tip guard and clean with a brush
2. using the appropriate solvent.
IMPORTANT: Never pull on a wire to disconnect it. Pulling on a wire could loosen the connector from the wire.
3. Place the siphon tube into a container of the appropriate solvent. Examples of the appropriate solvent are water for latex paint or mineral spirits for oil-based paints.
4. Place the return hose into a metal waste container.
5. Move the PRIME/SPRAY valve down to its PRIME position.
NOTE: Hold the return hose in the waste
container when moving the PRIME/SPRAY valve to PRIME in case the sprayer is pressurized.
6. Set the pressure to Turbo PulseClean by turning the pressure control knob to its PULSE CLEAN position in the red zone.
7. Turn on the sprayer by moving the ON/OFF switch to the ON position.
8. Allow the solvent to circulate through the unit and flush the paint out of the return hose into the metal waste container.
9. Turn off the sprayer by moving the ON/OFF switch to the OFF position.
10. Move the PRIME/SPRAY valve up to its SPRAY position.
11. Turn on the sprayer.
Ground the gun by holding it
2. Test your repair before regular operation of the sprayer to be sure that the problem is corrected. If the sprayer does not operate properly
, review the repair procedure to determine if everything was done correctly. Refer to the Troubleshooting Charts to help identify other possible problems.
3. Make certain that the service area is well ventilated in case solvents are used during cleaning. Always wear protective eyewear while servicing. Additional protective equipment may be required depending on the type of cleaning solvent. Always contact the supplier of solvents for recommendations.
4. If you have any further questions concerning your TITAN Airless Sprayer, call TITAN:
Customer Service (U.S.) .......................1-800-526-5362
Fax ................................................1-800-528-4826
Customer Service (Canada)..................1-800-565-8665
Fax ................................................ 1-905-856-8496
Customer Service (International)...........1-201-337-1240
Fax ................................................1-201-405-7449
against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.
12. Trigger the gun into the metal waste container until the paint is flushed out of the hose and solvent is coming out of the gun.
13. Continue to trigger the spray gun into the waste container until the solvent coming out of the gun is clean.
NOTE: For long-term or cold weather storage, pump
mineral sprits through the entire system. For short-term storage when using latex paint,
pump water mixed with Titan Liquid Shield Plus through the entire system (see the Accessories section of this manual for part number).
14.
Follow the “Pressure Relief Procedure” found in the Operation section of this manual.
15. Unplug the sprayer and store in a clean, dry area.
IMPORTANT: Do not store the unit under pressure.
© Titan Tool Inc. All rights reserved. 9
Page 10
Replacing the Filters
Handle
Handle Seal
Filter
Gun Body
Filter Body
Filter Spring
Filter Spring
Adapter
Core Spring
Filter
O-ring
Filter Housing
Electronic Cover
Motor Shroud
Motor Shroud Screws
Motor
Baffle Assembly Housing Gasket Shroud Gasket
Electronic Control
Assembly
Motor Mounting Screw
Electronic Cover
Screw
Gearbox Housing
Pump Filter
1. Loosen and remove the filter body by hand.
2. Slip the filter off of the core spring.
3. Inspect the filter. Based on inspection, clean or replace the filter.
4. Inspect the o-ring. Based on inspection, clean or replace the o-ring.
5. Slide the new or cleaned filter over the core spring with the filter spring adapter in place. Push the filter into the center of the filter housing.
6. Slide the filter body over the filter and thread it into the filter housing until secure.
NOTE: The filter body
should be hand­tightened, but make sure it is seated fully into the filter housing.
Gun Filter
1. Move the gun trigger lock to the unlocked position.
2. Loosen and remove the handle from the gun body.
3. Turning clockwise, unscrew the filter from the gun body.
NOTE: Left-handed threads require turning the filter
clockwise to remove.
4. Turning counterclockwise, screw the new or cleaned filter into the gun body.
5. Make sure the handle seal is in position and thread the handle into the gun body until secure.
6. Move the gun trigger lock to the locked position.
Replacing the Motor Assembly
1. Unplug the unit.
2. Loosen and remove the four motor shroud screws. Remove the motor shroud.
3. Release the tie wrap on the top of the baffle assembly and slip the baffle assembly down off of the motor.
4. Loosen and remove the three electronic cover screws. Lift the electronic cover off of the electronic control assembly on the motor.
5. Disconnect all wires between the motor and the sprayer.
6. Loosen and remove the three motor mounting screws.
7. Pull the motor out of the gearbox housing.
8. With the motor removed, inspect the gears in the gearbox housing for damage or excessive wear. Replace the gears, if necessary.
9. Install the new motor into the gearbox housing. Make sure the housing gasket is positioned properly.
10. Secure the motor with the three motor mounting screws.
11. Reconnect the wires between the sprayer and the new motor. (refer to the electrical schematic in the Parts List section of this manual).
12. Position the electronic cover over the electronic control assembly. Secure the electronic cover with the three electronic cover screws.
13. Slip the baffle assembly up and around the motor. Secure the baffle assembly with the tie wrap.
14. Slide the motor shroud over the motor. Make sure the shroud gasket is positioned properly.
15. Secure the motor shroud with the four motor shroud screws.
NOTE: For more detail, part number information, and
complete assembly drawings, please see the
II
LX-80 Manual (P/N 313-2293).
Professional Airless Gun Owner's
10 © Titan Tool Inc. All rights reserved.
Page 11
Replacing the Gears
Front End Bell
Assembly
Armature Gear
1st Stage Gear
2nd Stage Gear
Front Gear Box
Assembly
Housing Gasket
Shroud Gasket
Motor Shroud
Transducer
Grommet
Motor Shroud Screws
Electronic Control
Assembly
Mounting Plate
To Filter
1. Unplug the unit.
2. Loosen and remove the four motor shroud screws. Remove the motor shroud.
3. Release the tie wrap on the top of the baffle assembly and slip the baffle assembly down off of the motor.
4. Loosen and remove the three electronic cover screws. Lift the electronic cover off of the electronic control assembly on the motor.
5. Disconnect all wires between the motor and the sprayer.
6. Loosen and remove the three motor mounting screws.
7. Pull the motor out of the gearbox housing.
8. Inspect the armature gear on the end of the motor for damage or excessive wear. If this gear is completely worn out, replace the front end bell assembly.
9. Remove and inspect the 1st stage gear and 2nd stage gear assemblies for damage or excessive wear. Replace, if necessary.
10. Remove and inspect the front gear box assembly for damage or excessive wear. If damaged or worn, replace the front gear box assembly.
NOTE: Clean and refill the gear box cavity up to the rear
face of each gear with Lubriplate (P/N 314-171).
11. Install the motor into the gearbox housing. Make sure the housing gasket is positioned properly.
12. Secure the motor with the three motor mounting screws.
13. Reconnect the wires between the sprayer and the motor. (refer to the electrical schematic in the Parts List section of this manual).
14. Position the electronic cover over the electronic control assembly. Secure the electronic cover with the three electronic cover screws.
15. Slip the baffle assembly up and around the motor. Secure the baffle assembly with the tie wrap.
16. Slide the motor shroud over the motor. Make sure the shroud gasket is positioned properly.
17. Secure the motor shroud with the four motor shroud screws.
Replacing the Transducer
1. Unplug the unit.
2. Loosen and remove the four motor shroud screws. Remove the motor shroud.
3. At the electronic control assembly, disconnect the wire coming from the transducer.
4. Pull the grommet out of the mounting plate and slide it up the shaft of the transducer until it is clear of the mounting plate.
5. Using a wrench, loosen and remove the transducer from the filter housing. Carefully thread the transducer wire out through the mounting plate.
6. Slide the grommet off of the old transducer and onto the new transducer.
7. Thread the new transducer wire through the mounting plate and up to the electronic control assembly.
8. Thread the new transducer into the filter housing and tighten securely with a wrench.
NOTE: Make sure the o-ring on the transducer is in
place before threading the transducer into the filter housing.
9. Push the grommet into the mounting plate.
10. Connect the transducer wire to the electronic control assembly (refer to the electrical schematic in the Parts List section of this manual).
