Page 1
TITAN SpeeHo
CE
@~
OWNER•s
FOR PROFESSIONAL
313 - 1233 07998
MANUAL
USE ONLY
DO NOT
Epic™
USE
EQUIPMENT BEFORE READING THIS
1200HPG
MANUAL
High
High
Rider
Rider
Epic 1200HPG
Pump
Pump
This manual contains important warnings and instructions.
Never operate this unit unless it
CompleteOnly-
783-101
Please read and retain
783-100
Low
Low
Rider
Rider
for
reference.
is
properly grounded.
Pump
Pump
CompleteOnly-
783-110
783-111
Page 2
Epic 1200HPG
Table of Contents
Accessories 2
General Repairs/Service 3
Maintenance/Service Record 4
Warnings 5
Aviso (En
Attention (En
Notice: Fire
Start-up Procedure 10,
Application Techniques 12
Cleaning Procedure 13
Airless Tip Selection 13
Troubleshooting 13
Spray Pattern
Airless Gun
Tips
Flushing
Troubleshooting
LIQUID
Cleans and protects spray systems
against rust, corrosion and premature
wear.
Case of 12
1 quart 700-889
Espafiol) 6
Frangais) 7
or
Explosion Hazards
Selection
Specifications 14
Airless Pump 14
SHIELD
(1
quart bottles) 700-888
8,
9,
11
Parts Drawings &
Repair Information 15-25
Frame .................................................. 15
Replacement
Engine ................................................ 18
Maintenance ........................................ 19
Clutch Service.................................... 19
Gear Box ..............................................
1 0
Clutch
On/Off Switch ......................................
Filter/Manifold ...................................... 22
Pressure
Prime Relief Valve ............................... 22
Filter Replacement.. ............................. 22
Syphon Assembly ................................
Fluid Section ........................................
Pump Repair, Packings .......................
Equipment Job History ........................
Specifications ......................................
Warranty ..............................................
Labels ............................ 16
Rotor &
Gear
Repair .................
Switch ...................................
Accessories
WARNING: The Engine Exhaust
from this product contains
known to the state of California to
cause cancer, birth defects, or other
reproductive harm.
U.S. Patents: 3,936,002; 4,220,286;
20
4,457,472; 4,508,268; 4,494,697;
21
4,500, 119; 4,626,004; 4,611 ,758;
21
4,744,571; 4,728,213; 4,768,932;
4,755,638; 4,768,929; 4,840,543;
23
4,908,538; 5,074,467; 5,425,506
23
24
25
26
28
28
AIRLESS HOSE
I.D.x Length
1/4" X 50'
3/8"
X 50'
X 15'
3/16"
HIGH PRESSURE SWIVELS
Pressure Rated at 5000 psi
chemicals
Product
No.
316-505
690-375-50
550-221
PISTON SEAL LUBRICANT
Specially formulated to prevent
materials from adhering to the piston
rod, which becomes abrasive to the
upper
seals. Piston Lube will break
down any
accumulate in the wet cup and keep it
from drying.
8 oz individual
1 qt individual
8 oz, case of
1 qt, case of
material that may
12
12
700-925
700-926
700-911
700-912
Gun-to-Hose
1/4" NPS
Hose-to-Hose
1/4" NPS (M) x 1/4" NPS(M) 500-424
FITTINGS
1/4" x 1/4" Hose Coupling 490-012
1/4"
3/8"
T-Fittings, 1/4" X 1/4" 490-036
4 Gun Manifold 500-056
Tip Filter Retainer 520-046
1/4" Mx1/4"F Swivel
1/4" Mx3/8"F Swivel
Retaining Nut Adapter 490-007
High Pressure
(F)
x 1/4" NPS
x 3/8" Hose Coupling 490-016
x 3/8" Hose Coupling 490-014
Fl.
(M)
500-428
Union 490-005
Union 490-032
Gauge 730-394
2
Page 3
Epic 1200HPG
Hose Rack
Gas Tank
/Air
Fliter
Figure 2
Throttle
Engine Muffler
Starter
Paint Filter
Figure 1
General
WARNING: Before proceeding, follow the Pressure
Relief Procedure outlined on Page 5. Additionally,
follow all other warnings to reduce the risk
injection injury, injury from moving parts or electric
shock.
The following
sprayer:
Phillips Screwdriver
Needle Nose Pliers
Adjustable
Rubber Mallet
Flat-blade Screwdriver
1/2" Open End Wrench
! .
Befo~e
mstruct1ons carefully, including all warnings.
2. When disconnecting wires, use needle nose pliers to
separate mating connectors.
Repair
tools
Wrench
repairing any part of the sprayer, read the
&
Service
are needed when repairing this
3/8" Allen Wrench
5/16" Allen Wrench
1 /4" Allen Wrench
3/16" Allen Wrench
1 /8" Allen Wrench
Notes:
of
an
Fuel
Choke
Add Piston Seal
Lubricant here
Pail Hook
Fluid Section
Frame
NOTE: A
included
For
Kit.
CAUTION: Never pull on a wire to disconnect it.
Pulling on a wire could loosen the connector from the
wire.
3. Test your repair before regular operation of the
sprayer to be sure that
sprayer does not operate properly, review the repair
procedure to determine if everything
Refer to the Troubleshooting Charts to help identify
other possible problems.
4. Make certain that the service area is
case solvents are used during cleaning. Always
protective eyewear while servicing. Additional protective
equip.ment
cleamng solvent. Always contact the supplier of
solvents for recommendations.
5. If you have any further questions concerning
TITAN Airless Sprayer, call TITAN:
Repacking
in
the
best
results
may
Customer Service Department 1-800-526-5362
Kit
(762-175)
kits
are
listed
in
parts
use
all
parts
supplied
the
problem is corrected. If the
be required depending on the type of
Outside the U.S. Call1-201-405-7520
Outside the U.S. Fax 1-201-405-7449
Shut-off
Figure 3
is
available.
list
in
Canada 1-800-565-8665
All
chart
on
the
Repacking
was
done correctly.
well ventilated in
Fax 1-800-528-4826
Fax 1-905-856-8496
parts
page
wear
your
24.
3
Page 4
MODEL#
DATE PURCHASED
COMPANY
NAME
Titan Tool
become more efficient and profitable. We feel that if you accurately track the maintenance of your equipment
improve the performance of this
The chart
make sure your unit is
Make sure to
name. This information
is
in
the business of designing and manufacturing spray systems
and
accessories that make today's Painting Professional
on
this chart it wi
valuable tool to help you get the most out of your investment.
is
easy to follow and to use. The Maintenance Schedule allows for the recording of all your service work and will help you
always running at peak performance.
fill
in
the boxes at the top of this record with the model number, serial number, date purchased and your company
will
be
needed to validate your warranty.
Gas Pump Maintenance Schedule
Check
EPIC 1200HPG
Change Engine Oil
Every 50 Hours
Clean Air Filter Daily
It
is extremely important to clean the air filter daily. Consult the Honda Engine Manual supplied with your unit for proper
cleaning instructions.
Air Filter
Replaced
?jstcn
Seal Lubricant Level WEEKLY.
Date Date
Date Date
Date
Date
Date
Date
Date
Date Date
Date
Date
Date
Date Date
Date Date
Date
Date
Date Service Center
in
Months
Date
Months
Date Service Center
Months in
Date
Months
Date
Months
Service
in
Service
Service
in
Service
in
Service
Cost of Repair
Service Center
Cost of Repair
Cost of Repair
Service Center
Cost of Repair
Service Center
Cost of Repair
Service Performed
Service Performed
Service Performed
Service Performed
Service Performed
Service Record
--
May Be Copied For Field Use
Warranty
Repair
DYes
0
No
Warranty
Repair
DYes
D
No
Warranty
Repair
:1
Yes
0
No
Warranty
Repair
DYes
0
No
Warranty
Repair
DYes
o No
I
I
4
Page 5
DO NOT USE EQUIPMENT BEFORE READING THIS SECTION
WARNING
HIGH PRESSURE SPRAY
CAN CAUSE SERIOUS INJURY
Maximum Working Pressure 3200 psi,
221
bar
An airless spray gun requires that fluid be introduced to
or
spray
properly treated, the injury can cause tissue death or gangrene and may result
amputation of the wounded part. Therefore, extreme caution must be exercised when using any airless spray
equipment.
surgically as soon as possible. Do not delay treatment to research toxicity. Toxicity is a concern with some exotic
coatings injected directly into the bloodstream. Consultation with a plastic surgeon or a reconstructive hand surgeon
may be advised.
leaks, can penetrate the skin and inject substantial quantities of toxic fluid into the body. If not promptly and
IF YOU ARE INJECTED, SEE A PHYSICIAN IMMEDIATELY. DO NOT TREAT
NOTE TO PHYSICIAN: Injection into the skin
1)
Handle the spray gun carefully. Keep clear of the nozzle. NEVER point the gun at yourself or anyone else.
NEVER permit any part of your body to come
ALWAYS keep the gun trigger safety lever
guard.
2)
NEVER attempt to force the flow of fluid backward through the gun with your finger, hand or hand-held object
against the gun nozzle. THIS
PRESSURE
A.
Set
trigger safety
B.
Shut
RELEASE PROCEDURE
off
pump and unplug electrical cord.
IS
NOT
in
a locked position.
is
a serious, traumatic injury. It is important to treat the injury
AN
AIR SPRAY GUN.
it
at very high pressure. Fluids under high pressure, from
in
serious, permanent disability or
AS
A SIMPLE CUT!
in
contact with the fluid stream of either the gun or any hose leak.
in
a locked position when not spraying. ALWAYS use a tip safety
C. Release fluid pressure from entire system and trigger gun.
3)
NEVER attempt to remove tip, disassemble or repair equipment without first doing the following:
4)
Before flushing system, always remove spray tip and adjust fluid pressure to lowest possible setting.
5)
Tighten all fluid connections before each use. NEVER exceed 3200 psi,
that all accessory hoses, connections, swivels and so forth can withstand the high pressures which develop.
NEVER exceed the pressure rating of any component
6)
WARNING: The paint hose can develop leaks from wear, kinking, abuse, etc. A leak
fluid into the skin, therefore the paint hose should be inspected before each use. NEVER attempt to plug a
of
hose with any part
hose.
Instead, replace it with a new grounded hose. Use only with hoses that have spring guards. NEVER
use less than 50' (15,2m) of hose with this unit.
your body, adhesive tape or any other makeshift device.
in
the system.
(221
bar) with this unit. Make sure
is
capable of injecting
Do
not attempt to repair a spray
7) Be sure that the airless equipment being used and the object being sprayed are properly grounded to
prevent static discharge or sparks which could cause fire or explosion. WARNING: ALWAYS hold the gun
against metal container when flushing system with tip removed, to prevent static discharge.
reduce the risk
8)
ALWAYS keep the working area around the pump well ventilated. Additionally, the pump itself should be a
minimum
or explosion with certain materials. ALWAYS follow the coating or solvent manufacturer's safety precautions
and warnings. Never spray flammable material near open flames, pilot
9)
ALWAYS wear spray masks and protective eyewear while spraying. Additional personal protective
equipment may be required depending
Always contact supplier of material being sprayed for recommendation.
1
0)
Keep
11) NEVER alter or modify any part of this equipment; doing so could cause it to malfunction.
