Titan 765-3010, 765-3015, 765-3000 User Manual

Owner’s Manual

Notice d’utilisation

Manual del Propietario

For professional use only

Do not use this equipment before reading this manual!

640i

Airless Sprayer

Model Number:

Skid Complete 765-3000 High Rider Complete 765-3010 Low Rider Complete 765-3015

Printed in the U. S. A.

NOTE: This manual contains important warnings

and instructions. Please read and retain for

and instructions. Please read and retain for reference.

reference.

EnglishFrançaisEspañol

Important Safety Information • Read all safety information before

operating the equipment. Save these instructions.

This symbol indicates a hazardous situation, which, if not not avoided could result in death or serious injury.

To reduce the risks of fire or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment.

HAZARD: INJECTION INJURY

A high pressure paint stream produced by this equipment can pierce the skin and underlying tissues, leading to serious injury and possible amputation. See a physician immediately

DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT! Injection can lead to amputation. See a physician immediately

The maximum operating range of the sprayer is 3200 PSI / 22.1 MPa fluid pressure.

PREVENTION:

• NEVER aim the gun at any part of the body.

• Do not aim the gun at, or spray any person or animal.

• NEVER allow any part of the body to touch the fluid stream. DO NOT allow body to touch a leak in the fluid hose.

• NEVER put your hand in front of the gun. Gloves will not provide protection against an injection injury.

• ALWAYS lock the gun trigger, shut the pump off, and release all pressure before servicing, cleaning the tip or guard, changing tip, or leaving unattended. Pressure will not be released by turning off the motor. The PRIME/SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure. Refer to the PRESSURE RELIEF PROCEDURE described in this manual.

• ALWAYS keep the tip guard in place while spraying. The tip guard provides some protection but is mainly a warning device.

• ALWAYS remove the spray tip before flushing or cleaning the system.

• Paint hose can develop leaks from wear, kinking and abuse. A leak can inject material into the skin. Inspect the hose before each use. Do not use hose to lift or pull equipment.

• NEVER use a spray gun without a working trigger lock and trigger guard in place.

• All accessories must be rated at or above 3200 PSI / 22.1 MPa. This includes spray tips, guns, extensions, and hose.

• Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn off the unit and relieve the pressure in accordance with the PRESSURE RELIEF PROCEDURE described in this manual.

• Verify that all connections are secure before operating the unit. Unsecured parts may eject at great force or leak a high pressure fluid stream causing severe injury.

• Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.

NOTE TO PHYSICIAN: Injection into the skin is a traumatic injury. It is

important to treat the injury as soon as possible. DO NOT delay treatment to research toxicity. Toxicity is a concern with some coatings injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable.

HAZARD: HAZARDOUS VAPORS

Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with the body Vapors can cause severe nausea, fainting, or poisoning.

PREVENTION:

• Use a respirator or mask if vapors can be inhaled. Read all instructions supplied with the mask to be sure it will provide the necessary protection.

Wear protective eyewear.

•

• Wear protective clothing as required by coating manufacturer.

HAZARD: EXPLOSION OR FIRE

Solvent and paint fumes can explode or ignite. Property damage and/or severe injury can occur

PREVENTION:

• Provide extensive exhaust and fresh air introduction to keep the air within the spray area free from accumulation of flammable vapors. Solvent and paint fumes can explode or ignite.

•

Do not spray in a confined area.

• Avoid all ignition sources such as static electric sparks, open flames, pilot lights, electrical appliances, and hot objects. Connecting or disconnecting power cords or working light switches can make sparks. Paint or solvent flowing through the equipment is able to result in static electricity.

• Do not smoke in spray area.

• Fire extinguisher must be present and in good working order.

• Place pump at least 25 feet (7.62 meters) from the spray object in a well ventilated area (add more hose if necessary). Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The pump contains arcing parts that emit sparks and can ignite vapors.

• The equipment and objects in and around the spray area must be properly grounded to prevent static sparks.

• Keep area clean and free of paint or solvent containers, rags and other flammable materials.

• Use only conductive or grounded high pressure fluid hose. Gun must be grounded through hose connections.

• For electric units — power cord must be connected to a grounded circuit.

• Always flush unit into a separate metal container, at low pump pressure, with spray tip removed. Hold gun firmly against side of container to ground container and prevent static sparks.

• Follow the material and solvent manufacturer's warnings and instructions. Know the contents of the paints and solvents being sprayed. Read all Material Safety Data Sheets (MSDS) and container labels provided with the paints and solvents. Follow the paint and solvent manufacturer’s safety instructions.

• Use extreme caution when using materials with a flashpoint below 70ºF (21ºC). Flashpoint is the temperature that a fluid can produce enough vapors to ignite.

• Plastic can cause static sparks. Never hang plastic to enclose a spray area. Do not use plastic drop cloths when spraying flammable materials.

• Use lowest possible pressure to flush equipment.

• Do not spray onto pump assembly.

English

Grounded Outlet

Grounding Pin

Cover for grounded outlet box

Important Safety Information • Read all safety information before

operating the equipment. Save these instructions.

HAZARD: EXPLOSION HAZARD DUE TO

Will cause property damage or severe injury.

PREVENTION:

• Do not use materials containing bleach or chlorine.

• Do not use halogenated hydrocarbon solvents such as

• Contact your coating supplier about the compatibility of

HAZARD:

Can cause severe injury or property damage.

•

• Follow all appropriate local, state, and national codes

• The United States Government Safety Standards have

• Use only manufacturer authorized parts. User assumes

• All hoses, fittings, and filter parts must be secured before

• Before each use, check all hoses for cuts, leaks, abrasion

• Do not kink or over-bend the hose. Airless hose can

• Do not expose the hose to temperatures or pressures in

• Do not spray outdoors on windy days.

• Wear clothing to keep paint off skin and hair.

• Do not operate or spray near children. Keep children

• Do not overreach or stand on an unstable support. Keep

• Use lowest possible pressure to flush equipment.

• Stay alert and watch what you are doing.

• Do not operate the unit when fatigued or under the

• For electric units — Always unplug cord from outlet before

• Do not use the hose as a strength member to pull or lift

• Do not lift by cart handle when loading or unloading.

INCOMPATIBLE MATERIALS

bleach, mildewcide, methylene chloride and 1,1,1 trichloroethane. They are not compatible with aluminum.

material with aluminum.

GENERAL

Read all instructions and safety precautions before operating equipment.

governing ventilation, fire prevention, and operation.

been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted.

all risks and liabilities when using parts that do not meet the minimum specifications and safety requirements of the pump manufacturer.

operating spray pump. Unsecured parts can eject at great force or leak a high pressure fluid stream causing severe injury.

or bulging of cover. Check for damage or movement of couplings. Immediately replace the hose if any of these conditions exist. Never repair a paint hose. Replace it with another grounded high-pressure hose.

develop leaks from wear, kinking and abuse. A leak can inject material into the skin.

excess of those specified by manufacturer.

away from the equipment at all times.

effective footing and balance at all times.

influence of drugs or alcohol.

working on equipment.

the equipment.

Grounding Instructions

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Improper installation of the grounding plug can result in a risk of electric shock.

If repair or replacement of the cord or plug is necessary, do not connect the green grounding wire to either flat blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin.

Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not fit the outlet, have the proper outlet installed by a qualified electrician.

IMPORTANT: Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A 12 gauge cord is recommended. If an extension cord is to be used outdoors, it must be marked with the suffix W-

after the cord type designation. For example, a

A designation of SJTW-A would indicate that the cord would be appropriate for outdoor use.