11. Slide the motor shroud over the motor. Make sure the shroud gasket is positioned properly.
12. Secure the motor shroud with the four motor shroud screws.
© Titan Tool Inc. All rights reserved. 11
Page 12
Replacing the PRIME/SPRAY Valve
Gasket
Dowel Pin
Cam Base
Valve Stem
Filter Housing
Valve Housing
Assembly
Valve
Handle
Groove Pin
Perform the following procedure using PRIME/SPRAY valve replacement kit P/N 800-915.
1. Push the groove pin out of the valve handle.
2. Remove the valve handle and the cam base.
3. Using a wrench, loosen and remove the valve housing assembly.
4. Make sure the gasket is in place and thread the new valve housing assembly into the filter block. Tighten securely with a wrench.
5. Place the cam base over the valve housing assembly. Lubricate the cam base with grease and line up the cam with the filter block using the dowel pin.
6. Line up the hole on the valve stem with the hole in the valve handle.
7. Insert the groove pin into the valve handle and through the valve stem to secure the valve handle in position.
Servicing the Fluid Section
Use the following procedures to service the valves and repack the fluid section. Perform the following steps before performing any maintenance on the fluid section.
1. Loosen and remove the four front cover screws. Remove the front cover.
2. Position the crankshaft/slider assembly at the bottom, dead-center of its stroke so that the connecting pin and retaining ring are visible below the slider assembly. This is done by turning the sprayer on and off in short bursts until the connecting pin is visible below the slider housing.
3. Turn off and unplug the unit.
Before proceeding, follow the Pressure Relief Procedure outlined previously in this manual. Additionally, follow all other warnings to reduce the risk of an injection injury parts or electric shock. Always unplug the sprayer before servicing!
4. Remove the return hose from the clamp on the siphon tube.
5. Unscrew the siphon tube/siphon set from the foot valve.
6.
Loosen and remove the high-pressure hose from the nipple on the back of the upper housing of the fluid section.
, injury from moving
Servicing the Valves
The design of the fluid section allows access to the foot valve and seat as well as the outlet valve and seat without completely disassembling the fluid section. It is possible that the valves may not seat properly because of debris stuck in the foot valve seat or outlet valve seat. Use the following instructions to clean the valves and reverse or replace the seats.
1. Loosen and remove the foot valve housing from the lower housing.
2. Clean out any debris in the foot valve housing and examine the housing and the foot valve seat. If the seat is damaged, reverse or replace the seat.
3. Using two wrenches, hold the upper housing at the wrench flats with one wrench and loosen the lower housing with the other. Remove the lower housing.
4. Using a 3/4” wrench, loosen and remove the outlet valve retainer from the piston rod.
NOTE: Always service the
outlet valve with the piston rod attached to the pump. This will prevent the piston rod from rotating during disassembly of the outlet valve.
5. Clean out any debris and examine the retainer and outlet valve seat. If the seat is damaged, reverse or replace the seat.
6. Remove, clean, and inspect the outlet valve cage and outlet valve ball. Replace if they are worn or damaged.
7. Reassemble the valves by reversing the steps above.
NOTE: During reassembly, make sure the Viton o-rings
and the PTFE back-up rings between the upper housing and lower housing as well as between the lower housing and the foot valve housing are lubricated with grease and in position.
Upper Housing
Lower Housing
Foot Valve Cage
Foot Valve Ball
Foot Valve Seat
O-ring Viton
O-Ring PTFE
Back-Up Ring
Foot Valve Housing
Upper Housing
Piston Rod Outlet Valve
Seal Outlet Valve
Cage Outlet Valve
Ball Nylon
Washer Outlet Valve
Seat Outlet Valve
Retainer Lower
Housing
12 © Titan Tool Inc. All rights reserved.
Page 13
Repacking the Fluid Section
Install upper packing
with raised lip
facing down.
Raised Lip
Retaining Ring
Connecting Pin
Slider Assembly
Crankshaft
Knock-Off Nut
Upper Seal Retainer
Spacer
Upper Packing
Lower Packing
Upper Housing
Piston Rod
Wear Ring
NOTE: The factory-installed packings are black in
1. Remove the foot valve assembly and the lower housing using the steps in the “Servicing the Valves” procedure above.
NOTE: The outlet valve does
2. Slide the retaining ring up on the slider assembly to expose the connecting pin.
3. Push the connecting pin forward through the slider assembly and piston. The connecting pin will fall into a recessed area of the gear box housing where it can be retrieved.
4. Tap the knock-off nut with a soft hammer so that it turns counterclockwise and loosens.
5. Turn the fluid section counterclockwise to remove it from the gear box housing.
6. Place the upper housing upright in a vise by clamping on the wrench flats.
NOTE: Do not over-tighten
7. Using a wrench, remove the upper seal retainer.
8. Slide the piston rod out through the bottom of the upper housing.
9. Inspect the piston rod for wear and replace if necessary.
10. Remove the upper and lower packings from the upper housing.
NOTE: Be careful not to scratch, score, or otherwise
11. Clean the upper housing. Inspect the upper housing for damage and replace if necessary.
12. Locate the new upper and lower packings and pack the areas between the packing lips with grease. Lubricate the o-rings on the exterior of the packings with grease.
13. Insert the upper packing into the top of the upper housing with the raised lip on the packing facing down.
14. Insert the spacer on top of the upper packing.
15. Thread the upper seal retainer into the upper housing and torque to 25-30 ft. lbs.
© Titan Tool Inc. All rights reserved. 13
color. The replacement packings in the packing replacement kit are white.
not need to be disassembled from the piston rod for this procedure.
the vise. Damage to the upper housing may occur.
damage the upper housing during removal of the packings.
16. Pre-form the lower packing using the lower packing sizing tool (included in the repacking kit).
Insert the lower packing partially
17. i
nto the bottom of the upper housing so that the side that has the o-ring closest to the face of the packing faces up.
Install lower packing with
the side that has the o-ring
closest to the face of the
packing facing up.
Closer
Top
18. Push the lower packing into position using the lower packing insertion tool (see Fluid Section Assembly parts list for lower packing insertion tool P/N).
19. Place the piston insertion tool (included in the repacking kit) over the top of the piston rod.
20. Insert the piston rod into the bottom of the upper housing, through the lower packing, through the upper packing, and out through the upper seal retainer.
NOTE: When repacking the fluid section, make sure
the raised lip on the bottom of the lower packing is fully outside the packing around the piston rod after insertion of the piston rod.
21. Remove the piston insertion tool from the top of the piston rod.
22. Turn the knock-off nut counterclockwise until it is flush against the upper housing.
23. Lubricate the threads on the upper housing with anti-seize compound. Remove the upper housing from the vise.
24. Thread the upper housing into the gear box housing, turning clockwise. When the connecting pin hole on the piston rod lines up with the hole in the slider assembly, insert the connecting pin.
25. Slide the retaining ring down over the connecting pin.
26. Continue to turn the upper housing clockwise until the knock-off nut is flush against the gear box housing.
NOTE: If the nipple on the upper housing does not
face the back of the unit, turn the upper housing counterclockwise until the nipple faces the back of the unit. Do not turn the upper housing more than one full turn.
27. Once the nipple is positioned, turn the knock-off nut clockwise until it contacts the gear box housing.
28. Tap the knock-off nut with a soft hammer to tighten it against the gear box housing.
29. Making sure that the Viton o-ring and PTFE back-up ring are lubricated and in place, thread the lower housing into the upper housing. Using two wrenches, hold the upper housing at the wrench flats with one wrench and tighten the lower housing with the other.
30. Attach the high-pressure hose to the nipple on the back of the housing and tighten with a wrench. Do not kink the hose.
NOTE: For low rider units, make sure the hose does
not touch the cart frame. If it does, reposition the nipple by turning the upper housing until the hose is clear of the frame and the nipple is within 45º of the back of the unit.
31. Making sure that the Viton o-ring and PTFE back-up ring are lubricated and in place, reassemble the foot valve assembly and and thread it into the lower housing. Tighten securely.
32. Thread the siphon tube/siphon set into the foot valve and tighten securely. Make sure to wrap the threads on the down tube/siphon tube adapter with PTFE tape before assembly.
