Titan 773-950 User Manual

Owner’s Manual
For professional use only
Do not use this equipment before reading this manual!
ProFinish C-100
Model Number 773-950
Printed in the U. S. A.
NOTE: This manual contains important warnings
and instructions. Please read and retain for reference.
0900 © 2000 Titan Tool Inc. All rights reserved. Form No. 313-1511, REV B
Table of Contents
WARNING
CAUTION
WARNING
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Français . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Español. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Connecting the Spray System . . . . . . . . . . . . . . . . . . . . . . 4
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Spray Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–10
Main Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cart Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Safety
This manual contains information that must be read and understood before using the equipment. When you come to an area that has one of the following symbols, pay particular attention and make certain to heed the safeguard.
This symbol indicates a potential hazard that may cause serious injury or loss of life. Important safety information will follow.
This symbol indicates a potential hazard to you or to the equipment. Important information that tells how to prevent damage to the equipment or how to avoid causes of minor injuries will follow.
NOTE: Notes give important information that should
be given special attention.
HAZARD: EXPLOSION OR FIRE - Solvent and paint fumes
can explode or ignite. Severe injury and/or property damage can occur.
PREVENTION:
• Provide extensive exhaust and fresh air introduction to keep the air within the spray area free from accumulation of flammable vapors.
• Avoid all ignition sources such as static electric sparks, open flames, pilot lights, and hot objects. Connecting or disconnecting power cords or working light switches can make sparks.
• Do not smoke in spray area.
• Fire extinguisher must be present and in good working order.
• Place spray system at a minimum of 3 feet (preferably more) into a separate, well ventilated room from the spray object or at least 20 feet from the spray object in a well ventilated area. Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The spray system contains arcing parts that emit spark and can ignite vapors.
• Follow the material and solvent manufacturer's warnings and instructions.
• Use extreme caution when using materials with a flashpoint below 70° F (21° C). Flashpoint is the temperature that a fluid can produce enough vapors to ignite.
• Plastic can cause static sparks. Never hang plastic to enclose a spray area. Do not use plastic drop cloths when spraying flammable materials.
HAZARD: EXPLOSION HAZARD DUE TO INCOMPATIBLE
MATERIALS - Will cause severe injury or property damage.
PREVENTION:
• Do not use materials containing bleach or chlorine.
• Do not use halogenated hydrocarbon solvents such as mildewcide, methylene chloride and 1,1,1 ­trichloroethane. They are not compatible with aluminum.
• Contact your coating supplier about the compatibility of material with aluminum.
HAZARD: HAZARDOUS VAPORS - Paints, solvents,
insecticides, and other materials can be harmful if inhaled or come in contact with the body. Vapors can cause severe nausea, fainting, or poisoning.
PREVENTION:
• Use a respirator or mask if vapors can be inhaled. Read all instructions supplied with the mask to be sure it will provide the necessary protection.
• Wear protective eyewear.
• Wear protective clothing as required by coating manufacturer.
HAZARD: SKIN BURN INJURY Heated parts can cause
severe skin burn injury.
PREVENTION:
• Quick-disconnect fittings on the hose and the spray gun become hot during use. Avoid skin contact with any quick-disconnect fittings when they are hot. Allow the quick disconnect fittings to cool before disconnecting the spray gun from the hose
• The compressor becomes hot during use. Allow the compressor to cool before touching it.
HAZARD: GENERAL - This product can cause severe
injury or property damage.
PREVENTION:
• Read all instructions and safety precautions before operating equipment.
• Always disconnect the motor from the power supply before working on the equipment.
• Follow all appropriate local, state, and national codes governing ventilation, fire prevention, and operation.
• The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted.
• Use only manufacturer authorized parts. User assumes all risks and liabilities when using parts that do not meet the minimum specifications and safety devices of the manufacturer.
• Power cord must be connected to a grounded circuit.
• Before each use, check all hoses for cuts, leaks, abrasion or bulging of cover. Check for damage or movement of couplings. Immediately replace the hose if any of these conditions exist. Never repair a hose. Replace it with an identical replacement hose.
• Do not spray outdoors on windy days.
• Wear clothing to keep paint off skin and hair.
• Never aim spray gun at any part of the body.
HAZARD: EXPLOSION Compressed air has great force
and may cause injury.
PREVENTION:
• The maximum operating range of the unit is 125 PSI air pressure.
• The pressure pot assembly is protected from over­pressurizing by a safety valve. Pull the ring on the safety valve occasionally to make sure that the valve operates freely. The valve must be replaced if it does not operate freely or if it does not release air when the ring is pulled.