English

Table of Contents

Siphon

Hose

Motor

Circuit

Breaker

Filter

Return

Tube

ON/OFF Switch

Oil Cup

Pressure Control Knob

PRIME/ SPRAY Valve

Fluid Section

Outlet Fitting

Clean

Min. PSI

Max. PSI

Turbo PulseClean

(red zone)

OFF

(black zone)

Min. – 1800 PSI

(yellow zone)

OFF

(black zone)

1800 – 3200 PSI (green zone)

Pressure Control Knob

Safety Precautions.................................................................2

General Description ...............................................................4

Operation ................................................................................4

Setup ....................................................................................4

Preparing to Paint.................................................................5

Painting.................................................................................5

Electronic Pressure Control Indicators .................................5

Pressure Relief Procedure ...................................................6

Spraying ..................................................................................6

Spraying Technique ..............................................................6

Practice.................................................................................7

Cleanup ...................................................................................7

Maintenance............................................................................8

General Repair and Service Notes.......................................8

Replacing the Motor .............................................................8

Replacing the Motor Brushes ...............................................8

Replacing the Gears.............................................................8

Replacing the Transducer.....................................................9

Replacing the PRIME/SPRAY Valve.....................................9

Servicing the Fluid Section.................................................10

Replacing the Filters ...........................................................11

Troubleshooting ...................................................................12

Warranty................................................................................13

Parts Listings........................................................................38

Main Assembly....................................................................38

Motor Assembly ..................................................................39

Gear Box Assembly............................................................40

Fluid Section Assembly ......................................................42

Suction Set Assembly.........................................................44

Stand Assembly..................................................................44

Low Rider Assembly...........................................................45

High Rider Assembly ..........................................................46

Siphon Tube Assembly (High Rider Assembly) ..................46

Accessories ........................................................................47

Electrical Schematic ...........................................................49

Setup

Perform the following procedure before plugging in the power cord of an electric unit.

1. Ensure that the suction set/siphon tube and the return hose are attached and secure.

2. Using a wrench, attach a minimum of 50’ of 1/4” nylon airless spray hose to the unit. Tighten securely.

3. Attach an airless spray gun to the spray hose. Using two wrenches (one on the gun and one on the hose), tighten securely.

NOTE: Do not attach the tip to the spray gun yet.

4. Make sure the pressure control knob is in its OFF position

6. Fill the oil cup with one tablespoon of piston seal lubricant

IMPORTANT: Never operate unit for more than ten seconds without fluid. Operating this unit without fluid will cause unnecessary wear to the packings.

7. Make sure the electrical service is 120V, 15 amp minimum.

IMPORTANT: Always use a minimum 12 gauge, three-wire extension cord with a grounded plug. Never remove the third prong or use an adapter.

Remove the tip if it is already attached.

Make sure all airless hoses and spray guns are electrically grounded and rated for at least 3200 psi (21.1 MPa) fluid pressure.

in the black zone. Make sure the ON/OFF switch is in its OFF position.

(Piston Lube).

Plug the power cord into a properly grounded outlet at least 25’ from the spray area.

General Description

This airless sprayer is a precision power tool used for spraying many types of materials. Read and follow this instruction manual carefully for proper operating instructions, maintenance, and safety information.

Operation

This equipment produces a fluid stream at extremely high pressure. Read and understand the warnings in the Safety Precautions section at the front of this manual before operating this equipment.

English

Preparing a New Sprayer

If this unit is new, it is shipped with test fluid in the fluid section to prevent corrosion during shipment and storage. This fluid must be thoroughly cleaned out of the system with mineral spirits before you begin spraying.

IMPORTANT: Always keep the trigger lock on the spray gun in the locked position while preparing the system.

1. Place the suction tube into a container of mineral spirits that has a flash point of 140ºF (60ºC) or above.

Place the return hose into a metal waste container.

3. Set the pressure to minimum by turning the pressure control knob to the “Min” setting in the yellow zone.

4. Move the PRIME/SPRAY valve down to the PRIME position.

5. Turn the unit on by moving the ON/OFF switch to the ON position.

6. Allow the sprayer to run for 15–30 seconds to flush the test fluid out through the return hose and into the waste container.

7. Turn the unit off by moving the ON/OFF switch to the OFF position.

Preparing to Paint

Trigger lock

in locked position.

Max. PSI

Clean

Min. PSI

Pressure

Indicator

Motor Running Indicator

Programmer Port Programmer Port

Dust Cover

Circuit

Breaker

Blinking Yellow = 0 PSI – priming pressure

Solid Yellow = priming pressure – 1800 PSI

Solid Green = 1800 PSI – 3200 PSI

Trigger lock

in locked position.

Max. PSI

Clean

Min. PSI

Before painting, it is important to make sure that the fluid in the system is compatible with the paint that is going to be used.

NOTE: Incompatible fluids and paint may cause the

IMPORTANT: Always keep the trigger lock on the spray gun in the locked position while preparing the system.

1. Place the suction tube into a container of the appropriate

2. Place the return hose into a metal waste container.

3. Set the pressure to minimum by turning

4. Move the PRIME/SPRAY valve down to

5. Turn the unit on by moving the ON/OFF

6. Allow the sprayer to run for 15–30 seconds to flush the old

7. Turn the unit off by moving the ON/OFF switch to the OFF

NOTE: Make sure that the spray gun does not have a

8. Move the PRIME/SPRAY valve up to the SPRAY position.

9. Turn the unit on.

10.Unlock the gun by turning the gun trigger lock to the

11.Trigger the gun into the metal waste container until the old

12.

13. Set down the gun and increase the

14. Check the entire system for leaks. If

15. Follow the “Pressure Relief Procedure” in this manual

valves to become stuck closed, which would require disassembly and cleaning of the sprayer’s fluid section.

solvent for the material being sprayed (refer to recommendations of the material manufacturer).

example of the appropriate solvent is water for latex paint.

the pressure control knob to the “Min” setting in the yellow zone.

the PRIME position.

switch to the ON position.

solvent out through the return hose and into the metal waste container.

position.

tip or tip guard installed.

unlocked position.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

solvent is gone and fresh solvent is coming out of the gun. Lock the gun by turning the gun trigger

lock to the locked position.

pressure by turning the pressure control knob slowly clockwise into the green zone.

leaks occur, follow the “Pressure Relief Procedure” in this manual before tightening any fittings or hoses.

before changing from solvent to paint.

Be sure to follow the pressure relief procedure when shutting down the sprayer for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.

Painting

1. Place the suction tube into a container of paint.

2. Place the return hose into a metal waste container.

3. Set the pressure to minimum by turning the pressure control knob to the “Min” setting in the yellow zone.

4. Move the PRIME/SPRAY valve down to the PRIME position.

5. Turn the unit on by moving the ON/OFF switch to the ON position.

6. Allow the sprayer to run until paint is coming through the return hose into the metal waste container.

7. Turn the unit off by moving the ON/OFF switch to the OFF position.

8. Remove the return hose from the waste container and place it in its operating position above the container of paint.

9. Move the PRIME/SPRAY valve up to the SPRAY position.

10. Turn the unit on.

11. Unlock the gun by turning the gun trigger lock to the unlocked position.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

12. Trigger the gun into the metal waste container until all air and solvent is flushed from the spray hose and paint is flowing freely

. from the gun.

13. Lock the gun by turning the gun trigger lock to the locked position.

14. Turn the unit off.

15. Attach tip guard and tip to the gun as instructed by the tip guard or tip manuals.

POSSIBLE INJECTION HAZARD. Do not spray without the tip guard in place. Never trigger the gun unless the tip is in either the spray or the unclog position. Always engage the gun trigger lock before removing, replacing or cleaning tip.