12) NEVER leave equipment unattended. Keep away from children or anyone not familiar with the operation of
airless equipment.
of
electrical shock, do not expose to rain. Store indoors.
of
25' (7,5m) from the spray area. If these instructions are not followed, there is the possibility of fire
lights or any source of ignition.
on
the type of material being sprayed and conditions of ventilation.
all
extension poles clear of electrical wires.
5
CAUTION: To
Page 6
NO USE
EL
EQUIPO ANTES DE LEER ESTA SECCION
ADVERTENCIA
LA
ROCIADURA A PRESION
PUEDE CAUSAR LESION GRAVE.
Presion de Trabajo Maxima 3200 Iibras por pulgada cuadrada (psi),
Una
pistola
rociadora
rociadura
atiende
permanente o en
de
INMEDIATAMENTE
quirurgicamente
trata
cirujano
ode
las
rapida y apropiadamente,
rociadura
NOTA
de
sin
aire.
PARA
EL
lo
Ia
penetracion
plastico o un
1)
Maneje
otra
persona.
de
alguna
utilice
el
2)
JAMAS
contra
Ia
3)
JAMAS
sin
fugas,
pueden
Ia
amputacion
Sl
USTED
AL
MEDICO.
MEDICO:
mas
pronto
de
ciertos
cirujano
Ia
pistola
NUNCA
fuga
de
protector
intente
boquilla
intente
aire
requiere
penetrar
de
HA
La
penetracion
posible.
revestimientos
especialista
de
rociadura
permita
Ia
manguera.
de
seguridad
forzar
el
de
Ia
pistola,
quitar
Ia
Ia
lesion
Ia
parte
ESTADO
iNO
TRATE
No
que
flujo
ya
boquilla
que
se
le
introduzca
en
Ia
piel e inyectar
puede
causar
lesionada.
EXPUESTO A LA
LA
HERIDA
de
toxicos
demore
en
con
SIEMPRE
de
dellfquido
que
el
toxicos
Ia
reconstruccion
cuidado.
parte
alguna
mantenga
Ia
boquilla.
porIa
NOSE
ni
desarmar o reparar
lfquido a presion
en
muerte
Por
lo
tanto,
COMO
en
Ia
piel
tratamiento
en
Ia
corriente
de
Mantengase
de
su
cuerpo
trabado
pistola
TRATA
DE
muy
alta.
el
cuerpo
cantidades
del
tejido o gangrena, y puede
hay
que
emplear
PENETRACION
Sl
FUERA
es
una
herida
para
investigar
sangufnea.
Ia
mana.
alejado
hacia
UNA
el
se
ponga
el
seguro
atras
PISTOLA
equipo
de
con
sin
precauciones
DE
UNA
seria y traumatica.
Ia
toxicidad.
Puede
Ia
boquilla.
en
contacto
de
Ia
el
dedo,
DE
haber
ALTA
Los
lfquidos
considerables
resultar
TOXICOS
MERA
CORTADURA!
La
toxicidad
que
sea
JAMAS
con
pistola
mientras
Ia
mana o un
ROCIADURA
cumplido
antes
bajo
de
en
estrictas
POR
INYECCION,
Es
importante
necesaria
apunte
el
chorro
no
objeto
DE
con
presion
lfquido
incapacidad
es
Ia
de
este
AIRE.
los
toxico.
al
usar
asunto
Ia
consulta
pistola
lfquido
rociando.
sostenido
pasos
221
alta,
de
Ia
Si
nose
seria
cualquier
CONSULTE
tratar
Ia
herida
serio
cuando
con
hacia
usted
de
Ia
pistola
SIEMPRE
con
siguientes:
bar
y
equipo
un
u
Ia
mana
se
o
PROCEDIMIENTO
A. Coloque el seguro de Ia pistola en posicion trabada.
B. Apague
C.
Descargue
D.
Vuelva a trabar el seguro.
4)
Antes
de
5)
Ajuste
todas
unidad.
en
componente
sistema.
6)
Las
cada
improvisado.
tierra.
unidad.
7)
a tierra
SIEMPRE
estatica.
8}
ubicada a no
incendio o explosion
revestimientos y solventes.
ignici6n.
9)
que
comuniquese
1
11)
12}
operacion
Asegurese
condiciones
ADVERTENCIA:
fugas
uso.
Uti
lice
Almacenar
Asegurese
para
ADVERTENCIA:
SIEMPRE
SIEMPRE
se
esta
0)
Mantenga
JAMAS
JAMAS
Ia
lavar
el
las
de
tolerar
del
pueden
JAMAS
de
inyectar
intente
No
intente
solamente
de
que
evitar
descargas
Ia
pistola
mantenga
menos
use
mascaras
rociando y las
con
el
todas
altere o modifique
deje
al
equipo
DE
DESCOMPRESION
bomba y desconecte tambien el cable de electricidad.
Ia
presion del liquido de todo el sistema y de Ia pistola.
sistema,
conexiones
de
La
bajo
contra
de
proveedor
las
equipo
siempre
antes
que
todas
las
las
altas
presiones
manguera
reparar
mangueras
techo.
el
equipo
ellugar
7,6 m de
con
ciertos
varas
sin
aire.
de
lfquido a traves
obturar
Ia
una
sin
aire
estaticas o chispas
el
receptacula
Para
reducir
de
Ia
materiales.
Nunca
rocfe
apropiadas y anteojos
condiciones
del
de
extension
parte
solo.
Mantengalo
quite
Ia
de
cada
mangueras,
pintura
de
manguera
manguera
con
protector
que
este
de
riesgo
trabajo
alrededor
operacion
SIEMPRE
material
de
ventilacion
material
alguna
para
fuera
de
boquilla
uso.
que
puede
Ia
metal
de
de
fuera
de
JAMAS
conexiones,
se
presentan.
presentar
piel,
por
con
una
de
rociadura;
de
resorte.
empleando y el
que
podrian
allimpiar
descarga
de
rociadura.
observe
inflamable
de
proteccion
puede
conseguir
del
alcance
este
equipo,
del
alcance
rociadura y ajuste
supere
lo
que
parte
electrica,
Ia
bomba
recomendaciones.
Ia
presion
3200
(221
bar)
articulaciones
JAMAS
fugas
como
Ia
manguera
de
su
cuerpo o con
en
cambia
JAMAS
objeto
ocasionar
el
sistema
bien
Sino
se
las
precauciones y advertencias
cerca
de
durante
ser
necesario
de
cables
ya
que
ella
de
los
giratorias y demas
exceda
reemplacela
use
que
con
no
exponer a Ia
ventilado.
observan
llamas
electricos.
puede
niiios o de
Ia
resultado
de
pintura
una
manguera
se
intenta
incendio o explosion.
Ia
boquilla
estas
expuestas,
Ia
operacion
usar
equipo
causar
cualquier
dellfquido
Iibras
por
pulgada
elementos
clasificacion
del
tela
adhesiva o cualquier
con
rociar
desprendida,
lluvia.
Ademas,
instrucciones,
de
personal
deficiencias
de
desgaste,
debe
ser
una
manguera
de
me
nos
esten
ADVERTENCIA:
Ia
bomba
llamas
piloto o cualquier
rociadura.
persona
al
valor
mas
cuadrada
accesorios
presion
retorcimiento,
inspeccionada
correctamente
de
protector
de
de
otro
nueva
de
15,2 m con
para
evitar
en
sf
debe
existe
el
riesgo
los
fabricantes
Segun
el
adicional.
funcionamiento.
no
familiarizada
bajo
posible.
con
esta
cualquier
abuso,
antes
elemento
conectada
esta
conectados
Sostenga
Ia
descarga
estar
de
sabre
fuente
tipo
de
material
Siempre
con
esten
etc.
de
a
de
Ia
6
Page 7
NE
PAS UTILISER LE MATERIEL AVANT D' A VOIR LU CETTE SECTION
ATTENTION!
LES PULVERISATEURS A HAUTE PRESSION PEUVENT
PROVOQUER DE
Le
liquide
provenance
dans
des
tissus
s'impose
IMMEDIATEMENT.
REMARQUE A L'INTENTION
traiter
cas
d'injection
Ia
chirurgie
introduit
du
l'organisme.
ou
done
chirurgicalement
reconstructive
1}
Maniez
vers
pistolet
pas
2)
N'essayez
contre
sans
3)
N'essayez
PROCEDURE DE DELESTAGE DE PRESSION
A. Verrouillez Ia surete
B. Arretez
C. Delestez Ia pression dans tout le systeme et appuyez sur Ia detente du pistolet.
D.
dans
pulverisateur
Si
Ia
gangrene
lors
directe
aucune
ou
occupe a pulveriser.
Ia
buse
air
avec
Reverrouillez Ia surete de Ia detente.
un
elle
n'est
et
de
I'
utilisation
NE
TRAITEZ
aussitot
dans
de
le
pistolet
autre
d'une
fuite
JAMAIS
du
une
JAMAIS
Ia pompe et debranchez le cordon electrique.
SERIEUSES LESIONS
Pression de travail maxi male: 3200 psi -
pistolet
ou
donner
le
Ia
personne.
pistolet.
pompe
pulverisateur
d'une
fuite
pas
traitee
promptement
lieu a de
de
materiel
PAS
LA
DU
MEDECIN : Une
que
possible.
circuit
sanguin
main
peut
avec
soin.
Maintenez-vous a l'ecart
Ne
quelconque
Veillez a TOUJOURS
de
refouler
CET
APPAREIL
non
equipee
d'enlever
quelconque,
BLESSURE
etre
laissez
Ia
de
sans
serieux
de
pulverisation
Ne
perdez
de
certains
conseillee.
JAMAIS
au
niveau
le
flux
de
d'une
buse,
de
Ia detente.
air
doit
sent
capables
et
avec
handicaps
sans
COMME
injection
pas
de
revetements
aucune
du
flexible.
utiliser
liquide
dans
N'EST
PAS
soupape
demonter
l'etre a pression
de
toute
!'attention
permanents,
air.
EN
S'IL
S'AGISSAIT
penetrant
temps a rechercher
exotiques.
de
Ia
buse.
partie
Verrouillez
un
dispositif
le
pistolet
UN
PISTOLET
de
surpression.
ou
de
reparerl'appareil
extremement
penetrer
voulue,
voire a I'
CAS
D'INJECTION,
Ia
peau
La
N'en
de
votre
TOUJOURS
de
au
moyen
PULVERISATEUR A AIR.
Ia
peau
et
Ia
lesion
amputation
D'UNE
SIMPLE
constitue
corps
surete a Ia
une
Ia
toxicite
consultation
dirigez
JAMAIS
entrer
le
de
votre
avant
elevee.
d'injecter
causee
CONSUL
lesion
de
d'un
en
levier
buse
doigt,
d'avoir
221
Les
d'importantes
de
du
membra
TEZ
COUPURE!
traumatique
!'injection.
chirurgien
Ia
buse
contact
avec
de
surete
du
pistolet.
de
votre
accompli
bar
liquides a haute
Ia
II
vers
de
N'utilisez
sorte
peut
attaint.
UN
MEDECIN
grave
s'agit
Ia
plasticien
aucune
le
flux
Ia
detente
main
Ia
procedure
quantites
provoquer
Une
qu'il
d'un
partie
de
liquide
ou
d'un
aucune
pression,
prudence
risque a envisager
ou
lorsque
objet
suivante
de
liquide
Ia
extreme
est
important
d'un
specialiste
de
votre
s'echappant
vous
maintenu
piece
de
:
en
toxique
necrose
corps
n'etes
materiel
de
en
de
ou
du
4)
Avant
de
proceder
possible.
