Titan 766-4080, 766-4085 User Manual

Owner’s Manual

For professional use only

Do not use this equipment before reading this manual!

RentSpray 650

Airless Sprayer

Model Numbers:

Skid Complete 766-4080 High Rider Complete 766-4085

Printed in the U. S. A.

NOTE: This manual contains

important warnings and instructions. Please read and retain for reference.

X-Lock Theft Deterrent System

Security Code

— — — —

Serial # _ _ _ _ _ _ _ _ _ _

Important Safety Information • Read all safety information before

operating the equipment. Save these instructions.

This symbol indicates a hazardous situation, which, if not not avoided could result in death or serious injury.

To reduce the risks of fire or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment.

HAZARD: INJECTION INJURY

A high pressure paint stream produced by this equipment can pierce the skin and underlying tissues, leading to serious injury and possible amputation. See a physician immediately

DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT! Injection can lead to amputation. See a physician immediately

The maximum operating range of the sprayer is 3300 PSI / 22.8 MPa fluid pressure.

PREVENTION:

• NEVER aim the gun at any part of the body.

• Do not aim the gun at, or spray any person or animal.

• NEVER allow any part of the body to touch the fluid stream. DO NOT allow body to touch a leak in the fluid hose.

• NEVER put your hand in front of the gun. Gloves will not provide protection against an injection injury.

• ALWAYS lock the gun trigger, shut the pump off, and release all pressure before servicing, cleaning the tip or guard, changing tip, or leaving unattended. Pressure will not be released by turning off the motor. The PRIME/SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure. Refer to the PRESSURE RELIEF PROCEDURE described in this manual.

• ALWAYS keep the tip guard in place while spraying. The tip guard provides some protection but is mainly a warning device.

• ALWAYS remove the spray tip before flushing or cleaning the system.

• Paint hose can develop leaks from wear, kinking and abuse. A leak can inject material into the skin. Inspect the hose before each use. Do not use hose to lift or pull equipment.

• NEVER use a spray gun without a working trigger lock and trigger guard in place.

• All accessories must be rated at or above 3300 PSI / 22.8 MPa. This includes spray tips, guns, extensions, and hose.

• Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn off the unit and relieve the pressure in accordance with the PRESSURE RELIEF PROCEDURE described in this manual.

• Verify that all connections are secure before operating the unit. Unsecured parts may eject at great force or leak a high pressure fluid stream causing severe injury.

• Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.

NOTE TO PHYSICIAN: Injection into the skin is a traumatic injury. It is

important to treat the injury as soon as possible. DO NOT delay treatment to research toxicity. Toxicity is a concern with some coatings injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable.

HAZARD: HAZARDOUS VAPORS

Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with the body Vapors can cause severe nausea, fainting, or poisoning.

PREVENTION:

• Use a respirator or mask if vapors can be inhaled. Read all instructions supplied with the mask to be sure it will provide the necessary protection.

Wear protective eyewear.

•

• Wear protective clothing as required by coating manufacturer.

HAZARD: EXPLOSION OR FIRE

Solvent and paint fumes can explode or ignite. Property damage and/or severe injury can occur

PREVENTION:

• Provide extensive exhaust and fresh air introduction to keep the air within the spray area free from accumulation of flammable vapors. Solvent and paint fumes can explode or ignite.

•

Do not spray in a confined area.

• Avoid all ignition sources such as static electric sparks, open flames, pilot lights, electrical appliances, and hot objects. Connecting or disconnecting power cords or working light switches can make sparks. Paint or solvent flowing through the equipment is able to result in static electricity.

• Do not smoke in spray area.

• Fire extinguisher must be present and in good working order.

• Place pump at least 25 feet (7.62 meters) from the spray object in a well ventilated area (add more hose if necessary). Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The pump contains arcing parts that emit sparks and can ignite vapors.

• The equipment and objects in and around the spray area must be properly grounded to prevent static sparks.

• Keep area clean and free of paint or solvent containers, rags and other flammable materials.

• Use only conductive or grounded high pressure fluid hose. Gun must be grounded through hose connections.

• For electric units — power cord must be connected to a grounded circuit.