16. Turn the unit on.

7. Increase the pressure by turning the pressure control knob slowly clockwise toward the green zone and test the spray pattern on a piece of cardboard. Adjust the pressure control knob until the spray from the gun is completely atomized. Try to keep the pressure control knob at the lowest setting that maintains good atomization.

NOTE: Turning the pressure up higher then needed to

atomize the paint will cause premature tip wear and additional overspray.

Electronic Pressure Control Indicators

The following is a description of the indicators on the electronic pressure control.

English

Pressure Indicator

Trigger lock

in locked position.

Too Thick

Offspray

Arcing Gun at angle

start

stroke

release

trigger

pull trigger

end stroke

The pressure indicator shows the current operating pressure of the sprayer. It has three different indications: blinking yellow, solid yellow, and solid green.

Blinking Yellow

When the pressure indicator is blinking yellow, the sprayer is operating between 0 and 200 PSI. indicator means:

• The sprayer is plugged in and turned “ON”

• The sprayer is at priming pressure (little or no pressure)

• It is safe to move the PRIME/SPRAY valve between positions

• It is safe to change or replace the spray tip (refer to gun manual for tip replacement instructions).

NOTE: If the pressure indicator begins blinking yellow

when the pressure control knob is set at a higher pressure and the PRIME/SPRAY valve is in the SPRAY position, either the spray tip is worn, there is a leak, or the sprayer is in need of service/repair.

Solid Yellow

When the pressure indicator is solid yellow, the sprayer is operating between 200 and 1800 PSI. indicator means:

• The sprayer is at the proper pressure setting for spraying stain, lacquer, varnish, and multi-colors

• If the pressure indicator goes to solid yellow when the pressure is set so that it starts at solid green, it indicates one of the following:

a. Tip Wear Indicator — when spraying with latex or at

high pressure the solid yellow appears. This means the tip is worn and needs to be replaced.

b. Tip Too Large — when a tip that is too large for the

sprayer is put in the gun, the pressure indicator will turn from solid green to solid yellow.

c. Fluid Section Wear — if a solid yellow pressure

indicator appears when using a new tip and the pressure is set at maximum, service may be required (worn packings, worn piston, stuck valve, etc...).

Solid Green

When the pressure indicator is solid green, the sprayer is operating between 1800 and 3200 PSI. A indicator means:

• The sprayer is at the proper pressure setting for spraying oil-based and latex house paints

• The sprayer is operating at peak performance at a high pressure setting

A blinking yellow pressure

A solid yellow pressure

solid green pressure

Motor Running Indicator

The Motor Running indicator is on when the motor is commanded to run. This indicator is used by service centers to troubleshoot motor problems.

5. Hold the metal part of the gun firmly to the side of a metal container to ground the gun and avoid a build up of static electricity.

6. Trigger the gun to remove any pressure that may still be in the hose.

7. Lock the gun by turning the gun trigger lock to the locked position.

8. Move the PRIME/SPRAY valve down to the PRIME position.

Spraying

Spraying Technique

The following techniques, if followed, will assure professional painting results.

Hold the gun perpendicular to the surface and always at equal distance from the surface. Depending on the type of material, surface, or desired spray pattern, the gun should be held at a distance of 12 to 14 inches (30 to 35 cm).

Move the gun either across or up and down the surface at a steady rate. Moving the gun at a consistent speed conserves material and provides even coverage. The correct spraying speed allows a full, wet coat of paint to be applied without runs or sags.

Holding the gun closer to the surface deposits more paint on the surface and produces a narrower spray pattern. Holding the gun farther from the surface produces a thinner coat and wider spray pattern. If runs, sags, or excessive paint occur, change to a spray tip with a smaller orifice. If there is an insufficient amount of paint on the surface or you desire to spray faster, a larger orifice tip should be selected.

Maintain uniform spray stroke action. Spray alternately from left to right and right to left. Begin movement of the gun before the trigger is pulled.

Avoid arcing or holding the gun at an angle. This will result in an uneven finish.

Pressure Relief Procedure

1. Lock the gun by turning the gun trigger lock to the locked position.

2. T ON/OFF switch to the OFF position.

3. Turn the pressure control knob counterclockwise to its OFF position in the black zone.

4. Unlock the gun by turning the gun trigger lock to the unlocked position.

Be sure to follow the pressure relief procedure when shutting the unit down for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.

urn the unit off by moving the

English

Proper lapping (overlap of spray pattern) is essential to an even finish. Lap each stroke. If you are spraying horizontally, aim at the bottom edge of the preceding stroke, so as to lap the previous pattern by 50%.

For corners and edges,

Good spray pattern

Paint tailing pattern

Overlap edges

1st

pass

2nd

pass

3rd

pass

4th

pass

5th

pass

Min. PSI

Max. PSI

Clean

split the center of the spray pattern on the corner or edge and spray vertically so that both adjoining sections receive approximately even amounts of paint.

When spraying with a shield, hold it firmly against the surface. Angle the spray gun slightly away from the shield and toward the surface. This will prevent paint from being forced underneath.

Shrubs next to houses should be tied back and covered with a canvas cloth. The cloth should be removed as soon as possible. Titan gun extensions are extremely helpful in these situations.

Nearby objects such as automobiles, outdoor furniture, etc. should be moved or covered whenever in the vicinity of a spray job. Be careful of any other surrounding objects that could be damaged by overspray.

Practice

1. Be sure that the paint hose is free of kinks and clear of objects with sharp cutting edges.

2. Turn the pressure control knob counterclockwise to its to its lowest setting.

3. Turn the PRIME/SPRAY valve up to its SPRAY position.

4. Turn the pressure control knob clockwise to its highest setting. The paint hose should stiffen as paint begins to flow through it.

5. Unlock the gun trigger lock.

6. Trigger the spray gun to bleed air out of the hose.

7. When paint reaches the spray tip, spray a test area to check the spray pattern.

8. Use the lowest pressure setting necessary to get a good spray pattern. If the pressure is set too high, the spray pattern will be too light. If the pressure is set too low, tailing will appear or the paint will spatter out in gobs rather than in a fine spray.

Cleanup

Special cleanup instructions for use with flammable solvents:

• Always flush spray gun preferably outside and at least one hose length from spray pump.

• If collecting flushed solvents in a one gallon metal container, place it into an empty five gallon container, then flush solvents.

• Area must be free of flammable vapors.

• Follow all cleanup instructions.

IMPORTANT: The sprayer, hose, and gun should be cleaned thoroughly after daily use. Failure to do so permits material to build up, seriously affecting the performance of the unit.

Always spray at minimum pressure with the gun nozzle tip removed when using mineral spirits or any other solvent to clean the sprayer, hose, or gun. Static electricity buildup may result in a fire or explosion in the presence of flammable vapors.

1. Follow the “Pressure Relief Procedure” found in the Operation section of this manual.

Remove the gun tip and tip guard and clean with a brush

2. using the appropriate solvent.

3. Place the suction tube into a container of the appropriate solvent (refer to recommendations of the material manufacturer). An example of the appropriate solvent is water for latex paint.

4. Place the return hose into a metal waste container.

5. Move the PRIME/SPRAY valve down to its PRIME position.

6. Set the pressure to Turbo PulseClean by turning the pressure control knob to its CLEAN position in the red zone.

7. Turn the unit on by moving the ON/OFF switch to the ON position.

8. Allow the solvent to circulate through the unit and flush the paint out of the return hose into the metal waste container.

9. Turn the unit off by moving the ON/OFF switch to the OFF position.

10. Move the PRIME/SPRAY valve up to its SPRAY position.

11. Turn the unit on.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

12. Trigger the gun into the metal waste container until the paint is flushed out of the hose and solvent is coming out of the gun.

