Titan 765-500, 765-510, 765-505, 765-503, 765-300 User Manual

...
Page 1
OWNERS MANUAL
FOR PROFESSIONAL
DO
NOT
USE
EQUIPMENT
I
READING
THIS
USE
ONlY
313 • 349 REV 6/95
MANUAL
1
OOV
11
OV
220V
ic
447ex
Pump Pump
Pump Only
This manual contains important warnings and instructions
Never
Only-~
Only-
Please
operate this unit unless it is
1n...~lJIJ
...
1
read
and
11
11
220
retain for reference.
OV
Complete -765-310
OV
Complete- 765-510
V Complete -
property
grounded.
7n..........::"H
..
._
.....
Page 2
Table
Accessories General Repairs/Service Maintenance/Service Record Warnings Aviso (En Espaiiol) Attention (En Notice: Fire Start-up Procedure Cleaning Procedure
Flushing Specification Application Techniques Airless Tip Trouble
of
Contents
Frangaise)
or
Selection
Shooting
Spray
Pattern Airless Gun Airless Pump
Explosion Hazards
14
2
3
4
5
6
7
8&9
10 11 12 13 14
& 15
Parts Drawings &
Repair Information 16-25
Frame ................................................... 16
Replacement Labels ............................ 16
Unitec Motor ......................................... 18
Armature ...•.......................................... 18
Motor Housing ...................................... 19
Gear
Box
.............................................. 20
Wiring Diagram ....................................
Gear Repair Service ............................
On/Off Switch ......................................
Power Cord Replacement.. ..................
Motor Starter ........................................
Motor Brush .........................................
20 21 21 21 21 21
Accessories
Filter Block ...................•.......•..........•.... 22
Pressure
Pressure Relief Prime Valve •.•...........•.
Filter Replacement & Gun Filer .....•...... 23
Fluid Upper Pump
Replacement. .................................... 25
Seat Job Schematic for
Warranty .............................................. 28
Switch .........•..••.•..•..•.............
'--
Section Syphon Assembly .......... 24
(Outlet) Valve
Sect. Repair/Packing
Service & Repair .......................... 25
History Recording Form ................ 26
220
Volt Units ................ 27
LIQUID Cleans and protects against rust, corrosion wear.
Case of 1 Quart 700-889
PISTON Specially formulated materials from adhering rod, which becomes abrasive to the UpFJer down any material that accumulate in the wet cup and keep it from drying.
8 1 Qt individual 8 1 Qt, case of 12
SHIELD
spray
and
12
(1
quart bottles) 700-888
SEAL
LUBRICANT
to
prevent
to
seals. Piston Lube will break
may
Oz individual
Oz, case of 12
systems
premature
the piston
700-925 700-926 700-911 700-912
AIRLESS
I.D.x 1/4" X 50' 3/8" X 50' 3/16" 3/16" X 9' 3/16" X 15'
HIGH PRESSURE SWIVELS Pressure Rated a 5000 psi
Gun-to-Hose 1/4" NPS (F) x 1/4" NPS (M) 500-428
Hose-to-Hose 1/4" NPS (M) x 1/4" NPS(M) 500-424
FITTINGS 1/4" 1/4" 3/8" T-Fittings 490-036 4 Gun Manifold 500-056 Tip Filter Retainer 520-046
1/4" Mx1/4"F Swivel Union 490-005 1/4"
Retaining Nut Adapter 490-007
High Pressure Fl. Gauge 730-235
HOSE
Length
X
3'
x 1/4" Hose Coupling 490-012 x 3/8" Hose Coupling 490-016 x 3/8" Hose Coupling 490-014
Mx3/8"F Swivel Union 490-032
Product No.
316-505 690-375-50 550-220 550-222 550-221
2
Page 3
Motor
1
OOV
11
OV
220V
Pump
Pump
Pump
Only - 765-300
Only - 765-500
Only
...
765-503
1 00 V
11
220V
Pressure Control
Complete
0 V
Complete
Complete-
(Piston
- 765-31 0 ...
765-51 0
765-510
Add P
.S.l.
Seal
Here
lubricant)
Paint Filter
Figure 1
General
WARNING: Before proceeding, follow the Pressure Relief Procedure outlined on Page follow all injection injury, injury from moving parts shock. Always unplug the sprayer before servicing!
The following tools are needed when repairing this sprayer:
Phillips Screwdriver Needle Nose Pliers Adjustable· Wrench Rubber Flat-blade Screwdriver
11
1/2
Open End Wrench
~.
Befo~e
mstruct1ons carefully, including all warnings.
2. When disconnecting wires, use needle nose pliers to separate mating connectors.
Repair &
other warnings
Mallet
repairing any part of the sprayer, read the
to
3/811AIIen Wrench
5/16~'
1/4
3/16
1/8
rvice Notes:
5.
Additionally,
reduce the risk
Allen Wrench
11
Allen Wrench
11
Allen Wrench
11
Allen Wrench
of
or
electric
an
Fluid Section
CAUTION:
Pulling on a wire could loosen the connector from the
wire.
3.
Test your repair before regular operation of the sprayer to be sure that the problem is corrected. does not operate properly, review the repair procedure to determine if everything was done correctly. Refer to the Troubleshooting Charts problems.
4. Make certain that the service area is well ventilated in case solvents are used during cleaning. Always wear protective eyewear equipment may be required depending on cleaning solvent. Always contact the for recommendations.
5.
If you have any further questions concerning your TITAN Airless Sprayer, call TITAN Customer Service
Department at
Never pull
1-SOQ-526-5362.
on
to
while servicing. Additional protective
a wire
help identify other possible
to
disconnect
If the sprayer
th~
type of
supplie·r of solvents
3
it.
Page 4
MODEL#
Titan
Tool
become
is
more efficient
periormance
The
chart
sure
your
unit
Make
This
sure
information will
SERIAL#
in
the
business
and
of
this
valuable
is
easy
to
follow
is always running
to
fill
in
the boxes at
be
needed
of
designing
profitable.
tool
to
and
to
use.
at
peak
the
to
validate
We
feel
help
you
The
pertormance.
top of this
your
DATE
and
manufacturing
that
if
you
get
the
most
Maintenance
record
warranty.
PURCHASED
spray
accurately track
out
of
your
Schedule allows
with
the
model
COMPANY
systems
the
NAME
and
accessories
maintenance
of
your
that
make
equipment
today's on
Painting
this
chart it will improve the
Professional
investment .
for
the
number,
recording
serial
of
number,
all
your service
date
purchased
work
and
and
your
will
help
company
you
make
name.
ule
Check Piston Seal
Lubricant
Maintenance Sch
Level
WEEKLY
..
Gas Engine Models
Change !Every
Clean
It
Engine
50
Air
Oil
Hours
Filter Daily
is extremely important to clean the air filter daily. Consult the Honda Engine Manual supplied
Dale
cleaning instructions.
Date
Air
Filter
Replaced
Date
Date
Date
Date
Date
Dale
Dale
Date
Date
Date
Date
Date
Electric Motor Models
Chec~
Motor
Brushes
200
Hours
Every
Date
Date
Date
Date
Date
Date
Date
Service Record
Date
Months in Service
Service Center
Cost of Repair
Service Performed Warranty
Date
Date
Date
Date Date
with
your unit for proper
Date
Date Date
Date
Repair
0 Yes
0
No
Date
Months in Service
Date
~!.::mths
in Service
Date
Months in Service
Date
Months in Service
Service Center
Cost of Repair
Service Center
Cost
of
Repair
Service Center
of
Repair
Cost
Service Center
Cost of Repair
Service Performed
Service Performed
Service Performed Warranty
Service Performed
·May Be
Copied
For
Field Use
Warranty
Repair
0 Yes
No
0
Warranty
Repair
0 Yes
No
0
Repair
0 Yes
No
0
Warranty
Repair
0 Yes
0
No
4
Page 5
DO NOT USE EQUIPMENT BEFORE READING THIS SECTION
I
HI
CAN CAUSE SERI
Maximum Working Pressure 3000 psi,
An
airless spray gun requires that fluid be introduced to it at very high pressure. Fluids under high pressure, from spray or leaks, can penetrate the skin and inject substantial quantities of toxic fluid into the body. treated, the injury can cause tissue death or gangrene and may result in serious, permanent disability or amputation of the wounded part. Therefore, extreme caution must be exercised when using any airless spray equipment. ARE INJECTED, SEE A PHYSICIAN IMMEDIATELY.
SIMPLE CUT!
NOTE TO PHYSICIAN: Injection into the skin is a serious, traumatic injury. important to treat the injury surgically as soon as possible. Do not delay treatment to research toxicity. Toxicity with some exotic coatings injected directly· into the bloodstream. Consultation with a plastic surgeon or a reconstructive hand surgeon may be advised.
1 ) Handle the spray gun Keep clear of the nozzle. NEVER point the gun at yourself or anyone else. NEVER permit any part of your body to come in contact with the fluid stream of either the gun ALWAYS keep the gun trigger safety lever in a locked position when not
spraying. guard.
2) fluid backward through the gun with your finger, hand or hand-held object against the gun nozzle. SPRAY GUN.
3) disassemble first doing the following:
PRESSURE
A. B. C.
D.
4) remove spray tip and adjust fluid pressure
to lowest possible setting.
5)
each use. NEVER exceed this unit. Make sure that all accessory hoses, connections, swivels and so forth can withstand the high pressures which
If not promptly and properly
IF YOU
DO
NOT TREAT AS A
is
a concern
carefully.
or
any hose leak.
ALWAYS
NEVER attempt to force the flow of
NEVER attempt to remove tip,
or
RELEASE
Set
trigger
Shut
off
pump
Release
fluid
and
trigger
Reset
trigger
Before flushing system, always
Tighten all fluid connections before
use a tip safety
THIS IS NOT AN AIR
repair equipment without
PROCEDURE
safety
in a locked
and
unplug
pressure
electrical
from
entire
position.
system
gun.
safety
in a locked
position.
3000 psi with
cord.
It
H P ESSURE SPRAY
US
develop.
rating of any component
develop leaks from wear, kinking, abuse, etc. A leak is capable of injecting fluid into the skin, therefore be inspected before each use. attempt to plug a hose with any part of your body, adhesive tape or any other makeshift device. repair a spray hose. with a new grounded hose. hoses that have spring guards. use less than 50' of hose with this unit.
being used and the object being sprayed are properly grounded to prevent static
is
discharge or sparks which could cause fire or explosion. hold the gun against metal container when flushing system with tip removed, to prevent static discharge. reduce the risk of electrical shock, expose to rain. Store indoors.
product should of reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with appropriate grounding plug.The plug must be plugged into
installed and grounded with all local codes and ordinances.
grounding plug can result electric shock. the cord or plug is necessary, connect the grounding wire to either flat blade terminal. The wire with insulation having (with or without yellow stripes) grounding wire. electrician or serviceman if the grounding
NEVER exceed the pressure
in
6)
WARNING:
7)
Be
sure that
GROUNDING INSTRUCTIONS: This
an
electrical short circuit, grounding
DANGER-
an
The
the
Do
the
WARNING: ALWAYS
be
grounded.
an
outlet that
GROUND
OUTLET BOX
GROUNDED
OUTLET
Improper installation
If
repair or replacement of
outer surtace that is green
Check with a qualified
the system.
paint hose can
paint hose should
NEVER
not attempt to
Instead, replace it
Use
NEVER
airless equipment
CAUTION: To
In
the event
is
properly
in
accordance
in
a risk of
do
is
INJURY
only with
do
not
an
of
the
not
the
210
bar
instructions are not completely understood, or if the product is properly grounded. Do not modify the plug provided; if it will not fit the outlet, have the proper outlet installed by a qualified electrician.
• This product is for use on a nominal 120-volt circuit and has a grounding
plug that looks like the plug illustrated below.
• Make sure that the product is
connected to an outlet having the same configuration as the plug. No adapter should be used with this product.
EXTENSION CORDS: Use only a 3­wire extension cord that has a 3-slot receptacle that will accept the plug on the pump. Make sure your extension cord is in
good condition. Wben using extension cord, be sure to use one heavy enough to carry the current this pump draw.
For
lengths
25ft.
50
ft.
100ft. 150ft.
An
undersized cord will cause a drop in line voltage resulting overheating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
8)
ALWAYS around the pump well ventilated. Additionally, the pump itself should be a minimum of 25' (7.5m) from the spray
If these instructions are not
area. followed, there is the explosion with certain materials. ALWAYS follow the coating manufacturer's safety precautions and warnings. Never spray flammable material near open flames, pilot lights any source of ignition.