5)
Serrez
pression
hautes
de
traitements,
fuites.
de
flexible
dispositifs
7)
decharge
d'electricite
pistolet
inflammables a proximite
8)
Ia
Ia
TOUJOURS
9)
personnelle
recommandations a votre
1
0)
11)
12)
a
l'usage
bien
de
3200
pressions
reduire
tout
ATTENTION
tout
Assurez-vous
Le
zone
zone
Portez
Maintenez
N'alterez
Ne
etc.
II
est
done
autre
de
pulverisation ; remplacez-le
de
statique
contre
moteur
de
travail
de
pulverisation.
TOUJOURS
peuvent
laissez
de
materiel
au
tous
les
raccords
psi.
Assurez-vous
prevues.
risque
d'electrocution,
Des
fuites
auxquels
important
membre
securite a ressort.
electrique
les
de
que
le
ou
un
recipient
et
des
precautions
etre
toutes
les
ou
ne
modifiez
JAMAIS
sans
materiel
toute
de
un
rinr;:age
du
du
Ne
depassez
risquent
il
est
eventuellement
d'inspecter
votre
corps,
N'utilisez
sans
etincelle
en
metallors
de
flammes
cet
appareil
alentours
Certains
necessaires
tiges
le
de
materiaux
et
avertissements
masque
foumisseur.
et
de
rallonge a distance
JAMAIS
materiel
air.
systeme,
systeme
que
tous
JAMAIS
n'exposez
de
se
produire
le
flexible
de
ruban
plutot
JAMAIS
air
utilise
susceptible
du
nues,
n'est
Ia
pompe.
des
lunettes
suivant
une
partie
sans
surveillance.
enlevez
hydrodynamique
les
par
rinr;:age
lampes
pas
presentent, a defaut
toujours
flexibles
Ia
capacite
pas a Ia
le
soumis.
avant
adhesif
un
nouveau
moins
et
que
de
provoquer
du
temoin
protege
II
est
egalement
du
fabricant
de
protection
le
type
de
des
quelconque
Gardez-le
accessoires,
de
pluie.
long
du
Les
injections
chaque
ou
de
tout
flexible
de
15,2 m de
I'
objet a peindre
systeme,
ni
d'aucune
contre
de
produit
fils
electriques.
de
Ia
buse
avant
chaque
pression
flexible
usage.
autre
un
incendie
apres
les
explosions.
important
de
suivre
chaque
lors
de
pulverise
cet
appareil,
hors
de
pulverisation
emploi.
raccords,
nominale
de
peinture
de
liquide
N'essayez
moyen
mis a Ia
flexible
sont
adequatement
ou
en
avoir
source
de
ces
solvant
vos
travaux
et
les
de
portee
et
Ne
depassez
articulations,
d'aucun
sous
l'effet
dans
Ia
JAMAIS
de
fortune.
terre.
Veillez a n'utiliser
avec
cet
une
explosion.
6te
Ia
buse.
d'allumage.
II
est
done
maintenir
consignes,
ou
conditions
ce
des
Ia
revetement
de
pulverisation.
qui
pourrait
enfants
reglez
Ia
pression
JAMAIS,
etc.
sont
bien
composant
de
peau
sont
d'obturer
N'essayez
appareil.
mis a Ia
Ne
vaporisez
Rangez a l'interieur.
essentiel
pompe a une
un
risque
utilise.
d'aeration.
causer
et
de
du
l'usure,
possibles
une
pas
que
terre,
ATTENTION
d'assurer
distance
d'incendie
D'autres
Demandez
des
defaillances.
toute
personne
au
niveau
avec
capables
systeme.
des
torsions,
par
Ia
fuite a I'
aide
non
plus
les
flexibles
de
far;:on a eviter
Tenez
JAMAIS
une
minimale
ou
articles
toujours
inexperimentee
le
plus
cet
appareil,
de
resister
DANGER
des
rudes
voie
de
telles
de
votre
de
reparer
munis
toute
TOUJOURS
de
substances
bonne
ventilation
de
d'explosion.
de
protection
ses
faible
une
aux
Afin
doigt
un
de
le
7,6 m de
Suivez
quant
ou
de
7
Page 8
FIRE
OR
EXPLOSION HAZARD
Static electricity
is not properly grounded, sparking may occur and the system may become hazardous. Sparking may also occur
plugging in
fluids being sprayed. Always plug the sprayer into
Always
the side
bodily
If
entire system for proper grounding.
flush
of
injury.
you
experience any static sparking or slight shock while using this equipment, stop spraying immediately. Check
is
created
or
unplugging a power supply cord, or starting a gas engine. Sparks
the
unit
the container to assure proper grounding and prevent
by
the high velocity
into
a separate metal container with the spray
Do
not
of
fluid through the pump, hose
an
outlet
at
use
the
system again until the problem has been corrected.
least 25' (7,5m) away from the spray area. WARNING:
tip
static
and
tip. If every part of the spray element
can
ignite fumes from solvents or
removed and the
discharge
which
gun
held
firmly
could cause serious
when
the
against
the
ELECTRIC MOTOR
The electric
around
area.
with
any flammable solvents.
motors
the
pump well ventilated. Additionally,
WARNING: Always keep
used by TIT AN are
pump
not
explosion proof. Therefore,
the
pump itself
outside
of
any enclosed spray area. Never clean the
should
it
is
be a
essential
minimum
to
keep
of
25' (7.5m)
exterior
the
working
from
the spray
of
the pump
area
GAS ENGINE
Always keep
solvents away from engine exhaust. (Never fill the fuel
hot
surface can ignite and cause a fire.) Always attach ground wire located
object, i.e. water pipe.
pump
outside
NOTE: Refer
of
any
enclosed spray area. Keep area around
tank
while the engine is
to
engine owner's manual
for
pump
well ventilated. Keep all
running
on
rear
additional safety and service information.
of
engine
or
hot. Fuel spilled on a
to
a grounded
FLUID SECTION-SOLVENTS
Halogenated Hydrocarbon solvents
closed (pressurized) fluid system (pumps, heaters, filters, valves, spray guns, tanks, etc.). The explosion could cause
serious injury, death and/or substantial property damage. Cleaning agents, coatings, paints,
Halogenated Hydrocarbon solvents. Titan
by
and will be affected
TITAN EQUIPMENT.
Halogenated Hydrocarbon solvents.
can
cause
Tool
an
explosion when used with aluminum or galvanized components
etc.
may contain
Inc. spray equipment includes aluminum or galvanized components
DO
NOT USE HALOGENATED HYDROCARBONS
in
IN
a
EXPLANATION OF THE HAZARD
There are three key elements to the Halogenated Hydrocarbon (HHC) solvent hazard. These elements are:
of
HHC
1. The presence
2.
Aluminum
3.
Equipment capable
all
When
with very little aluminum or galvanized metal: any amount of aluminum
use
La
componente del equipo
se vuelve peligroso. Tambien pueden producirse chispas
funcionamiento
lfquidos rociados. Siempre conecte
rociadura. ADVERTENCIA: Lavar siempre Ia unidad en un recipiente metalico separado, habiendo
boca del
correcta y evitar
Si
immediate. Verifique que
hasta que
three elements
of
an
HHC solvent without incident (corrosion or explosion) does NOT mean that such use
alta velocidad dellfquido a traves
rociador
ocurren chispas
el
or
galvanized parts.
un
motor a gasolina.
y teniendo Ia pistola
Ia
descarga estatica que podrfa causar lesion corporal grave.
de
electricidad estatica o
problema haya sido resuelto.
solvents.
of
withstanding pressure.
are
present,
the
PELIGRO
de
de
rociadura
el
sistema
no
Las
el
rociador a
en
su
result
can
be
an
extremely violent explosion. The reaction
is
too much. The reaction is unpredictable. Prior
DE
INCENDIO 0 EXPLOSION
Ia
bomba, manguera y
esta conectado a tierra correctamente pueden producirse chispas y
chispas pueden encender los vapores provenientes
un
enchufe ubicado a
firmemen_~e
si
sufre
totalidad este conectado a tierra correctamente.
contra
un
shock electrico ligero mientras usa
Ia
boquilla produce electricidad estatica.
al
enchufar o desenchufar cables electricos o
no
ellado
menos
del recipiente para asegurar una puesta a tierra
de
7,5m
de
el
equipo, deje
No
can
be
is
safe.
Si
al
de
los solventes o
distancia
vuelva a usar
de
quitado
MOTOR ELECTRICO:
Los motores
area de
minima
rociadura cerrada. Nunca limpie el exterior de
eh~ctricos
trabajo
de
alrededor de
7.5 m del area de rociadura. ADVERTENCIA: Mantener siempre Ia bomba afuera
utilizados
Ia
bomba bien ventilada. Ademas,
por
TITAN
no
son a prueba de explosion. Por
Ia
bomba misma debe estar a una distancia
Ia bomba con solventes inflamables. '\
lo
tanto, es esencial mantener el
de
cualquier area de
sustained
algun
el
sistema
poner
Ia
zona
de
rociar
el
sistema
en
de
los
de
Ia
de
8
Page 9
MOTOR A GASOLINA: (Si fuera aplicable)
Siempre mantenga
bomba bien ventilada. Mantenga
combustible
caliente puede encenderse y
motor
el manual de
debe
cuando
estar siempre adherido a un
uso
Ia
bomba afuera de
el
motor
producir
del
motor
para
todos
este
funcionando
informacion
cualquier
los
solventes
o caliente.
un incendio). El cable a
objeto
conectado
adicional
zona
de
rociadura cerrada. Mantenga el area alrededor de
lejos
del escape del
El
combustible
tierra
a tierra,
sobre
seguridad
por
motor.
derramado
que esta
ejemplo, una cafierla de agua. NOTA: Vea
y mantenimiento.
(Nunca liene el
sobre
ubicado
en Ia parte
tanque
una
superficie
de
Ia
de
atras del
SECCION
Los
solventes a base de hidrocarburos halogenados pueden provocar explosion cuando se usan con componentes
galvanizados o de aluminio
pistolas de rociadura, tanques, etc.)
materiales de consideracion. Los lfquidos de limpieza, revestimientos, pinturas, etc. pueden contener solventes a base
de
hidrocarburos halogenados.
aluminio y
HALOGENADOS
FLUIDO-SOLVENTES
en
un
sistema lfquido cerrado (sujeto a presion) (bombas, calefactores, filtros, valvulas,
La
explosion podrfa causar lesiones serias e inclusive
El
equipo de rociadura ofrecido por Titan Tool Inc. tiene componentes galvanizados o de
sera afectado por solventes a base de hidrocarburos halogenados. NO USE HIDROCARBUROS
EN
EL EQUIPO TITAN.
Ia
muerte, asf como dafios
EXPLICACION DEL RIESGO
Hay tres elementos fundamentales que condicionan
1. Presencia de solventes de
2. Componentes galvanizados o
3.
Equipo
Cuando todos estos elementos
puede tener
aluminio
halogenados haya sido usado anteriormente sin accidentes (corrosion o
peligroso.
es
excesiva. La reacci6n
capaz de tolerar presion.
Iugar aun cuando
Ia
estan presentes,
hidrocarburos
de
cantidad
no
de
puede predecirse.
aluminio o metal galvanizado sea muy pequefia: cualquier cantidad
el
riesgo
de
los hidrocarburos halogenados, a saber:
halogenados.
aluminio.
el
resultado puede ser una explosion sumamente violenta.
El
hecho de que
un
solvente a base
explosion) NO significa que dicho uso no
de
La
hidrocarburos
reaccion
de
es
DANGER!