13.

Continue to trigger the spray gun into the waste container until the solvent coming out of the gun is clean.

NOTE: For long-term or cold weather storage, pump

14. Follow the “Pressure Relief Procedure” found in the

15. Unplug the unit and store in a clean, dry area.

IMPORTANT: Do not store the unit under pressure.

mineral sprits through the entire system. For short-term storage when using latex paint,

pump water mixed with Titan Liquid Shield through the entire system (see the Accessories section of this manual for part number).

Operation section of this manual.

English

Motor Cover

Brush Cover

Motor

Motor Mounting Screw

Pump Housing

Capacitors

Shroud

Shroud Screw

Motor Cover Screw

BLACK

BLACKBLACK

REDRED

BLACK

RED

Maintenance

Before proceeding, follow the Pressure Relief Procedure outlined previously in this manual. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!

General Repair and Service Notes

The following tools are needed when repairing this sprayer:

Phillips Screwdriver 3/8" Hex Wrench Needle Nose Pliers 5/16" Hex Wrench Adjustable Wrench 1/4" Hex Wrench Rubber Mallet 3/16" Hex Wrench Flat-blade Screwdriver 5/32” Hex Wrench

1. Before repairing any part of the sprayer, read the instructions carefully, including all warnings.

IMPORTANT: Never pull on a wire to disconnect it. Pulling on a wire could loosen the connector from the wire.

2. Test your repair before regular operation of the sprayer to be sure that the problem is corrected. If the sprayer does not operate properly determine if everything was done correctly. Refer to the Troubleshooting Charts to help identify other possible problems.

3. Make certain that the service area is well ventilated in case solvents are used during cleaning. Always wear protective eyewear while servicing. Additional protective equipment may be required depending on the type of cleaning solvent. Always contact the supplier of solvents for recommendations.

4. If you have any further questions concerning your TITAN Airless Sprayer, call TITAN:

Customer Service (U.S.) .......................1-800-526-5362

Fax ................................................1-800-528-4826

Customer Service (Canada)..................1-800-565-8665

Fax ................................................ 1-905-856-8496

Customer Service (International)...........1-201-337-1240

Fax ................................................1-201-405-7449

Replacing the Motor

1. Unplug the unit.

2. Loosen and remove the four motor cover screws. Remove the motor cover.

3. Disconnect the black and red wires coming from the pump housing. Disconnect the black and red wires from the capacitors. Disconnect the black and red wires from the motor.

4. Remove the capacitors from their mounting clip.

5. Loosen and remove the four motor mounting screws.

6. Pull the motor out of the pump housing.

NOTE: If the motor will not dislodge from the pump

7. With the motor removed, inspect the gears in the pump

8. Install the new motor into the pump housing.

NOTE: Rotate the motor fan manually until the

9. Secure the motor with the four motor mounting screws.

housing:

• Remove the front cover plate.

• Using a rubber mallet, carefully tap on the front of the motor crankshaft that extends through the connecting rod.

housing for damage or excessive wear. Replace the gears, if necessary.

armature gear engages with the mating gear in the pump housing.

, review the repair procedure to

English

10. Push the capacitors into their clip on the new motor.

11. Reconnect the wires (refer to the electrical schematic in the Parts List section of this manual).

12. Slide the motor cover over the motor. Secure the motor cover with the four motor cover screws.

Replacing the Motor Brushes

Perform this procedure using Motor Brush Kit P/N 704-276.

1. Loosen and remove the four motor cover screws. Remove the motor cover.

2. Loosen and remove the two shroud screws. Remove the shroud.

3. Using a small screwdriver, pry off the two plastic brush covers.

4. Disconnect the black and red wires from the motor brushes. Remove the motor brushes.

5. Install the new motor brushes and snap on the plastic brush covers.

6. Reconnect the black and red wires from the motor brushes (refer to the electrical schematic in the Parts List section of this manual).

7. Position the shroud over the motor fan. Secure the shroud with the two shroud screws.

8. Slide the motor cover over the motor. Secure the motor cover with the four motor cover screws.

Replacing the Gears

1. Loosen and remove the four motor cover screws. Remove the motor cover.

2. Disconnect the black and red wires coming from the pump housing.

3. Loosen and remove the four motor mounting screws.

4. Pull the motor out of the pump housing.

NOTE: If the motor will not dislodge from the pump

housing:

• Remove the front cover plate.

• Using a rubber mallet, carefully tap on the front of the motor crankshaft that extends through the connecting rod.

5. Inspect the armature gear on the end of the motor for damage or excessive wear. If this gear is completely worn out, replace the entire motor.

6. Remove and inspect the 2nd stage gear for damage or excessive wear. Replace if necessary.

7. Remove and inspect the gear and crank assembly for damage or excessive wear. Replace if necessary.

8. Reassemble the pump by reversing the above steps. During reassembly, make sure the thrust washers is in place.

NOTE: Refill the gear box with five ounces of

Lubriplate (P/N 314-171).

RED

BLACK

Front Cover

Pump Housing

Front Cover Screw

2nd Stage Gear

Thrust Washer

Motor Mounting Screw

Gear and Crank

Assembly

Armature Gear

Motor

Motor Cover

Motor Cover Screw

Gasket

Cam Base

Valve Stem

Pump Block

Valve Housing

Assembly

Valve Handle

Groove Pin

T-Slot

Pump Housing

Pump Block

Pump Block Mounting Screw

Front

Cover

EPC

Mounting

Screw

Electronic

Pressure

Control

(EPC)

Front

Cover

Screw

Set Screw

Transducer

Assembly

Replacing the Transducer

1. Loosen and remove the four front cover screws. Remove the front cover.

2. Stop the sprayer at the bottom of its stroke so that the piston is in its lowest position. Turn off and unplug the sprayer.

Before proceeding, follow the Pressure Relief Procedure outlined previously in this manual. Additionally the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!

3. Tilt the pump back for easy access to the fluid section.

4. Using a 3/8” hex wrench, loosen and remove the two pump block mounting screws.

5. Pull the pump block down approximately 1/2” from the pump housing to clear the transducer.

6. Slide the pump block and piston rod forward until the piston rod is out of the T-slot on the connecting rod.

7. Loosen and remove the four electronic pressure control (EPC) mounting screws.

8. Pull back the EPC for access to the transducer plug-in.

9. Unplug the transducer connection from EPC board location “JP3” (refer to the electrical schematic in the Parts List section of this manual).

10. Using an 1/8” hex wrench, loosen and remove the set screw from the bottom of the pump housing.

11. Slide the transducer assembly out of the bottom of the pump housing.

12. Install the new transducer assembly into the pump housing.

13. Thread the set screw into the pump housing and tighten securely.

14. Plug the transducer connection into the EPC board at

15. Reassemble the pump by reversing steps 1–8.

IMPORTANT: Make sure the transducer is aligned properly with the hole in the pump block during reassembly. Improper alignment may cause damage to the transducer gasket.

location “JP3” (refer to the electrical schematic in the Parts List section of this manual).

, follow all other warnings to reduce

Replacing the PRIME/SPRAY Valve

Perform the following procedure using PRIME/SPRAY valve replacement kit P/N 700-258.

1. Push the groove pin out of the valve handle.

2. Remove the valve handle and the cam base.

3. Using a wrench, loosen and remove the valve housing assembly.

4. Make sure the gasket is in place and thread the new valve housing assembly into the pump block. Tighten securely with wrench.

5. Place the cam base over the valve housing assembly. Lubricate the cam base with grease and line up the cam with the pump block.