9)
ALWAYS protective eyewear while spraying. Additional personal protective may
be
required depending on the type of material being sprayed and conditions of ventilation. Always contact supplier of material being sprayed for
recommendation.
1
0)
Keep all extension poles clear of
electrical wires.
NEVER alter or modify any part of
11)
this equipment; doing so could cause it to
malfunction.
12)
NEVER leave equipment unattended. Keep away from children or anyone not familiar with the operation of airless equipment.
in
doubt as to whether
less
than
keep the working area
wear spray masks and
Use
in
loss of power and
possibility of fire
an
extension
16AWG
14AWG 12AWG 10AWG
or
solvent
equipme11t
will
gauge
or
or
5
Page 6
NO USE
PUE E CAUSAR LESI N GRAVE.
Presion
Una
pistola
le
introduzca
liquidos
bajo
fugas,
pueden
cuerpo
cantidades
toxico.
Si Ia gangrena, y puede permanente o en lesionada. precauciones rociadura
EXPUESTO A LA POR INMEDIATAMENTE LA CORTADURA!
toxicos
Es mas para
asunto
ciertos
sanguinea.
con en
Mantengase apunte
NUNCA
se Ia SIEMPRE pistola utilice
Ia objeto
Ia
PISTOLA
desarmar o reparar antes
boquilla lfquido
uso. cuadrada todas giratorias y demas
no
lesion
puede
Por
sin
INYECCION,
HERIDA
NOTA
PARA
en
Ia
importante
pronto
posible.
investigar
serio revestimientos
Puede
un
cirujano
Ia
reconstruccion
1)
Maneje
Ia
pistola
permita
ponga
en
pistola o de
mantenga
mientras
el
protector
2)
JAMAS
pistola
hacia
sostenido
pistola,
ya
DE
3)
JAMAS
con
los
PROCEDIMIENTO DE DESCOMPRESION
A. Coloque el seguro de Ia pistola
en posicion trabada.
B. Apague
tambh~n
C.
Descargue de
todo
sistema y de Ia pistola.
D.
Vuelva a trabar el seguro.
4)
Antes
de
al
valor
5)
Ajuste
JAMAS
con
las
mangueras,
de
Trabajo Maxima 3000 Iibras
rociadora llquido a presion presion
penetrar
se
atiende causar
lo
estrictas
aire.
COMO
piel
tratar
Ia
cuando
Ia
alejado
contacto
alguna
intente
atras
que
ROCIADURA
intente
pasos
sin
aire
requiere
alta,
considerables
resultar
Ia
amputacion
tanto,
Sl
USTED
PENETRACION
CONSULTE
AL
Sl
EL
MEDICO:
es
una
Ia No
toxicidad.
se
que
plastico o un
de
pistola
de hacia que
parte
trabado
no
este
de
seguridad
con
con
Ia
NO
el
siguientes:
Ia
bombay
muy
de
Ia
rociadura o de
en
Ia
piel e inyectar
rapida y apropiadamente,
muerte
del
en
incapacidad
de
hay
que
al
herida
toxicos
de
usted u otra
con
fuga
forzar
SE
quitar
equipo
emplear
usar
cualquier
HA
MEDICO.
FUERA
U~A
La
herida
seria y traumatica.
quirurgicamente
demore
el
La
toxicidad
trata
de
Ia
en
sea
necesaria
cirujano
Ia
mano. rociadura
Ia
boquilla.
alguna
el
chorro
de
Ia
el
seguro
rociando.
de
el
flujo
el
dedo,
mano
contra
TRATA
DE
Ia
boquilla
sin
manguera.
AIRE.
desconecte
alta.
de
tejido
Ia
EST
DE
iNO
penetracion
tratamiento
penetracion
Ia
corriente
con
JAMAS
persona.
de
de
SIEMPRE
Ia delliquido
Ia
DE
haber
el cable de electricidad.
Ia
presion del lfquido
el
de
lavar
el
mas
las
esta
sistema,
bajo
conexiones
3000
unidad.
conexiones,
elementos
rociadura y ajuste
todas
supere
Ia
posible.
Iibras
Asegurese
accesorios
siempre presion
antes
por
articulaciones
liquido
parte
ADO
MERA
Ia
especialista
su
boquilla.
mano o un
Ia
UNA
ni
pulgada
que
se
Los
las
en
el
o
seria
equipo.
de
TOXICOS
TRATE
de
lo
es
de
consulta
cui
dado.
cuerpo
lfquido
de
de
Ia
por
boquilla
cumplido
quite
Ia
del
de
cada
de
que
esten
EL
EQUIPO ANTES DE LEER ESTA SECCION
I
I N A
por
pulgada cuadrada (psi),
en
condiciones
se
presentan. presion sistema.
6)
ADVERTENCIA:
puede
desgaste, pueden
y
que
Ia
inspeccionada
obturar
o
con
tela improvisado. rociadura;
manguera
solamente
JAMAS
con
esta
INSTRUCCIONES
TIERRA:
En
caso proporciona ehktrica y reduce El
producto
un
alambre y de enchufe debidamente tierra,
de
codigos y ordenanzas
de
PELIGRO -La
enchufe de
choque
emplazar alambre terminales aislamiento amarillas, Consulte a un
no
comprende
conexi6n a tierra o si
producto No
modifique producto; un
electricista tomacorriente "
Este un
circuito
esta
de
tolerar
JAMAS
de
cualquier
presentar
retorcimiento,
inyectar
manguera
antes
Ia
manguera adhesiva o cualquier
No
en
cambio nueva mangueras
use
una
unidad.
Este
producto
de
corto
una
esta
debe
enchufarse
instalado y dotado
acuerdo
Un tomacorriente con un conexi6n a tierra.
de
puesta a tierra
electrico.
el
cordon o el
de
puesta a tierra a ninguna
de
cuchilla
exterior
es
el
alambre
electricista o tecnico
bien
esta
conectado a tierra
el
si no
encaja
competente
apropiado.
producto
de
tension
dotado
de
las
exceda
componente
La
fugas
como
abuso,
liquido a traves
de
pintu~a
de
cada
con
una
intente reparar
reemplacela
conectada a tierra.
con manguera Almacenar
PARA
debe
circuito,
vfa
de
escape
el
riesgo
dotado
de
un
enchufe
con
las
locales.
instalacion
Si
es
enchufe,
plana.
verde,
de
las
instrucciones
tiene
enchufe
que
en
ha
sido
diseflado
nominal
un
enchufe
altas
presiones
Ia
clasificacion
del
manguera
debe
protector
de
Ia
de
un
en
estipuiaciones
podrfa
necesario
con o sin
puesta a tierra.
dudas
el
que
de
resultado
uso.
parte
bajo
LA
conectarse a tierra.
conexion a tierra
de
un
El
viene
tomacorriente,
de
del
etc.
Las
de
Ia
piel,
ser
JAMAS
de
su
otro
elemento
una
manguera
con
una
Utilice
de
menos
de
techo.
PUESTA
para
Ia
corriente choques cable
provisto
puesta a tierra.
tomacorriente
de
conexion
incorrecta
crear
reparar
no
conecte
de
alambre
rayas
competente
para
de
que
correctamente.
con
instale
el
para
de
120
puesta a tierra
que
de
pintura
fugas
por
lo
intente
cuerpo
de
resorte.
15,2
m
A
electricos.
de
El
a
de
los
del
el
riesgo
ore-
el
las
dos
con
si
Ia
el
el
pida
usarse
en
voltios
y
semejante a Ia
Asegurese en configuracion ningun adaptador.
CORDON
cordon de
puesta a tierra receptacula enchufe que AI
usar que Ia
corriente
Para
Un
cafda
potencia y recalentamiento.
un
calibre
el
numero
7)
este
esten evitar ocasionar Sostenga receptacula boquilla desprendida, estatica. descarga
8)
alrededor bomba 7,6 m de observan incendio o explosion
SIEMPRE
advertencias revestimientos y solventes. inflamable
piloto o cualquier
9)
anteojos rociadura. rociando y las ser
necesario adicional. proveedor recomendaciones.
1
fuera
11)
este
a
deficiencias
12)
fuera
persona equipo
ilustrada
de
un
de
el
cordon
un
sea
tramos
7,6 15,2 30,4 45,7m
cordon
de
Asegurese
empleando y el
correctamente descargas
SIEMPRE
SIEMPRE
0)
Mantenga
del
JAMAS
equipo,
JAMAS
del
que
tomacorriente
del
DE
EXTENSION-
extension
con
tres
que
viene
de
extension
cordon
suficientemente
que
su
de
menos
m
m m
demasiado
Ia
tension,
mas
grueso.
de
calibre,
de
estaticas o chispas
incendio o explosion.
SIEMPRE
de
metal
ADVERTENCIA:
electrica,
mantenga
de
Ia
bomba
en
sf
debe
Ia
operacion
estas
instrucciones,
observe
de
los
cerca
de
fuente
use
de
proteccion
Segun
condiciones
usar
Siempre
del
material
todas
alcance
altere o modifique
ya
que
de
funcionamiento.
deje
alcance
no
familiarizada
sin
aire.
21
mas
el
enchufe.
trifilar
con
ranuras
con
de
extension,
producto
de:
ocasionando
mas
que
objeto
conectados a tierra
Ia
al
para
no
estar
con
las
fabricantes
llamas
mascaras
el
tipo
equipo comuniquese
de
cables
ello
al
de
los
adelante.
producto
que
tres
el
Cuanto
pistola
exponer a Ia
bien
de
precauciones
durante
para
equipo
este
tenga
No
debe
que
tenga
cuchillas, y un
que
producto.
este
en
cerciorese
grueso
para
usara
Use
cordones
corto
provocara
Si
tiene
mas
grueso
el
equipo
que
se
ADVERTENCIA:
contra
limpiar
el
evitar
Para
reducir
ellugar
ventilado.
ubicada a no
rociadura.
existe
ciertos
materiales.
sobre
Nunca
expuestas,
de
ignici6n.
apropiadas
Ia
de
material
de
ventilacion
personal
conseguir
las
varas
electricos.
puede
causar
solo.
nifios o de
con
Ia
operacion
o bar
enchufado
Ia
misma
usarse
Use
solo
un
enchufe
acepte
el Cerciorese buen
estado.
transportar
de
16AWG 14
AWG 12AWG 10AWG
una
perdida
dudas,
pequefio
sera
el
cable.
sin
aire
intenta
para
que
podrfan
el
sistema
Ia
descarga
riesgo
lluvia.
de
trabajo
Ademas,
menos
Sino
el
riesgo
y
rocie
material
llamas
operacion
que
se
protector
con
el
de
extension
parte
alguna
Mantengalo cualquier
un
de
de
calibre:
una
de
use
sea
que
rocial:--
con
Ia
de
Ia
de
se
de
y
de
esta
puede
de
de
6
Page 7
NE PAS UTILISER LE MATERIEL AVANT D'AVOIR
I !
LUCETTE
SECTION
LES PULVERISATE
Pression de travail maxim ale: 3000 psi - 210 bar
Le
liquide
introduit
dans
un pulverisateur extremement pression, fuite peau
liquide
traitee
voulue, provoquer
donner
voire a !'amputation prudence !'utilisation EN
CAS
MEDECIN
LA
BLESSURE
D'UNE
REMARQUE A L'INTENTION
Une
injection lesion traiter perdez !'injection. cas
d'injection certains d'un
chirurgien chirurgie conseillee.
1)
a
l'ecart
vers
aucune autre de
votre
liquide
quelconque
TOUJOURS lorsque
Veillez a
sOrete
2)
liquide votre
du
pistolet.
PISTOLET
aucune
pompe surpression.
3}
demonter
l'appareil
suivante:
PROCEDURE DE DELESTAGE DE
A.
B.
sans
air
elevee.
en
provenance
quelconque,
et
d'injecter toxique promptement
Ia
lieu a de
SIMPLE
traumatique chirurgicalement
pas
revetements
Maniez
de
personne.
s'echappant
vous
a
N'essayez
dans
main
piece
non
N'essayez
PRESSION
Verrouillez Arretez
sont d'importantes
dans
l'organisme.
lesion
Ia
extreme
de
D'INJECTION,
IMMEDIATEMENT.
de
II
reconstructive
Ia
corps
TOUJOURS
Ia
buse
ou
CET
PULVERISATEUR A AIR.
equipee
ou
avant
et
causae
necrose
serieux
du
s'impose
materiel
COMME COUPURE!
penetrant
grave
temps a rechercher
s'agit
Ia
d'un
directe
plasticien
le
pistolet
buse.