RISQUE o•tNCENDIE
La
vitesse
de
pulverisation
rendre le systeme dangereux.
cordon d'alimentation
d'enflammer
prise situee
un recipient
cote
le
de causer
du
liquide a travers
ne
sont pas
electrique
les vapeurs des solvants
a
au
moins 7,5 m
metallique
du
recipient afin d'assurer une mise a
des
blessures graves.
distinct
Ia
pompe
mis a Ia
Des
ou
du
pulverisateur et
le
flexible et
terre
de
maniere adequate,
etincelles peuvent egalement
lors de
apres avoir enleve le bee de pulverisation et en tenant fermement le pistolet contre
Ia
mise
ou
les
liquides pulverises. Veillez done toujours a brancher
Ia
buse produit de l'electricite statique.
en
marche d'un moteur
de
Ia
zone de travail. MISE
Ia
terre appropriee
OU
ils
se
o•EXPLOSION
risquent
produire lors de branchement
et
de
favoriser
au
gaz.
EN
GARDE: Toujours rincer l'appareil dans
de
prevenir une decharge statique susceptible
Ia
De
telles etincelles
Si
tous les elements
production d'etincelles et
ou
debranchement d'un
sont
le
pulverisateur dans une
du
susceptibles
materiel
de
Si
vous remarquez
Iegere decharge electrique
les
elements du systeme sont
Ia
formation d'etincelles sous l'effet
en
cours d'utilisation
bien
mis a
Ia
terre.
de
Ia
presence d'electricite statique
du
materiel,
Ne
am3tez
remettez pas le systeme
immediatement
en
marche avant d'avoir resolu
ou
que
Ia
pulverisation. Assurez-vous
MOTEUR ELECTRIQUE
Les moteurs electriques utilises par TITAN ne
d'assurer
maintenir
jamais
l'aide
une
bonne ventilation de
Ia
pompe
Ia
pompe
de
solvants inflammables.
a une distance minimale de 7,5 m de
dans une zone de pulverisation fermee. Ne nettoyez jamais nettoyer l'exterieur de
Ia
zone de travail et
sont
pas proteges contre les explosions.
des
environs
Ia
zone de pulverisation. ATTENTION: N'introduisez
de
Ia
pompe.
II
II
est egalement important de
MOTEUR AU GAZ (le cas echeant)
N'introduisez jamais Ia pompe dans une zone de pulverisation fermee. Veillez a ce que les
soient
remplissez jamais le reservoir
chaude,
toujours
le
a l'arriere
sur
les mesures de securite et d'entretien pertinentes, consultez le manuel
bien aeres.
Ne
placez aucun solvant a
a carburant lorsque le
gaz
pourrait s'enflammer et provoquer
du
moteur
a un objet
mis a Ia
proximite
moteur
un
incendie.) Veillez a
terre (par exemple, une conduite d'eau). REMARQUE: Pour plus de details
du systeme d'echappement
tourne
ou
s'il
est
toujours
fourni
chaud. Renverse
bien raccorder le
avec le moteur.
SECTION HYDRODYNAMIQUE-SOLVANTS
Les
solvants a hydrocarbure halogene sont explosifs
hydrodynamique
L'explosion provoquee pourrait donner
ferme (pressurisable) (pompes, radiateurs, filtres, soupapes, pistolets pulverisateurs, reservoirs, etc.)
lieu a des lesions corporelles graves
en
presence de pieces galvanisees
ou
meme mortelles et/ou a
9
ou
en
aluminium dans
vous ressentez une
le
probleme.
est done essentiel
Ia
pompe a
environs
du
de
Ia
pompe
moteur. (Ne
sur
une surface
fil
de terre situe
un
systeme
de
serieux
que
tous
Page 10
degats materiels. Certains produits d'entretien, revetements, peintures
hydrocarbure halogene.
composants
HALOGENES DANS
galvanises sensibles aux solvants a hydrocarbure halogene. N'EMPLOYER PAS D'HYDROCARBURES
Les
appareils pulverisateurs
LE
MATERIEL TITAN.
de
Ia
Titan Tool
et
autres liquides contiennent
Inc.
comportent des pieces
EXPLICATION DU RISQUE
Le
danger
que
presentent
1.
La presence de solvants a hydrocarbure halogene
les
solvants a hydrocarbure halogene
se
caracterise par trois elements
2. La presence de pieces en aluminium ou galvanisees
3.
Un materiel capable
La
combinaison
en
presence d'une quantite minime d'aluminium
deja
trop.
La
aucun incident (corrosion
de
ces
trois elements peut donner lieu a
reaction est imprevisible. Toute utilisation anterieure
ou
explosion)
de
supporter des pressions elevees
une
explosion extremement violente.
ou
de
metal
galvanise.
NE
CONSTITUE NULLEMENT
En
fait,
Ia
moindre trace d'aluminium
de
solvant a hydrocarbure halogene n'ayant donne
un
signe
de
securite.
HALOGENATED SOLVENTS
DEFINITION -- Any hydrocarbon solvent containing any of the elements as listed below:
Consult your material supplier
to
determine whether your solvent or coating contains Halogenated Hydrocarbon Solvents.
SOLVENTES HALOGENADOS
DEFINICION -- Cualquier solvente a base de hidrocarburos que contenga cualquiera
EJEMPLOS (lista parcial):
Ia
Consulte
informacion suministrada por
contiene
su
proveedor
solventes
de
materiales para determinar
de
Hidrocarburos Halogenados.
si
de
un
des
solvants a
en
aluminium et des
cles:
La
reaction peut
estos elementos:
solvente o revestimiento
se
en
constitue
produire
lieu
a
SOLVANTS HALOGENES
DEFINITION -- Tout solvant a hydrocarbure contenant l'un des elements suivants:
EXEMPLES (liste incomplete):
Pour determiner
si
vos solvants
ou
revetements contiennent des solvants a hydrocarbure halogene, consultez votre
fournisseur.
Fluorine (F) "-fluor-" Chlorine (CI) "-chloro-"
Bromine (Br) "-bromo-" Iodine (I) "-lodo-"
EXAMPLES
(not
all-inclusive):
FLUOROCARBON
Dichlorofluoromethane
Trichlorofluoromethane
BROMINATED
Ethylene
Methylene
Methyl
dibromide
bromine
SOLVENTS:
SOLVENTS:
chlorobromide
IODINATED
N-butyl
Methyl
Ethyl
Propyl
CHLORINATED
Carbon
Chloroform
Ethylene
SOLVENTS:
iodide
iodide
iodide
iodide
tetrachloride
dichloride
SOLVENTS:
METHYLENE
DICHLOROMOETHANE
Monochlorobenzene
Orthodichlorobenzene
Perchloroethylene
TRICHLOROETHANE
Trichloroethylene
Monochlorotoluene
START-UP PROCEDURE
WARNING: High pressure device, thoroughly
label
on
the sprayer.
IMPORTANT: Whenever starting
this sprayer for
Do not operate dry.
more
than
1 0 seconds without fluid, this
or
cleaning this sprayer, always
read
and understand
the
warning section located
reduce
can
cause unnecessary wear
engine or motor
to
the
CHLORIDE
in
speed.
packings.
or
the
owner's
Additionally, never operate
manual
and
the
Step
1:
Before
A.
you
plug
in
the
power
cord
Tighten
gun.
be
has a
overpressurization, causing a component
suction
Do
not
sure they
tip
guard.
and
return
hoses, then install a minimum
install
tip
yet,
or remove if installed. WARNING:
are
electrically grounded
This
is
to
reduce the
to the electrical outlet or start
of
and
rated
for at least
risk
of serious bodily injury caused
rupture.
10
the
50'
If
3200
gas
(15m)
you
psi
engine,
of
nylon
are
supplying your
(221
bar)
by
static
do
the
airless
working
sparking
following:
spray
hose
own
pressure,
and
hoses
fluid
and
and
and
injection
airless
spray
that
the
gun,
gun
or
•
\
Page 11
B.
Preset pressure control by turning the pressure control knob counterclockwise to lowest setting.
C.
Place on-off switch in the off position.
D.
Be sure to fill the Wet Cup with 1 tablespoon Piston Seal Lubricant.
Step 2E: ELECTRIC MOTOR
A.
Check electrical service. Be sure
B.
Plug electrical cord into a grounded outlet that
extension cords are a three wire, 12 gauge minimum cord with a grounded plug. Never remove third
prong or use an adaptor. Never exceed
C.
If
a secondary hose and gun is not installed
D.
Place the suction tube into container containing mineral spirits.
Step 2G: GAS ENGINE (Where Applicable)
A.
Check the engine oil level. For instructions refer to the engine manual
supplied.
B.
Fill the gas tank. Be sure the engine is cool. Refueling a hot engine
could cause a fire. Close the black fuel shut off lever located under the
air cleaner.
C.
If a secondary hose and gun is not installed,
D.
Place the suction tube into container containing mineral spirits.
E.
Open the fuel shut off lever by pushing it
F.
Move the throttle lever away from fuel tank.
Use unleaded high quality gasoline.
G. Close the engine choke lever, located beneath the air cleaner.
H.
Turn the engine switch on. Turn pressure relief prime valve down to
prime position.
I.
Pull the starter rope. Holding the frame with one hand, pull the rope
rapidly and firmly. Continue to hold the rope
return rope until engine starts.
it
is 120V 15 amp minimum and that outlet is properly grounded.
is
at least 25' (7,5m) from the spray area. Make certain that all
150' {45m) of extension cord.
be
sure the plug
be
sure the plug is secure.
in
the direction of the arrow.
as
you let it return. Pull and
is
secure.
Lock posilion
Remove Tip and Safety Guard
when ftushlng
/
Step 3: Flush oil out of new paint pump: Oil
is
used by the factory for testing and protection. It is necessary to flush out with
mineral spirits before you begin to spray.
A.
Pour 1/2 gallon mineral spirits into a metal container and insert syphon and return tube.
B.
Turn pressure relief prime valve down to prime position and turn unit on. Increase pressure slightly. Let solvent
30
cycle for approximately
Then turn unit off.
If you are going to use water based paints, repeat procedure using water.
seconds. Then tilt syphon tube above container and let the sprayer pump itself dry.
Step 4: Prepare the paint according to manufacturer's recommendations. Remove any skin that may have formed and stir.
the
Strain
Step
5:
Place syphon and return tubes into paint container. Turn pressure relief priming knob, located on side of pump,
down
Step 6: Turn sprayer on and turn up pressure slightly. Let circulate on prime until no bubbles filter
paint through a fine nylon mesh bag to remove particles that could clog spray tip.
for
priming.
up
through the paint.
Step 7: Hold gun firmly against a metal container, disengage trigger lock and trigger gun against side of container. Then,
gun
is
while
forced
triggered, turn the pressure relief valve to the spray position. Keep the gun triggered until all the air
out
of the system and the paint flows freely. Release the trigger and engage gun safety lock; set gun down
is
while unit pressurizes.
Step 8: Check
for
leaks. If any leaks occur, follow the proper pressure relief procedure before tightening.
Step 9: Turn off sprayer and relieve pressure by turning pressure relief prime knob to prime.
Step 10: With
gun
trigger lock engaged, install tip and guard as instructed
in
separate tip or gun manual.
Step 11: Turn sprayer on and rotate the pressure relief prime valve to the spray position.
Step 12: Test
on
cardboard to check spray pattern. Adjust pressure just until the spray from gun
11
is
completely atomized.