6. Line up the hole on the valve stem with the hole in the valve handle.

7. Insert the groove pin into the valve handle and through the valve stem to secure the valve handle in position.

English

Servicing the Fluid Section

Outlet Valve Housing

Outlet Valve Seat

Outlet Valve Ball

Upper Cage

Upper Seal

Piston Rod

O-Ring

Foot Valve Housing

Foot Valve Seat

Foot Valve Ball

Bushing

O-Ring

Lower Cage

Lower Seal

Install lower packings

with raised lip and O-ring

facing up.

Install upper packing

with raised lip and O-ring

facing down.

O-Ring

Raised Lip

Connecting Rod

Retainer Nut

Piston Guide

Upper Packing

Pump Block

Lower Packings

Pump Block Mounting Screw

Piston Rod

T-Slot

Transducer

Gasket

Use the following procedures to service the valves and repack the fluid section. Perform the following steps before performing any maintenance on the fluid section.

1. Loosen and remove the four front cover screws. Remove the front cover.

2. Stop the sprayer at the bottom of its stroke so that the piston is in its lowest position. Turn off and unplug the sprayer.

3. Unscrew the return hose assembly from the pump block. Remove the retaining clip that holds the suction set in the

4. foot valve. Pull the suction set out of the foot valve.

5. Tilt the pump back for easy access to the fluid section.

Servicing the Valves

The design of Titan's fluid section allows access to the foot valve and seat as well as the outlet valve and seat without completely disassembling the fluid section. It is possible that the valves may not seat properly because of debris stuck in the foot valve seat or outlet valve seat. Use the following instructions to clean the valves and reverse or replace the seats.

1. Using a wrench, loosen and remove the foot valve housing from the pump block.

2. Clean out any debris in the foot valve housing and examine the valve housing and seat. If the seat is damaged, reverse or replace the seat.

3. Using a 3/8" hex wrench, loosen and remove the outlet valve housing from the piston rod.

, follow all other warnings to reduce

Repacking the Fluid Section

NOTE: The factory-installed packings are black in

color. The replacement packings in the packing replacement kit are white.

1. Remove the foot valve and outlet valve assemblies using the steps in the “Servicing the Valves” procedure above.

2. Using 3/8” a hex wrench, loosen and remove the two pump block mounting screws.

3. Pull the pump block down approximately 1/2” from the pump housing.

4. Slide the pump block and piston rod forward until the piston rod is out of the T-slot on the connecting rod.

5. Slide the piston rod out through the bottom of the pump block

6. Loosen and remove the retainer nut and piston guide from the pump block.

7. Remove the upper and lower packings from the pump block.

8. Clean the pump block and install the new upper and lower packings. Refer to the illustration below for proper packing orientation.

NOTE: Always service the

4. Clean out any debris and examine the valve housing and seat. If the seat is damaged, reverse or replace the seat.

5. Remove, clean, and inspect the upper cage and upper ball. Replace if they are worn or damaged.

6. Reassemble the valves by reversing the steps above.

outlet valve with the piston rod attached to the pump. This will prevent the piston rod from rotating during disassembly of the outlet valve.

English

9. Inspect the piston rod for wear and replace if necessary.

10. Reassemble the outlet valve assembly into the piston rod. Tighten the outlet valve housing with a wrench until secure.

NOTE: Use the T-slot on the connecting rod to hold

the piston rod in position while securing the outlet valve housing.

IMPORTANT: Never use a wrench on the piston itself. This could cause damage to the piston and cause leakage.

11. Insert the piston guide into the retainer nut.

Thread the

retainer nut into the pump block until it is hand tight.

12. Slide the piston guide tool (included in the repacking kit) over the top of the piston rod and insert the piston rod through the bottom of the pump block. Using a rubber mallet, tap the bottom of the piston rod lightly until the piston rod is in position in the pump block.

Pump Block

O-Ring

Filter

Adapter

Filter Support Spring

Filter Spring

Filter Housing

NOTE: Coat the piston guide tool and the piston rod

Gun Head

Handle Seal

Filter

Handle

13. Using a wrench, tighten the retainer nut securely.

14. Slide the top of the piston rod into the T-slot on the

15. Position the pump block underneath the pump housing

IMPORT properly with the hole in the pump block during reassembly. Improper alignment may cause damage to the transducer gasket.

16. Thread the pump block mounting screws through the

17. Reassemble the foot valve assembly into the pump block.

18. Insert the elbow on the suction set into the bottom of the

19. Thread the return hose into the pump block and tighten

20. Place the front cover on the pump housing and secure in

21. Turn on the sprayer by following the procedure in the

NOTE: Repacking kit P/N 730-401 is available. For

with grease before inserting them into the pump block.

connecting rod.

and push up until it rests against the pump housing.

ANT: Make sure the transducer is aligned

pump block and into the pump housing.

foot valve. Position the retaining clip into the foot valve to secure the suction set assembly.

securely.

position using the four front cover screws.

“Operation” section of this manual and check for leaks.

best results use all parts supplied in this kit.

Tighten securely.

Gun Filter

1. Move the gun trigger lock to the unlocked position.

2. Loosen and remove the handle from the gun head.

3. Turning clockwise, unscrew the filter from the gun head.

NOTE: Left-handed threads require turning the filter

clockwise to remove.

4. Turning counterclockwise, screw the new or cleaned filter into the gun head.

5. Make sure the handle seal is in position and thread the handle into the gun head until secure.

6. Move the gun trigger lock to the locked position.

Replacing the Filters

Pump Filter

1. Loosen and remove the filter housing by hand.

2. Slip the filter off of the filter support spring.

3. Inspect the filter. Based on inspection, clean or replace the filter.

4. Inspect the o-ring. Based on inspection, clean or replace the o-ring.

5. Slide the new or cleaned filter over the filter support spring with the adapter in place. Push the filter into the center of the pump block.

6. Slide the filter housing over the filter and thread it into the pump block until secure.

NOTE: The filter housing should be hand-tightened,

but make sure the filter housing is seated fully into the pump block.

NOTE: For more detail, part number information, and

assembly drawings at larger scale, please see the LX -80 II Professional Airless Gun Owner's Manual (P/N 313-2069).

English

Problem

The unit will not run.

Troubleshooting

Cause

1. The unit is not plugged in.

2. Tripped breaker.

3. The pressure is set too low (pressure control knob set at minimum setting does not supply power to unit).

4. Faulty or loose wiring.

5. Excessive motor temperature.

6. ON/OFF switch is defective.

Solution

1. Plug the unit in.

2. Reset the breaker.

3. Turn the pressure control knob clockwise to supply power to the unit and increase the pressure setting.

4. Inspect or take to a Titan authorized service center.

5. Allow motor to cool.

6. Replace the ON/OFF switch.

The unit will not prime.

The unit will not build or maintain pressure.

1. The PRIME/SPRAY valve is in the SPRAY position.

2. Air leak in the siphon tube/suction set.

3. The pump filter and/or inlet screen is clogged.

4. The siphon tube/suction set is clogged.

1. The spray tip is worn.

2. The spray tip is too large.

3. The pressure control knob is not set properly.

4. The pump filter, gun filter, or inlet screen is clogged.

5. Material flows from the return hose when the PRIME/SPRAY valve is in the SPRAY position.

6. Air leak in the siphon tube/suction set.

7. There is external fluid leak.

8. There is an internal fluid section leak (packings are worn and/or dirty, valve balls are worn).

9. Worn valve seats

10. Motor powers but fails to rotate

1. Rotate the PRIME/SPRAY valve clockwise to the PRIME position.

2. Check the siphon tube/suction set connection and tighten or re-tape the connection with PTFE tape.

3. Remove the pump filter element and clean. Remove the inlet screen and clean.

4. Remove the siphon tube/suction set and clean.

1. Replace the spray tip following the instructions that came with the spray gun.

2. Replace the spray tip with a tip that has a smaller orifice following the instructions that came with the spray gun.

3. Turn the pressure control knob clockwise to increase the pressure setting.

4. Remove the pump filter element and clean. Remove the gun filter and clean. Remove the inlet screen and clean.

5. Clean or replace the PRIME/SPRAY valve.

6. Check the siphon tube/suction set connection and tighten or re-tape the connection with PTFE tape.

7. Check for external leaks at all connections. Tighten connections, if necessary.

8. Clean the valves and service the fluid section following the “Servicing the Fluid Section” procedure in the Maintenance section of this manual.