N'en
partie
de
Ne
laissez
entrer
en
du
au
niveau
le
levier
n'etes
pas
du
pistolet.
JAMAIS
le
pistolet
d'un
objet
APPAREIL
de
materiel
d'une
JAMAIS
de
reparer
d'avoir
Ia
Ia
pompe et debranchez le
. cordon electrique.
C.
Delestez
Ia
pression dans systeme et appuyez du
pistolet.
D.
Reverrouillez detente.
4)
Avant
de
toujours
proceder
Ia
buse
enlevez
pistolet
doit
l'etre a pression
Les
liquides a haute
du
pulverisateur
capables
avec
des
membre
de
de
quantites
Si
toute
de
handicaps
CONSUL
!'attention
Ia
sorte
tissus
ou
atteint.
done
tors
pulverisation
TEZ
NE
S'IL
S'
AGISSAIT
penetrer
elle
peut Ia permanents,
TRAITEZ
OU
Ia
peau
constitue
qu'il
est
aussit6t
dans
exotiques.
de
avec
votre
contact
pistolet
du
de
occupe a pulveriser.
utiliser
au
accompli
suretE~
Ia
important
que
possible.
Ia
risque a envisager
le
ou
Ia
dirigez
corps
JAMAIS
flexible.
sOrete
de moyen
maintenu
sans
soupape
d'enlever
toxicite
circuit
sanguin
La
consultation
d'un
specialiste
main
peut
soin.
Maintenez-vous
JAMAIS
ou
vers
aucune
avec
ou
d'une Verrouillez
de
Ia
detente
un
dispositif
refouler
le
de
votre
contre
N'EST
PAS
air
avec
de
Ia
Ia
procedure
de
Ia
detente.
sur
Ia
le
surete de Ia
au
rinyage
de
du
pulverisation
gangrene
de
sans UN
MEDECIN
N'utiiisez
buse,
tout
detente
systeme,
v u
Ia
hydrodynamique
et
:
Ne
Ia
de
depassez pression flexibles sont pressions capacite du d'electrocution,
produire de auxquels injections par d'inspecter N'essayez votre corps, fortune. flexible un n'utiliser securite a ressort. 15,2 m de
et Ia d'electricite de ATTENTION: centre systeme, JAMAIS de source
produit d'un le fuite pourvu fiche etre
a
codes
terre electriques.
ou
de
n'est
Une
une
etre
Ia
aucune
flux fuite
flux
doigt, Ia UN
une
et
d'une
Ia
pas
air.
PAS
de
de
en
de
de
buse
partie
de
de
de
buse
de
le
reglez
SA
R
DE
pression
au
5)
bien
systeme.
6)
l'usure,
Ia
nouveau
7)
que
terre,
provoquer
flammes
INSTRUCTIONS
court-circuit
risque
pour
branchee
Ia
terre
DANGER -La
niveau
Serrez
bien
JAMAIS,
de
3000
accessoires,
capables
prevues.
de
pression
DANGER : Afin
ATTENTION : Des
voie
doigt
Assurez-vous
appropriee
peut
n'exposez
le
long
du
des
torsions,
il
est
eventuellement
de
liquide
de
telles
le
flexible JAMAIS ou
de
de
ruban
adhesif
N'essayez
de
pulverisation;
flexible
que
les
flexibles
flexible
l'objet a peindre
de
fa9on a eviter
statique
un
incendie
Tenez
un
recipient
apres
en
de
substances nues,
d'allumage.
doit
etre
mis a Ia
electrique,
de
chocs
le
courant
d'un
cordon
de
sur
adequatement
et
reglements
BOX MISE A
provoquer
Si
le
TEPRESSI
SERIEUSES LESI
le
plus
faible
tous
les
raccords
avant
chaque
avec
psi.
Assurez-vous
raccords,
de
Ne
nominale
flexible
dans
fuites.
avant
d'obturer
tout
autre
pas
mis a Ia
N'utilisez avec
que
ou
TOUJOURS
en
metal
avoir
lampes
Rangez a l'interieur.
DE
electriques
electrique. possedant mise a Ia
une
locaux.
PRISE MISE ALA
pose
un
cordon
emploi.
cet
appareil,
resister
prise
articulations,
aux
depassez
non
cet
sont
toute
TERRE
inappropriee
JAMAIS
d'aucun
de
reduire
pas a Ia
fuites
risquent
de
peinture
des
rudes
soumis.
Ia
peau
sont
II
est
done
chaque
une
membre
ou
de
tout
plus
de
remplacez-le
terre.
munis
de
JAMAIS
appareil.
le
materiel
adequatement
toute
decharge
etincelle
ou
une
explosion.
lors
du
6te
Ia
buse.
inflammables a proximite
temoin
ni
MISE A LA
terre.
Dans
Ia
mise a Ia
en
assurant
Ce
un
terre.
qui
est
conformement a tous
LA
TERRE
risque
de
ou
Ia
fiche
possible.
du
systeme
Ne
une
que
tous
hautes
Ia
composant
tout
pluie.
de
se
sous
traitements,
Les
possibles
important
usage.
fuite
a
I'
aide
de
votre
autre
moyen
reparer
un
plutot
Veillez
a
dispositifs
moins
sans
air
mis
susceptible
le
pistolet
rim;age
Ne
vaporisez
d'aucune
TERRE : Ce !'hypothese
terre
un
produit
est
fil
de
terre
La
fiche
posee
et
de
Ia
fiche
chocs
doit
etre
etc.
risque
l'effet
par
de
utilise
du
reduit
avec
doit
mise
n§pare
les
de
fil
les
etc.
de
de
a
de
de
ou
remplace, l'une une (avec Consultez service parfaitement si
vous produit Ia
fiche faites competent.
Ce a
tension
terre
"
S'assurer prise Aucun produit.
CORDONS uniquement pourvu et
une
Ia
pompe. rallonge cordon suffisamment que
Pour de
mains
15,2 30,4
45,7
Un
de
tension perte doute, puissant. calibre
8) pas essentiel zone egalement distance pulverisation. defaut d'incendie precautions chaque
9) lunettes pulverisation. personnelle type
d'aeration. recommandations a votre
1
distance
11)
partie causer
12)
surveillance. et
de
!'usage
N PEUVENT
NS
ne
ou
!'autre
isolation
ou
poser
produit
consommera
les
7,6m
borne a lame
dont
sans
rayures
un
electricien
competent
les
ne
pouvez
est
dOment
foumie ; si
Ia
prise
est
nominale
qui
ressemble a Ia
que
ayant
Ia
meme
adaptateur
DE
un
cordon
d'une
fiche
prise a trois
Assurez-vous
est
en
bon
de
rallonge,
puissant
longueurs
de
m
m m
cordon
sous-calibre
secteur
de
puissance
utilisez
le
Plus
le
est
bas,
Le
protege
de
Portez
de
0)
quelconque
toute
plus
moteur
centre
d'assurer
travail
et
important
mini
male
Certains
de
suivre
ou
d'explosion.
et
avertissements
solvant
ou
TOUJOURS
de
protection
D'autres
peuvent
produit
pulverise
Demandez
Maintenez
des
fils
N •
alterez
des
defaillances.
Ne
laissez
Gardez-le
personne
de
materiel
raccordez
Ia
instructions
destine a etre
le
cette
calibre
numero
electrique
des
ces
toutes electriques. ou
JAMAIS
pas
surface
jaunes)
ou
si
vous
ne
affirmer
avec
mis a Ia
elle
ne
rentre
appropriee
de
120
fiche
produit
est
configuration
ne
doit
RALLONGE -Utilisez
de·rallonge a trois
de
mise a Ia
fentes
qui
que
etat.
Lorsque
veillez a en
pour
pompe.
Utilisez
provoquera
ayant
pour
et
une
surchauffe.
immediatement
de
le
cordon
de
les
explosions.
une
bonne
alentours
de
maintenir
de
7,6 m de
materiaux
consignes,
Suivez
revetement
un
tors
de
articles
etre
necessaires
et
toujours
foumisseur
les
ne
modifiez
de
cet
appareil,
hors
inexperimentee
sans
air.
le
til
de
plate.
Le
exterieure
un
de
terre.
volts
etre
votre
transporter
masque
les
tiges
le
deportee
til
est
le
fil
technicien
comprenez
mise a Ia
certitude
Ne
modifiez
pas
dans
par
un
utilise
sur
et a une
illustree
branche
que
utilise
terre a trois
acceptera
cordon
vous
utiliser
une
rallonge 16AWG 14AWG 12AWG 10AWG
consequences
En
est
puissant.
cet
appareil
II
est
ventilation
de
Ia
pompe.
Ia
pompe a une
Ia
zone presentent,
un
risque
TOUJOURS
du
fabricant
utilise.
et
vos
travaux
de
protection
suivant conditions ses
.
de
rallonge
JAMAIS
ce
qui
materiel
sans
quant
terre
a
possedant
est
verte
de
terre. de pas
terre
ou
que
le pas
Ia
prise,
electricien
un
circuit
fiche
ci-apres.
sur
une
Ia
fiche.
avec
ce
fils
lames,
Ia
fiche de
utilisez
un
un
le
courant
de
calibre
une
chute
une
cas
de
plus
n'est
done
de
Ia
II
est
de
a
les
de
des
de
le
a
une pourrait
des
enfants
a
de
de
7
Page 8
FIRE OR EXPLOSION HAZARD
Static electricity is created by the high velocity of fluid through the pump, hose and tip. If every part of the spray element is not properly grounded, sparking may occur
plugging fluids being sprayed. Always plug the sprayer into flush
of injury.
If
you experience any static sparking or slight shock while using this equipment, stop spraying immediately. Check the
entire system for proper grounding.
the
the
container
in
or unplugging a power supply cord, or starting a gas engine. Sparks can ignite fumes from solvents or the
unit
into a separate metal container
to
assure
proper
grounding and prevent static discharge
Do
ELECTRIC MOTOR
The
electric around WARNING: any
flammable
the
motors pump Always
solvents.
used
by
TIT AN are
well ventilated. Additionally, the
keep
pump
outside
GAS ENGINE (Where Applicable)
Always keep solvents hot
surface can
object, i.e. water pipe. NOTE: Refer
away
pump
from
ignite
outside
engine exhaust. (Never
of
any enclosed spray area. Keep area around
and cause a fire.) Always attach ground
to
FLUID SECTION-SOLVENTS
Halogenated Hydrocarbon solvents closed (pressurizable) fluid system (pumps, heaters, filters, valves, spray guns, tanks, etc.). The explosion could cause serious injury, death and/or substantial property damage. Cleaning agents, coatings, paints, etc. may contain
Halogenated Hydrocarbon solvents. Titan Tool Inc. spray equipment includes aluminum or galvanized components and will TITAN EQUIPMENT.
be
affected by Halogenated Hydrocarbon solvents.
can
and
the system may become hazardous. Sparking may also occur when
an
outlet at least 25' away from the spray area. WARNING: Always
with
the spray tip removed and
not
use
the system again until the problem has been corrected.
not
explosion proof. Therefore,
pump
of
any enclosed spray area. Never clean
fill
the fuel
engine owner's manual
cause
an
explosion when
itself
should
tank
while
the
engine
wire
located
for
additional safety
used
with aluminum or galvanized components
DO
NOT USE HALOGENATED HYDROCARBONS IN
the
which
it
is essential
be a
minimum
pump
on
gun
held
firmly
against
could
the
is
running
rear
cause
to
of
exterior
well ventilated. Keep all
of
engine
and
serious
keep
the
25'
from
of
or
hot. Fuel
service
working
the
the
to a grounded
information.
bodily
spray
pump
spilled
the
area
area.
with
in
side
on a
a
EXPLANATION OF THE HAZARD
There are three key elements to the Halogenated Hydrocarbon
1. The presence
2.
Aluminum
3.
Equipment When with very little aluminum or galvanized metal: any amount
funcionamiento un motor a gasolina.
all
three elements are present, the result
use
of
an
HHC solvent without incident (corrosion
La
alta velocidad dellfquido a traves componente del equipo de rociadura se
vuelve peligroso. Tambien pueden producirse chispas
lfquidos rociados. Siempre conecte rociadura. ADVERTENCIA: Lavar siempre boca del
correcta y
Si
ocurren chispas immediate. Verifique que hasta que
rociador
evitar
el
problema haya sido resuelto.
of
HHC solvents.
or
galvanized parts.
capable
y teniendo Ia pistola firmemente contra el lado del recipiente para asegurar
Ia descarga estatica que podrfa causar lesion corporal grave.
de
of
withstanding pressure.