33. Replace the return hose into the clamp on the siphon tube.
34. Place the front cover on the gearbox housing and secure in position using the four front cover screws.
35. Turn on the sprayer by following the procedure in the “Operation” section of this manual and check for leaks.
NOTE: Repacking kit P/N 800-273 is available. For
best results use all parts supplied in this kit.
Page 14
Problem
The unit will not run.
Troubleshooting
Cause
1. The unit is not plugged in.
2. Tripped breaker.
3. The pressure is set too low (pressure control knob set at minimum setting does not supply power to unit).
4. Faulty or loose wiring.
5. Excessive motor temperature.
6. ON/OFF switch is defective.
Solution
1. Plug the unit in.
2. Reset the breaker.
3. Turn the pressure control knob clockwise to supply power to the unit and increase the pressure setting.
4. Inspect or take to a Titan authorized service center.
5. Allow motor to cool.
6. Replace the ON/OFF switch.
The unit will not prime.
The unit will not build or maintain pressure.
1. The PRIME/SPRAY valve is in the SPRAY position.
2. Air leak in the siphon tube/siphon assembly.
3. The pump filter and/or inlet screen is clogged.
4. The siphon tube/siphon assembly is clogged.
1. The spray tip is worn.
2. The spray tip is too large.
3. The pressure control knob is not set properly.
4. The pump filter, gun filter, or inlet screen is clogged.
5. Material flows from the return hose when the PRIME/SPRAY valve is in the SPRAY position.
6. Air leak in the siphon tube/siphon assembly.
7. There is external fluid leak.
8. There is an internal fluid section leak (packings are worn and/or dirty, valve balls are worn).
9. Worn valve seats
10. Motor powers but fails to rotate
1. Rotate the PRIME/SPRAY valve clockwise to the PRIME position.
2. Check the siphon tube/siphon assembly connection and tighten or re-tape the connection with PTFE tape.
3. Remove the pump filter element and clean. Remove the inlet screen and clean.
4. Remove the siphon tube/siphon assembly and clean.
1. Replace the spray tip following the instructions that came with the spray gun.
2. Replace the spray tip with a tip that has a smaller orifice following the instructions that came with the spray gun.
3. Turn the pressure control knob clockwise to increase the pressure setting.
4. Remove the pump filter element and clean. Remove the gun filter and clean. Remove the inlet screen and clean.
5. Clean or replace the PRIME/SPRAY valve.
6. Check the siphon tube/siphon assembly connection and tighten or re-tape the connection with PTFE tape.
7. Check for external leaks at all connections. Tighten connections, if necessary.
8. Clean the valves and service the fluid section following the “Servicing the Fluid Section” procedure in the Maintenance section of this manual.
9. Reverse or replace the valve seats following the “Servicing the Fluid Section” procedure in the Maintenance section of this manual.
10. Take unit to a Titan authorized service center.
Fluid leakage at the upper end of the fluid section.
Excessive surge at the spray gun.
1. The upper packings are worn.
2. The piston rod is worn.
1. Wrong type of airless spray hose.
2. The spray tip worn or too large.
3. Excessive pressure.
14 © Titan Tool Inc. All rights reserved.
1. Repack the pump following the “Servicing the Fluid Section” procedure in the Maintenance section of this manual.
2. Replace the piston rod following the “Servicing the Fluid Section” procedure in the Maintenance section of this manual.
1. Replace hose with a minimum of 50’ of 1/4” grounded textile braid airless paint spray hose.
2. Replace the spray tip following the instructions that came with the spray gun.
3. Rotate the pressure control knob counterclockwise to decrease spray pressure.
Page 15
Problem
HIGH MOTOR
TEMPERATURE
LOW VOLTAGE
CHECK MOTOR
CHECK TRANSDUCER
CHECK PAINT
COMMUNICATION
ERROR
EXCEEDED
PRESSURE LIMIT
HIGH LOAD
CHECK MECHANISM
HIGH CONTROL
TEMPERATURE
Poor spray pattern.
Troubleshooting
Cause
1. The spray tip is too large for the material being used.
2. Incorrect pressure setting.
3. Insufficient fluid delivery.
4. The material being sprayed is too viscous.
Solution
1. Replace the spray tip with a new or smaller spray tip following the instructions that came with the spray gun.
2. Rotate the pressure control knob to adjust the pressure for a proper spray pattern.
3. Clean all screens and filters.
4. Add solvent to the material according to the manufacturer's recommendations.
The unit lacks power.
1. The pressure adjustment is too low.
2. Improper voltage supply.
Xact Digital Control System Error Messages
The following error message screens appear whenever the Xact Digital Control System detects a problem with the sprayer. Once a problem occurs and the error message appears, the sprayer will shut down.
Before proceeding, follow the Pressure Relief Procedure outlined previously in this manual. Additionally the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!
Check Paint Screen (E1)
The Check Paint screen appears when the pump pressure drops to a very low level and the pressure control knob has not been adjusted. Check the paint level and refill. Restart the sprayer by following the “Painting” procedure in the Operation section of this manual.
Check Transducer Screen (E2)
The Check Transducer screen appears when the transducer has become disconnected or is defective. T center for repair.
Check Motor Screen (E3)
The Check Motor screen appears when the motor or motor sensor is defective. Take the sprayer to a
Low Voltage Screen (E4)
The Low Voltage screen appears when the sprayer shuts down because of low input voltage. Check the power supply and correct the problem. Restart the sprayer by following the “Painting” procedure in the Operation section of this manual.
High Motor Temperature Screen (E5)
The High Motor Temperature screen appears when the temperature of the motor has risen too high. center for repair.
, follow all other warnings to reduce
ake the sprayer to a Titan authorized service
Titan authorized service center for repair.
Take the sprayer to a Titan authorized service
1. Rotate the pressure control knob clockwise to increase the pressure setting.
2. Reconnect the input voltage for 120V AC.
High Control Temperature Screen (E6)
The High Control Temperature screen appears when the temperature of the Xact Digital Control System has risen too high. authorized service center for repair.
High Load Check Mechanism Screen (E7)
The High Load Check Mechanism screen appears when the sprayer shuts down because of high current or when the sprayer goes into current fold back mode.. service center for repair.
Exceeded Pressure Limit Screen (E8)
The Exceeded Pressure Limit screen appears when the sprayer pressure exceeds 3300 PSI / 22.8 MPa. Take the sprayer to a service center for repair.
Communication Error Screen (E9)
The Communication Error screen appears when the Xact Digital Control System loses communication with the control panel. Titan authorized service center for repair.
Take the sprayer to a Titan authorized
Take the sprayer to a Titan
Titan authorized
Take the sprayer to a
© Titan Tool Inc. All rights reserved. 15
Page 16
Importantes consignes de sécurité • Lire toutes ces consignes
avant d’utiliser l’appareil. Garder ces consignes.
Indique une situation à risque, laquelle, si elle n'est pas évitée, peut entraîner des blessures graves, voire la mort.
Pour réduire les risques d’incendie ou d’explosion, de choc électrique et de blessure, vous devez lire et comprendre les directives figurant dans ce manuel. Familiarisez-vous avec les commandes et l’utilisation adéquate de l’équipement.
DANGER : INJECTION CUTANÉE
Le jet de haute pression produit par cet appareil peut transpercer la peau et les tissus sous-jacents, causant des blessures graves pouvant entraîner l'amputation.
NE PAS TRAITER CE TYPE DE BLESSURE COMME UNE SIMPLE COUPURE! Une amputation peut en résulter CONSULTER UN MÉDICIN SUR-LE-CHAMP.
La pression maximale de ce pulvérisateur est d’environ 3 300 PSI / 22,8 MPa.
MESURES PRÉVENTIVES :
• Ne pas pointer le pistolet vers une partie du corps.
Ne pas pointer le pistolet vers une personne ou un animal; ne pas pulvériser non plus de produit dessus.
• NE JAMAIS mettre une partie du corps devant le jet de produit. NE JAMAIS toucher les fuites du flexible de pulvérisation.
• NE JAMAIS mettre la main, même gantée, devant le pistolet (les gants n’offrent aucune protection contre les blessures par injection).