• Always flush unit into a separate metal container, at low pump pressure, with spray tip removed. Hold gun firmly against side of container to ground container and prevent static sparks.

• Follow the material and solvent manufacturer's warnings and instructions. Know the contents of the paints and solvents being sprayed. Read all Material Safety Data Sheets (MSDS) and container labels provided with the paints and solvents. Follow the paint and solvent manufacturer’s safety instructions.

• Use extreme caution when using materials with a flashpoint below 70ºF (21ºC). Flashpoint is the temperature that a fluid can produce enough vapors to ignite.

• Plastic can cause static sparks. Never hang plastic to enclose a spray area. Do not use plastic drop cloths when spraying flammable materials.

• Use lowest possible pressure to flush equipment.

• Do not spray onto pump assembly.

Grounded Outlet

Grounding Pin

Cover for grounded outlet box

Important Safety Information • Read all safety information before

operating the equipment. Save these instructions.

HAZARD: EXPLOSION HAZARD DUE TO

Will cause property damage or severe injury.

PREVENTION:

• Do not use materials containing bleach or chlorine.

• Do not use halogenated hydrocarbon solvents such as

• Contact your coating supplier about the compatibility of

HAZARD:

Can cause severe injury or property damage.

•

• Follow all appropriate local, state, and national codes

• The United States Government Safety Standards have

• Use only manufacturer authorized parts. User assumes

• All hoses, fittings, and filter parts must be secured before

• Before each use, check all hoses for cuts, leaks, abrasion

• Do not kink or over-bend the hose. Airless hose can

• Do not expose the hose to temperatures or pressures in

• Do not spray outdoors on windy days.

• Wear clothing to keep paint off skin and hair.

• Do not operate or spray near children. Keep children

• Do not overreach or stand on an unstable support. Keep

• Use lowest possible pressure to flush equipment.

• Stay alert and watch what you are doing.

• Do not operate the unit when fatigued or under the

• For electric units — Always unplug cord from outlet before

• Do not use the hose as a strength member to pull or lift

• Do not lift by cart handle when loading or unloading.

INCOMPATIBLE MATERIALS

bleach, mildewcide, methylene chloride and 1,1,1 trichloroethane. They are not compatible with aluminum.

material with aluminum.

GENERAL

Read all instructions and safety precautions before operating equipment.

governing ventilation, fire prevention, and operation.

been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted.

all risks and liabilities when using parts that do not meet the minimum specifications and safety requirements of the pump manufacturer.

operating spray pump. Unsecured parts can eject at great force or leak a high pressure fluid stream causing severe injury.

or bulging of cover. Check for damage or movement of couplings. Immediately replace the hose if any of these conditions exist. Never repair a paint hose. Replace it with another grounded high-pressure hose.

develop leaks from wear, kinking and abuse. A leak can inject material into the skin.

excess of those specified by manufacturer.

away from the equipment at all times.

effective footing and balance at all times.

influence of drugs or alcohol.

working on equipment.

the equipment.

Grounding Instructions

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Improper installation of the grounding plug can result in a risk of electric shock.

If repair or replacement of the cord or plug is necessary, do not connect the green grounding wire to either flat blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin.

Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not fit the outlet, have the proper outlet installed by a qualified electrician.

IMPORTANT: Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A 12 gauge cord is recommended. If an extension cord is to be used outdoors, it must be marked with the suffix W-

after the cord type designation. For example, a

A designation of SJTW-A would indicate that the cord would be appropriate for outdoor use.

IMPORTANT: When the sprayer is used with a generator or uncontrolled line voltage, the use of Titan’s “Line Surge Protector” (P/N 800-935) is recommended.