PELI
electricidad estatica o
el
sistema
RO
DE
de
Ia
bomba, manguera y
no
esta conectado a tierra correctamente pueden producirse chispas y
Las
chispas pueden encender los vapores provenientes
el
rociador a
en
su
can
be
an
extremely violent explosion. The reaction can be sustained
of
aluminum
or
explosion) does NOT mean that such use
INCENDIO
al
enchufar o desenchufar cables electricos o
un
enchufe ubicado a
Ia
unidad en un recipiente metil.ico separado, habiendo
si
sufre
un
shock electrico ligero mientras usa
totalidad este
c~mectado
MOTOR ELECTRICO:
Los
motores area de trabajo alrededor de minima cualquier area
eh~ctricos
de
25
pies {7.5 m) del area de rociadura. ADVERTENCIA: Mantener
de
rociadura cerrada. Nunca limpie el exterior de Ia bomba
utilizados
Ia
bomba bien ventilada. Ademas, Ia bomba
por
TIT
AN
no
son
a prueba de explosion.
(HHC}
solvent hazard. These elements are:
is
too much. The reaction is unpredictable. Prior
is
safe.
II'
EXPL Sl N
Ia
boquilla produce electricidad estatica. Si algun
al
poner en
de
los solventes o
no
menos
a tierra correctamente. No vuelva a usar
de
Por
misma
siempre
con
solventes
25 pies
lo
de
distancia de
quitado
una
puesta a tierra
el
equipo, deje de rociar
tanto, es esencial mantener el
debe estar a
Ia bomba afuera
una
distancia
inflamables.
el
sistema
Ia
zona
el
sistema
de
de
los
de
Ia
de
8
Page 9
MOTOR A GASOLINA: (Si fuera aplicable)
Siempre mantenga Ia bomba afuera de cuaiquier zona de rociadura cerrada. Mantenga el area alrededor de Ia bomba bien ventilada. Mantenga todos los solventes lejos del escape del combustible cuando
caliente puede encenderse y producir un incendio ).
motor
debe estar siempre adherido a un objeto conectado a tierra,
el manual de uso
el motor este funcionando o caliente. El combustible derramado
El
cable a tierra que esta ubicado en Ia parte de atras del
por
del
motor
para informacion adicional sobre seguridad y mantenimiento.
motor.
ejemplo,
(Nunca liene el tanque de
sobre
una
cafieria de agua. NOTA: Vea
una superficie
SECCION
Los solventes a base de hidrocarburos halogenados pueden provocar explosion cuando se usan con componentes galvanizados pistolas de rociadura, tanques, etc.) La explosion podrfa causar lesiones serias e inclusive materiales de consideracion. Los lfquidos de limpieza, revestimientos, pinturas, etc. pueden contener solventes a base
de hidrocarburos halogenados. aluminio v sera afectado
HALOGENADOS
EXPLICACION
Hay tres elementos fundamentales que condicionan el riesgo de los hidrocarburos halogenados, a saber:
FLUIDO-SOLVENTES
ode
aluminio en
por
EN
El
DEL
1. Presencia
2. Componentes
~e
solventes a base de hidrocarburos halogenados.
EQUIPO TITAN.
RIESGO
solventes de hidrocarburos halogenados.
ga~vanizados
un
sistema lfquido cerrado (sujeto a presion) (bombas, calefactores, filtros, valvulas,
Ia muerte, asf como dafios
El
equipo de rociadura ofrecido por Titan Tool Inc. tiene componentes galvanizados
NO
USE HIDROCARBUROS
o de aluminio.
ode
3. Equipo capaz de tolerar presion.
Cuando todos estes elementos estan presentes, el resultado puede ser una explosion sumamente violenta. La reaccion
puede tener aluminio es excesiva. La reacci6n no puede predecirse. El heche de que un solvente a base halogenados haya sido usado anteriormente sin accidentes (corrosion o explosion) peligroso. ·
Iugar aun cuando
Ia
cantidad de aluminio o metal galvanizado sea
muy
pequena: cualquier cantidad de
de
hidrocarburos
NO significa que dicho uso
noes
DAN ER!
RISQUE o•INCENDIE U o•EXPLOSI N ·
La vitesse du liquide a travers de pulverisation ne sont pas mis rendre le systeme dangereux. Des cordon d'alimentation electrique ou lors de d'enflammer les vapeurs des solvants prise situee a au moins 25 pieds (7,5
l'appareil dans un recipient metallique distinct apres avoir enleve le bee de pulverisation et en tenant fermement le pistolet contre le
cote du recipient afin d'assurer une mise a
statique susceptible de causer des blessures graves.
Ia
pompe
a
le
flexible et Ia buse produit de l'electricite statique. Si
Ia
terre de maniere adequate, ils risquent de favoriser
etincelles peuvent egalement se produire lors de branchement ou debranchement d'un
Ia
mise en marche d'un moteur au gaz. De telles etincelles sont susceptibles
ou
les liquides pulverises. Veillez done toujours a brancher le pulverisateur dans une
m)
du pulverisateur et de
Ia
zone de travail. MISE EN GARDE: Toujours rincer
Ia
terre appropriee et de prevenir une decharge
tousles
Ia
production d'etincelles et de
elements du materiel
Si vous remarquez Iegere decharge electrique en cours d'utilisation du materiel, arretez immediatement Ia pulverisation. Assurez-vc;us que tous
elements du systeme sont bien mis a
les
Ia
formation d'etincelles sous l'effet
Ia
terre. Ne remettez pas le systeme en marche avant d'avoir resolu
de
Ia
presence d'electricite statique ou que vous ressentez une
Ie
probleme.
MOTEUR ELECTRIQUE
les
moteurs electriques utilises par TIT d'assurer une bonne ventilation de maintenir N'introduisez jamais
Ia pompe a une distance minimale de
Ia
pompe dans une zone de pulverisation fermee.
AN
ne
sont
pas proteges contre les explosions. II
Ia
zone de travail et des environs de Ia pompe.
25
pieds (7,5 m) de Ia zone de pulverisation. ATTENTION:
Ne
nettoyez jamais nettoyer l'exterieur de
est
done
essentiel
II
est egalement important de
Ia·
pompe a l'aide de solvants inflammables.
MOTEUR AU
N'introduisez jamais soient toujours bien
remplissez jamais le reservoir a carburant lorsque le moteur tourne ou s 'il est
chaude,
le gaz pourrait s'enflammer et provoquer un incendie.) Veillez a
a l'arriere du moteur a
sur
les mesures de securite et d'entretien pertinentes, consultez le manuel fourni avec le moteur.
GAZ
(le cas echeant)
Ia
pompe dans une zone de pulverisation fermee. Veillez a ce que les environs de Ia pompe
aeres.
Ne
un
ob;et mis a
placez aucun solvant a proximite du systeme d'echappement
chau~.
toujours
Ia
terre (par exemple, une conduite d'eau). REMARQUE: Pour plus de details
Renverse
bien raccorder le
du
moteur.
sur
(Ne-·
une surface
fil
de terre situe
SECTION HYDRODYNAMIQUE-SOLVANTS
Les solvants a hydrocarbure halogene sont explosifs en presence de pieces galvanisees ou en aluminium dans un systeme
hydrodynamique L'explosion provoquee pourrait donner lieu
ferme (pressurisable) (pompes, radiateurs, filtres, soupapes, pistolets pulverisateurs, reservoirs, etc.)
a des lesions corporelles graves ou meme mortelles et!ou a de serieux
9
Page 10
degats materiels. Certains produits d'entretien, revetements, peintures et autres liquides contiennent des solvants a
hydrocarbure halogene.
comnosant~
HALOGENES DANS
galvanises sensibl?s aux solvants a hydrocarbure halogene. N'EMPLOYER PAS D'HYDROCARBURES
Les
LE
MATERIEL
appareils pulverisateurs de
TITAN.
Ia
Titan Tool
Inc.
comoortent des oieces
en
aluminium
et
des
EXPLICATION
Le
danger que presentent
1.
La
2.
La
3. Un materiel capable
La
combinaison
en
presence d'une quantite minime d'aluminium
deja
trop.
La
reaction est imprevisible. Toute utilisation antsrieure de solvant a hydrocarbure halogens n'ayant
aucun incident (corrosion
DU
RISQUE
les
solvants a hydrocarbure halogene
presence de solvants a hydrocarbure halogene
presence de pieces en aluminium ou galvanisees
de
supporter des pressions elevees
de
ces trois elements peut donner
ou
explosion)
NE
CONSTITUE NULLEMENT
lieu a une
ou
de
metal galvaniss.
explosion extremement violente.
HALOGENATED SOLVENTS
DEFINITION - Any
Consult your material supplier
hydrocarbon
to
determine whether your solvent or coating contains Halogenated Hydrocarbon Solvents.
solvent
containing
any
of
SOLVENTES HALOGENADOS
DEFINICION - Cualquier solvente a base de hidrocarburos
EJEMPLOS (lista parcial):
-Consulte
Ia
informacion suministrada por
contiene solventes
su
proveedor
de
materiales para determinar
de
Hidrocarburos Halogenados.
SOLVANTS HALOGENES
DEFINITION -
Pour determiner
Tout
solvant a hydrocarbure
si
vos
solvants
Fluorine (F)
Bromine (Br)
contenant l'un
EXEMPLES (liste incomplete): ·
ou
revetements contiennent des solvants a hydrocarbure halogens, consultez votre
fournisseur.
....
fluor-
11
~~-bromo-~~
se
caracterise par trois elements cles:
La
reaction peut
En
fait,
Ia
moindre trace d'aluminium
un
signe
de
securits.
the elements as listed below:
que
contenga cualquiera de estos elementos:
si
un
solvente o revestimiento
des
elements
Chlorine (CI) 11-chloro=
Iodine (I) 11=-lodo=
suivants:
81
..
se
en
constitue
donne
produire
lieu
a
EXAMPLES
(not
all-inclusive):
FLUOROCARBON
Dichlorofluoromethane Trichlorofluoromethane
BROMINATED
Ethylene Methylene Methyl
WARNING:
label
on
IMPORTANT: Whenever
this sprayer for
Do
not
Step 1:
High
the
sprayer.
operate dry.
Before
A.
Tighten suction
not
install
they
are guard. overpressurization,
dibromide
chlorobromide
bromine
pressure
more
than 1 0 seconds without
you
plug
tip
yet,
electrically grounded
This
is
to
SOLVENTS:
SOLVENTS:
device,
starting
in
the
and
or
reduce
thoroughly
or cleaning
power
return
remove
the
causing
IODINATED
CHLORINATED
START
read
this
fluid,
cord
to
the
hoses,
then
if
installed.
and
risk
of
a component
WARNING:
rated
serious
SOLVENTS:
N-butyl
iodide
Methyl
iodide
Ethyl
iodide
Propyl
iodide
SOL
VENTS:
Carbon
tetrachloride Chloroform Ethylene
sprayer,
electrical outlet or start the
tor
dichloride
UP
and
this
install a minimum
at
bodily
rupture.
PR
understand
always
can
cause
If
you
least
3000
injury
reduce
psi
caused
CEDURE
the
warning
unnecessary wear
of
50'
are
supplying your
(21 0 bar)
by
METHYLENE DICHLOROMOETHANE
Monochlorobenzene Orthodichlorobenzene Perchloroethylene
TRICHLOROETHANE
Trichloroethylene Monochlorotoluene
section
engine or motor
gas
engine,
of
nylon
working
static
sparking
located
to
airless
own
pressure,
CHLORIDE
in
the
speed.
the packings.
do
spray
and
Additionally, never
the
following:
hose
hoses
and
and
fluid
injection
or
owner's
and
airless
spray
that
the
manual
gun,
gun
or
and
operate
gun.
Do
be
sure
has a tip
the
10
Page 11
B.
Preset pressure control by turning the pressure control knob counterclockwise to lowest setting. C. Place on-off switch in the off position. D.
Be sure to fill the Wet Cup 1/3 full with Piston Seal Lubricant.
Step
2E: ELECTRIC MOTOR
A.
Check el.ectrical service. Be sure it is 120V 15 amp minimum and that outlet is properly grounded. B.