• TOUJOURS verrouiller la détente, arrêter la pompe et relâcher toute la pression avant d’effectuer la maintenance de l’appareil ou de le laisser sans surveillance, d’en nettoyer le protège-embout ou l’embout, ou de remplacer ce dernier. La pression ne sera pas relâchée par le simple arrêt du moteur; pour ce faire, on doit se servir du bouton PRIME/SPRAY (se reporter à la section COMMENT LIBÉRER LA PRESSION, du présent manuel).
• TOUJOURS s'assurer que le protège-embout est en place avant de pulvériser. Il est cependant à noter que, s’il assure une certaine protection, ce dispositif joue surtout un rôle préventif.
• TOUJOURS retirer l’embout avant de vidanger ou de nettoyer l’appareil.
• TOUJOURS inspecter le flexible avant de commencer; celui-ci peut présenter des fuites attribuables à l’usure, à une flexion excessibe ou à un traitement abusif, lesquelles fuites présentent des risques d’injection cutanée. Ne pas utiliser le flexible pour soulever ou tirer l’équipement.
• NE JAMAIS utiliser de pistolet sans verrou de détente et protège­doigts.
• Tous les accessoires (pistolets, embouts, rallonges, flexibles etc.) doivent pouvoir subir une pression nominale de 3 300 PSI / 22,8 MPa ou plus.
• Ne laissez pas l’appareil sous tension ou sous pression quand vous vous en éloignez. Quand vous n’utilisez pas l’appareil, éteignez-le et libérez la pression conformément aux instructions COMMENT LIBÉRER LA PRESSION, du présent manuel.
• Vérifiez que toutes les connexions sont bien serrées avant d’utiliser l’appareil. Toute pièce qui n’est pas fixée solidement risque d’être projetée violemment ou d’entraîner la fuite d’un jet de liquide à une pression extrêmement élevée, ce qui pourrait causer des blessures graves.
• Verrouillez toujours la détente quand vous ne pulvérisez pas. Vérifiez que le verrou de la détente fonctionne correctement.
REMARQUE À L’INTENTION DES MÉDECINS : Les injections cutanées sont des lésions traumatiques; il
importe donc de les traiter sans délai. On NE DOIT PAS retarder ce traitement sous prétexte de vérifier la toxicité du produit en cause, celle-ci n’étant conséquente que dans le cas d’injection directe de certains produits dans le système sanguin. Il pourrait s’avérer nécessaire de consulter un plasticien ou un spécialiste en chirurgie reconstructive de la main.
. ON DOIT
DANGER : ÉMANATIONS DANGEREUSES
Certains produits (peintures, solvants, insecticides ou autres) peuvent être nocifs s’ils sont inhalés ou entrent en contact avec l’organisme. Les émanations de ces produits peuvent provoquer de graves nausées, évanouissements ou empoisonnements.
MESURES PRÉVENTIVES :
• Se servir d’un masque ou d’un respirateur s’il y a risque d’inhalation (lire toutes les directives concernant ces dispositifs afin de s’assurer qu’ils offrent la protection requise).
• Porter des lunettes de protection.
• Porter les vêtements de protection prescrits par le fabricant du produit utilisé.
DANGER : EXPLOSION OU INCENDIE
Les émanations de certains produits peuvent exploser ou s’enflammer, et risquent d’entraîner des dommages matériels ou de graves blessures.
MESURES PRÉVENTIVES :
• S’assurer que l’aire de travail est dotée de moyens d’évacuation d’air vicié et d’introduction d’air frais pour éviter l’accumulation de vapeurs inflammables. Les vapeurs dégagées par la peinture ou les solvants peuvent provoquer une explosion ou s’enflammer.
Ne pas pulvériser de produit dans un endroit clos.
• Ne pas travailler près de sources d’ignition (décharges électrostatiques ou étincelles provoquées par le branchement/ débranchement d’appareils ou la commutation d’interrupteurs, d'appareils électriques, flammes nues, veilleuses, objets chauds, etc.). La peinture ou le solvant s’écoulant dans l’équipement peut générer de l’électricité statique.
• Ne pas fumer dans l’aire de travail.
• L’aire de travail doit être munie d’un extincteur en bon état de marche.
• Prévoir un espace d’au moins 7.62 mètres entre la pompe et l’objet à pulvériser s’ils sont dans la même pièce bien ventilée (rallonger le flexible au besoin). Les vapeurs inflammables étant souvent plus lourdes que l’air, l’espace au-dessus du plancher doit être particulièrement bien aéré. La pompe contient des pièces qui produisent des arcs et émettent des étincelles pouvant enflammer les vapeurs.
• Les appareils et objets à l’intérieur ou à proximité de l’aire de travail doivent être adéquatement mis à la terre pour éviter les décharges électrostatiques.
• Veillez à ce que la zone soit propre et exempte de contenants de peinture ou de solvant, chiffons ou autres matériaux inflammables.
• Les flexibles dont on se sert doivent être conçus pour subir les pressions élevées et faits de matériaux conducteurs ou mis à la terre adéquatement; le pistolet sera mis à la terre par le biais de ses raccords aux flexibles.
• Pour les appareils électriques — Le cordon d’alimentation doit être branché à un circuit trifilaire.
• L’appareil doit toujours être vidangé à basse pression, embout retiré, dans un contenant métallique distinct. Tenir le pistolet contre la paroi du contenant de manière à mettre ce dernier à la terre et à prévenir les décharges électrostatiques.
• Toujours respecter les mises en garde et les directives du fabricant des produits et solvants utilisés. On doit connaître les produits contenus dans les peintures et solvants qu'on pulvérise. Lire les fiches techniques santé-sécurité (FTSS) et les étiquettes des contenants fournies avec les peintures et solvants. Suivres les consignes de sécurité du fabricant de peinture et de solvant.
• S’entourer de toutes les précautions possibles lorsqu’on utilise des produits ayant un point d’éclair inférieur à 21°C (70°F). Le point d'éclair est la température à laquelle le liquide peut créer suffisamment de vapeurs et s'enflammer.
• Le plastique est générateur de décharges électrostatiques; ne jamais en suspendre pour fermer une aire de travail ou en utiliser en guise de toile de protection lorsqu’on pulvérise un produit inflammable.
• Se servir de la pression la plus basse possible pour vidanger l’appareil.
• Ne pas pulvériser de produit sur la pompe.
Français
16 © Titan Tool Inc. Tous droits réservés.
Page 17
Importantes consignes de sécurité • Lire toutes ces consignes
Prise de terre
Goupille de mise à la terre
Couvercle du boîtier de prise de terre
avant d’utiliser l’appareil. Garder ces consignes.
DANGER : EXPLOSION CAUSÉE PAR DES PRODUITS INCOMPATIBLES
Ce type d’explosion peut entraîner des dommages matériels ou des blessures graves.
MESURES PRÉVENTIVES :
• Ne pas utiliser de produits contenant du chlore ou du javellisant.
• Ne pas utiliser de solvants à base de halons comme l’eau de javel, les agents antimoisissure, le chlorure de méthylène et le trichloroéthane-1-1-1, lesquels ne sont pas compatibles avec l’aluminium.
• Communiquer avec le fournisseur du produit concerné pour en connaître la compatibilité avec l’aluminium.
DANGER : GÉNÉRALITÉS
D’autres dangers peuvent entraîner des dommages matériels ou des blessures graves.
• Lire toutes les directives et consignes de sécurité avant d’utiliser l’appareil.
• Observer tous les codes locaux, provinciaux, d’état et nationaux régissant la ventilation, la prévention des incendies et le fonctionnement de l’appareil.
• Aux États-Unis, le gouvernement a adopté des normes de sécurité en vertu de l’Occupational Safety and Health Le cas échéant, on doit les consulter, notamment les parties 1910 des normes générales et 1926 des normes de construction.
• N’utiliser que les pièces autorisées par le fabricant; les utilisateurs qui choisiront d’utiliser des composants dont les caractéristiques techniques et les exigences en matière de sécurité sont inférieures devront en assumer tous les risques et responsabilités.
• Tous les raccords, les tuyaux et les bouchons de remplissage doivent être fixés solidement en place avant d’utiliser la pompe de pulvérisation. Toute pièce qui n’est pas fixée solidement risque d’être projetée violemment ou d’entraîner la fuite d’un jet de liquide à une pression extrêmement élevée, ce qui pourrait causer des blessures graves.