Page 12
The
following
painting
Hold
the
distance
surface
distance
Move
the
steady
material
speed
allows a full
or
sags.
techniques,
results.
gun
perpendicular
from
or
desired
of
12
gun
rate.
Moving
and
provides
the
surface.
to
14
either
spray
inches
across
the
even
wet
if
followed,
to
the
Depending
pattern,
(30
or
up
gun
at a consistent
coverage.
coat
of
paint
APPLICATION TECHNIQUES
will
assure
surface
the
to
35
and
gun
em).
down
to
on
The
be
and
always
the
type
should
the
speed
correct
applied
professional
at
equal
of
material,
be
held
at
surface
at
conserves
spraying
without
runs
a
a
Maintain uniform spray stroke action. Spray alternately from left
to right and right to left. Begin movement of the gun before the
trigger is
pulled.
Proper Technique
Holding
the
surface
gun
farther
wider
spray
change
there
is
desire
to
the
gun
closer
and
produces a narrower
from
pattern.
to a spray
an
insufficient
spray
faster, a larger
to
the
surface
the
surface
If
tip
produces a thinner
runs,
sags
with a smaller
amount
OVERLAP EDGES
j~J
or
of
paint
orifice
deposits
spray
pattern.
excessive
orifice.
Conversely,
on
the
tip
should
1
1
1st 2nd 3rd
PASS
PASS PASS
more
coat
paint
surface
be
selected.
paint
on
Holding
and
occur,
if
or
you
the
Wrong Technique
Offspray
Avoid arcing or holding the gun at
an
uneven finish.
PROPER LAPPING (overlap
essential
to
an
even
finish.
spraying horizontally, aim at the bottom edge of the
preceding stroke,
so
as
50%.
an
angle. This will result in
of
spray pattern)
Lap
each stroke.
is
If
you are
to lap the previous pattern by
For corners and edges, split the center of the spray pattern
the
on
adjoining sections recieve approximate even amounts of
paint
When spraying with a shield, hold it firmly against the surface. Angle the spray gun slightly away from the shield and toward the
surface. This
Shrubs next
Titan Gun Extensions are extremely helpful
Nearby objects such
Be careful of
corner or edge and spray vertically so that both
If conditions are windy, angle the spray pattern into the wind to
minimize drifting. Work from ground to roof. Do not attempt to
spray if wind is excessive.
will prevent paint from being forced underneath.
to
houses should be tied back and covered with a canvas cloth. The cloth should be removed as soon as possible.
in
these situations.
as
automobiles, outdoor furniture, etc. should be moved
any
other surrounding objects that could
be
damaged
by
overspray.
12
or
covered whenever
in
the vicinity of a spray job.
Page 13
Cleaning Procedure
WARNING: High pressure
Follow all safety warnings located on
sprayer and in the owner's
Always clean
using low pressure,
with the spray tip removed.
flush
into a separate metal container
away from the sprayer. Never
the exterior of the pump while the
pump is
plugged
in
or operating.
PRESSURE RELEASE PROCEDURE:
Step 1 :
Engage trigger safety lock
gun.
Step 2: Turn off pump and release fluid
pressure by turning the pressure relief
prime valve located on the side of pump
down.
LOW PRESSURE CLEANING
PROCEDURE:
3:
Step
in
Remove tip and let soak clean,
a small container of solvents or water.
Adjust fluid pressure to lowest possible
setting.
Step
4:
Turn the pump on. Tilt syphon
tube above paint container, allowing the
sprayer to pump itself dry through the
return tube.
Step
5:
Have available container of hot
soapy water if spraying latex (or suitable
solvent for oil base paints). Do not
clean with mineral spirits
paint as this
Step
6:
will make jelly.
Place syphon tube into
container with hot soapy water or
solvents. Let circulate for 2-3 minutes,
then turn unit off.
Step 7:
turn prime valve
To
save paint still
up
to spray position,
then carefully trigger gun into and
against side of metal paint container.
Be careful of splashing. When cleaning
solution appears, shut off gun and place
in
a separate metal container.
gun
Repeat process if spraying with two
guns.
Step
8:
Trigger gun and let cleaning
solution circulate for approximately 2-3
minutes, then turn unit off.
Step
9:
Turn prime valve down and
remove suction tube from cleaning
container. Turn unit on and
sprayer to
Step 10:
pump
dry.
Take
a clean container of
water or solvent and using low pressure
pump through system until clear.
cleaning with water, pump a small
amount of mineral spirits or TITAN LS-
0 solution through pump. This will
1
protect against corrosion.
Step
11
:
Take
suction tube out of
and
container
Step 12:
let sprayer
Check
filter on pump and gun.
Clean or replace.
Step 13: Remove spray tip from
solvent,
clean with a soft bristle brush
and store in a dry place.
device-
manual.
Always
if
using latex
in
spray hose,
allow
run
itself dry.
clean
on
If
TROUBLESHOOTING AIRLESS GUN
PROBLEM
Spitting
gun
Gun
will
not
Gun
does
not
shut
spray
off
PROBABLE
1.
Air
in
system
2.
Dirty
gun
3.
Needle
Broken
Worn
or
Needle
Dirty
gun
No
paint
Plugged
Broken
assembly
or
broken
assembly
filter
needle
4.
1.
2.
3.
1.
2.
3.
CAUSE
chipped
needle & seat
or
tip
in
out
seat
out
gun
of
adjustment
of
adjustment
REMEDY
1.
Inspect
air
leaks
2.
Disassemble
3.
Inspect
4.
Inspect
1.
Replace
2.
Adjust
3.
Clean
1.
Check
2.
Clean
3.
Replace
connections
and
and
adjust
and
replace
fluid
supply
TROUBLESHOOTING SPRAY PATTERNS
PROBLEM
Tails
Heavy
centered
Distorted
Pattern
contracting
pattern
expanding
pattern
(Surge)
and
PROBABLE
1.
Inadequate
2.
Fluid
not
atomizing
3.
Insufficient
4.
Material
too
5.
Tip
worn
past
1.
Worn
tip
2.
Tip
may
be
1.
Plugged,
1.
Leak
2.
Not
3.
Tip
worn
in
suction
enough
too
large
CAUSE
fluid
delivery
velocity
cohesive
pump
chipped
or
chipped
tube
hose
or
worn
capacity
tip
REMEDY
1.
Increase
2.
Change
to
3.
Clean
gun & pump
4.
Reduce
5.
1.
2.
1.
1.
2.
(15m)
hose
3.
viscosity
Replace
Replace
Replace
Clean
or
replace
Tighten
Use a minimum
of
1/4"
Replace
with a new
smaller
tip
pressure
smaller
high
AIRLESS TIP SELECTION
Tips are selected by the orifice size
selection is determined by the fan width required for a specific job and
by the orifice size that
will supply the desired amount of fluid and
accomplish proper atomization.
For light viscosity fluids,
smaller orifice tips generally are desired. For
heavier viscosity materials, larger orifice tips are preferred. Please
refer to the chart below.
Note: do not exceed the pump's recommended tip size.
The following chart indicates the
appropriate materials to be sprayed.
.011
- .013 Lacquers & Stains 1
.015-
.019 Oil & Latex
.021
- .026 Heavy Bodied Latex & Blockfillers 5 Mesh Filter
Fan widths measuring
8" to 12" (20
because they offer more control while spraying and are less likely to
plug.
13
and
fan width. The proper
most
common sizes and the
to
30
em) are most preferred
00
Mesh Filter
50
Mesh Filter
for
clean
tip
filters
of
50'
pressure
or
Page 14
Flushing
Specifications
1. New Sprayer:
factory for testing
is
necessary to
spraying.
A.
If
spraying water-base
with
mineral
water.
B.
If
spraying oil-base
with
mineral
2. Changing from water-base
oil base:
mineral
3.
Changing from oil-base to
water-base:
spirits,
4. Changing colors:
Flush
spirits.
then
compatible solvent
mineral spirits.
5. Storage: To assure proper
performance
clean the sprayer thoroughly before
storing.
A. Water-Base Paint:
water,
then mineral spirits
the
pump, gun
mineral spirits.
the
sprayer and
prime valve to
pressure. Return prime
spray position.
B.
Oil-Base Paint:
mineral spirits.
the
sprayer, turn
prime valve to
pressure
prime
and
valve to
• During storage
must
be
coiled around
avoid damage.
6. Start-Up After Storage:
A.
Water-Base Paint:
mineral spirits
B.
Oil-Base Paint:
mineral spirits
sprayed.
Always
proper
dispose
way.
Oil
is
used
and
protection.
flush
unit
spirits followed
paint,
spirits
only.
with
water,
Flush
with
mineral
water.
Flush
such
and
long
life,
Flush
and
hose
Shut
off
and
turn
pressure
prime
to
relieve
valve
Flush
Shut
off
and
the
pressure relief
prime
to
leave
spray
the
relieve
open.
position.
power
cord
Flush
with
water.
Flush
with
the
material
of
mineral spirits
before
paint,
by
flush
then
with
as
water or
always
with
and
filled
unplug
with
unplug
Return
cord
holder
out
out
the
by
flush
to
leave
with
relief
to
to
the
a
in
It
to
be
TROUBLESHOOTING AIRLESS PUMP
PROBLEM
Electric motor won't
Gas engine won't start
(where
applicable)
Pump won't prime
Insufficient material flow
Pump will not maintain
pressure
Not enough pressure
a
Excessive surge at
gun--
spray
PROBABLE CAUSE REMEDY
1.
run
Unit unplugged or circuit fuse
blown
2. Pressure setting too low
3.
Brushes
4. Electric motor burned out
5. Switch defective
6.
Fuse
1.
Engine switch not
2. Engine oil level low
3. Out of gas
4. Spark plug cable
disconnected or bad plug
1.
Air in line
2. Insufficient pressure
Clutch worn or damaged
3.
(Gas models)
1.
No paint 1 . Check supply
2. Syphon strainer clogged
3. Pump/gun filter clogged
4. Pump will not prime, material 4. Thin material
too heavy
5. Engine not tuned
(Gas)
6.
Worn clutch (Gas models)
1.
Air leak
2.
Air leak
3. Inlet valve not seating
4. Worn packings
5. Dirty or worn ball valves
6. Worn valve seats
7. Worn prime
1.
Pressure setting too low
2. Plugged filters
3.
Spray tip too big or worn
4. Engine or motor rpm too low
(Gas)
1.
Wrong type of hose
2.
Spray tip too big or worn
3.
Excessive pressure
on
motor are worn
in
pump blown
in
system
in
syphon tube
valve
on
properly
1.
Check
2.
Increase
3.
Replace
4.
Replace
5.
Replace
6.
Replace
1.
Turn on
2.
Try starting engine. If light
on rear glows, add oil
3.
Fill
4.
Connect or replace
1.
Check syphon tube
Ring and/or let paint
circulate
2.
Increase pressure
3.
Replace
2.
Clean
3.
Clean & replace
5.
Tune engine
6.
Service
1.
Tighten connections
2.
Tighten, check for leaks
3.
Service or clean
4.
Replace
5.
Clean or replace
6.
Reverse
7.
Replace
1.
Increase
2.
Clean or replace
3.
Change or replace
4.
Increase throttle
1.
Replace with a minimum
50' grounded nylon braid
high pressure hose
2.
Change or replace
3. Decrease pressure and
engine speed
in
prime position
0-
leaks into oil cup
Paint
14
1.
Worn out packings
1.