Plug electrical cord into a grounded outlet that is at least 25' from the spray area. Make
extension
prong
C. If a secondary hose and gun is not installed be sure the plug is secure. D.
Place the suction tube into container containing mineral spirits.
Step
2G:
GAS
ENGINE (Where
A.
Check supplied.
B.
Fill
the
could cause a fire. Close the black fuel shut off lever located under the
air cleaner. C. If a secondary hose and gun is not installed, be sure the plug is secure. D.
Place the suction tube into container containing mineral spirits.
E.
Open the fuel shut off lever by pushing it in the direction of the arrow.
F.
Move the throttle lever away from fuel tank. G. Close the engine choke lever, located beneath the air cleaner. H. Turn the engine switch on.
prime position.
I.
Pull the starter rope. Holding the frame with one hand, pull the rope
rapidly and firmly. Continue to hold the rope as you let
return rope until engine starts.
cords
are a three
or
use
an
adaptor.
Applicable)
the
engine
gas
tank. Be sure the engine is cool. Refueling a hot engine
Use
oil level. For instructions refer to the engine manual
unleaded
wire,
12
gauge
Never
exceed
high
quality
Tum
pressure relief prime valve down to
minimum
150'
of
gasoline.
extension
it
cord
return. Pull and
with a grounded
cord.
certain
plug.
Never
Lock position
Remove Tip and Safety Guard
when flushing
that
all
remove
third
/
Step
3: Flush oil out of new paint pump: Oil is used by the factory for testing and protection. It is necessary to flush out with
mineral spirits before you begin to spray. A.
Pour 1/2 gallon mineral spirits into a metal container and insert syphon and return tube.
B.
Turn pressure relief prime valve down
cycle for approximately
Then turn unit off.
Step
4: Prepare the paint according to manufacturers recommendations. Remove any skin that may have formed and stir.
Strain the paint through a fine nylon mesh bag
Step
5: Place syphon and return tubes into paint container.
down for priming.
Step
6: Turn sprayer on and turn up pressure slightly. Let circulate
Step
7: Hold gun firmly against a metal container, disengage trigger lock and trigger gun against side of container. Then,
while gun is triggered, turn the pressure relief valve to the spray position. Keep the guri triggered until forced out of the system and the paint flows freely. Release the trigger and engage gun safety lock; set gun down while unit pressurizes.
Step
8: Check for leaks.
Step
9: Turn off sprayer and relieve pressure by turning pressure relief prime knob to prime.
Step
10: With gun trigger lock engaged, install tip and guard
Step
11: Turn sprayer on and rotate the pressure relief prime valve to the spray position.
If
any leaks occur, follow the proper pressure relief procedure before tightening.
30 seconds. Then tilt syphon tube above container and let the sprayer pump itself dry.
If you are going to use water based paints, repeat procedure using water.
to
prime position and tum unit on. Increase pressure slightly. Let solvent
t:j
remove particles that could clog spray tip.
Tum
pressure relief priming knob, located on side of pump,
on
prime until no bubbles filter up through the paint.
as
instructed in separate tip
or
gun manual. ·
all the air is
Step
12: Test oh cardboard to check spray pattern. Adjust pressure just until the spray from gun is completely atomized.
CLEANING PROCEDURE
WARNING:
High Always away
from
pressure
clean
using
the
device -Follow
low
pressure,
sprayer.
Never
with
clean
all
the
safety
the
exterior
warnings
spray
tip
of
located
removed.
the
pump
11
on
sprayer
Always
while
the
and
flush
pump
in
the
into
a separate
is
plugged
owner's
in
metal
or
manual.
container
operating.
Page 12
PRESSURE
RELEASE
PROCEDURE:
Step 1: Engage trigger safety lock Step 2: Tum
Step
3:
Step
4:
Step
5:
Step
6:
Step 7: To
Step
8:
Step
9:
off
pump
and
release
down.
LOW
PRESSURE CLEANING PROCEDURE:
Remove
setting.
Turn
tube.
Have available container
with
Place
of gun
Trigger
Turn
Turn
tip
the
pump
mineral
syphon
save
paint still
metal
paint container.
in
a separate
gun
prime
unit
on
and
let
soak
on.
Tilt syphon
spirits
if
using
tube into container
in
spray
metal
and
let
cleaning
valve
down
and
and
allow sprayer
clean,
container.
on
fluid
of
hot
latex
hose,
Be
careful
solution
remove
gun.
pressure
in a small
tube
soapy
paint
with
tum
Repeat
suction
to
pump
by
container
above
water
as
this
hot
soapy
prime
of
splashing.
circulate
dry.
turning
paint
container,
if
spraying
will
make
water or
valve
up
process
for
approximately
tube
from
the
of
solvents
jelly.
to
spray
When
if
spraying
cleaning
pressure
or
allowing
latex
(or
solvents.
p<;>sition,
cleaning
with
relief
prime
water.
suitable
solution
2-3
container.
Adjust
the
sprayer
solvent
Let
circulate
then·carefully trigger
appears,
two
guns.
minutes,
valve
fluid
to
for
for
then
located
pressure
pump
itself dry through
oil
base
2-3
minutes,
shut
off
turn
unit
on
the
side
to
lowest possible
paints).
then
gun
into
gun
and
off.
of
pump
the
Do
not
tum
unit
and
against side
place
return
clean
off.
Step 10: Take a
with corrosion.
Step 11: Take
Step 12: Check filter
Step 13:
1.
2
••
3.
4.
5.
Remove
New Sprayer:
A. B.
Changing from water-base
Changing from oil-base
Changing colors:
Storage:
A. spirits. prime
B.
to
clean
container
water,
pump
suction
If
spraying
If
spraying
To
Water-Base Paint:
valve
Oil-Base Paint:
prime
tube out of container
on
spray
Oil
is
used water-base oil-base
Flush
assure proper performance
Shut
off
to
spray
to
relieve pressure
a small
pump
tip
from
to
and
of
water or amount
and
gun.
solvent,
FLUSH
by the
factory
paint,
paint,
flush
to
oil-base:
water-base:
with a
compatible
Flush
unplug
position.
Flush
the
with
and
of
Clean
clean
for
flush
with
with
water,
sprayer
mineral
leave
solvent
mineral
and
let
or
replace.
with
IN
testing
with
mineral
Flush
Flush
solvent
and
long
then
and
spirits.
open.
and
using
low
spirits
sprayer
a soft
or TIT
run
bristle
pressure
AN
itself·
brush
dry.
pump
LS-1 0 solution
and
store
SPI;CIFICATI NS
and
mineral
spirits
with
water,
with
such
life,
mineral
tum
Shut
Return
protection.
spirits
only
then
mineral
as
always
pressure
off
prime
followed
mineral
spirits,
water
clean
spirits
relief
and
unplug
valve
It
is
necessary
by
water.
spirits.
then
water.
or
mineral
the
sprayer thoroughly
and
leave
prime
the
to
spray
through
in
a dry
spirits.
the
valve
sprayer,
position.
through
place.
to
flush
pump,
to
prime
tum
system
pump.
unit
before
gun
and
to
relieve
the
until
clear.
This
before
storing.
hose
pressure.
pressure
If
cleaning
will
protect against
spraying.
filled
with
relief
prime
·
mineral
Return
valve
6.
Start-Up After Storage:
A.
Water-Base Paint:
B. Oil-Base Paint:
Always
dispose
of
mineral
Flush
Flush
out
out
the
spirits
mineral
mineral
in a proper
spirits
spirits
way.
with
with
water.
the
material
12
to
be
sprayed.
Page 13
The
following
painting
Hold
the distance surface distance
Move
the steady material speed
allows a full
or
sags.
techniques,
results.
gun
perpendicular
from
or
desired
of
12
gun
rate.
Moving
and
provides
the
surface.
spray
to
14
either
inches.
across
the
even
wet
coat
if
followed,
to
the
Depending
pattern,
gun
the
or
up
at a consistent
coverage.
of
paint
APPLICATI N TECHNI UES
will
assure
professional
Proper Technique
surface
and
on
gun
down
The
to
and the should
be
applied
always
type
the
surface
speed
correct
at
of
material,
be
held
at conserves spraying
without
equal
at
a
a
runs
Maintain uniform spray stroke action. Spray alternately from left to right and right to left. Begin movement of the gun before the trigger is pulled.
Holding
the
surface
gun
farther
wider
spray change there
is
desire
the
gun and
from
pattern. to a spray an
insufficient
to
spray
closer
to
the
surface
produces a narrower
the
surface If
tip
faster, a larger
OVERLAP EDGES
produces a thinner
runs,
sags
or
with a smaller
amount
of
paint
orifice
j
1st 2nd 3rd
PASS
PASS
PASS
deposits spray
pattern.
excessive
orifice.
Conversely,
on
the
tip
should
4th
PASS
more
coat
paint
surface
be
selected.
5th
PASS
paint
on
Holding
and
occur,
if
or
you
the
Wrong Technique
Offspray
Too Thick
Avoid arcing or holding the gun at an angle. This an uneven finish.
PROPER essential spraying horizontally, preceding stroke,
50o/o.
LAPPING (overlap of spray pattern)
to
an
even
finish. Lap each stroke.
aim
at the bottom edge of
so
as
to lap the previous pattern by
will result in
is
If
you
are
the
For corners and edges, split the center of the spray pattern on the corner or edge and spray vertically so that both adjoining sections recieve approximate even amounts of paint
If conditions are windy, angle the spray pattern into the wind to minimize drifting. Work from ground to roof. Do not attempt to spray
if
wind is excessive.
When
spraying
surface. This
Shrubs
Titan Gun Extensions are extremely helpful in these situations.
Nearby Be careful of any other surrounding objects that could be damaged by overspray.
next
objects
with
a shield, hold it firmly against the surface. Angle the spray gun slightly away from the shield and toward the
will prevent paint from being forced underneath.
to
houses
such
should
as
automobiles,
be
tied
back
and covered with a canvas cloth. The cloth should be removed as soon as possible.
outdoor
furniture,
etc.,
should
be
moved
13
or
covered
whenever in the vicinity of a spray job.
Page 14
Tips
are
selected
specific job
and
by
the orifice size
by
the
orifice size that will supply
AIRLESS TIP SELECTION
and
fan
width.
The
proper selection
the
desired amount
is
determined by the
of
fluid and accomplish proper atomization.
fan
width required for a
For light viscosity fluids,
preferred. Please refer
Note:
d~
not
exceed the pump's recommended tip size.
The following chart indicates the most
.011 - .013
.015-
~019
.021-
.026
Fan
widths measuring
smaller orifice tips generally
to
the chart below.
Lacquers & Stains
Oil
& Latex
Heavy Bodied Latex & Blockfillers
8"
to
12"
TR UBLESH TING AIRLESS
PROBLEM
Spitting
Gun
will
gun
not
shut
off
are
desired. For heavier viscosity materials, larger orifice tips
common
are
sizes
and
the appropriate materials to be sprayed.
00
Mesh
Mesh
Filter
Filter
Filter
1
60
30
Mesh
most preferred because they offer more control while spraying
UN
PROBABLE
1.
Air
in
2.
Dirty
3.
Needle
4.
Broken
1.
Worn
2.
Needle
3.
Dirty
CAUSE
system
gun
assembly
or
chipped
or
broken
assembly
gun
out
of
adjustment
seat
needle & seat
out
of
adjustment
REMEDY
1.
Inspect
2.
Disassemble
3.
Inspect
4.
Inspect
1.
Replace
2.
Adjust
3.
Clean
connections
and
and
adjust
and
replace
for
clean
air
are
and
leaks
Gun
does
PROBLEM
Tails
Heavy
Distorted
Pattern (Surge)
not
spray
centered
pattern
expanding
1.
No
2.
Plugged
3.
Broken
paint
filter
or
needle
in
tip
gun
1.
2.
3.
TROU LESHOOTING SPRAY PA
pattern
and
contracting
PROBABLE
1.
Inadequate
2.
Fluid
3.
Insufficient
4.
Material
5.
Tip
worn
1.
Worn
2.
Tip
may
1.
Plugged,
1.
Leak
2.
Not
enough
3.
Tip
too
not
atomizing
too
past
tip
be
worn
in
suction
large
CAUSE
fluid
delivery
velocity
cohesive
pump
chipped
or
chipped
tube
hose
or
worn
capacity
tip
Check
fluid
supply Clean Replace
ERNS
REMEDY
1.
Increase
2.
Change
3.
Clean
4.
Reduce
5.
Replace
1.
Replace
2.
Replace
1.