• Avant chaque utilisation, examiner tous les flexibles afin de confirmer l’absence de coupures, de fuites, d’abrasions ou de renflements. Vérifier également l’intégrité des raccords. Remplacer sans délai les pièces qui semblent présenter des défectuosités. Ne jamais tenter de réparer un flexible; remplacer ceux qui font défaut par des modèles haute pression, avec mise à la terre.
•. Ne faites pas de nouer avec le tuyau et ne le tordez pas trop. Le tuyau à vide peut présenter des fuites suite à l’usure, les nouer ou les mauvais traitements. Une fuite risque d’injecter du produit dans la peau.
•. N’exposez pas le tuyau à des températures ou des pressions supérieures à celles spécifiées par le fabricant.
• Ne pas pulvériser à l’extérieur par grands vents.
• Porter des vêtements aptes à protéger la peau et les cheveux du produit utilisé.
• Ne pas utiliser le pistolet ou ne pas pulvériser de produits en présence d’enfants à proximité. Éloigner les enfants de l’équipement en tout temps.
• Ne pas s'étirer ni ne travailler sur un support instable. Toujours garder les deux pieds au sol pour rester en équilibre.
• Se servir de la pression la plus basse possible pour vidanger l’appareil.
• Rester vigilant et faire attention à ce que l'on fait.
• Ne pas se servir de l'équipement en cas de fatigue ou si vos aptitudes sont affaiblies par la consommation de drogues ou de boissons alcoolisées.
• Pour les appareils électriques — Débranchez toujours le cordon électrique de la prise avant de travailler sur l’équipement.
• N’utilisez pas le tuyau pour tirer ou soulever l’équipement.
• Ne pas soulever par la poignée de chariot en chargeant ou en déchargeant.
Act (OSHA).
Instructions de mise à la terre
Cet appareil doit être mis à la terre. La mise à la terre réduit les risques d'électrocution lors d'un court-circuit en permettant au courant de s'écouler par le fil de mise à la terre. Cet appareil est muni d'un cordon électrique avec fil de mise à la terre ainsi que d'une fiche de terre. La fiche doit être branchée sur une prise installée correctement et mise à la terre conformément à la réglementation et aux codes en vigueur.
Le fait de ne pas brancher correctement la fiche trifilaire de l’appareil peut entraîner des risques de choc électrique.
Si on doit réparer ou remplacer le cordon ou la fiche, ne pas raccorder le fil de terre à la borne des broches plates (lames) de cette dernière. Ce fil, normalement vert (avec ou sans rayures jaunes), doit être relié à la broche de terre.
Consulter un technicien ou un électricien qualifié à défaut de comprendre l’ensemble des présentes directives ou en cas d’incertitude quant à la mise à terre de l’appareil. Ne pas modifier la fiche de l’appareil; si elle ne s’adapte pas dans la prise voulue, faire remplacer cette dernière par un électricien qualifié.
IMPORTANT : Utiliser uniquement une rallonge à trois fils munie d'une fiche de terre dans une prise secteur mise à la terre correspondant au type de fiche de l'appareil. S'assurer que votre rallonge est en bon état. Lorsque vous utilisez une rallonge, assurez-vous qu'elle soit d'un calibre suffisant pour supporter l'intensité du courant requise par l'appareil. Une rallonge trop mince entraîne une chute de tension, une diminution de l'intensité et une surchauffe. Une rallonge de calibre 12 est recommandée. Si vous devez utiliser une rallonge à l’extérieur, celle-ci doit comprendre la marque W indiquant le type de cordon. Par exemple, la désignation SJTW-A indique que le cordon est conçu pour être utilisé à l’extérieur.
-A après la désignation
© Titan Tool Inc. Tous droits réservés. 17
Français
Page 18
Información de seguridad importante • Lea toda la información de
seguridad antes de operar el equipo. Guarde estas instrucciones.
Indica una situación peligrosa que, de no evitarse, puede causar la muerte o lesiones graves.
Para reducir los riesgos de incendios, explosiones, descargas eléctricas o lesiones a las personas, lea y entienda todas las instrucciones incluidas en este man­ual. Familiarícese con los controles y el uso adecuado del equipo.
PELIGRO: LESIÓN POR INYECCIÓN
El flujo de pintura a alta presión que produce este equipo puede perforar la piel y los tejidos subyacentes, ocasionando lesiones graves y posible amputación. CONSUL
¡NO TRATE LA LESIÓN POR INYECCIÓN COMO UNA CORT amputación. Consulte a un médico inmediatamente.
La gama operativa máxima de la pistola es de 3300 PSI / 22.8 MPa de presión del líquido.
PREVENCIÓN:
TE A UN MÉDICO INMEDIATAMENTE.
ADURA SIMPLE! La inyección puede ocasionar
• NUNCA apunte la pistola a ninguna parte del cuerpo.
• No apunte con la pistola ni rocíe a cualquier persona o animal.
• NUNCA deje que ninguna parte del cuerpo toque el flujo de líquido. NO deje que el cuerpo toque una fuga de la manguera de líquido.
• NUNCA ponga la mano frente a la pistola. Los guantes no protegen contra una lesión por inyección.
• SIEMPRE ponga el seguro del gatillo, apague la bomba y libere toda la presión antes de dar servicio, limpiar la boquilla o protección, cambiar la boquilla o dejar la pistola sin supervisión. No se libera la presión al apagar el motor. Debe girarse la perilla PRIME/ SPRAY (CEBAR/ROCIAR) a PRIME (CEBAR) para aliviar la presión. Consulte el PROCEDIMIENTO PARA ALIVIAR LA PRESIÓN descrito en este manual.
• SIEMPRE mantenga la protección de la boquilla en su sitio al rociar. La protección de la boquilla sirve principalmente de dispositivo de advertencia.
• SIEMPRE retire la boquilla rociadora antes de enjuagar o limpiar el sistema.
• La manguera de pintura puede presentar fugas por desgaste, dobleces y maltrato. La fuga puede inyectar material traspasando la piel. Inspeccione la manguera antes de cada uso. No use mangueras para levantar o tirar del equipo.
• NUNCA use una pistola rociadora sin contar con el seguro y la protección del gatillo.
• Todos los accesorios deben tener capacidades nominales de 3300 PSI / 22.8 MPa como mínimo. Esto incluye las boquillas rociadoras, pistolas, extensiones y manguera.
• No deje el aparato con corriente ni con presión cuando nadie esté pendiente de ella. Cuando no utilice el aparato, apáguelo y libere la presión siguiendo las instrucciones del PROCEDIMIENTO PARAALIVIAR LA PRESIÓN descrito en este manual.
• Antes de utilizar el aparato, verifique que todas las conexiones son seguras. Las partes no aseguradas pueden ser expulsadas con gran fuerza o filtrar fluido a alta presión y provocar lesiones severas.
• Ponga siempre el seguro del gatillo cuando no esté pulverizando. Verifique que el seguro del gatillo funciona correctamente.
NOTA PARA EL MÉDICO: La inyección a través de la piel es una lesión traumática. Es importante tratar la lesión tan pronto sea posible. NO retrase el tratamiento para investigar la toxicidad. La toxicidad es un factor a considerar con ciertos revestimientos inyectados directamente en la corriente sanguínea. Puede ser aconsejable consultar con un cirujano plástico o un cirujano especialista en reconstrucción de las manos.
PELIGRO: VAPORES PELIGROSOS
Las pinturas, solventes, insecticidas y demás materiales pueden ser nocivos si se inhalan o toman contacto con el cuerpo. Los vapores pueden causar náuseas graves, desmayos o envenamiento.
PREVENCIÓN:
• Use un respirador o mascarilla si pueden inhalarse los vapores. Lea todas las instrucciones suministradas con la mascarilla para revisar que brinde la protección necesaria.
• Use lentes protectores.
• Use ropa protectora según lo indique el fabricante del revestimiento.
PELIGRO: EXPLOSIÓN O INCENDIO
Los vapores de solventes y pinturas pueden explotar o inflamarse. Pueden producirse daños materiales, lesiones graves o ambos.