9. Reverse or replace the valve seats following the “Servicing the Fluid Section” procedure in the Maintenance section of this manual.

10. Take unit to a Titan authorized service center.

Fluid leakage at the upper end of the fluid section.

English

1. The upper packings are worn.

2. The piston rod is worn.

1. Repack the pump following the “Servicing the Fluid Section” procedure in the Maintenance section of this manual.

2. Replace the piston rod following the “Servicing the Fluid Section” procedure in the Maintenance section of this manual.

Problem

Excessive surge at the spray gun.

Troubleshooting

Cause

1. Wrong type of airless spray hose.

2. The spray tip worn or too large.

3. Excessive pressure.

Solution

1. Replace hose with a minimum of 50’ of 1/4” grounded textile braid airless paint spray hose.

2. Replace the spray tip following the instructions that came with the spray gun.

3. Rotate the pressure control knob counterclockwise to decrease spray pressure.

Poor spray pattern.

The unit lacks power.

1. The spray tip is too large for the material being used.

2. Incorrect pressure setting.

3. Insufficient fluid delivery.

4. The material being sprayed is too viscous.

1. The pressure adjustment is too low.

2. Improper voltage supply.

1. Replace the spray tip with a new or smaller spray tip following the instructions that came with the spray gun.

2. Rotate the pressure control knob to adjust the pressure for a proper spray pattern.

3. Clean all screens and filters.

4. Add solvent to the material according to the manufacturer's recommendations.

1. Rotate the pressure control knob clockwise to increase the pressure setting.

2. Reconnect the input voltage for 120V AC.

Warranty

Titan Tool, Inc., (“Titan”) warrants that at the time of delivery to the original purchaser for use (“End User”), the equipment covered by this warranty is free from defects in material and workmanship. Titan’s obligation under this warranty is limited to replacing or repairing without charge those parts which, to Titan’s reasonable satisfaction, are shown to be defective within twenty-five (25) months after sale to the End User. This warranty applies only when the unit is installed and operated in accordance with the recommendations and instructions of Titan.

This warranty does not apply in the case of damage or wear caused by abrasion, corrosion or misuse, negligence, accident, faulty installation, substitution of non-Titan component parts, or tampering with the unit in a manner to impair normal operation.

Defective parts are to be returned to an authorized Titan sales/service outlet. All transportation charges, including return to the factory, if necessary, are to be borne and prepaid by the End User. Repaired or replaced equipment will be returned to the End User transportation prepaid.

THERE IS NO OTHER EXPRESS WARRANTY. TITAN HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING, BUT NOT LIMITED TO, THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT PERMITTED BY LAW. THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY. IN NO CASE SHALL TITAN LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE. LIABILITY FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW.

TITAN MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY TITAN. THOSE ITEMS SOLD, BUT NOT MANUFACTURED BY TITAN (SUCH AS GAS ENGINES, SWITCHES, HOSES, ETC.) ARE SUBJECT TO THE WARRANTY, IF ANY, OF THEIR MANUFACTURER. TITAN WILL PROVIDE THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING ANY CLAIM FOR BREACH OF THESE WARRANTIES.

Patents

These products are covered by one or more of the following U.S. patents: 4,500,119 4,768,929

Material Safety Data Sheets (MSDS) are available on Titan’s website or by calling Customer Service.

English

Importantes consignes de sécurité • Lire toutes ces consignes

avant d’utiliser l’appareil. Garder ces consignes.

Indique une situation à risque, laquelle, si elle n'est pas évitée, peut entraîner des blessures graves, voire la mort.

Pour réduire les risques d’incendie ou d’explosion, de choc électrique et de blessure, vous devez lire et comprendre les directives figurant dans ce manuel. Familiarisez-vous avec les commandes et l’utilisation adéquate de l’équipement.

DANGER : INJECTION CUTANÉE

Le jet de haute pression produit par cet appareil peut transpercer la peau et les tissus sous-jacents, causant des blessures graves pouvant entraîner l'amputation.

NE PAS TRAITER CE TYPE DE BLESSURE COMME UNE SIMPLE COUPURE! Une amputation peut en résulter CONSULTER UN MÉDICIN SUR-LE-CHAMP.

La pression maximale de ce pulvérisateur est d’environ 3 200 PSI / 22,1 MPa.

MESURES PRÉVENTIVES :

• Ne pas pointer le pistolet vers une partie du corps.

•

Ne pas pointer le pistolet vers une personne ou un animal; ne pas pulvériser non plus de produit dessus.

• NE JAMAIS mettre une partie du corps devant le jet de produit. NE JAMAIS toucher les fuites du flexible de pulvérisation.

• NE JAMAIS mettre la main, même gantée, devant le pistolet (les gants n’offrent aucune protection contre les blessures par injection).

• TOUJOURS verrouiller la détente, arrêter la pompe et relâcher toute la pression avant d’effectuer la maintenance de l’appareil ou de le laisser sans surveillance, d’en nettoyer le protège-embout ou l’embout, ou de remplacer ce dernier. La pression ne sera pas relâchée par le simple arrêt du moteur; pour ce faire, on doit se servir du bouton PRIME/SPRAY (se reporter à la section COMMENT LIBÉRER LA PRESSION, du présent manuel).

• TOUJOURS s'assurer que le protège-embout est en place avant de pulvériser. Il est cependant à noter que, s’il assure une certaine protection, ce dispositif joue surtout un rôle préventif.

• TOUJOURS retirer l’embout avant de vidanger ou de nettoyer l’appareil.

• TOUJOURS inspecter le flexible avant de commencer; celui-ci peut présenter des fuites attribuables à l’usure, à une flexion excessibe ou à un traitement abusif, lesquelles fuites présentent des risques d’injection cutanée. Ne pas utiliser le flexible pour soulever ou tirer l’équipement.

• NE JAMAIS utiliser de pistolet sans verrou de détente et protègedoigts.

• Tous les accessoires (pistolets, embouts, rallonges, flexibles etc.) doivent pouvoir subir une pression nominale de 3 200 PSI / 22,1 MPa ou plus.

• Ne laissez pas l’appareil sous tension ou sous pression quand vous vous en éloignez. Quand vous n’utilisez pas l’appareil, éteignez-le et libérez la pression conformément aux instructions COMMENT LIBÉRER LA PRESSION, du présent manuel.

• Vérifiez que toutes les connexions sont bien serrées avant d’utiliser l’appareil. Toute pièce qui n’est pas fixée solidement risque d’être projetée violemment ou d’entraîner la fuite d’un jet de liquide à une pression extrêmement élevée, ce qui pourrait causer des blessures graves.

• Verrouillez toujours la détente quand vous ne pulvérisez pas. Vérifiez que le verrou de la détente fonctionne correctement.