Clean
1.
Tighten
2.
Use a minimum pressure
3.
Replace
pressure
to
gun & pump
viscosity
or
replace
hose
with a new
smaller
of
tip
filters
so·
of
or
1/4 u high
smaller
tip
14
Page 15
TR
UBLESH OTIN AIRLESS PUMP
PROBLEM
Electric motor won't run
Gas engine won't start (where applicable)
Pump won't prime
Insufficient material flow
PROBABLE CAUSE
1. Unit unplugged
blown
or
circuit fuse
2. Pressure setting too low
3. Brushes on motor are worn
4. Electric motor burned out
5. Switch defective
6. Fuse in pump blown
1. Engine switch not
on
2. Engine oil level low
3. Out of gas
4.
Spark plug cable disconnected or
bad plug
1.
Air
in
line
2.
Insufficient pressure
3.
Clutch worn
1.
No paint
2.
Syphon strainer clogged
3.
Pump/gun filter clogged
4. Pump will not prime, material too heavy
5.
Engine not tuned properly (Gas)
6.
Worn clutch (Gas)
or
damaged (Gas)
REMEDY
1. Check
2. Increase
3. Replace
4. Replace
5. Replace
6. Replace
1. Turn on
2. Try starting engine. If light
rear glows, add oil
3.Fill
4. Connect
1 . Check syphon tube
let paint circulate in prime position
2. Increase pressure
3. Replace
1. Check supply
2. Clean
3.
Clean & replace
4. Thin material
5.
Tune engine
6. Service
or
replace
0-ring
on
and/or
Pump will not maintain pressure
Not enough pressure
Excessive surge
Paint leaks into oil cup
at
spray gun
in
1. Air leak
2. Air leak
3.
Inlet valve not seating
4. Worn packings
5.
Broken or
6.
Worn prime valve
1. Pressure setting too low
2. Plugged filters
3.
Spray tip too big
4. Engine
1. Wrong
2. Spray tip too big
3.
Excessive pressure
1 . Wom out packings
system
in
syphon tube
wom
valve seats
or
worn
or
motor rpm to low (Gas)
type of hose
or
worn
1. Tighten connections
2.
Tighten, check for leaks
3.
Service
4.
Replace
5. Reverse
6. Replace
1. Increase
2. Clean
3. Change
4.
Increase throttle
1. Replace with a minimum grounded nylon braid high pressure hose
2. Change
3. Decrease pressure and engine speed
1. Replace
or
or
or
replace
or
or
clean
replace
replace
so·
--
replace
15
Page 16
~.
I
Replacement Labels
PART NO DESCRIPTION QTY
313-126 "TITAN" (Bevel 313-257 "Epic 447 313-191
70D-418
"Warning
In English 1
Front Plate 1
(Front Cover
ex
(Side
label
label)
label)
label)
2 2
Figure 2
9
~
I 9
~
313-201
Figure 3
"Warning/ Attention"
In French 1
label
I
1tQ
~
0
~
'WI
llltB
~
Frame Assemblv
ITEM
NO
PART
NO
DESCRIPTION
1 700-781 Drip Cup 2 3 4 5 765-126 Carriage Bolts
700-672 Frame (RT) 700-671 Frame (L) 700-67 4 Caps
QTY
1
1
1
4
4
16
Page 17
IIIII
I
~
@
~
I ·
,~}~~
!!·;
@ 0
~
l~
'.
17 ' '
. . . . . .
. . . . . '
Page 18
Ill
I
ex
UNITEC
\~
Motor
130
l
\.~
~
~
..
Complete
132
~
~
''0
"'C
/34
··c
ITEM
130 131
*132
133 134 135 136
137 138 139
For 1 OOV
139 765-079 Armature 142 765-316 Field
*Torque
PART NO DESCRIPTION
NO
765-062 Screw 765-032 Rear Cover 765-025 Coupling Nut 765-006 Snap Ring 765-060 Lockwasher 765-008 Fan 765-029 Rear Motor Housing 765-012 Wave Washer 765-019 Mounting $tud 765-020 Armature
Units:
Item #132 to 25-30 inch lbs.
QTY
4
1
4
2
4
1
1
1
4
1
1
1
Armature Replacement
WARNING: Before proceeding,
Relief Procedure follow
all
other injection shock.
1. Remove Rear Cover (#131) by .taking out screws
(#130).
2. Remove Snap Ring (#133).
3.
Remove Fan (#135).
4.
Remove Snap Ring (#133). .
5. Remove Rear Motor Housing (#136)
screws (#132). NOTE: Make sure to remove Waye Washer (#137) which should be on the End Beanng of the Armature.
6. Remove Motor Brushes. procedure. Located on page
7. Remove Armature by gently rocking and pulling Fan from rear of pump.
8.
9.
To replace Armature; reverse steps 1 through 7 here.
injury,
Always
Inspect Armature. If damaged, replace.
outlined
warnings
injury
from
unplug
the
follow
on Page 5. Additionally,
to reduce
moving
sprayer
Follow Brush replacement
21.
the
Pressure
the
risk
of
an .
parts
or
el~c~1c
before servucmg!
by
removmg
18
Page 19
Figure 5
ITEM
NO
PART
NO
DESCRIPTION
140 765-023 ·Outer Housing
(Includes
141
142 765-016 Motor Field
143 700-639
765-059 Screw
#1
0) ·
Screws
QTY
1
1
1
4
Motor Housing Replacement
WARNING: Before proceeding,
Relief
PrOCedure
follow
2. Remove
all other warnings
injection injury, injury shock.
1. Follow steps 1 through 6
(#55). Located on Page
3.
Always
Disconnect black wire from Post (#2) of Motor Starter
outlined
from
unplug
Switch cover plate (#56) and Insulator Plate
the
20.
(#54).
4. Disconnect black wire from Motor to white wire from Power
5.
6. Assembly (#142) out from the back of the outer Motor Housing (#140).
7. replace.
8. here and steps 1 through 7 of the Armature Replacement.
Cord. Remove outer Motor Housing (#140). Loosen set screw (#141) and push Motor Field
Inspect Motor Field Assembly (#142). If damaged,
To install Motor Housing, reverse steps 1 through 6
19
follow
on
Page 5. Additaonally,
to
reduce
moving
sprayer before servicing!
in
Armature Replacement.
the
the
risk
parts
~~essure
or
of
an
electric
Page 20
ear
Box
9
/21
~
I 9
~
' 22
~~
~
...
~23
v
~24
0
25
.r26
./
l~
·~ljj
,-27
·-28
0-29
PllllUUIIII II!JITCII
FACTOIIT .IIIET. DO
ltOT ATTitiiiPT
AO~UST.
lllltf/110
~
i
18
TO
.
Figure 7
ITEM
21 22 23 24
25 26 27
28 29
30
31
32
33
34
35
36
37
38
39
(I
""-ss
I
42
PART NO DESCRIPTION
NO
730-260 Screw
702-053 Brush Plate
702-039
765-047
· 765-037 Brush Spring 765-009 Brush 700-784 Screw 700-771 Adjustment Knob 700-811 765-017 Oil Seal 765-043 Motor Housing
700-688 700-737 Output Pinion Gear 700-514 Thrust Washer 700-593 Thrust Washer 765-057 Thrust Washer 730-360 Crankshaft 765-046 700-680 Thrust Washer
Brush Insulator Brush Gasket
0-Ring
(Incl. #29, 30)
Thrust Washer
Pinion Gear
Figure 6
0
0
QTY
8
2 2 2 2 2 2
1
1
1 1
1
1 1
1 2 1 1 1
ITEM
40 41 42
43
44 45
47*
NO
46*
48* 49* 50 51* 52 53 54* 55 56 57 58
PART
NO
DESCRIPTION
765-044 Pump Housing
700-681 Screw . 700-653
700-791 Safety Plate
700-418 765-063 765-054 Power Cord 700-645 Rubber Boot 700-775 On/Off Plate 700-646 765-072 Wire 700-895 Fuse 700-714 Nut 700-785 Lockwasher 700-657 Motor Starter 761-192 Insulator 761-132 Switch Cover Plate 700-715 Set Screw 700-713 Screw
Screw
Front Plate
Cord Grip Assembly
Toggle Switch
Plate
QTY
1
4
11
1
1 1
1
1
1 1
1 1 2
3
1
1 1 1
2
20
*These parts change for 220V. See
Wiring Diagram and Part No. reference.
p.
27 for 220V
Page 21
Gear Replacement
Power Supply
Cord
WARNING: Before proceeding, Relief Procedure
follow
shock, Always
2, Remove outlet mounting bolt (#63) from rear of pump.
3. Remove screws (#6 ) with a
4. section section down, then slide off.
5. Remove cover (#44).
6. Remove (4) screws
all
other
injection injury,
1. Remove safety plate (#43), Figure
Slide pump section from crank slide (#20). If pump
will not slide off, use a screwdriver to pry pump
outlined
warnings
injury
from
unplug
the
#41
7. Slide pump housing main assembly ( #40) off motor
housing #31.
8.
Inspect gears beginning with crankshaft assembly (#37). Then, output pinion gear (#33), followed by pinion gear (#38).
9.
Inspect pinion gear on motor armature assembly (#139) by removing motor as described replacement section.
0.
Re-assemble by reversing the above order. When
1 reassembling, make sure that
and that gears and bearing are properly lubricated. 11
. Grease Item #37 every 100 hours. Fitting located
Plate #44.
under
12. Grease located on
Item #20 on Page 24 every 100 hours. Fitting
Item #20 under Plate #44.
follow
on
Page
to
reduce
moving parts
sprayer before servicing!
3/16
with a 3/16" allen wrench.
all washers are in place
the
Pressure
5.
Additionally,
the
risk
of
or
electric
6.
11
allen wrench
in
motor
an
box
n/Off Switch Replacement
WARNING: Before proceeding, follow the Pressure Relief Procedure follow
all
other injection injury, shock, Always
1
~Remove
2.
Disconnect the two black wires from the On/Off Switch
(#49). .
3.
Remove the rubber boot and plate (#47 & #48) with a
wrench.
4.
Remove the On/Off Switch (#49).
5.
Install a new Switch and reattach plate and rubber
boot. Tighten securely.
6.
Reconnect the two black wires to the new On/Off
Switch.
7. Reinstall Switch Cover Plate and screws, with warning label facing out.
outlined on Page
warnings
injury
unplug
Switch Cover Plate and screws (#56 & #55).
to
reduce
from
moving parts
the
sprayer before servicing!
5.
Additionally,
the
risk
or
of
an
electric
Replacement
WARNING: Before proceeding, Relief Procedure outlined on Page follow
all other injection injury, shock, Always
1.
Remove Switch Cover Plate and screws (#55 & #56).
2.
Disconnect the Power Supply Cord (#46) from; On/Off Switch (#49), motor and, c) the green wire connected to the grounding screw {#42). Refer to the Electrical Schematic, Figure
3.
Loosen the cord grip housing (#45) and remove the
power cord (#46).
4.
Install the new cord
5.
Install the cover and screws with warning label facing
out.
warnings
injury
from
unplug
the sprayer before servicing!
b)
the white wire connected to the
in
reverse order of disassembly.
to
reduce
moving
follow
5. the
parts
the Pressure
Additionally,
risk
of
an
or
electric
a)
the
Replacement of Motor Starter
WARNING: Before proceeding,
Relief Procedure outlined on Page follow injection injury, shock. Always
1.
2. pressure switch, b) the black wire from the motor and, the black wire from the On/Off Switch.
3.
4. washer and nuts (#58, #53 and #52). Always use heat sink material on the back of the Motor Starter when installing.
5.
6. facing out.
all other
Remove Switch Cover Plate and screws (#55 & #56). Disconnect wires, a) both white/red wires from the
Remove screws (#58) and washer and nuts (#52 #53). Replace Motor Starter and re-secure with screws,
Reconnect wires according to Figure Reinstall switch cover and screws, with warning label
warnings
injury
from
unplug
the sprayer before servicing!
Motor Brush Replacement
WARNING: Before proceeding, Relief Procedure outlined on Page follow
all
other
warnings injection injury, shock, Always
1. Remove Brush Plate (#22).
2.
Remover Brush Insulator (#23).
3.
Remove Brush Spring (#25). NOTE: To remove brush
spring, push spring down and in
4. Back-off screw. Hold Brush Wire and remove Brush.
5.
Inspect Motor Brush. If damaged replace.
6.
Repeat procedure for other brush.
7.