• Never modify the pressure pot or the compressor.
• All accessories must be rated at or above 125 PSI. This includes spray tips, guns, extensions, hoses, and other tools.
2 © Titan Tool Inc. All rights reserved.
Grounding Instructions
Grounded Outlet
Grounding Pin
Tab for Grounding Screw
Adapter
Metal Screw
Cover for grounded outlet box
This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
DANGER — Improper installation of the grounding plug can result in a risk of electric shock. If repair or replacement of the cord or plug is necessary, do not connect the green grounding wire to either flat blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin.
Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not fit the outlet, have the proper outlet installed by a qualified electrician.
This product is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug illustrated below. A temporary adapter which looks like the adapter illustrated in the figure below may be used to connect this plug to a 2 pole receptacle as shown if a properly grounded outlet is not available.
The temporary adapter should be used only until a properly grounded outlet as shown below can be installed by a qualified electrician. The green colored rigid ear, lug, or the grounding wire extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adapter is used, it must be held in place by a metal screw.
Introduction
The ProFinish C-100 HVLP spray system is designed for use as a large capacity, fine finish spray painting tool. Components of the spray system include a compressor, a cart, a compressor air outlet, a pressure switch, a pressure pot, a pressure pot air inlet, and a pressure pot material outlet.
Pressure Pot
Air Inlet
Pressure Pot
Compressor
Storage
Tanks
Cart
NOTE: The compressor can be used to supply air for
other air-powered tools. A tee fitting on the compressor air outlet allows the installation of an additional regulator.
Pressure Pot Material Outlet (behind regulator)
Compressor Air Outlet
Pressure Switch
CAUTION
Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. For lengths less than 25 feet, No. 16 AWG extension cords should be used. Between 25 feet and 50 feet, the minimum gauge is 12 AWG. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. If an extension cord is to be used outdoors, it must be marked with the suffix W­A after the cord type designation. For example, a designation of SJTW-A would indicate that the cord would be appropriate for outdoor use.
© Titan Tool Inc. All rights reserved. 3
Setup
Pressure Pot Outlet
Material Hose
Air Hose
Spray Gun
Material
Inlet
Spray Gun
Air Inlet
Compressor Air Outlet
Pressure Control Knob
Pressure Gauge
Cover Groove
Seal
Locking Clamp
Pressure Pot
Pressure Control Knob
Pot Liner (optional)
Operation
Connecting the Spray System
1. Make sure the ON/OFF lever on the pressure switch is on the OFF position.
2. Connect the compressor hose from the lower storage tank to the pressure pot air inlet.
NOTE: The hose features quick-disconnect fittings.
To use, pull back on the spring-loaded collar of each fitting. Slide the hose fitting over the correct connection and release the collar.
Pressure Pot Air Inlet
Compressor Hose
3. Thread the end of the material hose onto the pressure pot material outlet and tighten.
4. Thread the other end of the material hose onto the spray gun material inlet and tighten.
Startup
1. Place the unit in a clean, dry and well-ventilated area. The compressor should be located at least 12 from walls or other obstructions that could interfere with the flow of air.
2. Fill the pressure pot with spray material.
3. Fasten the cover securely onto the pressure pot by placing the five locking clamps into the cover grooves and rotating each clockwise until hand tight. Be certain that the seal is in place.
4. Plug in the power cord for the compressor.
5. Move the ON/OFF lever on the pressure switch to the ON position to start the compressor. Allow the tank pressure to build. When the motor stops, the compressor has reached cut-out pressure, and the system is ready for use.
6. Pull out the pressure control knob on the pressure pot and turn it until the pressure pot pressure is set properly for the type of material you are using.
For thin materials, set to 8 PSI.
For thicker materials, set to between 8 and 14 PSI.
7. Pull out the pressure control knob on the compressor air outlet and turn it until the gun pressure is set properly for the type of material you are using (see spray chart for reference).
5. Connect the air hose to compressor air outlet.
6. Thread the other end of the air hose onto the spray gun air inlet and tighten.
8. Practice spraying on a piece of scrap wood or cardboard until you are satisfied with the pot pressure, gun air pressure, spray pattern, and spray shape. The spray pattern adjustments and spray shape selections are described in your gun manual.
Shutdown
1. Move the ON/OFF lever on the pressure switch to the OFF position.
2. Allow the compressor to cool.
3. Drain the storage tanks (refer to compressor manual for procedure).
4 © Titan Tool Inc. All rights reserved.
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