Specifications

Gallons per minute (GPM)...............0.58 (2.2 LPM)

Maximum tip sizes ...........................0.024”

Maximum pressure ..........................3300 PSI (22.8 MPa)

Power...............................................1.45 HP Infinity Brushless

Weight, Skid.....................................31 lbs. (14.1 kg)

Weight, High Rider...........................55 lbs. (24.9 kg)

Maximum hose length......................300’ (91.4 m)

DC motor

Table of Contents

ON/OFF

Switch

Motor

Siphon

Tube

Xact Digital

Control System

(Optional)

Control

System

Cover

Pressure

Control

Knob

Oil Cup

Outlet Fitting

Fluid Section

Return Hose

PRIME/ SPRAY Valve

Min PSI

(Bar)

Max PSI

(Bar)

Blinking Yellow

0-200 PSI

Solid Yellow 201-1900 PSI

Solid Green

1901-3300 PSI

Motor Running

Pulse

Clean

Min. – 1900 PSI

(yellow zone)

1901 – 3300 PSI (green zone)

Turbo PulseClean

(red zone)

OFF

(black

zone)

Pressure Control Knob

Safety Precautions.................................................................2

Specifications .........................................................................3

General Description ...............................................................4

Operation ................................................................................4

Setup ....................................................................................4

Preparing to Paint.................................................................5

Painting.................................................................................5

Control Panel Indicators .......................................................5

Xact Digital Control System Operation.................................6

Pressure Relief Procedure ...................................................7

Spraying ..................................................................................8

Spraying Technique ..............................................................8

Practice.................................................................................8

Cleanup ...................................................................................9

Maintenance............................................................................9

General Repair and Service Notes.......................................9

Replacing the Motor ...........................................................10

Replacing the Gears...........................................................10

Replacing the Transducer...................................................11

Replacing the PRIME/SPRAY Valve...................................11

Servicing the Fluid Section.................................................12

Replacing the Filters...........................................................13

Troubleshooting ...................................................................14

Xact Digital Control System Error Messages .....................15

Parts Listings........................................................................20

Main Assembly....................................................................20

Skid Assembly ....................................................................21

Siphon Assembly ................................................................21

Fluid Section Assembly ......................................................22

Drive Assembly...................................................................23

High Rider Cart Assembly ..................................................24

Labels .................................................................................24

Electrical Schematic ...........................................................24

Accessories ........................................................................25

Warranty................................................................................28

General Description

This airless sprayer is a precision power tool used for spraying many types of materials. Read and follow this instruction manual carefully for proper operating instructions, maintenance, and safety information.

Setup

Perform the following procedure before plugging in the power cord of an electric unit.

1. Ensure that the siphon tube and the return hose are attached and secure.

2. Using a wrench, attach a minimum of 50’ of 1/4” nylon airless spray hose to the outlet fitting on the sprayer. Tighten securely.

3. Attach an airless spray gun to the spray hose. Using two wrenches (one on the gun and one on the hose), tighten securely.

NOTE: Do not attach the tip to the spray gun yet.

4. Make sure the pressure control knob is in its OFF position

5. Make sure the ON/OFF switch is in its OFF position.

6. Fill the oil cup with one tablespoon of piston seal lubricant

IMPORTANT: Never operate unit for more than ten seconds without fluid. Operating this unit without fluid will cause unnecessary wear to the packings.

7. Make sure the electrical service is 120V

8. Plug the power cord into a properly grounded outlet at

IMPORTANT: Always use a minimum 12 gauge, three-wire extension cord with a grounded plug. Never remove the third prong or use an adapter.

Preparing a New Sprayer

If this sprayer is new, it is shipped with test fluid in the fluid section to prevent corrosion during shipment and storage. This fluid must be thoroughly cleaned out of the system with mineral spirits before you begin spraying.

IMPORTANT: Always keep the trigger lock on the spray gun in the locked position while preparing the system.

1. Place the siphon tube into a container of mineral spirits.

3. Set the pressure to minimum by turning the pressure

Remove the tip if it is already attached.

Make sure all airless hoses and spray guns are electrically grounded and rated at or above the maximum operating pressure range of the airless sprayer

in the black zone.

(Piston Lube).

, 15 amp

minimum.

least 25’ from the spray area.

Place the return hose into a metal waste container.

control knob to the “Min” setting in the yellow zone.

Operation

This equipment produces a fluid stream at extremely high pressure. Read and understand the warnings in the Safety Precautions section at the front of this manual before operating this equipment.

4. Move the PRIME/SPRAY valve down to the PRIME position.

5. Turn on the sprayer by moving the ON/OFF switch to the ON position.

6. Allow the sprayer to run for 15–30 seconds to flush the test fluid out through the return hose and into the waste container.