To install Motor Brushes, reverse steps 1 through
NOTE: Never operate this unit without Brush Insulator
Brush Plate installed.
and
injury
unplug
from
the sprayer before servicing!
to
reduce
moving
to
reduce
moving
follow
follow
for
the Pressure
5.
Additionally,
the
parts
7.
the Pressure
5.
Additionally,
the
parts
it to release.
risk
or
risk
or
of
an
electric
of
an
electric
c)
6,
7.
21
Page 22
ic 4
PTFE
PTFE
PTFE
Filter Block
ITEM NO
262 263 264
265
266 267 268
269
270
271
272 273 700-699 274 700-537
275 276 277
m.:
NOTE:
Vlton O·Ring with alternate Teflon
Install with
PART NO
700-588 Filter Block 700-494 Outlet Mounting Bolt 700-550 Filter Gasket
700-438 Outlet Manifold Gasket
700-534 Outlet Manifold 700-621 Pipe Plug 700-804 Pump Outlet Gasket
700-622 Socket Head Screw 2 700-496 Outlet Fitting 700-549 Gasket, Outlet Fitting 1
700-685
221-012 222-012 700-238 Bypass Housing 700-721
*ZQQ·S~Z
When
0-Ring
DESCRIPTION
(Polyethylene)
(Copper)
(Polyethylene)
(Copper) Socket Head Screw 2 Pressure Release Fitting 1 Bypass Valve Gasket 1
(Copper) 0-Ring 0-Ring,
0-Rjng
QRtiQDDI
using 'HOT' solvents replace (#278)
Tool (700-890).
..
(Viton)
PTFE
(Vjton)
TefJQD
Q·Bing
0-Ring
QTY
1 1 1
1 282
1
1
.1
1
1
1 296
1
1
1
(70D-897).
Figure 8
ITEM NO
279
280 281
283 284
285
286 287 288 289 290
291 292
294
PART NO DESCRIPTION
700-763 Bypass Valve Stem
(Incl. #278)
700-706 700-698 Spring
700-731 Bypass Valve Retainer 700-754 Bypass Cam Base 700-697 Bypass Valve Handle 700-759 Pin 700-240 Bypass Valve Assembly 500-200-030 700-421 Filter Housing 560-038 Seal 761-525 Switch Assembly
700-499 700-881 Pressure Switch Gasket 1
700-624 Filter Block Assy. 1
700-705 Washer 1
Washer
Filter 1
{Includes #291, 292) 0-Ring
(Polyethylene)
(Excludes #263,265,268,272)
(Viton) 1
QTY
1
2
1 1
1
1
1 1
1
1 1
22
Page 23
Pressure Switch Replacement
WARNING: Before proceeding,
Relief Procedure follow injection shock. Always unplug
wrench and screws (#272) with a the bottom of pump.
2.
3.
4. two
5.
clear of
7. bottom of pump, feeding the wires as you go. Be careful not
8. working the wires into the pliers, reconnect the wires.
tighten set screw (#55) with a
then
all other
injury,
1.
Remove outlet mounting bolt (#263) with a 5/8
Remove the Filter Block Assembly (#294) from pump. Remove Pressure Switch Screw (#27) and slide
Pressure Switch Knob (#28) off. (See Figure 6
Remove Switch Cover Plate
red
and white wires from posts 1 and 3 on Motor
Starter.
Remove Screw (#94) located under On/Off Switch.
a 1/8" allen wrench into screw opening and/loosen
Insert
Set Screw
6.
Unscrew Pressure Switch Screw (#27) and slide
Pressure Switch Knob (#28) off.
Carefully slide Switch Assembly (#290) down through the
to
Insert new Switch Assembly into housing while carefully
9.
Making sure that the Switch Assembly
Switch Assembly
10. Inspect 0-Rings
and #268
dowels and fluid passageway. Secure with screws #272.
12.
Install Switch Plate (#56) and reinstall Pressure Switch
Knob (#28).
13. The Pressure Switch
adjustment
(#55) by turning wrench counterclockwise, until
Pressure Switch Cylinder.
damage wires.
on
install Filter Housing Assembly to pump by lining
outlined
warnings
injury
from
the
Switch Box. Using needle nose
is
secure. Then install screw #94.
(#291
Outlet Manifold (#266).
is
is
required.
Service eplacement
follow
on
Page
to
reduce
moving
sprayer before servicing!
3/16" allen wrench, from
(#61
1/8" allen wrench until the
& #292)
Factory Calibrated
the
Pressure
5.
Additionally,
the
risk
of
an
parts
or
electric
..
open end
on
page 20.)
),
then disconnect the
is
fully inserted,
on
Switch Assembly
If
properly
of
in
place,
so
no
the
up
Pressure Relief Prime Valve
WARNING: Before proceeding,
Relief Procedure
follow
injection
shock. Always
all other
injury,
outlined
warnings
injury
from
unplug
the
on
Page
to
reduce
moving
sprayer
foliow
5. the
parts
before
the
Pressure
Additionally,
risk
of
an
or
electric
servicing!
7. Install Bypass Cam (#283) over Bypass Retainer {#282), lubricate with grease. Line up Cam {#283) with Filter Block (#262).
8.Using Groove Handle (#284). Secure Handle with Groove Pin (#285).
9.
IMPORTANT: If Handle (#284) rotates 360° check
Cam (#283).
Pin, line up Stem (#279) with hold
on
Pin
on
Service I Replacement
of
Filter
WARNING: Before proceeding,
Relief Procedure follow injection shock.
PUMP FILTER
1.
2.
Handed Thread, turn Filter (#287) clockwise to remove.
Filter breaks off
remove.
3.
4.
counterclockwise.
5.
WARNING:
in
If
release
damaged
from handle.
all
other
injury,
Always
Unscrew Filter Housing (#288). Unscrew Filter (#287) from Filter Block (#262), Left
Inspect Seal {#289). Clean or replace. Screw new or cleaned Filter
Reattach Filter Housing (#288).
un
Filter
high
pressure
your
spray
the
and
Replacement
1.
First pull down
2.
Unscrew handle from spray head.
3.
Unscrew left hand threaded* filter from spray head. (*NOTE: Left handed thread requires turning the filter clockwise to remove.)
4.
Screw new or cleaned
reinstall left hand thread tum counter clockwise.)
5.
Reattach handle to head and secure safety trigger guard. (NOTE: screw to remove.)
If
filter breaks off in the head use a small wood
outlined
warnings
injury
from
unplug
in
Follow
gun
trigger,
must
or
Removal on
the
Housing, use a small wood screw
all safety
warning
leaks
or
the
needle
be cleaned
trigger safety guard and swing away
(t)
follow
the
Pressure
on
Page
5.
Additionally,
to
reduce
moving
sprayer
section
spits
of
filter into the head. (To
the
risk
parts
or
before servicing!
in
Filter Block.
precautions
before proceeding.
at
the
or
seat
or
replaced.
Filter:
as described
tip
when
is
dirty,
Turn
of
an
electric
to
you
worn
If
or
1.
Remove the Groove
Handle (#284).
2.
Remove Handle (#284) and Bypass Cam (#283).
3.
Using a wrench, loosen Bypass Housing (#277) and
unscrew.
4.
Unscrew Bypass Valve Retainer (#282) and remove
Bypass Valve
5.
Inspect ball
the Bypass Housing (#277). Clean or replace
Inspect
6. Block except for items #283, 284 and 285. Tighten securely with wrench. Make sure that both washers (#296) are
0-Ring #278.
When reinstalling screw completed assembly into Filter
Push out
Inspect 0-Rings #275 & #276.
Stem (#279).
on
in
place.
Pin
(#285) from Bypass Valve
Pin
as
shown
end of Stem (#279) and seat, located
in
Figure
(#280) and
8.
if
damaged.
in
--~\
~?
~~-
_
_,-~"'
~
Figure information and assembly drawings at larger ' \ a
scale, please Airless Gun Owners Manual (#313-012).
<~
·~
~
«;zj/
9--
(t)For
see
more detail, part number
the LX-80 Professional
. '
~
~
' I
\'
~:
:,;u·:
'
til
·:
~/
Yf,
----o\
~
-$),:-\
23
,.
"'
\\,
\
\
\_
..
-'
Page 24
Fluid ion Epic
ITEM
NO
PART NO DESCRIPTION QTY
300 700-735 Crank & Slide
Connecting 301 302 303 700-600 Oil cup Assembly 1 304 700-603 Upper Seal 1 305
306 700-678 Head Cap Screw 2 307 700-601 Lower Seal 1 308 700-580 Piston Rod 1
309 700-881 Gasket 1
310 700-594 Outlet Valve Retainer I 311
312 700-609 Outlet 315 700-598 Piston Assembly 1 316 700-712 Foot Valve Mount 1 317 700-821 Foot Valve Seal 1 318 319 700-583 Inlet Valve 1 320 700-608 Foot Valve Housing 1
320
321 325
325
330
330
331
332* 700-201 0-Ring (Viton) 1
335 340 700-790 Repacking
345 700-815 Rebuilding
346 700-793 Piston Guide Tool 1 350 700-612 Fluid Section Complete
350 700-973 Fluid Section Complete
700-563 Oil Cup 1 700-587 Upper Guide 1
700-758 Pump Mount &
Dowel Pin Assembly 1
700-585 Outlet Valve 1
Valve
700-576 Foot Valve Retainer 1
700-977 Foot
700-611 Head Screw 700-599 Foot Valve Assembly
700-966 Foot
700-750 Foot Valve & Mount Assy. 1
700-981
700-211 Pump Syphon Tube 1
'700-024 Optional Urethane 0-Ring 1
700 213 Pump Syphon Tube Assy. 1
Valve
For
100V, 11(JV
Valve
For
1
oov,
11
Foot
Valve
For
100V, 110V
#268,302,304,307, 309,317,346
#268,302,304,307,309, 311,317,319,346
(#301-305, #307-320s) 1
(#301-305,
For-100V, 110V Export,
7ex
Rod
Assy. 1
Housing & Seat
Housing
Export,
220V
Assembly
OV
Export,
220V
& Mount Assy.
Export,
220V
Kit:
Includes
Kit:
Includes
#307-320)
220V
1
1
Figure 10
~&ID
Install smaller Upper Packing with the
c¥~~300
$--d
~304
1
350
'
~
u--308
q,---309
v--310
r.::.~--311
i--312
4
1
-----......--~--0-RING
-----
315
330
325
ralaed lip and
0-Ring facing
down.
RAISED
UP
RAISED
UP
::-....
E:~5-0-RING
Install larger Lower Packing
with raised 0-Ring
NOTE: Lubricate the inside grooves
packings with packing grease included in Repacking
(700-790).
Kit
332
the
Up
and
facing up.
of
the
(700-203) as
Syphon
ITEM
NO
340 700-206 Syphon Tube & Hose
341 342 700-227 Syphon Assembly
343 700-742 Hose Tie Wrap 1
344 700-805 Inlet Screen 1
345 700-212 Clip 1
Assembly
PART NO DESCRIPTION QTY
Assembly {#341-345) 1
700-84 7 Bypass Assembly 1
(Includes #345) 1
700-900 Optional
30
Mesh Inlet Screen 1
24
~-1
345
340
Figure 10
Page 25
Pump Section Repair and Service
WARNING: Before proceeding, follow the Pressure Relief Procedure outlined on follow all
other warnings to reduce the risk of
injection injury, injury from moving parts
Page
5.
Additionally,
or
an
electric
shock. Always unplug the sprayer before servicing!
1.Remove Safety Plate (#43). Figure 6 (Page 20).
2. Stop the sprayer at the top of its stroke so that the piston is in its highest position. Turn off sprayer.
3. Remove the bypass hose assembly (#341) with a
the
wrench and
on
the
hose
4. Tilt pump back for easy access to pump section.
syphon assembly (#342) by pulling up
and turn counterclockwise.
& unplug the
SEAT SERVICE & REPAIR
The design of Titan's Epic Fluid Section allows access to
the inlet and outlet valves and seat without completely disassembling the Fluid Balls may not seat properly because of debris stuck in
the inlet
access
5. unthread.
6. damaged replace. Continue if necessary or reinstall.
7. Use a Mount {#316).
8. Place a
Seat (#312) and remove.
9. Clean out damaged replace.
10. Reassemble and test unit. Should unit not perform properly consult the Troubleshooting Guides on pages 13
&
14
Packing Replacement instructions below.
or
outlet seat. Follow the instructions below for
to
those areas.
Place a wrench
Clean out all debris. Examine Valve and Seat.