Replace
Page 15
Frame Assembly (Frame complete 783-010)
ITEM NO PART NO
1 590-502
2 590-508
3 590-507
4 590-504
5 590-506
6 856-921
7
856-002
8 449-120
9 590-503
10 783-007
11
756-094
12 756-154
13
870-004
14 570-010
15 670-109
16 449-145
17
781-030
18 756-090
DESCRIPTION
Handle
Roll Pin
Snap Button
Sleeve
Washer
Screw
Washer
Spacer
Axle
Pump
Support
Lock Washer
Screw
Washer
Cotter Key
Wheel
Spacer
Frame
Washer
QTY
1
2
2
2
2
4
4
1
1
1
4
4
2
2
2
1
1
4
15
Figure 4
Page 16
TITAN
re.~
'0
I
I
l
' '
0: 0
~
'"
''
':~.
,-<'
"--
~
ITEM NO
1 313-1232
2
3
4
16
PART NO DESCRIPTION QTY
782-050 Front Cover 1
313-191
313-201
Figure 5
Replacement Labels
Gas
Tank 1
'Warning"
"Warning"
Label,
Label,
English
French
1
1
Page 17
Epic
1200HP~
.,.,
~
-~
'$$
~
"'
' 0
·'
Q
.,
·-.
',
'""'r
~--.,
. ' -
' '
~
.••.
• • '
.
,;
(;
.......
-_r
··,:,:
&.
•
@Fil
(<,?
.
..,
··
...
'..,
~
I
17
Page 18
Engine
Figure 6
'
ITEM NO
PART
NO DESCRIPTION
1
2
3
4
5
6 763-524
7
8
730-165 Ground Wire 1
730-162 Gasket 1
730-161
730-160 Engine Seal 1
730-158 Dip Stick 1
784-056 Engine Mount
730-184 Electrical Connector 1
Engine Bearing 1
Screw
(Incl. 3 &4) 1
9 763-535 Engine Assembly 1
(Includes #1-8 & #16)
10
11
12
13
14
15
16
17
763-520 Spline 1
763-550
763-566
763-565
763-521 Clutch
763-567
700-722 Terminal 1
764-018
Bushing
Screw 2
Spline Assembly
(Includes
Clutch Assembly
(Includes #10-14)
Plug 1
(Incl. #12) 1
#1
0-12)
Plate
QTY
6
1
1
1
Important Facts Concerning
Your Performer 3212G
The
3212G contains a clutch which engages when the unit
is
pumping. The pump's pressure control device engages
To
and disengages the clutch to control pressure.
unnecessary wear to the clutch it
engine speed and pressure setting so as to limit the amount
of times the clutch engages and disengages. This can be
accomplished as
Example:
Operating two guns with .017 tips. To reduce clutch
wear reduce engine speed by adjusting the throttle to a
or medium setting and increase pressure only until heavy
ends of spray pattern have been eliminated.
Example:
Operating two guns with
engine speed to a high setting and increase pressure until
heavy ends of spray pattern have been eliminated.
follows:
is
advisable to adjust your
.021
or
.025 tips. Increase
prevent
low
Example:
Spraying light-bodied materials at low pressure.
To reduce surging
reduce engine speed to
desired spray pattern
18
at
the gun and to decrease clutch wear,
idle and reduce pressure until
is
achieved.
Page 19
Maintenance
Service I Replacement of
WARNING: Before proceeding, follow the Pressure
Relief Procedure outlined
follow all
injection injury, injury from moving parts or
shock. Always unplug the sprayer before servicing!
Caution: For
specifications, refer to the separate engine
supplied.
Routine Maintenance:
Daily: Check and fill the gas tank. After the first 20 hours
of operation: Drain the oil and
Daily: Check the engine oil level and fill as necessary.
Weekly: Remove the cover
element. Replace the element if necessary. If operating
in
an unusually dusty environment, check the filter daily
and replace if necessary.
Replacement elements can be purchased from your
local TIT AN Dealer.
Weekly: Check the level of the Piston Seal Lubricant
(PSL) in the displacement pump packing cup. Fill
necessary. Keeping PSL
packings and piston.
After each
oil.
Spark Plug: use only a (NKG) BP6ES plug. Gap the
plug to
spark
other warnings to reduce the risk of an
detailed engine maintenance and
50 hours of operation: Change the engine
0.025-
plug wrench when installing and removing the plug.
0.030 in.
on page
refill with clean oil.
of
in
the cup helps lubricate the
(0.7-
0.8 mm). Be sure to use a
5.
Additionally,
electric
manual
the air filter and clean the
it if
Clutch Assembly
WARNING: Before proceeding, follow the Pressure
Relief Procedure outlined
follow all
.injection injury, injury from moving parts or electric
shock. Always unplug the sprayer before servicing!
1. Remove (4) screws #30 located on page 20.
2.
Slide Pump and Gear Box Assembly away from
Engine.
3.
Using a 1/8" allen wrench, remove 2 screws (#12) on
Bushing
third threaded hole on the Bushing.
loosens, you may then slide the Clutch and Spline off
the Engine Shaft.
4.
When re-installing, make sure that the clutch plate
(#14) is set back 5/16" from the front
5.
Once the clutch plate (#14) has been placed on the
spline (#10), make sure that the top
even with the front of the Engine Mount (#?).This can be
done by
and
screws (#12). Make sure the
free of
6.
When replacing the Clutch Plate you must also
replace
even wear on the
NOTE: All service work
a Honda Authorized Service Center.
your area
Titan Customer Service at 1-800-526-5362.
See instructions and drawing outlining this
procedure
other warnings to reduce the risk of
(#11
).
Thread one
laying a straight edge across the Engine Mount
holding the spline against
oil
or
grease.
the Spline and Clutch Rotor. This will allow
new
call -
below.
on page 5. Additionally,
of
the screws back into
As
the Bushing
of
the spline
of
the spline (#10) is
it
while tightening the
Clutch surface is clean and
clutch parts.
on
the Engine must be done
To
locate one in
an
(#1
the
0).
by
Taper Lock Busing
Straight Edge
Honda Engine
During installation of clutch plate assembly it is
to
have
the
important
so
that
the
proper
is
established. Use the following method to establish
this:
1.
Preassemble
using
set-up
tool.
clutch plate properly positioned
gap
between plate and mating rotor
clutch plate onto spline as shown
Pre-set dimension by using
tool and assembling
set-up
as shown below
5/16"
L~
..
Push clutch plate onto spline
Bottoming out on set
Clutch Plate
Cl~:::~o:
Part
No.
Set-Up Tool
Part
No.
2. Install preassembled plate & spline onto engine
shaft using taper
secure
NOTE:
casting after tightening tape
straight edge for this
19
63
-~
763-521 ; Tapered Side
763-569 I
lock bushing with (2) set screws to
in
place.
Face of spline to be flush with face of engine
t t
• :
alignment as shown.
up
tool
Fl
··
'"'~<'
lock bushing. Use a
t S rt
a u ace
Up
Page 20
Gear Box
27
I
ELECTRICAL SCHEMATIC
0
w
j'
a
'
26
WHITE
Figure 8
33
ITEM NO
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
Figure 7
PART
NO DESCRIPTION QTY
763-551
763-517
Washer
Screw
763-522 Clutch Rotor
763-553 Field
763-510 Retaining Ring
763-561 Rubber Grommet
763-519
700-771
Drive Shaft & Pinion
Knob
700-884 Screw 2
783-031 Motor Housing 1
763-525
Screw
763-526 Screw
700-680 Thrust Washer 1
761-221 Thrust Bearing 1
763-534 Crankshaft Housing
761-114 Screw
783-050 Front Cover
700-653 Screw
761-116 Thrust Ball
3
3
1
1
1
1
1
1
4
4
1
6
1
8
2
- 43
/
41
r"
i
ITEM NO
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
20
54
··~
36 >
PART NO
763-508
730-145
700-748
700-881
700-499
761-525
763-557
730-146
763-515
DESCRIPTION
Output Pinion Gear
Screw
Wire
Gasket
0-Ring
Pressure Switch
(includes items
Clutch Starter 1
Fuse, 5 Amp
Plate
41
, 42)
763-538 Insulator 1
700-645 Rubber Boot
700-775 On/Off Plate 1
700-646 Toggle Switch 1
730-127
763-552
Screw
Washer
730-390 Connector 1
730-151
Connector
QTY
1
2
1
1
1
1
1
1
1
1
4
1
Page 21
Service I Replacement of
Gear Repair I Service
The
WARNING: Before proceeding, follow
Relief Procedure outlined on page
follow all other warnings to reduce the risk of an
injection injury, injury from moving parts or electric
shock. Always unplug the sprayer before servicing!
1.
2.
Engine.
3.
(#20).
4. Thread one of the screws into the fourth threaded
hole. This
Drive Shaft and Pinion (#25).
5. To remove the Field Coil follow the steps above and
the following:
6.
steps 1 through 4 as above and proceed with the
following:
Clutch Rotor
the
Pressure
5.
Additionally,
Refer
to page
Remove four screws (#30).
Slide the Pump and Gear Box Assembly away from
Using a 3/16" allen wrench remove three screws
A.
Remove four screws (#29).
B.
Remove cover Plate and Insulator (#46 & # 47).
C.
Disconnect the two thin black wires located
Clutch
D.
Carefully slide the Coil away from the Motor
Housing (#28).
E.
To
reassemble proceed
To remove the Drive Shaft and Pinion (#25), follow
A.
Remove the Retaining Ring (#23).
B.
Slide the Drive Shaft and Pinion (#25) away from
the
Motor Housing (#28).
20
for the following instructions:
will push the Clutch Rotor away from the
on
Starter (#44).
in
reverse order.
the
WARNING: Before proceeding, follow the Pressure
Relief Procedure outlined on page 5. Additionally,
follow all other warnings to reduce the risk of an
injection injury, injury from moving parts or electric
shock. Always unplug the sprayer before servicing!
Refer to
1.
Remove the Front Cover (#35).
2. Loosen the Retaining Nut on
located on page 24.
3.
Remove the four screws (#303) and pull off the Slider
Housing and the Fluid Section located on page 24.
4. Remove six screws (#34).
5.
Remove the Crankshaft Housing (#33) by lightly
tapping on each corner with a plastic mallet.
6. Remove the
7. Examine Washers (#31) and Bearing (#32). Replace
if worn.
8. Before reassembling check the following:
A.
B.
C. Check that the Thrust Washer and Bearing
NOTE: Because of the amount of grease used in the
Bearings where Thrust Balls are located they will
generally stay in place.
REMOVE.
page
20
for the following instructions:
Pipe Assembly (#300)
Output Pinion Gear (#38).
If installing a new gear make sure that ample
grease is applied to gears and bearings.
Check that the Thrust Balls (#37) are
(#31
and #32) are in place.
DO NOT ATTEMPT
in
place.
TO
Replacement of
Replacement of the
On/Off Switch
WARNING: Before proceeding, follow
Relief Procedure outlined on page
to
follow all other warnings
injection injury, injury from moving parts or electric
shock. Always unplug the sprayer before servicing!
Refer
to
page
20
for the following instructions:
1.
Remove the Plate and Insulator (#46 & 47).
2.
Disconnect the two black wires from the Toggle
Switch (#50).
3.
Remove the Rubber Boot and Plate (#48 & 49) with a
wrench.
4.
Remove the Toggle Switch (#50).
5.
Install a
Rubber Boot. Tighten securely.
6.
Reconnect the two black wires to the Toggle Switch.
7.