7. Turn off the sprayer by moving the ON/OFF switch to the OFF position.

Trigger lock in

locked position.

Min PSI

(Bar)

Max PSI

(Bar)

Pulse

Clean

Min PSI

(Bar)

Max PSI

(Bar)

Blinking Yellow

0-200 PSI

Solid Yellow

201-1900 PSI

Solid Green

1901-3300 PSI

Motor Running

Pulse

Clean

Pressure

Indicator

Motor Running

Indicator

Trigger lock in

locked position.

Min PSI

(Bar)

Max PSI

(Bar)

Pulse

Clean

Preparing to Paint

Before painting, it is important to make sure that the fluid in the system is compatible with the paint that is going to be used.

NOTE: Incompatible fluids and paint may cause the

IMPORTANT: Always keep the trigger lock on the spray gun in the locked position while preparing the system.

1. Place the siphon tube into a container of the appropriate

3. Set the pressure to minimum by turning

4. Move the PRIME/SPRAY valve down to the

NOTE: Hold the return hose in the waste

5. Turn on the sprayer by moving the ON/OFF switch to the

6. Allow the sprayer to run for 15–30 seconds to flush the old

7. Turn off the sprayer by moving the ON/OFF switch to the

NOTE: Make sure that the spray gun does not have a

8. Move the PRIME/SPRAY valve up to the

9. Turn on the sprayer.

10. Unlock the gun by turning the gun trigger

11. Trigger the gun into the metal waste container until the old

12. Lock the gun by turning the gun trigger

13. Set down the gun and increase the

14.

15. Follow the “Pressure Relief Procedure” in this manual

valves to become stuck closed, which would require disassembly and cleaning of the sprayer’s fluid section.

solvent. Examples of the appropriate solvent are water for latex paint or mineral spirits for oil-based paints.

Place the return hose into a metal waste container.

the pressure control knob to the “Min” setting in the yellow zone.

PRIME position.

container when moving the PRIME/SPRAY valve to PRIME in case the sprayer is pressurized.

ON position.

solvent out through the return hose and into the metal waste container.

OFF position.

tip or tip guard installed.

SPRAY position.

lock to the unlocked position.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

solvent is gone and fresh solvent is coming out of the gun.

lock to the locked position.

pressure by turning the pressure control knob slowly clockwise into the green zone.

Check the entire system for leaks. If leaks occur, follow the “Pressure Relief Procedure” in this manual before tightening any fittings or hoses.

before changing from solvent to paint.

Be sure to follow the pressure relief procedure when shutting down the sprayer for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.

Painting

1. Place the siphon tube into a container of paint.

2. Place the return hose into a metal waste container.

3. Set the pressure to minimum by turning the pressure control knob to the “Min” setting in the yellow zone.

4. Move the PRIME/SPRAY valve down to the PRIME position.

5. Turn on the sprayer by moving the ON/OFF switch to the ON position.

6. Allow the sprayer to run until paint is coming through the return hose into the metal waste container.

7. Turn off the sprayer by moving the ON/OFF switch to the OFF position.

8. Remove the return hose from the waste container and place it in its operating position above the container of paint.

9. Move the PRIME/SPRAY valve up to the SPRAY position.

10. Turn on the sprayer.

11. Unlock the gun by turning the gun trigger lock to the unlocked position.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

12.Trigger the gun into the metal waste container until all air and solvent is flushed from the spray hose and paint is flowing freely. from the gun.

13.

Lock the gun by turning the gun trigger lock to the locked position.

14. Turn off the sprayer.

15. Attach tip guard and tip to the gun as instructed by the tip guard or tip manuals.

POSSIBLE INJECTION HAZARD. Do not spray without the tip guard in place. Never trigger the gun unless the tip is in either the spray or the unclog position.

Always engage the gun trigger lock

before removing, replacing or cleaning tip.

16. Turn on the sprayer.

17. Increase the pressure by turning the pressure control knob slowly clockwise toward the green zone and test the spray pattern on a piece of cardboard. Adjust the pressure control knob until the spray from the gun is completely atomized. Try to keep the pressure control knob at the lowest setting that maintains good atomization.