11
5/16
allen wrench to remove the Foot Valve
11
3/4
socket on the Outlet Valve Housing and
all debris. Examine Valve and Seat.
of this manual
SERVICE/REPLACEMENT
Section.
on
the Foot Valve ( #320) and
or
continue with the Repair and
It
is possible that the
If
If
Of
UPPER (OUTLET) VALVE
11. To clean housing assembly (#311) while piston assembly (#315) is
still attached to pump. This will prevent the piston from .
rotating.
12. Remove valve retainer ( (#311). Clean and inspect along with housing (#312). Reverse sandpaper to remove dried paint.
13. Reattach assemblies
#308, and secure tightly with a wrench.
or
replace upper valve, remove valve
or
replace if worn
#31
0) and outlet valve
or
damaged. Use fine
#31
0, #311, and #312 to piston
PACKING REPLACEMENT
14.F~emo~e
sect1on
15. Remove screws slide pump section down slide off.
16.
Inspect polyethylene seal (#268) on outlet manifold
(#266), after removing pump section. Clean
17. Remove oil cup
p~mp
ptston assembly (#315). Clean and inspect piston for wear. Replace if necessary.
18. Remove packings assembly
. insert packings with the raised side facing into pump
mount assembly.
19. Reattach oil cup sure that the recessed section is facing up and that upper guide #2 is cleaned and undamaged.
20. Insert assembled pieces #303, #304, #305 and #307 into a vice, leaving enough room to slide piston through bottom of pump mount assembly (
21. Using the piston guide tool (included in repacking kit) which slides over the top
insert the piston though bottom of pump mount and tap lightly with a rubber mallet on bottom of piston until inserted.
22. Align flats on piston
assembly connecting rod. This can be achieved by rotating the piston by placing a wrench on the valve housing
assembly (#312) and turning.
USE
COULD CAUSE
CAUSE LEAKAGE.
Slide assembled parts #303, #304, #305, #307 and
23.
#315 onto connecting rod and secure with screws
Be certain that outlet hold is facing towards outlet
manifold (#266).
adjusted.
Screw outlet mounting bolt ( #263) into back of pump
24.
section and tighten securely with a wrench. Be sure that
the polyethylene gasket ( #268) is in place.
25. Reattach lower foot valve assembly
screws (#321) and secure.
26. Reattach pump syphon tube assembly ( #335), and rotate to correct position.
27. Reattach pressure relief tube and syphon hose and
tighten securely.
NOTE: Repacking For
outlet mounting bolt (#263) from rear of pump
w1th
a wrench. Refer to Figure 8 Page 22.
#306 with a 3/8
so
that the piston is clear to
(#301) and slide piston down through
mount assembly (#305) by lightly.tapping on top of
(#304 & #305) from pump mount
(#305), and replace with a new set. Always
{#301) by lining up dowels. Make
of
the piston assembly (#315) ,
so
that it is perpendicular to
(#305) and will line up when reattaching to
A WRENCH ON THE PISTON ITSELF. THIS
best
DAMAGE
NOTE: Packing does not need to be
results
Kit
use
TO
702-130
all
..
allen wrench and
or
Replace.
#305).
(#305) ·
IMPORT ANT: NEVER
THE PISTON AND
#306.
(#330) with allen
--
is
available.
parts
supplied
in
the
Repacking Kit.
25
Page 26
MODEL#
In
order
may
find
Job Name
to
it
help
useful
SERIAL
If
Equipment Job History
you
track
the
for
gauging on-site performance, invoicing
Foreman's Name
superior performance
DATE
of
your
Type of
PURCHASED
Titan
Elite
of
overtime
Coating
COMPANY
Pump
and
NAME
we
recommend
your estimator's reference.
you
keep this
Tips Used
log
for
your records.
Date Completed
We
feel
you
Data Begun
Job
Name
Date Begun
Job
Name
Date Begun
Job Name
Dale Begun Site
Job
Name
Date Begun
Job Name
Date Begun
Job
Name
Date Begun
Site
Foreman's Name
Site
Foreman's Name
Site
Foreman's Name
-
Foreman's Name
Site
Foreman's Name
Site
Foreman's Name
Site
Gallons Sprayed
Type of Coating
Gallons Sprayed
Type
of
Coating
Gallons Sprayed Size
Type of Coating
Gallons Sprayed Size
Type of Coating
··-
Gallons Sprayed Size Quantity
Type of Coating
Gallons Sprayed
Type of Coating
Gallons Sprayed Size
Size
Size
Size
Quantity
Tips Used
Quantity
Tips Used
Quantity
Tips Used
Quantity
Tips Used
Tips Used Date Completed
Quantity
Tips Used Date Completed
Quantity
Date Completed
Date Completed
Date Completed
Date Completed
Job
Name
Date Begun
Job
Name
Date Begun
Job
Name Foreman's Name Type of Coating
Date
Begun
Job Name
Date Begun
Job
Name
Date Begun
Foreman's Name Type of Coating
Site
Foreman's
Site
Site
Foreman's Name
Site
Foreman's Name
Site
Name
Gallons Sprayed Size
Type of Coating
Gallons Sprayed
Gallons Sprayed
Type of Coating
Gallons Sprayed
Type of Coating
Gallons Sprayed
May Be Copied For Field Use
26
Size
Size
Size
Size
Tips Used Date Completed
Quantity
Tips Used
Quantity
Tips Used
Quantity
Tips Used
Quantity
Tips Used
Quantity
Date Completed
Date Completed
Date Completed
Date Completed
Page 27
BLACK
PRESSURE
SWITCH
BLACK
~
u
<(
...J
CD
2
*For 220 Volt Units:
ITEM
NO
PART NO
46* 770-309 47*-49* 765-033 51* 54*
765-050 Motor Relay 1 313-098 Earth Symbol Label 1
139 142
144
765-013 Armature 220 V 1
765-01 o Field 220 V 1
765-076 UNITEC Motor 1
(Includes #130-143)
Power Cord 1 Circuit Breaker 1
DESCRIPTION QTY
This Part Removed in
220V
PLUG
27
Page 28
PUMP
DP-30
440e
447ex
660ex
690gx
Pro
mark
690
Promark
5500
E15
E20
G40
OPERATING
PRESSURE
0-3000
psi
0·3000
psi
0·3000
psi
0-3000
psi
0-3000
psi
0-3000
psi
0-3000
psi
0-2750
psi
0-2750
psi
0-3000
psi
MAXIMUM
TIP
SIZE*
.017 w/1
gun
.019 w/1
gun
.021 w/1
gun
.023 w/1
gun
.023 w/1
gun
.023
w/1gun
.035
w/1
gun
.025 w/2 guns
.031
w/1
gun 891bs
.021
w/2 guns
.033
w/1
gun
.023 w/2 guns
.031w/1
gun
.021
w/2 guns
WEIGHT
371bs
271bs
331bs
561bs 15
781bs
1501bs
2451bs
951bs 18
1201bs
AMP
MAX
DRAW
psi
8
9
11
15
MAXIMUM
GPMOUTPUT
.33
.4
.47
.6
.63
.63
1.35
1.0
1.25
1.1
MAXIMUM
HOSE
LENGTH**
100ft
100ft
150ft
200ft
250ft
250ft
400ft
300ft
300ft
400ft
POWER
SOURCE
1/2
HP
totally
enclosed
AC
motor
3/4
hp
AC
motor
.85
HP
totally
enclosed
AC
motor
1.0
HP
totally enclosed AC motor
4.0HP Honda
engine
4.0HP
Honda
engine
5.5HP Honda engine
1.75
HP
totally
enclosed
ACmotor
2.0
HP
totally
enclosed
AC
motor
4.0HP
Honda engine
PRODUCT
NUMBER
703-095
700-810
765-500
702-075
755-095
757-100
(One
Gun)
762-502
761-502
764-102
PRODUCT
(complete
SO'H011111& lX-80Gun)
-.
..
703-100
700-820
765-510
702-080
755-100
756-100
757-110
(Two
Guns)
762-500
761-500
764-100
NO
with
.035
w/1
0-3000
G55
·At
2000 psi with Latex.
**Hose length depends on material being sprayed, hose diameter and tip size.
···oP-30
supplied with 25' of hose and a Profit Gun.
psi
gun
.025
w/2 guns
.019 w/3 guns
1251bs
TITAN WARRANTY FOR TH
Titan Tool,
original
warranty
obligation charge
to
be the will
motor for applies the
This abrasion, substitution manner
Defective outlet. necessary, prepaid.
Inc.,
("Titan")
purchaser
those
defective parts be
repaired
(excluding
thirty
six
only
is
of
free
under
parts
the
(36}
when
for
from
this
which,
within
drive or
replaced
brush
months
the
recommendations
warranty
does
corrosion
of
non-
to
parts
All
Titan
impair
normal
are
to
transportation
are
to
be
warrants
use
("End
defects
warranty
to
twelve
train/gear
replacement)
after
unit
is
and
instructions
not
apply
or
misuse,
component
operation.
be
returned
charges,
borne
that
User''),
in
material
is
limited Titan's (12}
months
box
for
twenty
sale
installed
in
the
negligence,
to
and
prepaid
at
the
the
and
to
replacing
reasonable
with
or
pressure
four
which
to
the
End
and
operated
of
Titan.
case
of
parts,
an
authorized
including
by
time
of
delivery
equipment
workmanship.
or
satisfaction,
the
exception
control
(24)
months
will
be
repaired
User.
This
in
damage
accident,
or
or
faulty
tampering
Trtan
return
to
End
the
User
the
covered
Titan's
repairing
of
assembly
and
the or
warranty·
accordance
wear
installation,
with
sales/service factory, transportation
to
the
by
without
are
shown
defects
which
electric
replaced
caused
the
unit
if
this
with
by
in
in
5.5
1.35
400ft
HP
Honda
engine
763-102
763-100
447ex
THERE
IS
NO DISCLAIMS NOT
ANY
LIMITED
TO,
FOR A PARTICULAR
OTHER
LAW.
THE CANNOT SPECIFIED TITAN LIABILITY DAMAGES THE
TITAN
DURATION
BE
IN
LIABILITY
FOR.
UNDER
EXTENT
MAKES
DISCLAIMED
PERMITIED
WARRANTIES
PARTICULAR
a
EQUIPMENT,
PURPOSE
MATERIALS MANUFACTURED MANUFACTURED HOSES,
THEIR WITH BREACH
ETC.)
MANUFACTURER.
REASONABLE
OF
THESE
EXPRESS
AND
ALL
THOSE
IMPLIED
OF
MERCHANT
PURPOSE,
OF
ANY
IMPLIED
IS
THE
EXCEED
EXPRESS
LIMITED
WARRANTY.
THE
AMOUNT
CONSEQUENTIAL,
ANY
AND
ALL
BY
LAW.
NO
WARRANTY
OF
MERCHANTABILITY
BY
TITAN.
BY
TITAN
ARE
SUBJECT
AND
WITH
RESPECT
OR
COMPONENTS
THOSE
(SUCH
TO
TITAN
ASSISTANCE
WARRANTIES.
WARRANTY.
WARRANTIES
ABILITY
TO
THE
EXTENT
WARRANTIES
TO
THE
IN
OF
THE
INCIDENTAL
WARRANTIES
DISCLAIMS
AND
FITNESS
TO
ITEMS
AS
THE
WILL
IN
SOLD,
GAS
ENGINES,
WARRANTY,
PROVIDE
MAKING
TITAN
HEREBY
INCLUDING,
AND
FITNESS
PERMITIED
WHICH
TIME
PERIOD
NO
CASE
SHALL
PURCHASE
OR
SPECIAL.
IS
EXCLUDED
ALL
IMPLIED
FOR
A
ACCESSORIES,
SOLD
BUT
NOT
BUT
NOT
SWITCHES,
IF
ANY,
THE
ANY
OF
PURCHASER
CLAIM
FOR
BUT
BY
.
PRICE.
TO
©1995 Titan Tool Inc. 313 -349 Printed in the U.S.A.
695
REV
Oakland, New Jersey
®
1-800-526-5362
HTRUC
FAX
Titan Tool Inc.
1 07 Bauer Drive
1-800-528-4826
07 436
Canadian Branch
200
Towers Road, Unit
Woodbridge, Ontario
Canada L4L
5Z8
1-800-565-8665
FAX 1 a905-856-8496
78
Franklin Lakes,
International
556 Commerce
NJ
St.
07417
201-405-7 462
FAX 201-405-7 449
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