Reinstall
facing out.
new
Switch and reattach the Plate and
the
Plate and Insulator with Warning Label
reduce the risk of an
the
Pressure
5.
Additionally,
Clutch Starter
WARNING: Before proceeding, follow the Pressure
Relief Procedure outlined on page 5. Additionally,
follow all other warnings to reduce the risk of an
or
injection injury, injury from moving parts
shock. Always unplug the sprayer before servicing!
Refer to
1. Remove the Plate and Insulator (#46 &47).
2. Disconnect the six wires that connect to the Motor
Starter (#44).
3. Remove the two screws (#39).
4. Re-assemble
Diagram for the correct placement of the wires.
page
20
for the following instructions:
in
reverse order. Refer to the Wiring
electric
21
Page 22
Service I Replacement
PTFE
PTFE
PTFE
of
Filter
WARNING: Before proceeding, follow
Procedure outlined on Page 5. Additionally,
to
warnings
from moving parts or electric shock. Always unplug the
sprayer before servicing!
PUMP FILTER (CLEAN REGULARLY)
1. Unscrew Filter CAP (#11)
2. Remove Filter Element
from inside out. Be certain to thoroughly clean on the inside.
3. Clean
4. Clean inside
flush.
5.Reinstall components and screw on Filter Cap completely
down.
reduce the risk of an injection injury, injury
(#1
0). Clean
or
replace
0-Rings
of
filter body (#4). Remove bottom drain plug to
and Gaskets.
Service/Replacement
Pressure
WARNING: Before proceeding, follow the Pressure Relief
Procedure outlined on Page 5. Additionally, follow all other
warnings to reduce the risk of an injection injury, injury
from moving parts or electric shock. Always unplug
sprayer before servicing!
1. Remove the Dowel Pin (#13) from Bypass Valve Handle
(#12)
2. Revove Handle (#12) and Bypass
3. Using a wrench, loosen Bypass Housing (#19) and unscrew.
4. Unscrew Bypass Retainer (#15)
(#17).
5.
Inspect ball on end
replace if
components.
6. Reassemble components and screw assembly into manifold
(#2). Tighten securely with wrench.
7.
Install Bypass Cam (#14) over Retainer (#15) lubricate with
grease.
Manifold.
8. Une up hole
in Dowel Pin (#13)
IMPORTANT: If Handle (#12) rotates 360" check
Dowel Pin installation.
wom.
Une
Relief
of
Stem (#17)
Check, clean and replace if
up
Dowel Pin
of
Stem (#17) with hole
Prime
of
Cam Base with hole on
the
Pressure Relief
follow all other
or
replace. Element filters
of
Valve
Cam
(#14)
and
remove Valve Stem
and
0-Ring
of
(#18). Clean or
wom
Handle (#12) and tap
the
the
all other
Manifold/Filter Assembly
ITEM
NO
PART
1 783-036
2 781·002
3
4
5
6
7
8 920-070
9 920-006 Gasket, Teflon (Thi9k)
10
10a 920-001
10b 920-005
11
12
13
14
15
16
17
18 700-721
18a
19
20 222-012 0-Ring 1
21
22
23
24
25 761-256
26
27
781-005
920-927
227-027
812-003
227-033
920·004
920-917
700-697
700-759
700-252
700-248 Bypass Vavle Retainer
700-244 Spring
700-250
700-897
700-246
221-012
700-537 Gasket 1
700-258
783-041
702-239
730-334
_43
DESCRIPTION
NO
Hose (High Pressure) 1
Manifold 1
Fitting 1
Filter Body 1
Pipe Plug
Fitting
Pipe Plug
Gasket, Teflon (Thin)
Filter Element, 50 Mesh
Filter Element, 5 Mesh opt.
Filter Element, 1 00 Mesh opt.
Filter Cap 1
Bypass Valve Handle 1
Dowel
Pin
Bypass Valve Cam Base 1
Bypass Valve Stem
0-Ring
0-Ring (Teflon)
Housing (Incl. #20 & #21) 1
0-Ring
Bypass Valve (complete) 1
Screw
Lock Washer
Bypass Hose 1
(To Down Tube)
Clip
(see page 20)
Pressure Switch
#761-525
~11
QTY
2
1
opt.
1
2
2
1
22
5
5
Page 23
Pressure Switch Replacement
Gun Filter
VlARN!NG: Before proceeding, follow
the
Pressure Relief
Procedure outlined on page 5. Additionally, follow all
other warnings to reduce
injury from moving parts or. electric shock.
the
risk of an injection injury,
Always
unplug the sprayer before servicing!
1.
Remove
p.22
2.
Unscrew
p.24
3.
Remove
Refer to Page
4.
Remove
Remove
5.
Disconnect
6.
(#42).
Remove
7.
Electrical Box.
off
the
to
slide
same
Insert a
8.
while
needle
Making
9.
tighten
Switch
the
nut
the
the
the
the
set
screw
down
time.
new
carefully
nose
pliers
sure
the
Set
Assembly
two
screws
of
hose
Filter/Manifold
20
for the following instructions:
Screw
Cover
the
red
screw
Insert a 1/8"
(#44) until
through.
Switch
guiding
reconnect
that
the
Screw
is
secure.
(#24)
(#300)
Assembly.
(#35)
and
Plate
and
wires
connecting
(#35)
located in
allen
the
Feed
the
Assembly
the
wire
the
Switch
(#44)
with a 1/8" allen
Reattach
from
bottom
from
the
remove
Insulator
the
wrench
Pressure
electrical
(#48)
into
into
the
wire
to
Assembly
the
to
Switch
of
Manifold
Connector
(p 22)
the
(#37
the
back
in
the
Switch (#43) is
wires
the
the
is full inserted,_
Knob
(#31 0)
Knob (#68).
& 38).
Clutch
of
the
hold
down
housing
Box.
Clutch Starter.
wrench
(#68).
Starter
and
at
Using
unt1l
back-
able
the
(#65)
a
the
WARN1NG: Follow all safety precautions as described
in
high pressure warning section before proceeding. If your
spray gun
trigger,
leaks or spits at the tip when you release the
the
needle or seat
is
dirty, worn or damaged and
must be cleaned or replaced.
Replacement or Removal of Filter: .
1. First pull down on trigger safety guard and
handle.
2.
Unscrew
Unscrew
3.
(*NOTE: Left handed thread requires turning the filter clockwise
to
remove.)
4.
Screw
To
reinstall left hand thread turn counterclockwise.
5. Reattach handle to
(NOTE: If filter breaks off in the head use a small
remove.)
handle from spray head.
left hand threaded* filter from spray head.
new
or cleaned
(t)
filter into
head
and secure safety trigger guard.
the
sw1ng
head.
away from
wood
screw to
1
o.
Make
sure
that
the
the
Manifold
reattach the Retaining
Connector
11. Install the
12.
The
required.
Assembly
(#310)
Cover
Pressure
p.
Switch
Gasket
p.
Nut
24.
Plate
22.
on
and
is
factory
(#50) is
Secure
the
Hose
Insulator
calibrated; no
in
with
(#300)
(#37
place.
Then
two
screws
to
& #38) p. 20.
adjustment
install
and
the
5 Gal (55 Gal) Swivel Syphon Hose
(Low Rider Pump)
781-060 SYPHON HOSE (COMPLETE) INCLUDES ITEMS 1-6
ITEM NO
1
2
*3
*4
5
6
7
8
9
PART NO
710-081
757-068
783-043
710-203
730-334
710-046
710-196
710-219
783-043
DESCRIPTION
Adapter
Syphon Tube
(Includes Item #7)
Bypass Hose 5
Syphon Hose 5 Gal.
Clip
Screen
Inlet
0-Ring
Bypass Hose 55 Gal.
Syphon Hose 55 Gal. Opt.
Gal.
QTY
1
Opt.-.
is
Figure
assembly
Gold
9 --
Professional
~
For
more
drawings
3
detail,
at
larger
Airless
part
Gun
number
scale,
Owner's
please
Manual
4
7
5
6
information
see
the
(#313-687).
~
LX
and
80
23
2
Page 24
Fluid Section
.J
761-175 Repacking Kit
(Includes #309, 312, 314, 316,
318,320,322,324,
326)
302
761-202 Lower
761-273 Piston Guide Tool
Packing Tool
/ 312
300
ITEM NO
PART
NO
DESCRIPTION
300 783-036 Hose Assembly 1
301
761-062
302
783-236 Slider Housing 1
303 761-115
304 761-034
305 761-149
306 761-148
761-162
307
308 761-077
761-072..}
309
310
490-006
311
761-118
312
761-138..}
313
761-117
314
761-111
315
761-078 Upper Cage 1
316
*761-144.J UpperBall 1
317
761-079 Upper Seat 1
318
761-057
319
761-073
Crank Slide &
Connecting Rod 1
Screw 4
Upper Mount 1
Screw 1
Screw
Splash Guard
Upper Guide
Upper Seal
Connector
Upper Housing
Lower Seal 2
Piston Rod
.J
Upper Poly Seal 1
.J
0-Ring 1
Retainer
QTY
4"
1
1
1
1
1
1
1
310
ITEM NO
320
321
322
323
324
325
326
327
328
329
340
341
342
343
Figure
PART NO DESCRIPTION
761-1
03
.J
0-Ring
761-064 Lower Housing 1
761-076
761-075 Lower Cage 1
*761-145
761-080 Lower Seat
761-058
761-123 Foot
761-153
710-046
761-033 Pail Hook
710-033 Screw 2
761-171 Safety
730-260 Screw 2
*Recommended
762-204 Fluid
(Does not include #300, 301, 302, 303,
306,
.J
Lower Poly Seal 1
.J
Lower
.J
0-Ring 1
Down Tube 1
Inlet
328-343)
Ball
Valve Housing
Screen
Plate 1
Tool Box Parts
Section Complete
10
QTY
1
1
1
1
1
1
24
Page 25
0
/
/324
/326
/
/
/
323
325
327
329
-
ForHR
only
Seat Service and Repair
WARNING: Before proceeding, follow the Pressure
Relief Procedure outlined on Page
follow all
injection injury, injury from moving parts
shock. Always unplug the sprayer before servicing!
The design of Titan's Epic Fluid Section allows access to
the
disassembling
Balls
inlet or outlet seat. Follow the instruction below for access
to those areas.
1.
Place a wrench on the Foot Valve (#327} and unthread.
2.
Clean out all debris. Examine Ball and Seat. If
damaged replace. Continue if necessary
3.
Place a wrench on the Lower Pump Housing (#321) and
unthread.
4.
Place a wrench on the Retainer (#319} and unthread.
5.
Clean out all debris. Examine Ball and Seat. If
damaged replace.
6.
Reassemble
properly consult the Troubleshooting Guides on pages 13
& 14 of this
Packing Replacement instructions below.
other warnings to reduce the risk of
inlet and outlet balls and seat without completely
the
Fluid Section. It is possible that
may
not seat properly because of debris stuck in the
and
test unit. Should unit not perform
manual
or
continue with the Repair and
5.
Additionally,
or
or
reinstall.
an
electric
the
For
LR
see
pg
an
on
23
the
Figure
Pump
Packing
WARNING: Before proceeding, follow the Pressure
Relief Procedure outlined
follow all
injection injury, injury from moving parts or electric
shock. Always unplug the sprayer before servicing!
1 . Stop Sprayer
Safety Plate (#342).
2. Using a 3/8" allen wrench remove four screws (#306).
3. Using a 3/4" wrench loosen
Pipe Assembly (#300) from Item (#310).