NOTE: Turning the pressure up higher then needed to

atomize the paint will cause premature tip wear and additional overspray.

NOTE: If the sprayer is equipped with an Xact Digital

Control System, go to “Xact Digital Control System Operation” at the end of the Operation section of this Manual.

Control Panel Indicators

The following is a description of the control panel indicators.

SET PSI 3000 ACTUAL PSI 2950

MENU +–SELECT

4321

Display

Function

Keys

JOB GALLONS XXXX MENU-1 RESET-3

JOB VOLUME

SELECT-4 MENU-1

GALLONS XXXXXX PRESS 1 FOR MENU

VOLUME PUMPED

SELECT-4 MENU-1

PRE-SET #1 750 PRESS +/- TO CHG

PSI SETTING 750 SELECT-4 CHG-2

SELECT

PRE-SETS 1-4

USER PRE-SETS

SELECT-4 MENU-1

SET PSI 3000 ACTUAL PSI 2950

Pressure Indicator

The pressure indicator shows the current operating pressure of the sprayer. It has three different indications: blinking yellow, solid yellow, and solid green.

Blinking Yellow

When the pressure indicator is blinking yellow, the sprayer is operating between 0 and 200 PSI. indicator means:

• The sprayer is plugged in and turned “ON”

• The sprayer is at priming pressure (little or no pressure)

• It is safe to move the PRIME/SPRAY valve between positions

• It is safe to change or replace the spray tip

NOTE: If the pressure indicator begins blinking yellow

when the pressure control knob is set at a higher pressure and the PRIME/SPRAY valve is in the SPRAY position, either the spray tip is worn or the sprayer is in need of service/repair.

Solid Yellow

When the pressure indicator is solid yellow, the sprayer is operating between 201 and 1900 PSI. indicator means:

• The sprayer is at the proper pressure setting for spraying stain, lacquer, varnish, and multi-colors

• If the pressure indicator goes to solid yellow when the pressure is set so that it starts at solid green, it indicates one of the following:

a. Tip Wear Indicator — when spraying with latex or at

high pressure the solid yellow appears. This means the tip is worn and needs to be replaced.

b. Tip Too Large — when a tip that is too large for the

sprayer is put in the gun, the pressure indicator will turn from solid green to solid yellow.

c. Fluid Section Wear — if a solid yellow pressure

indicator appears when using a new tip and the pressure is set at maximum, service may be required (worn packings, worn piston, stuck valve, etc...).

Solid Green

When the pressure indicator is solid green, the sprayer is operating between 1901 and 3300 PSI. indicator means:

• The sprayer is at the proper pressure setting for spraying oil-based and latex house paints

• The sprayer is operating at peak performance at a high pressure setting

A blinking yellow pressure

A solid yellow pressure

A solid green pressure

Motor Running Indicator

The Motor Running indicator is on when the motor is commanded to run. This indicator is used by service centers to troubleshoot motor problems.

Xact Digital Control System Operation (if equipped)

The Xact Digital Control System is an optional add-on that increases the functionality of the sprayer. It is installed directly below the pressure control knob on the control panel. It consists of a display and four function keys. The display shows various menu screens that allow the user to customize and monitor sprayer operation using the function keys.

NOTE: The pressure control knob overrides the Xact

Digital Control System settings. Anytime the pressure control knob is turned, the sprayer pressure will change accordingly.

Function Keys

The function keys are numbered 1–4. Each key is labeled with an additional function as well.

#1/Menu Key

Pressing the #1 key scrolls through the available menu screens or performs a function described on the active menu screen.

#2/+ Key

Pressing the #2 key performs a function described on the active menu screen or increases a value.

#3/- Key

Pressing the #3 key performs a function described on the active menu screen or decrease a value.

#4/Select Key

Pressing the #4 key selects the active menu screen or performs a function described on the active menu screen.

Menu Screens

Several menu screens are available for the user to customize and monitor sprayer operation. They include Main Screen, User Pre-Sets, Volume Pumped, Job Volume, Unit Serial #, TImers, Job Timers, Service Time, Pressure, Security Code, Prime, and Pulse Clean.