PREVENCIÓN:
• Cuente con escape y entrada de aire fresco para mantener el aire dentro de la zona de aplicación sin acumulaciones de vapores inflamables. Los gases producidos por solventes o pinturas pueden causar explosiones o incendios.
No rocíe en lugares cerrados.
• Evite todas las fuentes de ignición como las chispas de electricidad estática, las llamas expuestas, appliances electricidad, las luces piloto y los objetos calientes. La conexión o desconexión de cables eléctricos o interruptores de luz operativos puede producir chispas. Si la pintura o el solvente fluyen por el equipo se puede generar electricidad estática.
• No fume en el área de aplicación.
• Debe haber un extintor de incendios en buen estado.
• Coloque la bomba de pintura a un mínimo de 7.62 meters (25 pies) del objeto a pintar dentro de un área bien ventilada (añada más manguera si es necesario). Los vapores inflamables son generalmente más pesados que el aire. El área debe estar sumamente bien ventilada.
• El equipo y los objetos dentro y alrededor del área a pintar deben estar debidamente conectados a tierra para evitar las chispas de estática.
• Mantenga el área limpia y libre de contenedores de pintura o solvente, trapos y otros materiales inflamables.
• Use solamente una manguera conductora o conectada a tierra para líquidos a alta presión. La pistola debe conectarse a tierra a través de las conexiones de la manguera.
• Para las aparatos eléctricas — Debe conectarse el cable eléctrico a un circuito a tierra.
• Siempre enjuague la unidad dentro de un recipiente metálico separado, con la bomba a baja presión y habiendo sacado la boquilla rociadora. Sostenga la pistola firmemente contra el costado del recipiente para conectar a tierra el mismo y evitar chispas de estática.
• Siga las advertencias e instrucciones del fabricante del material y del solvente. Conozca los contenidos de las pinturas y los solventes con los que rocía. Lea todas las Hojas de Datos sobre Seguridad de Materiales (MSDS) y las etiquetas del contenedor provistas con las pinturas y los solventes. Siga las instrucciones de seguridad del fabricante de pinturas o solventes.
• Tenga muchísmo cuidado al usar materiales cuyo punto de ignición sea inferior a 70°F (21°C). El punto de inflamación es la temperatura a la que un fluido puede producir vapores suficientes para encenderse.
• El plástico puede causar chispas de estática. Nunca cuelgue plásticos para cerrar una zona a pintar. No use mantas plásticas al aplicar materiales inflamables.
• Use la presión más baja posible para enjuagar el equipo.
• No rocíe el ensamblaje de la bomba.
Español
18 © Titan Tool Inc. Todos los derechos reservados.
Page 19
Información de seguridad importante • Lea toda la información de
Tomacorriente aterrado
Terminal de tierra
Tapa de la caja del tomacorriente aterrado
seguridad antes de operar el equipo. Guarde estas instrucciones.
PELIGRO: POSIBLE EXPLOSIÓN DEBIDO A MATERIALES INCOMPATIBLES
Causará daños materiales o lesiones graves.
PREVENCIÓN:
• No use materiales que contengan blanqueador o cloro.
• No use solventes de hidrocarburos halogenados como blanqueador, mohocida, cloruro de metileno y 1,1,1 tricloroetano. No son compatibles con el aluminio.
• Diríjase al proveedor de revestimientos para obtener los datos de compatibilidad del material con el aluminio.
PELIGRO: GENERAL
Puede causar daños materiales o lesiones graves.
PREVENCIÓN:
• Lea todas las instrucciones y las precauciones de seguridad antes de operar el equipo.
• Siga todos los códigos locales, estatales y nacionales correspondientes que rijan la ventilación, prevención de incendios y operación.
• Se han adoptado las normas de seguridad del Gobierno de los Estados Unidos según la Ley de seguridad ocupacional y salud (Occupational Safety and Health Act, OSHA). Deben consultarse estas normas, particularmente el apartado 1910 de las Normas generales y el apartado 1926 de las Normas de construcción.
• Utilice solamente componentes autorizados por el fabricante. El usuario asume todo riesgo y responsabilidad al utilizar componentes que no cumplan con las especificaciones mínimas y requisitos de seguridad del fabricante de la bomba.
• Todos los acopladores, las mangueras y las tapas de los filtros deben estar asegurados antes de operar la bomba de rocío. Las partes no aseguradas pueden ser expulsadas con gran fuerza o filtrar fluido a alta presión y provocar lesiones severas.
• Antes de cada uso, revise todas las mangueras en busca de cortes, fugas, abrasión o hinchazón de la cubierta. Revise si hay daños o movimiento de los acoplamiento. Cambie inmediatamente la manguera si existe alguna de estas condiciones. Nunca repare una manguera de pintura. Cámbiela por otra manguera conectada a tierra apta para alta presión.
• No retuerza ni doble la manguera en exceso. En la manguera airless pueden aparecer fugas a causa del desgaste, de retorcimientos o de un mal uso. Una fuga puede inyectar material en la piel.
• No exponga la manguera a temperaturas o presiones que superen las especificadas por el fabricante.
• No pinte en exteriores en días con viento.
• Use ropa que mantenga la pintura alejada de la piel y el cabello.
• No lo opere ni rocíe cerca de los niños. Mantenga a los niños alejados del equipo en todo momento.
• No se asome ni se pare sobre soportes inestables. Mantenga siempre la posición firme y el equilibrio efectivos.
• Use la presión más baja posible para enjuagar el equipo.
• Manténgase alerta y mire lo que hace.
• No utilice la unidad cuando se encuentre cansado o bajo la influencia de las drogas o el alcohol.
• Para las aparatos eléctricas — Desenchufe siempre el cable antes de trabajar en el equipo.
• No utilice la manguera como elemento de fuerza para tirar del equipo o levantarlo.
• No levantar por la manija del carro al cargar o descargando.
Instrucciones para conectar a tierra
Este producto se debe conectar a tierra. En caso de que ocurra un corto circuito, la conexión a tierra reduce el riesgo de choque eléctrico al proporcionar un alambre de escape para la corriente eléctrica. Este producto está equipado con un cable que tiene un alambre de conexión a tierra con un enchufe de conexión a tierra apropiado. El enchufe se debe enchufar en una toma de corriente que se haya instalado y conectado a tierra debidamente, de acuerdo con todos los códigos y estatutos locales.
La instalación incorrecta del enchufe a tierra puede ocasionar un riesgo de choque eléctrico.
Si es necesario reparar o cambiar el cable o el enchufe, no conecte el cable verde a tierra a ninguno de las terminales de espiga plana. El cable con aislamiento de color verde por fuera con o sin rayas amarillas es el alambre a tierra y debe conectarse a la espiga a tierra.
Consulte a un electricista o técnico de servicio capacitado si las instrucciones para la conexión a tierra no se entienden claramente o si tiene dudas en cuanto a que el producto esté debidamente conectado a tierra. No modifique el enchufe que se incluye. Si el enchufe no encaja en el receptáculo, pida a un electricistas capacitado que instale un receptáculo adecuado.
IMPORTANTE: Use solamente extensiones trifilares que tengan un enchufe de conexión a tierra de 3 hojas y un receptáculo de triple ranura que acepte el enchufe del producto. condiciones. Cuando use una extensión, asegúrese de usar una que sea lo suficientemente resistente como para soportar la corriente que descargue su producto. Un cable de un tamaño menor causará una caída de voltage en la línea que dará como resultado una pérdida de energía y un sobrecalenta|ôento. Se recomienda usar un cable de calibre 12. Si se utiliza un cable de extensión en el exterior, tiene que estar marcado con el sufijo W-A después de la designación del tipo de cable. Por ejemplo, SJTW-A para indicar que el cable es apropiado para uso en exteriores.