REMARQUE À L’INTENTION DES MÉDECINS : Les injections cutanées sont des lésions traumatiques; il

importe donc de les traiter sans délai. On NE DOIT PAS retarder ce traitement sous prétexte de vérifier la toxicité du produit en cause, celle-ci n’étant conséquente que dans le cas d’injection directe de certains produits dans le système sanguin. Il pourrait s’avérer nécessaire de consulter un plasticien ou un spécialiste en chirurgie reconstructive de la main.

. ON DOIT

DANGER : ÉMANATIONS DANGEREUSES

Certains produits (peintures, solvants, insecticides ou autres) peuvent être nocifs s’ils sont inhalés ou entrent en contact avec l’organisme. Les émanations de ces produits peuvent provoquer de graves nausées, évanouissements ou empoisonnements.

MESURES PRÉVENTIVES :

• Se servir d’un masque ou d’un respirateur s’il y a risque d’inhalation (lire toutes les directives concernant ces dispositifs afin de s’assurer qu’ils offrent la protection requise).

• Porter des lunettes de protection.

• Porter les vêtements de protection prescrits par le fabricant du produit utilisé.

DANGER : EXPLOSION OU INCENDIE

Les émanations de certains produits peuvent exploser ou s’enflammer, et risquent d’entraîner des dommages matériels ou de graves blessures.

MESURES PRÉVENTIVES :

• S’assurer que l’aire de travail est dotée de moyens d’évacuation d’air vicié et d’introduction d’air frais pour éviter l’accumulation de vapeurs inflammables. Les vapeurs dégagées par la peinture ou les solvants peuvent provoquer une explosion ou s’enflammer.

•

Ne pas pulvériser de produit dans un endroit clos.

• Ne pas travailler près de sources d’ignition (décharges électrostatiques ou étincelles provoquées par le branchement/ débranchement d’appareils ou la commutation d’interrupteurs, d'appareils électriques, flammes nues, veilleuses, objets chauds, etc.). La peinture ou le solvant s’écoulant dans l’équipement peut générer de l’électricité statique.

• Ne pas fumer dans l’aire de travail.

• L’aire de travail doit être munie d’un extincteur en bon état de marche.

• Prévoir un espace d’au moins 7.62 mètres entre la pompe et l’objet à pulvériser s’ils sont dans la même pièce bien ventilée (rallonger le flexible au besoin). Les vapeurs inflammables étant souvent plus lourdes que l’air, l’espace au-dessus du plancher doit être particulièrement bien aéré. La pompe contient des pièces qui produisent des arcs et émettent des étincelles pouvant enflammer les vapeurs.

• Les appareils et objets à l’intérieur ou à proximité de l’aire de travail doivent être adéquatement mis à la terre pour éviter les décharges électrostatiques.

• Veillez à ce que la zone soit propre et exempte de contenants de peinture ou de solvant, chiffons ou autres matériaux inflammables.

• Les flexibles dont on se sert doivent être conçus pour subir les pressions élevées et faits de matériaux conducteurs ou mis à la terre adéquatement; le pistolet sera mis à la terre par le biais de ses raccords aux flexibles.

• Pour les appareils électriques — Le cordon d’alimentation doit être branché à un circuit trifilaire.

• L’appareil doit toujours être vidangé à basse pression, embout retiré, dans un contenant métallique distinct. Tenir le pistolet contre la paroi du contenant de manière à mettre ce dernier à la terre et à prévenir les décharges électrostatiques.

• Toujours respecter les mises en garde et les directives du fabricant des produits et solvants utilisés. On doit connaître les produits contenus dans les peintures et solvants qu'on pulvérise. Lire les fiches techniques santé-sécurité (FTSS) et les étiquettes des contenants fournies avec les peintures et solvants. Suivres les consignes de sécurité du fabricant de peinture et de solvant.

• S’entourer de toutes les précautions possibles lorsqu’on utilise des produits ayant un point d’éclair inférieur à 21°C (70°F). Le point d'éclair est la température à laquelle le liquide peut créer suffisamment de vapeurs et s'enflammer.

• Le plastique est générateur de décharges électrostatiques; ne jamais en suspendre pour fermer une aire de travail ou en utiliser en guise de toile de protection lorsqu’on pulvérise un produit inflammable.

• Se servir de la pression la plus basse possible pour vidanger l’appareil.

• Ne pas pulvériser de produit sur la pompe.

Français

Importantes consignes de sécurité • Lire toutes ces consignes

Prise de terre

Goupille de mise à la terre

Couvercle du boîtier de prise de terre

avant d’utiliser l’appareil. Garder ces consignes.

DANGER : EXPLOSION CAUSÉE PAR DES PRODUITS INCOMPATIBLES

Ce type d’explosion peut entraîner des dommages matériels ou des blessures graves.

MESURES PRÉVENTIVES :

• Ne pas utiliser de produits contenant du chlore ou du javellisant.

• Ne pas utiliser de solvants à base de halons comme l’eau de javel, les agents antimoisissure, le chlorure de méthylène et le trichloroéthane-1-1-1, lesquels ne sont pas compatibles avec l’aluminium.

• Communiquer avec le fournisseur du produit concerné pour en connaître la compatibilité avec l’aluminium.

DANGER : GÉNÉRALITÉS

D’autres dangers peuvent entraîner des dommages matériels ou des blessures graves.

• Lire toutes les directives et consignes de sécurité avant d’utiliser l’appareil.

• Observer tous les codes locaux, provinciaux, d’état et nationaux régissant la ventilation, la prévention des incendies et le fonctionnement de l’appareil.

• Aux États-Unis, le gouvernement a adopté des normes de sécurité en vertu de l’Occupational Safety and Health Le cas échéant, on doit les consulter, notamment les parties 1910 des normes générales et 1926 des normes de construction.

• N’utiliser que les pièces autorisées par le fabricant; les utilisateurs qui choisiront d’utiliser des composants dont les caractéristiques techniques et les exigences en matière de sécurité sont inférieures devront en assumer tous les risques et responsabilités.

• Tous les raccords, les tuyaux et les bouchons de remplissage doivent être fixés solidement en place avant d’utiliser la pompe de pulvérisation. Toute pièce qui n’est pas fixée solidement risque d’être projetée violemment ou d’entraîner la fuite d’un jet de liquide à une pression extrêmement élevée, ce qui pourrait causer des blessures graves.

• Avant chaque utilisation, examiner tous les flexibles afin de confirmer l’absence de coupures, de fuites, d’abrasions ou de renflements. Vérifier également l’intégrité des raccords. Remplacer sans délai les pièces qui semblent présenter des défectuosités. Ne jamais tenter de réparer un flexible; remplacer ceux qui font défaut par des modèles haute pression, avec mise à la terre.

•. Ne faites pas de nouer avec le tuyau et ne le tordez pas trop. Le tuyau à vide peut présenter des fuites suite à l’usure, les nouer ou les mauvais traitements. Une fuite risque d’injecter du produit dans la peau.

•. N’exposez pas le tuyau à des températures ou des pressions supérieures à celles spécifiées par le fabricant.

• Ne pas pulvériser à l’extérieur par grands vents.

• Porter des vêtements aptes à protéger la peau et les cheveux du produit utilisé.

• Ne pas utiliser le pistolet ou ne pas pulvériser de produits en présence d’enfants à proximité. Éloigner les enfants de l’équipement en tout temps.

• Ne pas s'étirer ni ne travailler sur un support instable. Toujours garder les deux pieds au sol pour rester en équilibre.

• Se servir de la pression la plus basse possible pour vidanger l’appareil.

• Rester vigilant et faire attention à ce que l'on fait.

• Ne pas se servir de l'équipement en cas de fatigue ou si vos aptitudes sont affaiblies par la consommation de drogues ou de boissons alcoolisées.

• Pour les appareils électriques — Débranchez toujours le cordon électrique de la prise avant de travailler sur l’équipement.