Main Screen

The Main Screen is the default screen for the control system at sprayer startup. Pressing the #2 key switches between PSI and MPa units of measure. Press the #1 key to scroll through the remaining menu screens.

User Pre-Sets Screen

The User Pre-Sets screen allows the user to set four different pressure settings and save them for future use. To select the User Pre-Sets screen, press the #4 key.

Press keys 1 through 4 from the Select screen to select or change a pre-set pressure.

Press the #4 key to select the setting and the Main Screen will appear.

Press the #2 key to change the setting. On the following screen, use the #2/+ key to increase the setting or the #3/- screen to decrease the setting. Once the desired setting has been reached, press the #4 key to set and the Main Screen will appear. To select or change the remaining three pre-sets, scroll to the User Pre-Sets screen and repeat the above procedure.

Volume Pumped Screen

The Volume Pumped screen shows the total number of gallons or liters sprayed by the sprayer

To select the Volume Pumped screen, press the #4 key.

Job Volume Screen

The Job Volume screen allows the user to reset a gallon counter to track usage on specific jobs.

o select the Job Volume

screen, press the #4 key.

Unit Serial # Screen

ENTER OLD CODE

NUMBER

SECURITY CODE

SELECT-4 MENU-1

SET PSI 3000 ACTUAL PSI 2950

PRESSURE

SELECT-4 MENU-1

SERVICE @ XXXHR RUN HOURS XX

SERVICE TIME

SELECT-4 MENU-1

ON TIME XXXXX:XX RUN TIME XXXX:XX

JOB TIMERS

SELECT-4 MENU-1

ON TIME XXXXX:XX RUN TIME XXXX:XX

TIMERS

SELECT-4 MENU-1

SER # XXXXXXXXXX PRESS 1 FOR MENU

UNIT SERIAL #

SELECT-4 MENU-1

Trigger lock in

locked position.

PULSE CLEAN

ACTUAL PSI XXXX

PRIME

ENTER NEW CODE

NUMBER

The Unit Serial # screen shows the sprayers serial number

To select the Unit Serial # screen, press the #4 key.

Timers Screen

The Timers screen shows the total time the sprayer has been turned on as well as the total time the sprayer has been running (pumping).

To select the press the #4 key.

Job Timers Screen

The Job Timers screen allows the user to reset the “ON TIME” and “RUN track time on specific jobs.

To select the Job TImers screen, press the #4 key. The screen will toggle between the timers and a screen that allows the user to reset the timers.

Service Time Screen

The Service Time screen allows the user to set a service time interval (in hours). Below the set time, the screens shows the current amount of hours on the sprayer #4 key.

The screen will toggle between the service hours and a screen that allows the user to change the service time interval.

When the service time interval is set and met by the run hours, the display will toggle between the "Main screen" and a "Service Required" screen at sprayer startup. To stop the toggling, scroll to the "Service Time" screen and either set a new service time interval or set the service time to "0".

Pressure Screen

The Pressure screen allows the user to see the current set point pressure as well as the actual working pressure.

T press the #4 key. This screen is also the Main Screen.

Security Code Screen

The Security Code screen allows the user to set a four digit security code to prevent unauthorized use of the sprayer. If a security code has been set, the control system display will ask for the code at startup. If the correct code is entered, the display will show the Main Screen and the sprayer will operate. If the wrong code is entered, the display will continue to ask for the correct code and the sprayer will be disabled. To set or change the security code, press the #2 key.

Timers screen,

TIME” to

. To select the Service TImer screen, press the

o select the Pressure screen,

NOTE: If the sprayer is new, no security code is set

and the Main Screen will appear at startup. Also, when setting a security code for the first time, the “Enter Old Code Number” screen will not appear.

Enter the new security code. Once the new code is entered, the display will automatically ask that the new code be re-entered for verification. If the same new code is re-entered, the display will confirm that the new code has been accepted and return to the Main Screen. If the new code is re-entered incorrectly, the display will return to the “Enter New Code Number” screen and the process will repeat.

NOTE: To inactivate the X-Lock security function,

Prime Screen

The Prime screen appears when the pressure control knob is set at the “Min” setting in the yellow zone.