Asegúrese de que su extensión esté en buenas
© Titan Tool Inc. Todos los derechos reservados. 19
Español
Page 20
Parts List
1
2
6 7
3
13
14
5
9
8
10 11
12
4
15
16
18 19
20 21
17
Main Assembly
Item Part # Description Quantity
1 800-600 Cart assembly.............................................1
2 800-036 Grommet.....................................................2
3 ---------- Drive assembly (see separate listing) ........1
4 761-178 Screw..........................................................4
5 800-324 Pail hook .....................................................1
6 763-551 Lock washer................................................2
7 858-625 Screw..........................................................2
8 800-328 Knock-off nut...............................................1
9 800-300 Fluid section assembly ...............................1
10 451-241 Siphon tube.................................................1
11 730-334 Hose clamp.................................................1
12 710-046 Inlet screen .................................................1
Item
Part # Description Quantity
14 800-904 Return hose ................................................1
15 800-900 Filter assembly............................................1
16 812-003 Outlet fitting.................................................1
17 800-915 PRIME/SPRAY valve assembly..................1
18 800-269 Fitting ..........................................................1
19 800-267 Fitting..........................................................1
20 860-002 Lock washer................................................2
21 860-535 Screw..........................................................2
22 800-266 Hose (not shown) .......................................1
800-590 Low rider cart
---------- Low rider siphon assembly
(not shown, see separate listing)
(not shown, see separate listing)
20 © Titan Tool Inc. All rights reserved.
Page 21
Drive Assembly
29
1
3 4
5
6
7
8
10
9
11
12
13
15 16
14
2
35
36
18
17
19 20 21
22
24 25 26 27 28
23
30
31
33
32
34
37 38
Item Part # Description Quantity
1 800-078 Electronic cover ..........................................1
Item
2 800-205 Screw..........................................................3
3 800-984 Motor assembly ..........................................1
4 800-525 Housing gasket ...........................................1
5 800-541 Shroud gasket.............................................1
6 800-261 1st stage gear assembly.............................1
7 800-262 2nd stage gear asembly .............................1
8 800-260 Front gearbox assembly)............................1
9 704-380 ON/OFF switch ...........................................1
10 800-510 Slider assembly ..........................................1
11 800-253 Slider housing .............................................1
12 700-283 Screw..........................................................4
13 800-406 Front cover..................................................1
14 800-284 Screw..........................................................4
15 800-382 Retaining ring..............................................1
16 800-753 Connecting pin............................................1
17 800-229 Ground screw .............................................1
18 779-568 Mounting plate ............................................1
19 800-077 Grommet.....................................................1
20 800-076 Screw..........................................................1
21 800-688 Control panel ..............................................1
22 704-486 Screw..........................................................4
23 704-488 Pressure control knob.................................1
24 704-469 Xact Digital Control System assembly
(optional).....................................................1
Part # Description Quantity
25 704-467 Xact Digital Control system cover (optional).1
26 704-487 Screw..........................................................2
27 779-567 Strain relief..................................................1
28 704-553 Power cord..................................................1
29 700-287 Screw..........................................................3
30 763-551 Lock washer................................................3
31 800-658 Electronic control assembly........................1
32 800-215 Fan shroud..................................................1
33 800-294 Fan assembly .............................................1
34 800-435 Baffle assembly ..........................................1
35 800-283 Screw..........................................................4
36 800-405 Motor shroud...............................................1
37 704-599 Dust cover (for sprayers without Xact
38 704-473 Control panel cover (for sprayers without
Digital Control System)...............................1
Xact Digital Control System).......................1
39 704-594 Surge suppressor (not shown) ...................1
40 800-929 Fuse, 15A (not shown)................................1
41 770-781 Electronic control mounting screw
42 765-060 Electronic control lock washer (not shown)..4
43 770-596 Electronic control washer (not shown) .......4
NOTE: All electrical work should be performed by a
(not shown).................................................4
Titan authorized service center.
© Titan Tool Inc. All rights reserved. 21
Page 22
Fluid Section Assembly (P/N 800-300)
1
5
10
13
17 18 19
20
7 8
21
7 8
9
11
12
14 15 16
6
3
2
4
Install lower packing with
the side that has the o-ring
closest to the top of the
packing facing up.
Install upper packing
with raised lip
facing down.
Raised Lip
22
Closer
Top
NOTE: When repacking the fluid section, make
sure the raised lip on the bottom of the lower packing is fully outside the packing around the piston rod after insertion of the piston rod.
22 © Titan Tool Inc. All rights reserved.
Page 23
Item Part # Description Quantity
1
3
4
2
5
6 7
9
8
10
11
12
14
15
13
6 7 8
9
10
2
1
3
4
5
11
1 800-325 Upper seal retainer .....................................1
2 800-327 Spacer ........................................................1
3 800-248 Upper packing assembly ............................1
4 800-351 Upper housing ............................................1
5 800-250 Lower packing assembly ............................1
6 800-354 Wear ring ....................................................1
7 800-332 O-ring, Viton................................................2
8 800-333 Back-up ring, PTFE ....................................2
9 800-352 Lower housing ............................................1
10 800-246 Piston rod....................................................1
11 800-348 Outlet valve seal .........................................1
12 800-244 Outlet valve cage........................................1
13 800-247 Outlet valve ball ..........................................1
Item Part # Description Quantity
14 800-245 Washer, nylon .............................................1
15 800-243 Outlet valve seat.........................................1
16 800-336 Outlet valve retainer ...................................1
17 800-322 Foot valve cage ..........................................1
18 800-242 Foot valve ball ............................................1
19 800-241 Foot valve seat ...........................................1
20 762-058 O-ring..........................................................1
21 800-305 Foot valve housing .....................................1
22 800-365 Piston assembly (includes items 10–16) ....1
800-273 Repacking kit (includes items 2, 3, 5–8, 11,
13, 14, 18, and 20)
800-359 Lower packing insertion tool
High Rider Cart (P/N 800-600)
Filter Assembly (P/N 800-900)
Item Part # Description Quantity
1 800-280 Handle
2 590-508 Roll pin........................................................2
3 590-507 Snap button ................................................2
4 590-504 Sleeve.........................................................2
5 590-506 Washer........................................................2
6 800-011 Spacer ........................................................2
7 710-199 Plug.............................................................2
8 800-279 Cart (includes items 7 and 9) .....................1
9 335-018 Plug.............................................................2
10 856-002 Washer........................................................4
11 856-921 Screw..........................................................4
12 800-007 Axle.............................................................1
13 670-109 Wheel..........................................................2
14 870-004 Washer........................................................2
15 800-019 Cap .............................................................2
© Titan Tool Inc. All rights reserved. 23
(includes items 2–5, 10, and 11) ................1
Item Part # Description Quantity
1 800-905 Filter body ...................................................1
2 800-252 Filter spring .................................................1
3 730-067 Filter, 60 mesh............................................1
4 702-251 Filter spring adapter....................................1
5 757-105 Core spring .................................................1
6 800-906 O-ring, PTFE ..............................................1
7 800-908 Plug, 3/8” ....................................................1
8 800-901 Filter housing ..............................................1
9 800-915 PRIME/SPRAY valve assembly..................1
10 800-907 Plug, 1/4” ....................................................1
11 800-437 Transducer..................................................1
Page 24
1 2 3
4
5 6 7
8 9
10
11
12 13
16
15
14
Low Rider Siphon Assembly
1
2
3
4
5
6
Item Part # Description Quantity
1 800-903 Return hose ................................................1
2 710-203 Siphon tube.................................................1
3 710-195 Swivel .........................................................1
4 710-046 Inlet screen .................................................1
5 730-334 Clamp .........................................................1
6 710-081 Siphon tube adapter ...................................1
7 700-742 Tie wrap (not shown) ..................................3
Low Rider Cart (P/N 800-590)
710-204 Siphon tube assembly
(includes items 2–6) ...................................1
Labels
Part # Description
313-1708 1140ix logo label 313-2641 “Titan” front label 313-1673 Warning label (injection/explosion) 313-1847 Shock hazard label 313-2395 Infinity logo label 313-2324 X-Lock label 313-2327 Xact Digital Control System label 313-2328 Xact Instruction label 313-2430 Transducer warning label
Item Part # Description Quantity
1 590-506 Washer........................................................2
2 590-504 Sleeve.........................................................2
3 590-507 Snap button ................................................2
4 800-113 Handle assembly
(includes items 1–3 and 5–7) .....................1
5 590-508 Roll pin........................................................2
6 856-921 Screw..........................................................4
7 856-002 Washer........................................................4
8 700-674 Plug.............................................................2
Item
24 © Titan Tool Inc. All rights reserved.