4. Place a screwdriver between Item (#304} and (#302)
and lightly pry downward.
Pull Fluid Section Forward.
5.
6. Place Foot
wrench on the
7. Remove the
Housing (#321
8.
Remove the
Housing (#327).
9.
Remove
10. Remove
or
side
11. Remove Seal (#326).
12. Place the
on the Upper Housing (#311) to unthread.
13. Remove
Housing (#321
11
Section
Repair
and
Replacement
on
Page
5.
Additionally,
other warnings to reduce the risk of
at
the bottom
Valve
Housing (#327} in a vise and use a
Lower
Housing (#321) to unthread.
Lower
Seal (#322) from inside the Lower
).
Lower
Cage (#323) from the Foot Valve
Lower
replace.
Ball (#324) and examine.
Lower
Seal (#320} from outside of the Lower
Seat (#325). If damaged use other
Lower
Housing in a vise and use a wrench
).
of
its stroke and remove
the
retaining nut
14. Place the
wrench on the
15. Using a Plastic Mallet Tap
of
the Bottom of
16. Place the Piston Rod (#313} in the slots of the Slider
(#301) which is still mounted on the unit. This will hold
the Piston in place when removing the Retainer (#319).
NOTE: Never use wrench on
17. Remove
(#313}.
18. Remove Upper Cage (#315) from the Retainer (#319).
19. Remove the
20. Remove Upper Seat (#317). If damaged use
other side
21. Remove Seal (#318) from
22. Remove the Upper Packing (#309} from the Upper
Housing (#311 ).
23. Remove both
Upper Housing (#311}. WARNING: Always insert
Packings with
Housing.
24. Assemble in reverse order.
Be sure to use all
in the Repacking Kit #761-175.
25. Align Flats on Piston so that it is perpendicular
Upper Mount
26. Reattach
(#304).
27. Reattach Retaining Nut on Pipe Assembly (#300} to
Connector
NOTE:
third (1/3)
25
Upper
Upper
or
replace.
(#304).
the
(#31
Make sure to fill the Upper Guide (#308} one-
full with Piston Seal Lubricant.
Housing (#311} in a vise and use a
Upper
Guide (#308)
the
Upper Housing (#311
Seal (#314} from inside of Piston Rod
Upper
the
0}.
Ball (#316) and examine.
Lower
Packing (#312) from inside the
raised side facing into the Upper
of
the replacement parts supplied
four screws (#306) to the Pump Mount
to
unthread.
the
Piston Rod (#313) out
).
the
Piston.
the
Retainer (#319}.
the
to
the
Page 26
MODEL#
SERIAL#
DATE
PURCHASED
COMPANY
NAME
In
order
useful
Job
Date
Job
Date
Job
Date
Job
Date
Job
Date
for
Name
Begun
Name
Begun
Name
Begun
Name
Begun
Name
Begun
to
help
gauging
you
on-site
Foreman's
Site
Foreman's
Site
I
I
!
I
Foreman's
;
Site
'
I
Foreman's
I
Site
!
!
'
I
Foreman's
Site
track
the
performance,
superior
Name
Name
Name
Name
Name
performance
invoicing
or
Equipment
of
your
Titan
overtime
and
/
Type
I
Gallons
Type
Gallons
Type
Gallons
Type
Gallons
Type
Gallons
Sprayer
your
estimator's
of
Coating
Sprayed
of
Coating
Sprayed
of
Coating
Sprayed
of
Coating
Sprayed
of
Coating
Sprayed
Job
we
recommend
History
you
reference.
keep
this
I i
/
:
I
I
!
!
i
j
!
i
log
Sizes
Sizes
Sizes
Sizes
Sizes
for
your
Tips
Tips
Tips
Tips
Tips
records.
Used
Quantity
Used
Quantity
!
Used
Quantity
Used
Quantity
Used
Quantity
We
feel
you
may
Date
Date
Date
Date
Date
find
it
Completed
Completed
Completed
Completed
Completed
Job
Date
Job
Date
Job
Date
Job
Date
Job
Date
Job
Date
Job
Date
Name
Begun
Name
Begun
Name
Begun
Name
Begun
Name
Begun
Name
Begun
Name
Begun
Foreman's
Site
Foreman's
Site
:
:
Foreman's
!
Site
Foreman's
Site
Foreman's
Site
i
Foreman's
I
f
Site
I
i
Foreman's
Site
I
Name
Name
Name
Name
Name
Name
Name
Type
Gallons
Type
Gallons
Type
Gallons
Type
of
Gallons
Type
of
Gallons
Type
of
Gallons
Type
of
Gallons
of
Coating
Sprayed
of
Coating
Sprayed
of
Coating
Sprayed
Coating
Sprayed
Coating
Sprayed
Coating
Sprayed
Coating
Sprayed
!
!
·l
Tips
Sizes
Tips
Sizes
Tips
Sizes
Tips
Sizes
Tips
Sizes
Tips
Sizes
Tips
:,,.
Used
Quantity
Used
Quantity
Used
Quantity
i
Used
Quantity
Used
Quantity
Used
Quantity
Used
!
!
Quantity
Date
Date
Date
Date
Date
Date
i
I
Date
Completed
Completed
Completed
Completed
Completed
Completed
Completed
26
Page 27
NOTES
27
Page 28
PUMP
DP-30
OPERATING
PRESSURE
0-3000
psi
MAXIMUM
TIP
SIZE
.017
w/1
gun
WEIGHT
371bs
AMP
MAX
DRAW
psi
8
MAXIMUM
GPMOUTPUT
.33
MAXIMUM
HOSE
LENGTH"*
100ft
POWER
SOURCE
112
HP totally
enclosed
motor
AC
PRODUCT
NUMBER
PUMP
ONLY
703-095
PRODUCT
COMPLETE
(whh
50'
H0t1e
LX-80 Gun)
703-100
NO.
&
440HP
447HPX
660HPX
690HPG
1100HPX
1200HPG
•• Hose length depends on material being sprayed. hose diameter and tip size.
••• DP-30 supplied with 25' of hose and a Profit Gun.
0-3200
0-3200
0-3200
0-3200
0-3200
0·3200
psi
psi
psi
psi
psi
psi
.021 w/1
gun
.023
w/1
gun
.025
w/1
gun
.025
w/1
gun
.031
w/1
gun
.
021
w/2 guns
.035
w/1
gun
.025 w/2 guns
.019 w/3 guns
271bs
331bs
561bs
781bs
90
lbs
1251bs
TITAN WARRANTY FOR THE 1200HPG
Titan
Tool,
purchaser
free
this
which,
twelve
train/gear box
replaced
applies
for
from
warranty
use
defects
is
to
(12)
limited
Titan's reasonable satisfaction,
months
or
for twenty four
only
when
recommendations
Inc., ("Titan")
This
warranty
abrasion,
substitution
manner
Defective
outlet.
necessary,
replaced
does
corrosion
of non-
to
impair normal
parts are
All
transportation
are
to
equipment
prepaid.
("End
in
material
to
with
pressure
the
unit
and
instructions
not
apply
or
misuse,
Titan
to
be
be
borne
will
warrants
User"),
the
and
workmanship.
replacing
the
exception
control
months
after sale
is
installed
in
the
negligence,
component
operation.
returned
charges,
and
prepaid
be
returned
that
at
the
equipment
or
repairing
are
of
defects
assembly
and
of
Titan.
case
of
parts,
to
an
authorized
including
by
to
the
time
covered
Titan's
without
shown
in
which
to
the
End
operated
damage
accident,
or
tampering
return
the
End
End
User
of
delivery
by
this
obligation
charge
to
be
defective
the
parts
will
be
repaired
User.
in
accordance
or
wear
faulty
installation,
with
Titan
sales/service
to
the
factory,
User.
Repaired
transportation
to
of
This
caused
the
15
the
original
warranty
under
those
parts
within
the
drive
or
warranty
with
by
unit
in
if
or
11
15
9
the
THERE
is
DISCLAIMS
NOT
A
PARTICULAR
THE
DISCLAIMED
EXPRESS
THE
CONSEQUENTIAL,
AND
BY
TITAN
a
WARRANTIES
PARTICULAR
EQUIPMENT,
MANUFACTURED
MANUFACTURED
HOSES,
MANUFACTURER.
REASONABLE
THESE
.44
.55
.72
.80
1.0
1.35
IS
NO
ANY
LIMITED
DURATION
WARRANTY.
AMOUNT
ALL
WARRANTIES
LAW.
MAKES
ETC.)
WARRANTIES.
100ft
150
200
250
300
300
OTHER
AND
TO,
THOSE
PURPOSE,
OF
IS
LIMITED
OF
THE
3/4
motor
.85 HP totally
It
enclosed AC
motor
1.0
It
enclosed
motor
4.0HP
Honda
It
engine
1.75
It
totally enclosed
ACmotor
5.5
It
Honda
engine
EXPRESS
ALL
IMPLIED
OF
ANY
IMPLIED
TO
IN
NO
PURCHASE
TO
INCIDENTAL
IS
EXCLUDED
NO
WARRANTY
OF
MERCHANTABILITY
PURPOSE
MATERIALS
ARE
WITH
BY
TITAN.
BY
TITAN
SUBJECT
TITAN
OR
WILL
ASSISTANCE
hp
HP
HP
HP
AC
totally
AC
700-155
765-100
702-405
755-095
781-101
781·105-CE
781·103
781·107·CE
783·101
783-111
(12011)
(12011)
WARRANTY.
WARRANTIES
MERCHANTABILITY
THE
EXTENT
PERMITTED
WARRANTIES
THE
TIME
SHALL
PRICE.
OR
SPECIAL
AND
DISCLAIMS
ITEMS
AS
THE
WARRANTY,
PROVIDE
MAKING
PERIOD
TITAN
LIABILITY
DAMAGES
TO
THE
AND
FITNESS
TO
ACCESSORIES,
SOLD
SOLD,
GAS
ENGINES,
THE
ANY
CLAIM
CASE
RESPECT
COMPONENTS
THOSE
(SUCH
TO
IN
700-135
765-110
702·410
755-100
HA
781-100
(23011)
HA
781-1
04-CE
781-102
LA
781·106-CE
(23011)
LA
HR
783-100
LR
783·110
TITAN
HEREBY
INCLUDING,
AND
FITNESS
WHICH
CANNOT
SPECIFIED
LIABILITY
FOR
UNDER
EXTENT
ALL
PERMITTED
IMPLIED
FOR
BUT
NOT
BUT
NOT
SWITCHES,
IF
ANY,
PURCHASER
FOR
BREACH
(12011)
(23011)
(12011)
(23011)
BY
IN
A
OF
HR
LR
LAW.
WITH
HA
HA
LA
LR
BUT
FOR
BE
THE
EXCEED
ANY
THEIR
OF
TITAN·;
TITAN
©1997 Titan Tool Inc.
313
-1233
07998
Speeflo
Printed in the U.S.A.
r@
National Sales & Service
1-800-526-5362
C E @ Fax 1-800-528-4826
556
Commerce Street
Franklin Lakes,
NJ
07417
Titan and Speeflo are registered trademarks and Epic is a trademark of Titan Tool Inc.
28
Canadian
Branch
1-800-565-8665
Fax 1-905-856-8496
200
Towers
Woodbridge, L4L 5Z8
Road,
Unit
78
Franklin Lakes,
International
1-201-405-7520
Fax
1-201-405-7449
556 Commerce Street
NJ
07417 USA
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