Pulse Clean Screen

The Pulse Clean screen appears when the pressure control knob is set at the PULSE CLEAN position in the red zone and the PRIME/SPRA

NOTE: If there is no action at any menu screen for 30

enter “1111” at the “Enter New Code Number” screen (this is the default code that leaves the sprayer unlocked). As a result, the Main Screen will appear at sprayer startup.

Y valve is in the PRIME position.

seconds, the display will go back to the Main Screen.

Pressure Relief Procedure

Be sure to follow the pressure relief procedure when shutting the unit down for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.

1. Lock the gun by turning the gun trigger lock to the locked position.

Turn off the sprayer by moving the ON/OFF switch to the OFF position.

3. Turn the pressure control knob counterclockwise to its OFF position in the black zone.

4. Unlock the gun by turning the gun trigger lock to the unlocked position.

5. Hold the metal part of the gun firmly to the side of a metal container to ground the gun and avoid a build up of static electricity.

6. Trigger the gun to remove any pressure that may still be in the hose.

7. Lock the gun by turning the gun trigger lock to the locked position.

8. Move the PRIME/SPRAY valve down to the PRIME position.

Enter the old security code number to access the screen that allows the code change. If the wrong code is entered, the display will continue to ask for the correct code and the security code cannot be changed.

Spraying

Too Thick

Offspray

Arcing Gun at angle

start

stroke

release

trigger

pull trigger

end stroke

Good spray pattern

Paint tailing pattern

Overlap edges

1st

pass

2nd

pass

3rd

pass

4th

pass

5th

pass

POSSIBLE INJECTION HAZARD. Do not spray without the tip guard in place. Never trigger the gun unless the tip is in either the spray or the unclog position. Always engage the gun trigger lock before removing, replacing, or cleaning tip.

Spraying Technique

The following techniques, if followed, will assure professional painting results.

Hold the gun perpendicular to the surface and always at equal distance from the surface. Depending on the type of material, surface, or desired spray pattern, the gun should be held at a distance of 12 to 14 inches (30 to 35 cm).

Move the gun either across or up and down the surface at a steady rate. Moving the gun at a consistent speed conserves material and provides even coverage. The correct spraying speed allows a full, wet coat of paint to be applied without runs or sags.

Holding the gun closer to the surface deposits more paint on the surface and produces a narrower spray pattern. Holding the gun farther from the surface produces a thinner coat and wider spray pattern. If runs, sags, or excessive paint occur, change to a spray tip with a smaller orifice. If there is an insufficient amount of paint on the surface or you desire to spray faster, a larger orifice tip should be selected.

Maintain uniform spray stroke action. Spray alternately from left to right and right to left. Begin movement of the gun before the trigger is pulled.

Proper lapping (overlap of spray pattern) is essential to an even finish. Lap each stroke. If you are spraying horizontally, aim at the bottom edge of the preceding stroke, so as to lap the previous pattern by 50%.

For corners and edges, split the center of the spray pattern on the corner or edge and spray vertically so that both adjoining sections receive approximately even amounts of paint.

When spraying with a shield, hold it firmly against the surface. Angle the spray gun slightly away from the shield and toward the surface. This will prevent paint from being forced underneath.

Shrubs next to houses should be tied back and covered with a canvas cloth. The cloth should be removed as soon as possible. Titan gun extensions are extremely helpful in these situations.

Nearby objects such as automobiles, outdoor furniture, etc. should be moved or covered whenever in the vicinity of a spray job. Be careful of any other surrounding objects that could be damaged by overspray.

Avoid arcing or holding the gun at an angle. This will result in an uneven finish.

Practice

1. Be sure that the paint hose is free of kinks and clear of objects with sharp cutting edges.

2. Set the pressure to minimum by turning the pressure control knob to the “Min” setting in the yellow zone.

3. Move the PRIME/SPRAY valve up to its SPRAY position.

4. Turn the pressure control knob clockwise to its highest setting. The paint hose should stiffen as paint begins to flow through it.