• N’utilisez pas le tuyau pour tirer ou soulever l’équipement.

• Ne pas soulever par la poignée de chariot en chargeant ou en déchargeant.

Act (OSHA).

Instructions de mise à la terre

Cet appareil doit être mis à la terre. La mise à la terre réduit les risques d'électrocution lors d'un court-circuit en permettant au courant de s'écouler par le fil de mise à la terre. Cet appareil est muni d'un cordon électrique avec fil de mise à la terre ainsi que d'une fiche de terre. La fiche doit être branchée sur une prise installée correctement et mise à la terre conformément à la réglementation et aux codes en vigueur.

Le fait de ne pas brancher correctement la fiche trifilaire de l’appareil peut entraîner des risques de choc électrique.

Si on doit réparer ou remplacer le cordon ou la fiche, ne pas raccorder le fil de terre à la borne des broches plates (lames) de cette dernière. Ce fil, normalement vert (avec ou sans rayures jaunes), doit être relié à la broche de terre.

Consulter un technicien ou un électricien qualifié à défaut de comprendre l’ensemble des présentes directives ou en cas d’incertitude quant à la mise à terre de l’appareil. Ne pas modifier la fiche de l’appareil; si elle ne s’adapte pas dans la prise voulue, faire remplacer cette dernière par un électricien qualifié.

IMPORTANT : Utiliser uniquement une rallonge à trois fils munie d'une fiche de terre dans une prise secteur mise à la terre correspondant au type de fiche de l'appareil. S'assurer que votre rallonge est en bon état. Lorsque vous utilisez une rallonge, assurez-vous qu'elle soit d'un calibre suffisant pour supporter l'intensité du courant requise par l'appareil. Une rallonge trop mince entraîne une chute de tension, une diminution de l'intensité et une surchauffe. Une rallonge de calibre 12 est recommandée. Si vous devez utiliser une rallonge à l’extérieur, celle-ci doit comprendre la marque W indiquant le type de cordon. Par exemple, la désignation SJTW-A indique que le cordon est conçu pour être utilisé à l’extérieur.

-A après la désignation

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Table des matières

Flexible

de siphon

Moteur

Filtre

Flexible

de retour

CommutateurCommutateur

régulation de la pression

Bouton de régulation de la pression

Cuvette de lubrifiant

AMORÇ VAPORISATION

Soupape AMORÇAGE/ VAPORISATION

Section des liquides

Raccord

Disjoncteur

Clean

Min. PSI

Max. PSI

Nettoyage par

pulsations

(Turbo PulseClean,

zone rouge)

Arrêt

(OFF, zone noire)

Min. – 1 800 lb/po2

(Min, zone jaune)

1 800 à 3 200 lb/po2 (zone verte)

Arrêt

(OFF, zone noire)

Bouton de régulation de pression

Consignes de sécurité.........................................................14

Description générale............................................................16

Fonctionnement ...................................................................16

Vérifications préliminaires...................................................16

Préparation avant de peindre .............................................17

Peinture ..............................................................................17

Indicateurs de pression ......................................................18

Procédure de décompression.............................................18

Vaporisation..........................................................................18

Technique de vaporisation ..................................................18

Essais préliminaires............................................................19

Nettoyage ..............................................................................19

Maintenance..........................................................................20

Généralités concernant la maintenance.............................20

Remplacement des filtres ...................................................20

Remplacement du moteur ..................................................21

Remplacement des balais de moteur.................................21

Remplacement des engrenages.........................................21

Remplacement du transducteur .........................................21

Remplacement de la soupape AMORÇAGE/VAPORISATION..22

Maintenance de la section des liquides..............................22

Dépannage ............................................................................24

Garantie.................................................................................25

Listes de pièces ...................................................................38

Corps de l’appareil..............................................................38

Moteur.................................................................................39

Boîte d’engrenages.............................................................40

Section des liquides............................................................42

Bloc d’aspiration .................................................................44

Support ...............................................................................44

Basse chariot .............................................................................45

Chariot........................................................................................46

Tube siphon (Chariot).........................................................46

Accessoires ........................................................................47

Schéma de raccordement électrique..................................49

Description générale

Ce vaporisateur à dépression est un outil électrique de précision servant à atomiser divers types de matériaux. On doit lire et suivre attentivement les directives apparaissant dans ce manuel pour savoir comment l’utiliser et le maintenir en bon ordre, et ce, en toute sécurité.

Vérifications préliminaires

On doit procéder aux étapes suivantes avant de brancher le cordon d’alimentation de l’appareil.

1. Vérifier que le flexible d'aspiration/du siphon et le flexible de retour sont bien fixés.

2. À l'aide d'une clé fixer un flexible de vaporisation sans air en nylon de 1/4" d'au moins 15m de long sur l'appareil. Serrer fermement.

3. Fixer un pistolet de vaporisation sans air au flexible de vaporisation. À l'aide de deux clés (une sur le pistolet et une sur le flexible), serrer fortement.

NOTA: Ne pas encore fixer l'embout sur le pistolet de

4. S’assurer que le bouton de régulation de pression soit à la

6. Verser 15 ml (une cuillère à table) de lubrifiant pour joint

IMPORTANT : Ne jamais faire fonctionner l’appareil sans liquide pendant plus de 10 secondes, ce qui pourrait user inutilement les tampons graisseurs.

7. S’assurer que l’alimentation électrique soit d’au moins 15

8. Brancher le cordon d’alimentation dans une prise

IMPORTANT : Les rallonges utilisées doivent être trifilaires, de calibre 12 et dotées d’une fiche à broche de MALT; on ne doit jamais retirer cette troisième broche ou utiliser un adaptateur.

Préparation d’un nouveau vaporisateur

Si cet appareil est neuf, il contient encore un liquide d’essai mis en usine pour le protéger de la corrosion en cours d’expédition ou d’entreposage. Ce liquide doit être complètement éliminé au moyen d’essence minérale avant que l’appareil puisse être utilisé.

IMPORTANT : La détente du pistolet doit toujours être verrouillée lorsqu’on procède à ces vérifications préliminaires.

1. Placez le flexible d'aspiration dans un récipient contenant

2. Mettre le flexible de retour dans un contenant de purge

3. Régler la pression au minimum en mettant le bouton de

vaporisation. Démonter l'embout s'il est déjà fixé.

S’assurer que tous les flexibles et pistolets à dépression soit mis à la terre et conçus pour accepter des pressions de liquide d’au moins 3 200 lb/po2 (22,1 MPa).

position OFF (zone noire). S’assurer que le commutateur soit à la position OFF.

de piston (Piston Lube) dans la cuvette.

à 120 V.

adéquatement mise à la terre située à une distance d’au moins 7,5 m (25 pi) de la surface à vaporiser.

de l'essence minérale avec un point d'inflammation au moins égal à 60ºC.

métallique.

régulation à la position Min (zone jaune).

Fonctionnement

Cet appareil produit un jet à très haute pression; avant de le faire fonctionner, il est donc essentiel de lire et de comprendre les avertissements formulés dans la section Consignes de sécurité à l’avant de ce manuel.

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4. Abaisser la soupape AMORÇAGE/VAPORISATION à la position PRIME.

5. Mettre l’appareil en marche en mettant le commutateur à la position ON.

6. Laisser le vaporisateur fonctionner pendant 15 à 30 secondes pour évacuer le liquide d’essai par le flexible de retour, jusqu’au contenant de purge.

7. Arrêter l’appareil en mettant le commutateur à la position OFF.

+ 36 hidden pages

Titan 765-3010, 765-3015, 765-3000 User Manual

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Frequently Asked Questions

User Manual