Part # Description Quantity
9 704-188 Screw..........................................................1
10 335-018 Plug.............................................................2
11 700-1041 Drip cup ......................................................1
12 704-291 Roll pin........................................................2
13 800-109 Wheel spacer..............................................2
14 800-593 Wheel..........................................................2
15 800-111 Cap.............................................................2
16 800-112 Cart weldment (includes items 8 and 10)...1
Page 25
Transducer
Electronic Control
Assembly
Potentiometer
Motor
Plug
Control Panel
Board
Surge
Suppressor
Fuse
Switch
Ground
WHITE
BLACK
WHITE
AC-Motor
AC-NeutAC-Line
AC-Motor
J16 J9
J2 J1
J12 J7
WHITE
BLACK
GREEN
PRIME/SPRAY Valve Assembly
1
2 3
4
5
6 7
8
(P/N 800-915)
Item Part # Description Quantity
1 800-915 PRIME/SPRAY valve assembly..................1
2 700-537 Gasket ........................................................1
3 222-012 O-ring, PTFE ..............................................1
4 221-012 O-ring, Viton................................................1
5 700-721 Valve stem o-ring, Viton..............................1
700-897 Valve stem o-ring, PTFE (optional)
6 700-252 Cam base ...................................................1
7 700-759 Groove pin ..................................................1
8 700-697 Valve handle ...............................................1
NOTE: When using “hot” solvents, replace Viton
valve stem o-ring (item 5) with optional PTFE valve stem o-ring (P/N 700-897). Install using o-ring replacement tool (P/N 700-890).
Electrical Schematic
© Titan Tool Inc. All rights reserved. 25
NOTE: All electrical work should be performed
by a Titan authorized service center.
Page 26
Accessories
Tip Size Spray Material Filter Type
.011 – .013 Lacquers and stains 100 mesh filter
.015 – .019 Oil and latex 60 mesh filter
.021 – .026 Heavy bodied latex and blockfillers 30 mesh filter
Airless Tip Selection
Tips are selected by the orifice size and fan width. The proper selection is determined by the fan width required for a specific job and by the orifice size that will supply the desired amount of fluid and accomplish proper atomization.
For light viscosity fluids, smaller orifice tips generally are desired. For heavier viscosity materials, larger orifice tips are preferred. Please refer to the chart below.
NOTE: Do not exceed the sprayer's recommended
The following chart indicates the most common sizes and the appropriate materials to be sprayed.
Fan widths measuring 8" to 12" (20 to 30 cm) are preferred because they offer more control while spraying and are less likely to plug.
Liquid Shield Plus
Cleans and protects spray systems against rust, corrosion and premature wear. Now with -25º anti-freeze protection.
Piston Lube
Specially formulated to prevent materials from adhering to the piston rod, which becomes abrasive to the upper seals. Piston Lube will break down any material that may accumulate in the oil cup and keep it from drying.
LX-80IIAirless Gun
maximum tip size.
Part #
314-483...........4 ounce bottle
314-482...........1 quart bottle
Part #
314-481...........4 ounce bottle
314-480...........8 ounce bottle
• 3600 PSI
• All metal construction
• In-handle filter
• High pressure swivel
Part No.
580-100...........LX-80II— 4 Finger Gun
581-085...........LX-80II— 2 Finger Gun
580-050...........LX-80II— 4 Finger GTH Kit
581-150...........LX-80II— 2 Finger GTH Kit
Description
Description
Description
Synergy Fine Finish Tips
• Perfect for all fine finish work
• Ideal for lacquers, stain, enamels, urethane, and clear top coats
• Increases standard tip life up to 80%
• Delivers up to a 27% finer atomization at lower pressures
• Increases transfer efficiency resulting in less overspray
Part No.
671-XXX ..........Synergy Fine Finish Tips
Description
WideSpray Reversible Tips
• Designed for high production applications
• Increase production up to 100%
• WideSpray will save time and make you more money
Part No.
661-XXXX .........WideSpray Reversible Tips
Description
I-Remote Universal Remote Control System
• Operates your sprayer from over 100 feet away
• Works through walls, trees and other obstacles
• Increase or decrease the pressure of the sprayer without climbing down off the ladder
Part No.
800-690...........I-Remote Control System
800-691...........I-Remote Control Only
800-692...........I-Remote Receiver Only
Description
Xact Digital Control System
The Xact Digital Control System is an optional add-on that increases the functionality of the sprayer. It consists of a display and four function keys. The display shows the user menu features that enable the user to become more productive and profitable
• X-Lock Security Features (Individualized Codes)
• Pressure Reading — Set Pressure and Working Pressure
• User Preset Keys
• Total Gallons Sprayed
• Resetable Job Gallon Counter
• Total On Time and Run Time
• Resetable On Time and Run Time
• Programmable Service Time (Hour Meter)
• Advanced Diagnostics
Part No.
704-555...........Xact Digital Control System with Cover
Description
Miscellaneous
Part No. Description
490-012...........Hose Coupling, 1/4" x 1/4"
730-397...........High Pressure Fl. Gauge
314-171...........Lubriplate, 14 ounce individual
314-172...........Lubriplate, 6 lb. can
700-1037..........Electrostatic discharge (ESD) wrist strap
S-3 Stainless Steel Airless Gun
• 3900 PSI
• Stainless Steel fluid passages
• High Pressure Swivel
• In-handle filter
• 4-finger trigger pull
Part No.
550-250...........S-3 — 4 Finger Gun
Description
26 © Titan Tool Inc. All rights reserved.
Page 27
Notes/Nota
© Titan Tool Inc. All rights reserved. 27
Page 28
United States Sales & Service
1770 Fernbrook Lane
Minneapolis, MN 55447
www.titantool.com
200 Trowers Road, Unit 7B
Woodbridge, Ontario L4L 5Z8
Tech Service/Order Entry:
Fax (Order Entry):
Fax (Tech Service):
1-800-526-5362 1-800-528-4826 1-800-525-9501
Phone:
Fax:
1-800-565-8665 1-800-856-8496
Canadian Branch
1770 Fernbrook Lane
Minneapolis, MN 55447
Phone:
Fax:
1-201-337-1240 1-201-405-7449
International
Warranty
Titan Tool, Inc., (“Titan”) warrants that at the time of delivery to the original purchaser for use (“End User”), the equipment covered by this warranty is free from defects in material and workmanship. With the exception of any special, limited, or extended warranty published by Titan, Titan’s obligation under this warranty is limited to replacing or repairing without charge those parts which, to Titan’s reasonable satisfaction, are shown to be defective within twelve (12) months after sale to the End User. This warranty applies only when the unit is installed and operated in accordance with the recommendations and instructions of Titan.
This warranty does not apply in the case of damage or wear caused by abrasion, corrosion or misuse, negligence, accident, faulty installation, substitution of non-Titan component parts, or tampering with the unit in a manner to impair normal operation.
Defective parts are to be returned to an authorized Titan sales/service outlet. All transportation charges, including return to the factory, if necessary, are to be borne and prepaid by the End User. Repaired or replaced equipment will be returned to the End User transportation prepaid.
THERE IS NO OTHER EXPRESS WARRANTY. TITAN HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING, BUT NOT LIMITED TO, THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT PERMITTED BY LAW. THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY. IN NO CASE SHALL TITAN LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE. LIABILITY FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW.
TITAN MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY TITAN. THOSE ITEMS SOLD, BUT NOT MANUFACTURED BY TITAN (SUCH AS GAS ENGINES, SWITCHES, HOSES, ETC.) ARE SUBJECT TO THE WARRANTY, IF ANY, OF THEIR MANUFACTURER. TITAN WILL PROVIDE THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING ANY CLAIM FOR BREACH OF THESE WARRANTIES.
Patents
These products are covered by one or more of the following U.S. patents:
6,031,352 5,848,566 5,769,321 5,725,364 5,671,656 5,435,697 5,228,842 5,346,037 5,252,210 5,217,238 5,192,425 4,908,538 4,768,929 4,744,571 D384,676 6,179,222 5,934,883 4,723,892
Material Safety Data Sheets (MSDS) are available on Titan’s website or by calling Customer Service.
28 © Titan Tool Inc. All rights reserved.
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