5. Unlock the gun trigger lock.

6. Trigger the spray gun to bleed air out of the hose.

7. When paint reaches the spray tip, spray a test area to check the spray pattern.

8. Use the lowest pressure setting necessary to get a good spray pattern. If the pressure is set too high, the spray pattern will be too light. If the pressure is set too low, tailing will appear or the paint will spatter out in gobs rather than in a fine spray.

Cleanup

Min PSI

(Bar)

Max PSI

(Bar)

Pulse

Clean

Maintenance

Special cleanup instructions for use with flammable solvents:

• Always flush spray gun preferably outside and at least one hose length from spray pump.

• If collecting flushed solvents in a one gallon metal container, place it into an empty five gallon container, then flush solvents.

• Area must be free of flammable vapors.

• Follow all cleanup instructions.

IMPORTANT: The sprayer, hose, and gun should be cleaned thoroughly after daily use. Failure to do so permits material to build up, seriously affecting the performance of the unit.

Always spray at minimum pressure with the gun nozzle tip removed when using mineral spirits or any other solvent to clean the sprayer, hose, or gun. Static electricity buildup may result in a fire or explosion in the presence of flammable vapors.

1. Follow the “Pressure Relief Procedure” found in the Operation section of this manual.

Remove the gun tip and tip guard and clean with a brush

2. using the appropriate solvent.

3. Place the siphon tube into a container of the appropriate solvent. Examples of the appropriate solvent are water for latex paint or mineral spirits for oil-based paints.

4. Place the return hose into a metal waste container.

5. Move the PRIME/SPRAY valve down to its PRIME position.

NOTE: Hold the return hose in the waste

container when moving the PRIME/SPRAY valve to PRIME in case the sprayer is pressurized.

6. Set the pressure to Turbo PulseClean by turning the pressure control knob to its PULSE CLEAN position in the red zone.

7. Turn on the sprayer by moving the ON/OFF switch to the ON position.

8. Allow the solvent to circulate through the unit and flush the paint out of the return hose into the metal waste container.

9. Turn off the sprayer by moving the ON/OFF switch to the OFF position.

10. Move the PRIME/SPRAY valve up to its SPRAY position.

11. Turn on the sprayer.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

12. Trigger the gun into the metal waste container until the paint is flushed out of the hose and solvent is coming out of the gun.

13. Continue to trigger the spray gun into the waste container until the solvent coming out of the gun is clean.

NOTE: For long-term or cold weather storage, pump

mineral sprits through the entire system. For short-term storage when using latex paint,

pump water mixed with Titan Liquid Shield through the entire system (see the Accessories section of this manual for part number).

14. Follow the “Pressure Relief Procedure” found in the Operation section of this manual.

15. Unplug the unit and store in a clean, dry area.

IMPORTANT: Do not store the unit under pressure.

Before proceeding, follow the Pressure Relief Procedure outlined previously in this manual. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!

General Repair and Service Notes

The following tools are needed when repairing this sprayer:

Phillips Screwdriver 3/8" Hex Wrench Needle Nose Pliers 5/16" Hex Wrench Adjustable Wrench 1/4" Hex Wrench Rubber Mallet 3/16" Hex Wrench Flat-blade Screwdriver 5/32” Hex Wrench 5/64” Hex Wrench

1. Before repairing any part of the sprayer, read the instructions carefully, including all warnings.

IMPORTANT: Never pull on a wire to disconnect it. Pulling on a wire could loosen the connector from the wire.

2. Test your repair before regular operation of the sprayer to be sure that the problem is corrected. If the sprayer does not operate properly determine if everything was done correctly. Refer to the Troubleshooting Charts to help identify other possible problems.

3. Make certain that the service area is well ventilated in case solvents are used during cleaning. Always wear protective eyewear while servicing. Additional protective equipment may be required depending on the type of cleaning solvent. Always contact the supplier of solvents for recommendations.

4. If you have any further questions concerning your TITAN Airless Sprayer, call TITAN:

Customer Service (U.S.) .......................1-800-526-5362

Fax ................................................1-800-528-4826

Customer Service (Canada)..................1-800-565-8665

Fax ................................................ 1-905-856-8496

Customer Service (International)...........1-201-337-1240

Fax ................................................1-201-405-7449

, review the repair procedure to

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Titan 766-4080, 766-4085 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual