Titan 765-517-CE, 765-505-CE, 765-503-CE, 765-100, 765-518-CE User Manual

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Page 1

OWNER'S MANUAL

FOR PROFESSIONAL

USE ONLY

313 - 1228 REV 898B

DO NOT USE EQUIPMENT BEFORE READING THIS MANUAL

Epic

™

447HPX

Epic 447HPX

100V Pump Only - 765-300 110V Complete - 765-310

120V Pump Only - 765-100 120V Complete - 765-110 230V Pump Only - 765-503-CE 230V Complete - 765-505-CE 110V Pump Only - 765-517-CE 110V Complete - 765-518-CE

This manual contains important warnings and instructions.

Please read and retain for reference. Never operate this unit unless it is properly grounded.

Page 2

PISTON SEAL LUBRICANT

Specially formulated to prevent materials from adhering to the piston rod, which becomes abrasive to the upper seals. Piston Lube will break down any material that may accumulate in the wet cup and keep it from drying.

8 oz individual 700-925 1 qt individual 700-926 8 oz, case of 12 700-911 1 qt, case of 12 700-912

AIRLESS HOSE

I.D.x Length Product No. 1/4" x 50' 316-505 3/8" x 50' 690-375-50 3/16" x 9' 550-222 3/16" x 15' 550-221

HIGH PRESSURE SWIVELS

Pressure Rated at 5000 psi

Gun-to-Hose 1/4” NPS (F) x 1/4” NPS (M) 500-428

Hose-to-Hose 1/4” NPS (M) x 1/4” NPS(M) 500-424

FITTINGS

1/4" x 1/4" Hose Coupling 490-012 1/4" x 3/8" Hose Coupling 490-016 3/8" x 3/8" Hose Coupling 490-014 T-Fittings 1/4" x 1/4” 490-036 4 Gun Manifold 500-056 Tip Filter Retainer 520-046 1/4" Mx1/4"F Swivel Union 490-005 1/4" Mx3/8"F Swivel Union 490-032 Retaining Nut Adapter 490-007 High Pressure Fl. Gauge 730-235 Ball Valve 757-120

Accessories

LIQUID SHIELD

Cleans and protects spray systems against rust, corrosion and premature wear.

Case of 12 (1 quart bottles) 700-888 1 quart 700-889

Epic 447HPX

Table of Contents

Accessories . . . . . . . . . . . . . . . . . . . . . 2

General Repairs/Service . . . . . . . . . . . 3

Maintenance/Service Record . . . . . . . . 4

Warnings . . . . . . . . . . . . . . . . . . . . . . . 5

Aviso (En Español). . . . . . . . . . . . . . . . 6

Attention (En Français) . . . . . . . . . . . . 7

Notice: Fire or Explosion Hazards

. . 8,9,10

Start-up Procedure . . . . . . . . . . . . 10,11

Cleaning Procedure . . . . . . . . . . . . . . 12

Application Techniques . . . . . . . . . . . 13

Airless Tip Selection. . . . . . . . . . . . . . 13

Flushing Specifications . . . . . . . . . . . 14

Troubleshooting

Spray Pattern . . . . . . . . . . . . . . . . . 13

Airless Gun. . . . . . . . . . . . . . . . . . . 13

Airless Pump . . . . . . . . . . . . . . . . . 14

Parts Drawings &

Repair Information . . . . . . 15-25

230V Electrical Schematic . . . . . . . . 15

Electrical Schematics . . . . . . . . . 15,20

Replacement Labels. . . . . . . . . . . . . 16

Armature Replacement . . . . . . . . . . 18

Motor Housing . . . . . . . . . . . . . . . . . 19

Gear Box . . . . . . . . . . . . . . . . . . . . . 20

Gear Replacement . . . . . . . . . . . . . . 21

On/Off Switch . . . . . . . . . . . . . . . 15,21

Motor Starter, Brushes . . . . . . . . . . 15,21

Filter Block . . . . . . . . . . . . . . . . . . . . 22

Pressure Switch . . . . . . . . . . . . . . . . 23

Prime Relief Valve . . . . . . . . . . . . . . 23

Filter Replacement . . . . . . . . . . . . . . 23

Gun Filter . . . . . . . . . . . . . . . . . . . . . 23

Fluid Section. . . . . . . . . . . . . . . . . . . 24

Syphon Assembly. . . . . . . . . . . . . . . 24

Syphon Down Tube . . . . . . . . . . . . . 24

Pump Repair . . . . . . . . . . . . . . . . . . 25

Equipment Job History . . . . . . . . . . . 26

Skid Frame . . . . . . . . . . . . . . . . . . . . 27

Low Rider Frame . . . . . . . . . . . . . . . 27

High Rider Frame . . . . . . . . . . . . . . . 27

Stand up Pump & Frame . . . . . . . . . 27

Complete Pumps for

Europe, Canada & 100V . . . . . . . . . 27

Specifications . . . . . . . . . . . . . . . . . . 28

Warranty. . . . . . . . . . . . . . . . . . . . . . 28

U.S. Patents: 3,936,002; 4,220,286; 4,457,472; 4,508,268; 4,494,697; 4,500,119; 4,626,004; 4,611,758; 4,744,571; 4,728,213; 4,768,932; 4,755,638; 4,768,929; 4,840,543; 4,908,538; 5,074,467; 5,425,506

Page 3

Epic 447HPX

General Repair & Service Notes:

WARNING: Before proceeding, follow the Pressure

Relief Procedure outlined on Page 5 . Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!

The following tools are needed when repairing this sprayer:

Phillips Screwdriver 3/8"Allen Wrench Needle Nose Pliers 5/16" Allen Wrench Adjustable Wrench 1/4" Allen Wrench Rubber Mallet 3/16" Allen Wrench Flat-blade Screwdriver 1/8" Allen Wrench 1/2" Open End Wrench

1. Before repairing any part of the sprayer, read the instructions carefully, including all warnings.

2. When disconnecting wires, use needle nose pliers to separate mating connectors.

CAUTION: Never pull on a wire to disconnect it.

Pulling on a wire could loosen the connector from the wire.

3. Test your repair before regular operation of the sprayer to be sure that the problem is corrected. If the sprayer does not operate properly, review the repair procedure to determine if everything was done correctly. Refer to the Troubleshooting Charts to help identify other possible problems.

4. Make certain that the service area is well ventilated in case solvents are used during cleaning. Always wear protective eyewear while servicing. Additional protective equipment may be required depending on the type of cleaning solvent. Always contact the supplier of solvents for recommendations.

5. If you have any further questions concerning your TITAN Airless Sprayer, call TITAN: Customer Service Department Tel. 1-800-526-5362

Fax 1-800-528-4826

Outside the U.S. Call: 1-201-405-7520

Outside the U.S. Fax 1-201-405-7449

Canada Tel. 1-800-565-8665

Fax 1-905-856-8496

100V Pump Only - 765-300 100V Complete - 765-310

120V Pump Only - 765-100 120V Complete - 765-110 230V Pump Only - 765-503-CE 230V Complete - 765-505-CE 110V Pump Only -765-517-CE 110V Complete - 765-518-CE

Motor

Figure 1

Syphon Tube

Pressure Control

Return Hose

Add P.S.L. Here

(Piston Seal Lubricant)

Fluid Section

Outlet Fitting

Electrical Box

Paint Filter

Bypass Valve

NOTE: A Repacking Kit (730-401) is available. All parts included in the kits are listed in parts list chart on page 24. For best results use all parts supplied in the Repacking Kit.

Page 4

Check Motor Brushes Every 200 Hours

Titan Tool is in the business of designing and manufacturing spray systems and accessories that make today’s Painting Professional become more efficient and profitable. We feel that if you accurately track the maintenance of your equipment on this chart it will improve the performance of this valuable tool to help you get the most out of your investment.

The chart is easy to follow and to use. The Maintenance Schedule allows for the recording of all your service work and will help you

make sure your unit is always running at peak performance.

Make sure to fill in the boxes at the top of this record with the model number, serial number, date purchased and your company

name. This information will be needed to validate your warranty.

Electric Pump Maintenance Schedule

Service Record

Service Performed

Date Service Center

Cost of Repair

Months in Service

Service Performed

Date Service Center

Cost of Repair

Months in Service

Service Performed

Date Service Center

Cost of Repair

Months in Service

Service Performed

Date Service Center

Cost of Repair

Months in Service

Service Performed

Date Service Center

Cost of Repair

Months in Service

Warranty

Repair

❏ Yes ❏ No

Warranty

Repair

❏ Yes ❏ No

Warranty

Repair

❏ Yes ❏ No

Warranty

Repair

❏ Yes ❏ No

Warranty

Repair

❏ Yes ❏ No

May Be Copied For Field Use

Date

Date Date Date Date

Date

Date Date Date Date

Check Piston Seal Lubricant Level WEEKLY.

EPIC 447HPX Electric Motor Models

MODEL # SERIAL # DATE PURCHASED COMPANY NAME

Service Performed

Date Service Center

Cost of Repair

Months in Service

Warranty

Repair

❏ Yes ❏ No

Service Performed

Date Service Center

Cost of Repair

Months in Service

Warranty

Repair

❏ Yes ❏ No

Page 5

An airless spray gun requires that fluid be introduced to it at very high pressure. Fluids under high pressure, from spray or leaks, can penetrate the skin and inject substantial quantities of toxic fluid into the body. If not promptly and properly treated, the injury can cause tissue death or gangrene and may result in serious, permanent disability or amputation of the wounded part. Therefore, extreme caution must be exercised when using any airless spray equipment. IF YOU

ARE INJECTED, SEE A PHYSICIAN IMMEDIATELY. DO NOT TREAT AS A SIMPLE CUT!

NOTE TO PHYSICIAN:

Injection into the skin is a serious, traumatic injury. It is important to treat the injury surgically as soon as possible. Do not delay treatment to research toxicity. Toxicity is a concern with some exotic coatings injected directly into the bloodstream. Consultation with a plastic surgeon or a reconstructive hand surgeon may be advised.

1) Handle the spray gun carefully.

Keep clear of the nozzle. NEVER point the gun at yourself or anyone else. NEVER permit any part of your body to come in contact with the fluid stream of either the gun or any hose leak. ALWAYS keep the gun trigger safety lever in a locked position when not spraying. ALWAYS use a tip safety guard.

2) NEVER attempt to force the flow of

fluid backward through the gun with your finger, hand or hand-held object against the gun nozzle. THIS IS NOT AN AIR

SPRAY GUN.

3) NEVER attempt to remove tip,

disassemble or repair equipment without first doing the following:

4) Before flushing system, always remove spray tip and adjust fluid pressure to lowest possible setting.

5) Tighten all fluid connections before each use. NEVER exceed 3200 psi with

this unit. Make sure that all accessory hoses, connections, swivels and so forth can withstand the high pressures which develop. NEVER exceed the pressure rating of any component in the system.

6) WARNING: The paint hose can

develop leaks from wear, kinking, abuse, etc. A leak is capable of injecting fluid into the skin, therefore the paint hose should be inspected before each use. NEVER attempt to plug a hose with any part of your body, adhesive tape or any other makeshift device. Do not attempt to repair a spray hose. Instead, replace it with a new grounded hose. Use only with hoses that have spring guards. NEVER use less than 50' of hose with this unit.

7) Be sure that the airless equipment being used and the object being sprayed are properly grounded to prevent static discharge or sparks which could cause fire or explosion. WARNING: ALWAYS hold the gun against metal container when flushing system with tip removed, to prevent static discharge. CAUTION: To reduce the risk of electrical shock, do not expose to rain. Store indoors.

GROUNDING INSTRUCTIONS: This

product should be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug.The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

DANGER - Improper installation of the

grounding plug can result in a risk of electric shock. If repair or replacement of the cord or plug is necessary, do not connect the grounding wire to either flat blade terminal. The wire with insulation having an outer surface that is green (with or without yellow stripes) is the

grounding wire. Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if in doubt as to whether the product is properly grounded. Do not modify the plug provided; if it will not fit the outlet, have the proper outlet installed by a qualified electrician.

• This product is for use on a nominal 120-volt circuit and has a grounding plug that looks like the plug illustrated below.

• Make sure that the product is connected to an outlet having the same configuration as the plug. No adapter should be used with this product.

EXTENSION CORDS: Use only a 3-

wire extension cord that has a 3-slot receptacle that will accept the plug on the pump. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current this pump will draw

For lengths less than Use extension gauge

50 ft. 15 Meters 14 AWG 100 ft. 30 Meters 12 AWG 150 ft. 45 Meters 10 AWG

An undersized cord will cause a drop in

line voltage resulting in loss of power and overheating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

8) ALWAYS keep the working area

around the pump well ventilated. Additionally, the pump itself should be a minimum of 25' (7.5m) from the spray area. If these instructions are not followed, there is the possibility of fire or explosion with certain materials. ALWAYS follow the coating or solvent manufacturer's safety precautions and warnings. Never spray flammable material near open flames, pilot lights or any source of ignition.

9) ALWAYS wear spray masks and

protective eyewear while spraying. Additional personal protective equipment may be required depending on the type of material being sprayed and conditions of ventilation. Always contact supplier of material being sprayed for recommendation.

10) Keep all extension poles clear of

electrical wires.

11) NEVER alter or modify any part of

this equipment; doing so could cause it to malfunction.

12) NEVER leave equipment

unattended. Keep away from children or anyone not familiar with the operation of airless equipment.

DO NOT USE EQUIPMENT BEFORE READING THIS SECTION

WARNING

HIGH PRESSURE SPRAY

CAN CAUSE SERIOUS INJURY

Maximum Working Pressure 3200 psi, 221 bar

PRESSURE RELEASE PROCEDURE A. Set trigger safety in a locked

position.

B. Shut off pump and unplug electrical

cord.

C. Release fluid pressure from entire

system and trigger gun.

D. Reset trigger safety in a locked

position.

Page 6

Una pistola rociadora sin aire requiere que se le introduzca líquido a presión muy alta. Los líquidos bajo presión alta, de la rociadura o de las fugas, pueden penetrar en la piel e inyectar en el cuerpo cantidades considerables de líquido tóxico. Si no se atiende rápida y apropiadamente, la lesión puede causar muerte del tejido o gangrena, y puede resultar en incapacidad seria y permanente o en la amputación de la parte lesionada. Por lo tanto, hay que emplear precauciones estrictas al usar cualquier equipo de rociadura sin aire. SI USTED HA ESTADO

EXPUESTO A LA PENETRACION DE TOXICOS POR INYECCION, CONSULTE INMEDIATAMENTE AL MEDICO. ¡NO TRATE LA HERIDA COMO SI FUERA UNA MERA CORTADURA!

NOTA PARA EL MEDICO: La penetración de

tóxicos en la piel es una herida seria y traumática. Es importante tratar la herida quirúrgicamente lo más pronto posible. No demore el tratamiento para investigar la toxicidad. La toxicidad es asunto serio cuando se trata de la penetración de ciertos revestimientos tóxicos en la corriente sanguínea. Puede que sea necesaria la consulta con un cirujano plástico o un cirujano especialista en la reconstrucción de la mano.

1) Maneje la pistola de rociadura con cuidado.

Manténgase alejado de la boquilla. JAMAS apunte la pistola hacia usted u otra persona. NUNCA permita que parte alguna de su cuerpo se ponga en contacto con el chorro de líquido de la pistola o de alguna fuga de la manguera. SIEMPRE mantenga trabado el seguro de la pistola mientras no esté rociando. SIEMPRE utilice el protector de seguridad de la boquilla.

2) JAMAS intente forzar el flujo del líquido por

la pistola hacia atrás con el dedo, la mano o un objeto sostenido con la mano contra la boquilla de la pistola, ya que NO SE TRATA DE UNA

PISTOLA DE ROCIADURA DE AIRE.

3) JAMAS intente quitar la boquilla ni

desarmar o reparar el equipo sin haber cumplido antes con los pasos siguientes:

4) Antes de lavar el sistema, siempre quite la boquilla de rociadura y ajuste la presión del líquido al valor más bajo posible.

5) Ajuste todas las conexiones antes de cada uso. JAMAS supere 3200 libras por pulgada cuadrada con esta unidad. Asegúrese de que todas las mangueras, conexiones, articulaciones

giratorias y demás elementos accesorios estén en condiciones de tolerar las altas presiones que se presentan. JAMAS exceda la clasificación de presión de cualquier componente del sistema.

6) ADVERTENCIA: La manguera de pintura

puede presentar fugas como resultado del desgaste, retorcimiento, abuso, etc. Las fugas pueden inyectar líquido a través de la piel, por lo que la manguera de pintura debe ser inspeccionada antes de cada uso. JAMAS intente obturar la manguera con una parte de su cuerpo o con tela adhesiva o cualquier otro elemento improvisado. No intente reparar una manguera de rociadura; en cambio reemplácela con una manguera nueva conectada a tierra. Utilice solamente mangueras con protector de resorte. JAMAS use una manguera de menos de 15,2 m con esta unidad. Almacenar bajo techo.

INSTRUCCIONES PARA LA PUESTA A

TIERRA: Este producto debe conectarse a tierra.

En caso de corto circuito, la conexión a tierra proporciona una vía de escape para la corriente eléctrica y reduce el riesgo de choques eléctricos. El producto está dotado de un cable provisto de un alambre y de un enchufe de puesta a tierra. El enchufe debe enchufarse en un tomacorriente debidamente instalado y dotado de conexión a tierra, de acuerdo con las estipulaciones de los códigos y ordenanzas locales.

PELIGRO — La instalación incorrecta del

enchufe de puesta a tierra podría crear el riesgo de choque eléctrico. Si es necesario reparar o reemplazar el cordón o el enchufe, no conecte el alambre de puesta a tierra a ninguna de las dos terminales de cuchilla plana. El alambre con aislamiento exterior verde, con o sin rayas amarillas, es el alambre de puesta a tierra. Consulte a un electricista o técnico competente si no comprende bien las instrucciones para la conexión a tierra o si tiene dudas de que el producto está conectado a tierra correctamente. No modifique el enchufe que viene con el producto; si no encaja en el tomacorriente, pida a un electricista competente que instale el tomacorriente apropiado.

• Este producto ha sido diseñado para usarse en un circuito de tensión nominal de 120 voltios y está dotado de un enchufe de puesta a tierra

semejante a la ilustrada más adelante.

• Asegúrese de que el producto esté enchufado en un tomacorriente que tenga la misma configuración del enchufe. No debe usarse ningún adaptador.

CORDON DE EXTENSION — Use sólo un

cordón de extensión trifilar que tenga un enchufe de puesta a tierra con tres cuchillas, y un receptáculo con tres ranuras que acepte el enchufe que viene con el producto. Cerciórese de que el cordón de extensión esté en buen estado. Al usar un cordón de extensión, cerciórese de que sea suficientemente grueso para transportar la corriente que su producto usará.

Para tramos de menos de: Use cordones de calibre:

15,2 m 14 AWG 30,4 m 12 AWG 45,7 m 10 AWG

Un cordón demasiado corto provocará una caída de la tensión, ocasionando una pérdida de potencia y recalentamiento. Si tiene dudas, use un calibre más grueso. Cuanto más pequeño sea el número de calibre, más grueso será el cable.

7) Asegúrese de que el equipo sin aire que esté empleando y el objeto que se intenta rociar estén correctamente conectados a tierra para evitar descargas estáticas o chispas que podrían ocasionar incendio o explosión. ADVERTENCIA: Sostenga SIEMPRE la pistola contra el receptáculo de metal al limpiar el sistema con la boquilla desprendida, para evitar la descarga estática. ADVERTENCIA: Para reducir riesgo de descarga eléctrica, no exponer a la lluvia.

8) SIEMPRE mantenga el lugar de trabajo alrededor de la bomba bien ventilado. Además, la bomba en sí debe estar ubicada a no menos de 7,6 m de la operación de rociadura. Si no se observan estas instrucciones, existe el riesgo de incendio o explosión con ciertos materiales. SIEMPRE observe las precauciones y advertencias de los fabricantes sobre revestimientos y solventes. Nunca rocíe material inflamable cerca de llamas expuestas, llamas piloto o cualquier fuente de ignición.

9) SIEMPRE use máscaras apropiadas y anteojos de protección durante la operación de rociadura. Según el tipo de material que se está rociando y las condiciones de ventilación puede ser necesario usar equipo personal protector adicional. Siempre comuníquese con el proveedor del material para conseguir recomendaciones.

10) Mantenga todas las varas de extensión fuera del alcance de cables eléctricos.

11) JAMAS altere o modifique parte alguna de este equipo, ya que ello puede causar deficiencias de funcionamiento.

12) JAMAS deje al equipo solo. Manténgalo fuera del alcance de los niños o de cualquier persona no familiarizada con la operación de equipo sin aire.

PROCEDIMIENTO DE DESCOMPRESION A. Coloque el seguro de la pistola

en posición trabada.

B. Apague la bomba y desconecte

también el cable de electricidad.

C. Descargue la presión del líquido

de todo el sistema y de la pistola.

D. Vuelva a trabar el seguro.

NO USE EL EQUIPO ANTES DE LEER ESTA SECCION

ADVERTENCIA

LA ROCIADURA A PRESION ALTA

PUEDE CAUSAR LESION GRAVE.

Presión de Trabajo Máxima 3200 libras por pulgada cuadrada (psi), 221 bar

Page 7

Le liquide introduit dans un pistolet pulvérisateur sans air doit l’être à pression extrêmement élevée. Les liquides à haute pression, en provenance du pulvérisateur ou d’une fuite quelconque, sont capables de pénétrer la peau et d’injecter d’importantes quantités de liquide toxique dans l’organisme. Si elle n’est pas traitée promptement et avec toute l’attention voulue, la lésion causée de la sorte peut provoquer la nécrose des tissus ou la gangrène et donner lieu à de sérieux handicaps permanents, voire à l’amputation du membre atteint. Une prudence extrême s’impose donc lors de l’utilisation de matériel de pulvérisation sans air.

EN CAS D’INJECTION, CONSULTEZ UN MEDECIN IMMEDIATEMENT. NE TRAITEZ PAS LA BLESSURE COMME S’IL S’AGISSAIT D’UNE SIMPLE COUPURE!

REMARQUE A L’INTENTION DU MEDECIN :

Une injection pénétrant la peau constitue une lésion traumatique grave qu’il est important de traiter chirurgicalement aussitôt que possible. Ne perdez pas de temps à rechercher la toxicité de l’injection. Il s’agit là d’un risque à envisager en cas d’injection directe dans le circuit sanguin de certains revêtements exotiques. La consultation d’un chirurgien plasticien ou d’un spécialiste de la chirurgie reconstructive de la main peut être conseillée.

1) Maniez le pistolet avec soin. Maintenez-vous

à l’écart de la buse. N’en dirigez JAMAIS la buse vers aucune partie de votre corps ou vers aucune autre personne. Ne laissez JAMAIS aucune partie de votre corps entrer en contact avec le flux de liquide s’échappant du pistolet ou d’une fuite quelconque au niveau du flexible. Verrouillez TOUJOURS le levier de sûreté de la détente lorsque vous n’êtes pas occupé à pulvériser.

Veillez à TOUJOURS utiliser un dispositif de sûreté à la buse du pistolet.

2) N’essayez JAMAIS de refouler le flux de

liquide dans le pistolet au moyen de votre doigt, de votre main ou d’un objet maintenu contre la buse du pistolet. CET APPAREIL N’EST PAS UN PISTOLET PULVERISATEUR A AIR. N’utilisez aucune pièce de matériel sans air avec une pompe non équipée d’une soupape de surpression.

3) N’essayez JAMAIS d’enlever la buse, de

démonter ou de réparer l’appareil avant d’avoir accompli la procédure suivante :

4) Avant de procéder au rinçage du système,

enlevez toujours la buse de pulvérisation et réglez

la pression au niveau le plus faible possible.

5) Serrez bien tous les raccords du système

hydrodynamique avant chaque emploi. Ne dépassez JAMAIS, avec cet appareil, une pression de 3200 psi. Assurez-vous que tous les flexibles accessoires, raccords, articulations, etc. sont bien capables de résister aux hautes pressions prévues. Ne dépassez JAMAIS la capacité de pression nominale d’aucun composant du système. DANGER : Afin de réduire tout risque d’électrocution, n’exposez pas à la pluie.

6) ATTENTION : Des fuites risquent de se

produire le long du flexible de peinture sous l’effet de l’usure, des torsions, des rudes traitements, etc. auxquels il est éventuellement soumis. Les injections de liquide dans la peau sont possibles par la voie de telles fuites. Il est donc important d’inspecter le flexible avant chaque usage. N’essayez JAMAIS d’obturer une fuite à l’aide de votre doigt ou de tout autre membre de votre corps, de ruban adhésif ou de tout autre moyen de fortune. N’essayez pas non plus de réparer un flexible de pulvérisation ; remplacez-le plutôt par un nouveau flexible mis à la terre. Veillez à n’utiliser que les flexibles munis de dispositifs de sécurité à ressort. N’utilisez JAMAIS moins de 15,2 m de flexible avec cet appareil.

7) Assurez-vous que le matériel sans air utilisé et que l’objet à peindre sont adéquatement mis à la terre, de façon à éviter toute décharge d’électricité statique ou toute étincelle susceptible de provoquer un incendie ou une explosion.

ATTENTION : Tenez TOUJOURS le pistolet

contre un récipient en métal lors du rinçage du système, après en avoir ôté la buse. Ne vaporisez JAMAIS de substances inflammables à proximité de flammes nues, lampes témoin ni d’aucune source d’allumage. Rangez à l’intérieur.

INSTRUCTIONS DE MISE A LA TERRE : Ce

produit doit être mis à la terre. Dans l’hypothèse d’un court-circuit électrique, la mise à la terre réduit le risque de chocs électriques en assurant un fil de fuite pour le courant électrique. Ce produit est pourvu d’un cordon possédant un fil de terre avec fiche appropriée de mise à la terre. La fiche doit être branchée sur une prise qui est posée et mise à la terre adéquatement conformément à tous les codes et règlements locaux.

DANGER - La pose inappropriée de la fiche de

terre peut provoquer un risque de chocs électriques. Si le cordon ou la fiche doit être réparé

ou remplacé, ne raccordez pas le fil de terre à l’une ou l’autre borne à lame plate. Le fil possédant une isolation dont la surface extérieure est verte (avec ou sans rayures jaunes) est le fil de terre. Consultez un électricien ou un technicien de service compétent si vous ne comprenez pas parfaitement les instructions de mise à la terre ou si vous ne pouvez affirmer avec certitude que le produit est dûment mis à la terre. Ne modifiez pas la fiche fournie ; si elle ne rentre pas dans la prise, faites poser la prise appropriée par un électricien compétent.

• Ce produit est destiné à être utilisé sur un circuit à tension nominale de 120 volts et a une fiche de terre qui ressemble à la fiche illustrée ci-après.

• S’assurer que le produit est branché sur une prise ayant la même configuration que la fiche. Aucun adaptateur ne doit être utilisé avec ce produit.

CORDONS DE RALLONGE - Utilisez

uniquement un cordon de rallonge à trois fils pourvu d’une fiche de mise à la terre à trois lames, et une prise à trois fentes qui acceptera la fiche de la pompe. Assurez-vous que votre cordon de rallonge est en bon état. Lorsque vous utilisez un cordon de rallonge, veillez à en utiliser un suffisamment puissant pour transporter le courant que consommera cette pompe.

Pour les longueurs de moins de Utilisez une rallonge de calibre

15,2 m 14 AWG 30,4 m 12 AWG 45,7 m 10 AWG

Un cordon sous-calibré provoquera une chute de tension secteur ayant pour conséquences une perte de puissance et une surchauffe. En cas de doute, utilisez le calibre immédiatement plus puissant. Plus le numéro de calibre est bas, plus le cordon est puissant.

8) Le moteur électrique de cet appareil n’est pas protégé contre les explosions. Il est donc essentiel d’assurer une bonne ventilation de la zone de travail et des alentours de la pompe. Il est également important de maintenir la pompe à une distance minimale de 7,6 m de la zone de pulvérisation. Certains matériaux présentent, à défaut de suivre ces consignes, un risque d’incendie ou d’explosion. Suivez TOUJOURS les précautions et avertissements du fabricant de chaque solvant ou revêtement utilisé.

9) Portez TOUJOURS un masque et des lunettes de protection lors de vos travaux de pulvérisation. D’autres articles de protection personnelle peuvent être nécessaires suivant le type de produit pulvérisé et les conditions d’aération. Demandez toujours ses recommandations à votre fournisseur.

10) Maintenez toutes les tiges de rallonge à distance des fils électriques.

11) N´altérez ou ne modifiez JAMAIS une partie quelconque de cet appareil, ce qui pourrait causer des défaillances.

12) Ne laissez JAMAIS le matériel sans surveillance. Gardez-le hors de portée des enfants et de toute personne inexpérimentée quant à l’usage de matériel sans air.

NE PAS UTILISER LE MATERIEL AVANT D’AVOIR LU CETTE SECTION

ATTENTION!

LES PULVERISATEURS A HAUTE PRESSION PEUVENT

PROVOQUER DE SERIEUSES LESIONS

Pression de travail maximale: 3200 psi — 221 bar

PROCEDURE DE DELESTAGE DE PRESSION

A. Verrouillez la sûreté de la détente. B. Arrêtez la pompe et débranchez le

cordon électrique.

C. Délestez la pression dans tout le

système et appuyez sur la détente du pistolet.

D. Reverrouillez la sûreté de la

détente.

Page 8

FIRE OR EXPLOSION HAZARD

Static electricity is created by the high velocity of fluid through the pump, hose and tip. If every part of the spray element is not properly grounded, sparking may occur and the system may become hazardous. Sparking may also occur when plugging in or unplugging a power supply cord, or starting a gas engine. Sparks can ignite fumes from solvents or the fluids being sprayed. Always plug the sprayer into an outlet at least 25' (7.5 m) away from the spray area. WARNING:

Always flush the unit into a separate metal container with the spray tip removed and the gun held firmly against the side of the container to assure proper grounding and prevent static discharge which could cause serious bodily injury.

If you experience any static sparking or slight shock while using this equipment, stop spraying immediately. Check the entire system for proper grounding. Do not use the system again until the problem has been corrected.

ELECTRIC MOTOR

The electric motors used by TITAN are not explosion proof. Therefore, it is essential to keep the working area around the pump well ventilated. Additionally, the pump itself should be a minimum of 25' (7.5 m) from the spray area. WARNING: Always keep pump outside of any enclosed spray area. Never clean the exterior of the pump with any flammable solvents.

GAS ENGINE (Where Applicable)

Always keep pump outside of any enclosed spray area. Keep area around pump well ventilated. Keep all solvents away from engine exhaust. (Never fill the fuel tank while the engine is running or hot. Fuel spilled on a hot surface can ignite and cause a fire.) Always attach ground wire located on rear of engine to a grounded object, i.e. water pipe. NOTE: Refer to engine owner's manual for additional safety and service information.

FLUID SECTION—SOLVENTS

Halogenated Hydrocarbon solvents can cause an explosion when used with aluminum or galvanized components in a closed (pressurized ) fluid system (pumps, heaters, filters, valves, spray guns, tanks, etc.). The explosion could cause serious injury, death and/or substantial property damage. Cleaning agents, coatings, paints, etc. may contain Halogenated Hydrocarbon solvents. Titan Tool Inc. spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon solvents. DO NOT USE HALOGENATED HYDROCARBONS IN

TITAN EQUIPMENT.

EXPLANATION OF THE HAZARD

There are three key elements to the Halogenated Hydrocarbon (HHC) solvent hazard. These elements are:

1. The presence of HHC solvents.

2. Aluminum or galvanized parts.

3. Equipment capable of withstanding pressure.

When all three elements are present, the result can be an extremely violent explosion. The reaction can be sustained with very little aluminum or galvanized metal: any amount of aluminum is too much. The reaction is unpredictable. Prior use of an HHC solvent without incident (corrosion or explosion) does NOT mean that such use is safe.

PELIGRO DE INCENDIO O EXPLOSIÓN

La alta velocidad del líquido a través de la bomba, manguera y la boquilla produce electricidad estática. Si algún componente del equipo de rociadura no está conectado a tierra correctamente pueden producirse chispas y el sistema se vuelve peligroso. También pueden producirse chispas al enchufar o desenchufar cables eléctricos o al poner en funcionamiento un motor a gasolina. Las chispas pueden encender los vapores provenientes de los solventes o de los líquidos rociados. Siempre conecte el rociador a un enchufe ubicado a no menos de 7.5 m de distancia de la zona de rociadura. ADVERTENCIA: Lavar siempre la unidad en un recipiente metálico separado, habiendo quitado la

boca del rociador y teniendo la pistola firmemente contra el lado del recipiente para asegurar una puesta a tierra correcta y evitar la descarga estática que podría causar lesión corporal grave.

Si ocurren chispas de electricidad estática o si sufre un shock eléctrico ligero mientras usa el equipo, deje de rociar de immediato. Verifique que el sistema en su totalidad esté conectado a tierra correctamente. No vuelva a usar el sistema hasta que el problema haya sido resuelto.

MOTOR ELÉCTRICO:

Los motores eléctricos utilizados por TITAN no son a prueba de explosión. Por lo tanto, es esencial mantener el área de trabajo alrededor de la bomba bien ventilada. Además, la bomba misma debe estar a una distancia minima de 7.5 m del area de rociadura. ADVERTENCIA: Mantener siempre la bomba afuera de cualquier área de rociadura cerrada. Nunca limpie el exterior de la bomba con solventes inflamables.

Page 9

MOTOR A GASOLINA: (Si fuera aplicable)

Siempre mantenga la bomba afuera de cualquier zona de rociadura cerrada. Mantenga el área alrededor de la bomba bien ventilada. Mantenga todos los solventes lejos del escape del motor. (Nunca liene el tanque de combustible cuando el motor esté funcionando o caliente. El combustible derramado sobre una superficie caliente puede encenderse y producir un incendio). El cable a tierra que está ubicado en la parte de atrás del motor debe estar siempre adherido a un objeto conectado a tierra, por ejemplo, una cañería de agua. NOTA: Vea el manual de uso del motor para información adicional sobre seguridad y mantenimiento.

SECCION FLUIDO—SOLVENTES

Los solventes a base de hidrocarburos halogenados pueden provocar explosión cuando se usan con componentes galvanizados o de aluminio en un sistema líquido cerrado (sujeto a presión) (bombas, calefactores, filtros, válvulas, pistolas de rociadura, tanques, etc.) La explosión podría causar lesiones serias e inclusive la muerte, así como daños materiales de consideración. Los líquidos de limpieza, revestimientos, pinturas, etc. pueden contener solventes a base de hidrocarburos halogenados. El equipo de rociadura ofrecido por Titan Tool Inc. tiene componentes galvanizados o de aluminio y será afectado por solventes a base de hidrocarburos halogenados. NO USE HIDROCARBUROS

HALOGENADOS EN EL EQUIPO TITAN.

EXPLICACION DEL RIESGO

Hay tres elementos fundamentales que condicionan el riesgo de los hidrocarburos halogenados, a saber:

1. Presencia de solventes de hidrocarburos halogenados.

2. Componentes galvanizados o de aluminio.

3. Equipo capaz de tolerar presión.

Cuando todos estos elementos están presentes, el resultado puede ser una explosión sumamente violenta. La reacción puede tener lugar aun cuando la cantidad de aluminio o metal galvanizado sea muy pequeña: cualquier cantidad de aluminio es excesiva. La reacción no puede predecirse. El hecho de que un solvente a base de hidrocarburos halogenados haya sido usado anteriormente sin accidentes (corrosión o explosión) NO significa que dicho uso no es peligroso.

DANGER!

RISQUE D'INCENDIE OU D'EXPLOSION

La vitesse du liquide à travers la pompe le flexible et la buse produit de l'électricité statique. Si tous les éléments du matériel de pulvérisation ne sont pas mis à la terre de manière adéquate, ils risquent de favoriser la production d'étincelles et de rendre le système dangereux. Des étincelles peuvent également se produire lors de branchement ou débranchement d'un cordon d’alimentation électrique ou lors de la mise en marche d'un moteur au gaz. De telles étincelles sont susceptibles d'enflammer les vapeurs des solvants ou les liquides pulvérisés. Veillez donc toujours à brancher le pulvérisateur dans une prise située à au moins 7.5 m du pulvérisateur et de la zone de travail. MISE EN GARDE: Toujours rincer l’appareil dans

un récipient métallique distinct après avoir enlevé le bec de pulvérisation et en tenant fermement le pistolet contre le côté du récipient afin d’assurer une mise à la terre appropriée et de prévenir une décharge statique susceptible de causer des blessures graves.

Si vous remarquez la formation d'étincelles sous l'effet de la présence d'électricité statique ou que vous ressentez une légère décharge électrique en cours d'utilisation du matériel, arrêtez immédiatement la pulvérisation. Assurez-vous que tous les éléments du système sont bien mis à la terre. Ne remettez pas le système en marche avant d'avoir résolu le problème.

MOTEUR ÉLECTRIQUE

Les moteurs électriques utilisés par TITAN ne sont pas protégés contre les explosions. Il est donc essentiel d'assurer une bonne ventilation de la zone de travail et des environs de la pompe. Il est également important de maintenir la pompe à une distance minimale de 7.5 m de la zone de pulvérisation. ATTENTION: N'introduisez jamais la pompe dans une zone de pulvérisation fermée. Ne nettoyez jamais nettoyer l'extérieur de la pompe à l'aide de solvants inflammables.

MOTEUR AU GAZ (le cas échéant)

N'introduisez jamais la pompe dans une zone de pulvérisation fermée. Veillez à ce que les environs de la pompe soient toujours bien aérés. Ne placez aucun solvant à proximité du système d'échappement du moteur. (Ne remplissez jamais le réservoir à carburant lorsque le moteur tourne ou s'il est chaud. Renversé sur une surface chaude, le gaz pourrait s'enflammer et provoquer un incendie.) Veillez à toujours bien raccorder le fil de terre situé à l'arrière du moteur à un objet mis à la terre (par exemple, une conduite d'eau). REMARQUE: Pour plus de détails sur les mesures de sécurité et d'entretien pertinentes, consultez le manuel fourni avec le moteur.

SECTION HYDRODYNAMIQUE—SOLVANTS

Les solvants à hydrocarbure halogéné sont explosifs en présence de pièces galvanisées ou en aluminium dans un système hydrodynamique fermé (pressurisable) (pompes, radiateurs, filtres, soupapes, pistolets pulvérisateurs, réservoirs, etc.) L'explosion provoquée pourrait donner lieu à des lésions corporelles graves ou même mortelles et/ou à de sérieux

Page 10

dégâts matériels. Certains produits d'entretien, revêtements, peintures et autres liquides contiennent des solvants à hydrocarbure halogéné. Les appareils pulvérisateurs de la Titan Tool Inc. comportent des pièces en aluminium et des composants galvanisés sensibles aux solvants à hydrocarbure halogéné. N’EMPLOYER PAS D’HYDROCARBURES

HALOGÉNÉS DANS LE MATÉRIEL TITAN.

EXPLICATION DU RISQUE

Le danger que présentent les solvants à hydrocarbure halogéné se caractérise par trois éléments clés:

1. La présence de solvants à hydrocarbure halogéné

2. La présence de pièces en aluminium ou galvanisées

3. Un matériel capable de supporter des pressions élevées

La combinaison de ces trois éléments peut donner lieu à une explosion extrêmement violente. La réaction peut se produire en présence d'une quantité minime d'aluminium ou de métal galvanisé. En fait, la moindre trace d'aluminium en constitue déjà trop.

La réaction est imprévisible. Toute utilisation antérieure de solvant à hydrocarbure halogéné n'ayant donné lieu à

aucun incident (corrosion ou explosion) NE CONSTITUE NULLEMENT un signe de sécurité.

HALOGENATED SOLVENTS

DEFINITION -- Any hydrocarbon solvent containing any of the elements as listed below:

Consult your material supplier to determine whether your solvent or coating contains Halogenated Hydrocarbon Solvents.

SOLVENTES HALOGENADOS

DEFINICION -- Cualquier solvente a base de hidrocarburos que contenga cualquiera de estos elementos:

EJEMPLOS (lista parcial):

Consulte la información suministrada por su proveedor de materiales para determinar si un solvente o revestimiento

contiene solventes de Hidrocarburos Halogenados.

SOLVANTS HALOGÉNÉS

DÉFINITION -- Tout solvant à hydrocarbure contenant l'un des éléments suivants:

EXEMPLES (liste incomplete):

Pour déterminer si vos solvants ou revêtements contiennent des solvants a hydrocarbure halogéné, consultez votre

fournisseur.

Fluorine (F) "-fluor-" Chlorine (CI) "-chloro-"

Bromine (Br) "-bromo-" Iodine (I) "-Iodo-"

START UP PROCEDURE

WARNING: High pressure device, thoroughly read and understand the warning section located in the owner's manual and

the label on the sprayer.

IMPORTANT: Whenever starting or cleaning this sprayer, always reduce engine or motor speed. Additionally, never operate

this sprayer for more than 10 seconds without fluid, this can cause unnecessary wear to the packings.

Do not operate dry.

Step 1: Before you plug in the power cord to the electrical outlet or start the gas engine, do the following:

A. Tighten suction and return hoses, then install a minimum of 50' (15m) of nylon airless spray hose and airless gun. Do not install tip yet, or remove if installed. WARNING: If you are supplying your own hoses and spray gun, be sure

they are electrically grounded and rated for at least 3200 psi (221 bar) working pressure, and that the gun has a tip guard. This is to reduce the risk of serious bodily injury caused by static sparking and fluid injection or overpressurization, causing a component rupture.

EXAMPLES

(not all-inclusive):

FLUOROCARBON SOLVENTS:

Dichlorofluoromethane Trichlorofluoromethane

BROMINATED SOLVENTS:

Ethylene dibromide Methylene chlorobromide Methyl bromine

IODINATED SOLVENTS:

N-butyl iodide Methyl iodide Ethyl iodide Propyl iodide

CHLORINATED SOLVENTS:

Carbon tetrachloride Chloroform Ethylene dichloride

METHYLENE CHLORIDE or DICHLOROMOETHANE

Monochlorobenzene Orthodichlorobenzene Perchloroethylene

TRICHLOROETHANE

Trichloroethylene Monochlorotoluene

Page 11

B. Preset pressure control by turning the pressure control knob counterclockwise to lowest setting. C. Place on-off switch in the off position. D. Be sure to fill the Wet Cup 1/3 full with Piston Seal Lubricant.

Step 2E: ELECTRIC MOTOR

A. Check electrical service. Be sure it is 120V 15 amp minimum and that outlet is properly grounded. B. Plug electrical cord into a grounded outlet that is at least 25' (7.5 m) from the spray area. Make certain that all

extension cords are a three wire, 12 gauge minimum cord with a grounded plug. Never remove third prong or use an adaptor. Never exceed 150' (45 m) of extension cord.

C. If a secondary hose and gun is not installed be sure the plug is secure. D. Place the suction tube into container containing mineral spirits.

Step 2G: GAS ENGINE (Where Applicable)

A. Check the engine oil level. For instructions refer to the engine manual

supplied.

B. Fill the gas tank. Be sure the engine is cool. Refueling a hot engine could

cause a fire. Close the black fuel shut off lever located under the air cleaner.

Use unleaded high quality gasoline.

C. If a secondary hose and gun is not installed, be sure the plug is secure. D. Place the suction tube into container containing mineral spirits. E. Open the fuel shut off lever by pushing it in the direction of the arrow. F. Move the throttle lever away from fuel tank. G. Close the engine choke lever, located beneath the air cleaner. H. Turn the engine switch on. Turn pressure relief prime valve down to prime

position.

I. Pull the starter rope. Holding the

frame with one hand, pull the rope rapidly and firmly. Continue to hold the rope as you let it return. Pull and return rope until engine starts.

Step 3: Flush oil out of new paint pump: Oil is used by the factory for testing and protection. It is necessary to flush out with

mineral spirits before you begin to spray. A. Pour 1/2 gallon mineral spirits into a metal container and insert syphon and return tube. B. Turn pressure relief prime valve down to prime position and turn unit on. Increase pressure slightly. Let solvent

cycle for approximately 30 seconds. Then tilt syphon tube above container and let the sprayer pump itself dry. Then turn unit off. If you are going to use water based paints, repeat procedure using water.

Step 4: Prepare the paint according to manufacturer's recommendations. Remove any skin that may have formed and stir.

Strain the paint through a fine nylon mesh bag to remove particles that could clog spray tip.

Step 5: Place syphon and return tubes into paint container. Turn pressure relief priming knob, located on side of pump,

down for priming.

Step 6: Turn sprayer on and turn up pressure slightly. Let circulate on prime until no bubbles filter up through the paint.

Step 7: Hold gun firmly against a metal container, disengage trigger lock and trigger gun against side of container. Then,

while gun is triggered, turn the pressure relief valve to the spray position. Keep the gun triggered until all the air is forced out of the system and the paint flows freely. Release the trigger and engage gun safety lock; set gun down while unit pressurizes.

Step 8: Check for leaks. If any leaks occur, follow the proper pressure relief procedure before tightening.

Step 9: Turn off sprayer and relieve pressure by turning pressure relief prime knob to prime.

Step 10: With gun trigger lock engaged, install tip and guard as instructed in separate tip or gun manual.

Step 11: Turn sprayer on and rotate the pressure relief prime valve to the spray position.

Step 12: Test on cardboard to check spray pattern. Adjust pressure just until the spray from gun is completely atomized.

Page 12

The following techniques, if followed, will assure professional painting results.

Hold the gun perpendicular to the surface and always at equal distance from the surface. Depending on the type of material, surface or desired spray pattern, the gun should be held at a distance of 12 to 14 inches (30 to 35 cm).

Move the gun either across or up and down the surface at a steady rate. Moving the gun at a consistent speed conserves material and provides even coverage. The correct spraying speed allows a full wet coat of paint to be applied without runs or sags.

Holding the gun closer to the surface deposits more paint on the surface and produces a narrower spray pattern. Holding the gun farther from the surface produces a thinner coat and wider spray pattern. If runs, sags or excessive paint occur, change to a spray tip with a smaller orifice. Conversely, if there is an insufficient amount of paint on the surface or you desire to spray faster, a larger orifice tip should be selected.

APPLICATION TECHNIQUES

If conditions are windy, angle the spray pattern into the wind to minimize drifting. Work from ground to roof. Do not attempt to spray if wind is excessive.

For corners and edges, split the center of the spray pattern on the corner or edge and spray vertically so that both adjoining sections receive approximate even amounts of paint.

Maintain uniform spray stroke action. Spray alternately from left to right and right to left. Begin movement of the gun before the trigger is pulled.

Avoid arcing or holding the gun at an angle. This will result in an uneven finish.

Proper Technique

Wrong Technique

When spraying with a shield, hold it firmly against the surface. Angle the spray gun slightly away from the shield and toward the

surface. This will prevent paint from being forced underneath.

Shrubs next to houses should be tied back and covered with a canvas cloth. The cloth should be removed as soon as possible. Titan Gun Extensions are extremely helpful in these situations.

Nearby objects such as automobiles, outdoor furniture, etc., should be moved or covered whenever in the vicinity of a spray job. Be careful of any other surrounding objects that could be damaged by overspray.

PROPER LAPPING (overlap of spray pattern) is essential to an even finish. Lap each stroke. If you are spraying horizontally, aim at the bottom edge of the preceding stroke, so as to lap the previous pattern by 50%.

Over Spray

Page 13

Cleaning Procedure

WARNING: High pressure device --

Follow all safety warnings located on sprayer and in the owner's manual. Always clean using low pressure, with the spray tip removed. Always flush into a separate metal container away from the sprayer. Never clean the exterior of the pump while the pump is plugged in or operating.

PRESSURE RELEASE

PROCEDURE:

Step 1: Engage trigger safety lock on

gun. Step 2: Turn off pump and release fluid

pressure by turning the pressure relief prime valve located on the side of pump down.

LOW PRESSURE CLEANING PROCEDURE:

Step 3: Remove tip and let soak clean,

in a small container of solvents or water. Adjust fluid pressure to lowest possible setting.

Step 4: Turn the pump on. Tilt syphon tube above paint container, allowing the sprayer to pump itself dry through the return tube.

Step 5: Have available container of hot soapy water if spraying latex (or suitable solvent for oil base paints). Do not clean with mineral spirits if using latex paint as this will make jelly.

Step 6: Place syphon tube into container with hot soapy water or solvents. Let circulate for 2-3 minutes, then turn unit off.

Step 7: To save paint still in spray hose, turn prime valve up to spray position, then carefully trigger gun into and against side of metal paint container. Be careful of splashing. When cleaning solution appears, shut off gun and place gun in a separate metal container. Repeat process if spraying with two guns.

Step 8: Trigger gun and let cleaning solution circulate for approximately 2-3 minutes, then turn unit off.

Step 9: Turn prime valve down and remove suction tube from cleaning container. Turn unit on and allow sprayer to pump dry.

Step 10: Take a clean container of water or solvent and using low pressure pump through system until clear. If cleaning with water, pump a small amount of mineral spirits or TITAN LS10 solution through pump. This will protect against corrosion.

Step 11: Take suction tube out of container and let sprayer run itself dry.

Step 12: Check filter on pump and gun. Clean or replace.

Step 13: Remove spray tip from solvent, clean with a soft bristle brush and store in a dry place.

PROBABLE CAUSE

1. Inadequate fluid delivery

2. Fluid not atomizing

3. Insufficient velocity

4. Material too cohesive

5. Tip worn past pump capacity

1. Worn tip

2. Tip may be chipped

1. Plugged, worn or chipped tip

1. Leak in suction tube

2. Not enough hose

3. Tip too large or worn

PROBLEM

Tails

Heavy centered pattern

Distorted pattern

Pattern expanding and contracting (Surge)

REMEDY

1. Increase pressure

2. Change to smaller tip

3. Clean gun & pump filters

4. Reduce viscosity

5. Replace

1. Replace

2. Replace

1. Clean or replace

1. Tighten

2. Use a minimum of 50' (15 m) of 1/4" high pressure hose

3. Replace with a new or smaller tip

TROUBLESHOOTING SPRAY PATTERNS

REMEDY

1. Inspect connections for air leaks

2. Disassemble and clean

3. Inspect and adjust

4. Inspect and replace

1. Replace

2. Adjust

3. Clean

1. Check fluid supply

2. Clean

3. Replace

PROBABLE CAUSE

1. Air in system

2. Dirty gun

3. Needle assembly out of adjustment

4. Broken or chipped seat

1. Worn or broken needle & seat

2. Needle assembly out of adjustment

3. Dirty gun

1. No paint

2. Plugged filter or tip

3. Broken needle in gun

PROBLEM

Spitting gun

Gun will not shut off

Gun does not spray

TROUBLESHOOTING AIRLESS GUN

Airless Tip Selection

Tips are selected by the orifice size and fan width. The proper selection is determined by the fan width required for a specific job and by the orifice size that will supply the desired amount of fluid and accomplish proper atomization.

For light viscosity fluids, smaller orifice tips generally are desired. For heavier viscosity materials, larger orifice tips are preferred. Please refer to the chart below.

Note: Do not exceed the pump's recommended tip size.

The following chart indicates the most common sizes and the appropriate materials to be sprayed.

.011 - .013 Lacquers & Stains 100 Mesh Filter .015 - .019 Oil & Latex 50 Mesh Filter .021 - .026 Heavy Bodied Latex & Blockfillers 5 Mesh Filter

Fan widths measuring 8" to 12" (20 to 30 centimeters) are most preferred because they offer more control while spraying and are less likely to plug.

Page 14

Flushing

Specifications

1. New Sprayer: Oil is used by the

factory for testing and protection. It is necessary to flush unit before spraying.

A. If spraying water-base paint, flush with mineral spirits followed by water.

B. If spraying oil-base paint, flush with mineral spirits only.

2. Changing from water-base to oil base: Flush with water, then

mineral spirits.

3. Changing from oil-base to water- base: Flush with mineral

spirits, then water.

4. Changing colors: Flush with a compatible solvent such as water or mineral spirits.

5. Storage: To assure proper performance and long life, always clean the sprayer thoroughly before storing.

A. Water-Base Paint: Flush with water, then mineral spirits and leave the pump, gun and hose filled with mineral spirits. Shut off and unplug the sprayer and turn pressure relief prime valve to prime to relieve pressure. Return prime valve to spray position.

B. Oil-Base Paint: Flush with mineral spirits. Shut off and unplug the sprayer, turn the pressure relief prime valve to prime to relieve pressure and leave open. Return prime valve to spray position.

• During storage the power cord must be coiled around cord holder to avoid damage.

6. Start-Up After Storage: A. Water-Base Paint: Flush out

mineral spirits with water. B. Oil-Base Paint: Flush out the

mineral spirits with the material to be sprayed.

Always dispose of mineral spirits in a proper way.

PROBLEM

Electric motor won't run

Gas engine won't start (where applicable)

Pump won’t prime

Insufficient material flow

Pump will not maintain pressure

Not enough pressure

Excessive surge at spray gun

Paint leaks into oil cup

PROBABLE CAUSE

1. Unit unplugged or circuit fuse blown

2. Pressure setting too low

3. Brushes on motor are worn

4. Electric motor burned out

5. Switch defective

6. Fuse in pump blown

1. Engine switch not on

2. Engine oil level low

3. Out of gas

4. Spark plug cable disconnected or bad plug

1. Air in line

2. Insufficient pressure

3. Clutch worn or damaged (Gas models)

1. No paint

2. Syphon strainer clogged

3. Pump/gun filter clogged

4. Pump will not prime, material too heavy

5. Engine not tuned properly (Gas)

6. Worn clutch (Gas models)

1. Air leak in system

2. Air leak in syphon tube

3. Inlet valve not seating

4. Worn packings

5. Dirty or worn ball valves

6. Worn valve seats

7. Worn prime valve

1. Pressure setting too low

2. Plugged filters

3. Spray tip too big or worn

4. Engine or motor rpm too low (Gas)

1. Wrong type of hose

2. Spray tip too big or worn

3. Excessive pressure

1. Worn out packings

REMEDY

1. Check

2. Increase

3. Replace

4. Replace

5. Replace

6. Replace

1. Turn on

2. Try starting engine. If light on rear glows, add oil

3. Fill

4. Connect or replace

1. Check syphon tube O-Ring and/or let paint circulate in prime position

2. Increase pressure

3. Replace

1. Check supply

2. Clean

3. Clean & replace

4. Thin material

5. Tune engine

6. Service

1. Tighten connections

2. Tighten, check for leaks

3. Service or clean

4. Replace

5. Clean or replace

6. Reverse valve seats

7. Replace

1. Increase

2. Clean or replace

3. Change or replace

4. Increase throttle

1. Replace with a minimum 50' grounded nylon braid high pressure hose

2. Change or replace

3. Decrease pressure and engine speed

1. Replace

TROUBLESHOOTING AIRLESS PUMP

Page 15

Figure 3B

For 230 V

olt Units:

ITEM NO PART NO DESCRIPTION QTY

46 761-725 Power Cord 1 48 770-593 On/Off Plate 1 49 765-083 Toggle Switch 1 50 765-072 Wire 3 51 770-311 Fuse 8 Amp 2 54 765-050 Motor Starter 1

313-098 Earth Symbol Label 1 60 765-087 Lock Nut 1 61 765-089 Fuse Block Assembly 1

(See page 18,19 & 20 for additional and related diagrams.)

WARNING: Before proceeding, follow the Pressure Relief Procedure outlined on Page 5. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!

On/Off Switch Replacement

1. Remove Cover Plate, Insulator Plate and screws (#56, #55 & #21). See pg. 20.

Disconnect the four wires from the On/Off Switch (#49).

3. Remove the rubber boot and plate (#47 & #48) with a wrench.

4. Remove the On/Off Switch (#49).

5. Install a new Switch and reattach plate and rubber boot. Tighten securely.

6. Reconnect the four wires to the new On/Off Switch.

7. Reinstall Switch Cover Plate, Insulator Plate and screws, with warning label facing out.

Power Supply Cord Replacement

1. Remove Cover Plate, Insulator Plate and screws (#55, #56 & #21). See pg. 20.

2. Disconnect the Power Supply Cord (#46) from; a) the Fuse Holders on #61, and, b) the green wire connected to the grounding screw (#42). Refer to the Electrical Schematic, Figure 3A.

3. Loosen the cord grip housing (#45) and remove the power cord (#46).

4. Install the new cord in reverse order of disassembly.

5. Install the cover, Insulator Plate and screws with warning label facing out.

Replacement of Motor Starter

1. Remove Cover Plate, Insulator Plate and screws (#55, #56 & #21). See pg. 20.

2. Disconnect wires, a) the red wire from the pressure switch, b) the black wire from the motor and, c) the black wire from the On/Off Switch.

3. Remove screws (#58) and washer and nuts (#52 #53).

4. Replace Motor Starter and re-secure with screws, washer and nuts (#58, #53 and #52). Always use heat sink material on the back of the Motor Starter when installing.

5. Reconnect wires according to Figure 3A.

6. Reinstall cover, Insulator Plate and screws, with warning label facing out.

Electrical Schematic for 230 Volt Motors

230V Service Instructions

Figure 3A

NEUTRAL

(BLUE)

LINE

(BROWN)

GROUND

(YELLOW-GREEN)

FUSES

POWER SWITCH

PRESSURE

SWITCH

MOTOR

240V 50.0 A

SOLID STATE

RELAY

Page 16

Replacement Labels

PART NO DESCRIPTION QTY

700-418 Front Plate 1

(Front Cover Label)

313-175 "Warning/Attention"

Label In French 1

313-1204 447HPX Label 1

Figure 2

Page 17

Epic 447HPX

Page 18

ITEM NO PART NO DESCRIPTION QTY

130 765-062 Screw 4 131 765-032 Rear Cover 1

*132 765-025 Coupling Nut 4

133 765-006 Snap Ring 2 134 765-060 Lockwasher 4 135 765-008 Fan 1 136 765-029 Rear Motor Housing 1 137 765-012 Wave Washer 1 138 765-019 Mounting Stud 4 139 765-020 Armature 1

For 100V Units:

139 765-079 Armature 1 142 765-316 Field 1

For 110V C.E. Units

: 139 765-020 Armature 1 142 765-016 Field 1

For 230V C.E. Units

: 139 765-013 Armature 230V 1 142 765-010 Motor Field 1

*Torque Item #132 to 25-30 inch lbs.

Armature Replacement

WARNING:

Before proceeding, follow the Pressure Relief Procedure outlined on Page 5. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!

1. Remove Rear Cover (#131) by taking out screws

(#130).

2. Remove Snap Ring (#133).

3. Remove Fan (#135).

4. Remove Snap Ring (#133).

5. Remove Rear Motor Housing (#136) by removing

screws (#132). NOTE: Make sure to remove Wave Washer (#137) which should be on the End Bearing of the Armature.

6. Remove Motor Brushes. Follow Brush replacement

procedure, located on page 21.

7. Remove Armature by gently rocking and pulling Fan

from rear of pump.

8. Inspect Armature. If damaged, replace.

9. To replace Armature, reverse steps 1 through 7 here.

Epic 447HPX

UNITEC Motor Complete

Figure 4

Page 19

ITEM NO PART NO DESCRIPTION QTY

140 765-099 Outer Housing 1

(Includes #141) 141 765-059 Screw 1 142 765-016 Motor Field Assy 1 143 700-639 Screw 4

Motor Housing Replacement

WARNING: Before proceeding, follow the Pressure

Relief Procedure outlined on Page 5. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!

1. Follow steps 1 through 6 in Armature Replacement.

2. Remove cover plate (#56) and Insulator Plate (#55), located on Page 20 .

3. Disconnect black wire from Post (#2) of Motor Starter (#54).

4. Disconnect black wire from Motor to white wire from Power Cord.

5. Remove outer Motor Housing (#140).

6. Loosen set screw (#141) and push Motor Field Assembly (#142) out from the back of the outer Motor Housing (#140).

7. Inspect Motor Field Assembly (#142). If damaged, replace.

8. To install Motor Housing, reverse steps 1 through 6 here and steps 1 through 7 of the Armature Replacement.

Epic 447HPX

Figure 5

Page 20

Gear Box

ITEM NO PART NO DESCRIPTION QTY

21 730-260 Screw 18 22 702-053 Brush Plate 2 23 702-039 Brush Insulator 2 24 765-047 Brush Gasket 2 25 765-037 Brush Spring 2 26 765-009 Brush 2 27 700-784 Screw 2 28 700-771 Adjustment Knob 1 29 700-811 O-Ring 1 30 765-017 Oil Seal 1 31 765-043 Motor Housing 1

(Incl. #29, 30) 32 700-688 Thrust Washer 1 33 765-067 Output Pinion Gear 1 34 700-514 Thrust Washer 1 35 700-593 Thrust Washer 1 36 765-057 Thrust Washer 2 37 730-360 Crankshaft 1 38 765-046 Pinion Gear 1 39 700-680 Thrust Washer 1

ITEM NO PART NO DESCRIPTION QTY

40 765-044 Pump Housing 1 41 700-681 Screw 4 42 700-653 Screw 1 43 700-791 Safety Plate 1 44 700-418 Front Plate 1 45 765-063 Cord Grip Assembly 1 46* 765-054 Power Cord 1 47 700-645 Rubber Boot 1 48* 700-775 On/Off Plate 1 49* 700-646 Toggle Switch 1 50 765-072 Wire 1 51* 700-895 Fuse 15 Amp 1 52 700-714 Nut 2 53 700-785 Lockwasher 3 54* 700-657 Motor Starter 1 55 761-192 Insulator Plate 1 56 761-132 Cover Plate 1 57 710-127 Set Screw 1 58 700-713 Screw 2

*These parts change for 230V. See p. 15 for 230V

Wiring Diagram and Part No. reference.

Epic 447HPX

Figure 7

Figure 6

FUSE

100V/110V - 15 AMP

230V - 8 AMP

Page 21

Gear Replacement

WARNING: Before proceeding, follow the Pressure

Relief Procedure outlined on Page 5. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!

1. Remove safety plates (#43 and 44), pg. 22 Figure 6.

2. Remove outlet mounting bolt (#263) from rear of pump.

3. Remove screws (#41) with a 3/16" allen wrench

4. With fluid section attached to pump housing (# 40) pull pump housing away from motor housing (#31).

5. Inspect gears beginning with crankshaft assembly (#37). Then, output pinion gear (#33), followed by pinion gear (#38).

6. Inspect pinion gear on motor armature assembly (#139) pg. 18 by removing motor as described in motor replacement section.

7. Reassemble by reversing the above order. When reassembling, make sure that all washers are in place and that gears and bearing are properly lubricated.

8. Grease Item #37 every 100 hours. Fitting located under Plate #44.

9. Grease Item #300 on Page 24 every 100 hours. Fitting located on Item #300 under Plate #44.

On/Off Switch Replacement

WARNING:

1. Remove Cover Plate, Insulator Plate and screws (#56, #55 & #21).

2. Disconnect the two black wires from the On/Off Switch (#49).

3. Remove the rubber boot and plate (#47 & #48) with a wrench.

4. Remove the On/Off Switch (#49).

5. Install a new Switch and reattach plate and rubber boot. Tighten securely.

6. Reconnect the two black wires to the new On/Off Switch.

7. Reinstall Cover Plate, Insulator Plate and screws, with warning label facing out.

Power Supply Cord Replacement

WARNING: Before proceeding, follow the Pressure

Relief Procedure outlined on Page 5. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!

1. Remove Cover Plate, Insulator Plate and screws (#55, #56 & #21).

2. Disconnect the Power Supply Cord (#46) from; a) the On/Off Switch (#49), b) the white wire connected to the motor and, c) the green wire connected to the grounding screw (#42). Refer to the Electrical Schematic, Figure 7.

3. Loosen the cord grip housing (#45) and remove the power cord (#46).

4. Install the new cord in reverse order of disassembly.

5. Install the cover, Insulator Plate and screws with warning label facing out.

Replacement of Motor Starter

WARNING: Before proceeding, follow the Pressure

Relief Procedure outlined on Page 5. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!

1. Remove Cover Plate, Insulator Plate and screws (#55, #56 & #21).

2. Disconnect wires, a) both red wires from the pressure switch, b) the black wire from the motor and, c) the black wire from the On/Off Switch.

3. Remove screws (#58) and washer and nuts (#52 #53).

4. Replace Motor Starter and re-secure with screws, washer and nuts (#58, #53 and #52). Always use heat sink material on the back of the Motor Starter when installing.

5. Reconnect wires according to Figure 7.

6. Reinstall cover, Insulator Plate and screws, with warning label facing out.

Motor Brush Replacement

WARNING: Before proceeding, follow the Pressure

Relief Procedure outlined on Page 5. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!

1. Remove Brush Plate (#22).

2. Remover Brush Insulator (#23).

3. Remove Brush Spring (#25). NOTE: To remove brush spring, push spring down and in for it to release.

4. Back off screw. Hold Brush Wire and remove Brush.

5. Inspect Motor Brush. If damaged replace.

6. Repeat procedure for other brush.

7. To install Motor Brushes, reverse steps 1 through 6, NOTE: Never operate this unit without Brush Insulator and Brush Plate installed.

Page 22

Epic 447HPX

Filter Block

ITEM NO PART NO DESCRIPTION QTY

279 700-250 Bypass Valve Stem 1

(Incl. #278)

. 280 700-244 Spring 1

282 700-248 Bypass Valve Retainer 1 283 700-252 Bypass Cam Base 1 284 700-697 Bypass Valve Handle 1 285 700-759 Pin 1 286 700-258 Bypass Valve Assembly 1 287 500-200-030 Filter 1 288 700-421 Filter Housing 1 289 560-038 Seal 1 290 702-250 Switch Assembly 1

(Includes #291, 292) 291 700-499 O-Ring (Viton) 1 292 700-881 Pressure Switch Gasket 1

(Polyethylene) 294 700-624 Filter Block Assy. 1

(Excludes #263,265,268,272)

290

272

273

274

275

276

277

278

286

280

282

283

285

284

279

271

270

269

268

267

266

265

264

263

262

292

288

287

289

291

Figure 8

ITEM NO PART NO DESCRIPTION QTY

262 700-588 Filter Block 1 263 700-494 Outlet Mounting Bolt 1 264 700-550 Filter Gasket 1

(Polyethylene)

265 700-438 Outlet Manifold Gasket 1

(Copper) 266 700-534 Outlet Manifold 1 267 700-621 Pipe Plug 1 268 700-804 Pump Outlet Gasket 1

(Polyethylene) 269 700-622 Socket Head Screw 2 270 700-496 Outlet Fitting 1 271 700-549 Gasket, Outlet Fitting 1

(Copper) 272 700-685 Socket Head Screw 2 273 700-699 Pressure Release Fitting 1 274 700-537 Bypass Valve Gasket 1

(Copper) 275 221-012 O-Ring (Viton) 1 276 222-012 Back-up Ring, PTFE 1 277 700-246 Bypass Housing 1 278* 700-721

*700-897 Optional PTFE O-Ring 1 NOTE: When using 'HOT' solvents replace (#278) Viton O-Ring with alternate PTFE O-Ring (700-897). Install with O-Ring Tool (700-890).

O-Ring (Viton) 1

Page 23

Pressure Switch Replacement

WARNING: Before proceeding, follow the Pressure

Relief Procedure outlined on Page 5. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!

1. Remove outlet mounting bolt (#263) with a 5/8" open end wrench and screws (#272) with a 3/16" allen wrench, from the bottom of pump.

2. Remove the Filter Block Assembly (#294) from pump.

3. Remove Pressure Switch Screw (#27) and slide Pressure Switch Knob (#28) off. (See Figure 6 on page 20.)

4. Remove Cover Plate (#56), then disconnect the two red wires from posts 1 and 3 on Motor Starter.

5. Remove Screw (#27) Insert a 1/8" allen wrench into screw opening and loosen Set Screw (#57) by turning wrench counterclockwise, until clear of Pressure Switch Cylinder. See pg. 20.

6. Carefully slide Switch Assembly (#290) down through the bottom of pump, feeding the wires as you go. Be careful not to damage wires.

7. Insert new Switch Assembly into housing while carefully working the wires into the Switch Box. Using needle nose pliers, reconnect the wires.

8. Making sure that the Switch Assembly is fully inserted, tighten set screw (#57) with a 1/8" allen wrench until the Switch Assembly is secure. Then install screw #27. See pg. 20.

9. Inspect O-Rings (#291 & #292) on Switch Assembly and #268 on Outlet Manifold (#266). If properly in place, then install Filter Housing Assembly to pump by lining up dowels and fluid passageway. Secure with screws #272.

10. Install Cover Plate (#56) and reinstall Pressure Switch Knob (#28). See pg. 20.

11. The Pressure Switch is Factory Calibrated so no adjustment is required.

Service / Replacement of the Pressure Prime Relief Valve

WARNING: Before proceeding, follow the Pressure

Relief Procedure outlined on Page 5. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!

1. Remove the Groove Pin (#285) from Bypass Valve Handle (#284). Push out Pin as shown in Figure 8.

2. Remove Handle (#284) and Bypass Cam (#283).

3. Using a wrench, loosen Bypass Housing (#277) and unscrew. Inspect O-Rings #275 & #276.

4. Unscrew Bypass Valve Retainer (#282) and remove Bypass Valve Stem (#279).

5. Inspect ball on end of Stem (#279) and seat, located in the Bypass Housing (#277). Clean or replace if damaged. Inspect O-Ring #278.

6. When reinstalling screw completed assembly into Filter Block except for items #283, 284 and 285. Tighten securely with wrench.

7. Install Bypass Cam (#283) over Bypass Retainer (#282), lubricate with grease. Line up Cam (#283) with Filter Block (#262).

8. Using Groove Pin, line up Stem (#279) with hole on Handle (#284). Secure Handle with Groove Pin (#285).

9. IMPORTANT: If Handle (#284) rotates 360° check Pin on Cam (#283).

Service / Replacement of Filter

WARNING: Before proceeding, follow the Pressure

Relief Procedure outlined on Page 5. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!

PUMP FILTER

1. Unscrew Filter Housing (#288).

2. Unscrew Filter (#287) from Filter Block (#262), Left Handed Thread, turn Filter (#287) clockwise to remove. If Filter breaks off in Housing, use a small wood screw to remove.

3. Inspect Seal (#289). Clean or replace.

4. Screw new or cleaned Filter in Filter Block. Turn

counterclockwise.

5. Reattach Filter Housing (#288).

Gun Filter

WARNING: Follow all safety precautions as described

in high pressure warning section before proceeding. If your spray gun leaks or spits at the tip when you release the trigger, the needle or seat is dirty, worn or damaged and must be cleaned or replaced.

Replacement or Removal of Filter:

1. First pull down on trigger safety guard and swing away from handle.

2. Unscrew handle from spray head.

3. Unscrew left hand threaded* filter from spray head. (*NOTE: Left handed thread requires turning the filter clockwise to remove.)

4. Screw new or cleaned (†) filter into the head. (To reinstall left hand thread turn counterclockwise.)

5. Reattach handle to head and secure safety trigger guard. (NOTE: If filter breaks off in the head use a small wood screw to remove.)

Figure 9 -- (†)For more detail, part number information and assembly drawings at larger scale, please see the LX-80 Professional Airless Gun Owner's Manual (#313-012).

Page 24

300

302

304

306

305

307

301

308

309 310

311 313 314

312

318

319 320

321 322

317

323

Install smaller

Upper Packing

(700-603)

with raised lip and O Ring

facing down

Install larger

Lower Packings (2)

(700-601)

with raised lip and O Ring

facing up

O RINGS

RAISED

LIP

RAISED

LIP

350

325

315

Fluid Section 447HPX

ITEM NO PART NO DESCRIPTION QTY

300 700-735 Crank & Slide

Connecting Rod Assy. 1 301 730-508 Retainer 1 302 700-587 Upper Guide 1 304 700-603 Upper Seal 1 305 730-505 Pump Housing 1 306 700-678 Socket Head Cap Screw 2 307 700-601 Lower Seal 2 308 730-506 Piston Rod 1 309 762-111 Seal 1 310 762-135 Upper Cage 1 311 762-144 Outlet Valve Ball 1 312 762-073 Outlet Valve Housing & Seat 1 313 762-134 Seat 1 314 762-057 O-Ring 1 315 730-515 Piston Assembly 1 317 730-509 Bushing 1 318 700-821 Seal 1 319 730-510 Cage 1 320 762-145 Ball 1 321 762-137 Inlet Valve Seat 1 322 762-058 O-Ring 1

Skid & Low Rider

323 730-507 Foot Valve Housing 1 350 730-501 Fluid Section Complete 1

(# 301-305, 307, 315,

317-323)

For High Rider

323 730-511 Foot Valve Housing 1 350 765-143 Fluid Section Complete 1

761-033 Pail Hook 1

341 702-239 Bypass Hose Assy 1

710-018 Down Tube 1 710-033 Bolt 2

344 710-046 Inlet Screen (10 Mesh) 1

710-191 Optional

30 Mesh Inlet Screen 1 345 730-334 Hose Clamp 1

43 765-142 Safety Plate 1 325 730-520 Foot Valve Assembly 1 347 762-202 Packing Tool 1 331 700-211 Pump Syphon Tube 1 332* 700-201 O-Ring (Viton) 1 335 700 213 Pump Syphon Tube Assy. 1

730-401 Repacking Kit: 1 Includes: #302, 304, 307, 311, 318, 309, 320 (700-203 Packing Grease and 700-793 Piston Guide Tool Also Included)

268 700-804 Gasket 1

* 700-024 Optional Urethane O-Ring 1

Syphon Assembly

ITEM NO PART NO DESCRIPTION QTY

340 700-206 Syphon Tube

Assembly (#341 - #345) 1 341 700-847 Bypass Assembly 1 342 700-204 Syphon Assembly

(Includes #345) 1 343 700-742 Hose Tie Wrap 1 344 700-805 Inlet Screen (10 Mesh) 1

700-900 Optional

30 Mesh Inlet Screen 1

345 700-212 Clip 1

Figure 10

REPACK KIT

730-401

Page 25

Pump Section Repair and Service

WARNING: Before proceeding, follow the Pressure

Relief Procedure outlined on page 5. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!

1. Remove Safety Plate (#43). Figure 6.

2. Stop the sprayer at the top of its stroke so that the piston is in its highest position. Turn off and/or unplug the sprayer.

3. Remove the bypass hose assembly (#341) with a wrench and the syphon assembly (#342) by pulling up

on the hose and turn counterclockwise.

4. Tilt pump back for easy access to pump section.

SEAT SERVICE & REPAIR

The design of Titan's Epic Fluid Section allows access to the inlet and outlet valves and seat without completely disassembling the Fluid Section. It is possible that the valves may not seat properly because of debris stuck in the inlet or outlet seat. Follow the instructions below for access to those areas.

5. Place a wrench on the Foot Valve (#323) and unthread.

6. Clean out all debris. Examine Valve and Seat. If damaged replace. Continue if necessary or reinstall.

7. Place a 3/4" socket on the Outlet Valve Housing and Seat (#312) and remove.

8. Clean out all debris. Examine Valve and Seat. If damaged, reverse or replace.

9. Reassemble and test unit. Should unit not perform properly consult the Troubleshooting Guides on pages 13 &14 of this manual or continue with the Repair and Packing Replacement instructions below.

SERVICE/REPLACEMENT OF

UPPER (OUTLET) VALVE

10. To clean or replace upper valve, remove Valve Housing (#312) while piston assembly (#315) is still attached to pump. This will prevent the piston from rotating.

11. Remove upper valve cage (#310) and Outlet Valve Seat (#313) & Ball (#311). Clean and inspect along with Housing (#312). Replace if worn or damaged. Use fine sandpaper to remove dried paint.

12. Reattach assemblies (#309-#312) to piston #308, and secure tightly with a wrench.

PACKING REPLACEMENT

13. Remove Outlet Mounting Bolt (#263) from rear of pump. (As shown in Figure 8, page 22.)

14. Remove screws #306 with a 3/8" allen wrench and slide pump section down so that the piston is clear to slide off.

15. Inspect gasket (#268) on fitting after removing pump section. Clean or Replace.

16. Remove Retainer (#301) and slide piston down through pump mount assembly (#305) by lightly tapping on top of piston assembly (#315). Clean and inspect piston for wear. Replace if necessary.

17. Remove packings (#304 & #307) from pump housing (#305), and replace with a new set. Always insert

packings with the raised side facing into pump mount assembly.

18. Reattach Retainer (#301) and make sure that the upper guide (#302) is cleaned and undamaged.

19. Insert pump housing assembly (#301, #307) into a vise, leaving enough room to slide piston through bottom of pump housing (#305).

20. Using the piston guide tool (#346) (included in repacking kit) which slides over the top of the piston assembly (#315), insert the piston through bottom of pump housing (#305) and tap lightly with a rubber mallet on bottom of piston until inserted.

21. Align flats on piston so that it is perpendicular to housing (#305) and will line up when reattaching to connecting rod. This can be achieved by rotating the piston by placing a wrench on the valve housing assembly (#312) and turning.

IMPORTANT: NEVER USE A WRENCH ON THE PISTON ITSELF. THIS COULD CAUSE DAMAGE TO THE PISTON AND CAUSE LEAKAGE.

22. Slide assembled pump housing with piston assembly onto connecting rod and secure with screws #306. Be certain that outlet hole is facing towards pump motor . NOTE: Packing does not need to be adjusted.

23. Reattach outlet mounting bolt (#263) Be sure that polyethelene gasket (#268) is in place. (See Filter Block p. 22)

24. Reattach lower foot valve assembly (#325)

25. Reattach pump syphon tube assembly (#335), and

rotate to correct position.

26. Reattach pressure relief tube and syphon hose and

tighten securely.

NOTE: Repacking Kit (730-401) is available. For best results use all parts supplied in this kit.

Page 26

MODEL # SERIAL # DATE PURCHASED COMPANY NAME

Equipment Job History

In order to help you track the superior performance of you Titan Sprayer we recommend you keep this log for your records. We feel you may find it useful for gauging on-site performance, invoicing of overtime and your estimator’s reference.

Page 27

120V DOMESTIC PUMPS

765-100 447HPX Pump Only

With Skid Frame

765-110 447HPX Pump Complete

With Skid Frame

765-115 447HPX Pump Only

With Low Rider Frame

765-125 447HPX Pump Complete

With Low Rider Frame

765-200 447HPV Pump Only

With High Rider Frame

765-210 447HPX Pump Complete

With High Rider Frame

230V EXPORT PUMPS

765-503-CE 447HPX Pump Only

With Skid Frame

765-505-CE 447HPX Pump Complete

With Skid Frame

110V EXPORT PUMPS

765-517-CE 447HPX Pump Only

With Skid Frame

765-518-CE 447HPX Pump Complete

With Skid Frame

100V PUMPS

765-300 447HPX Pump Only

With Skid Frame

765-310 447HPX Pump Complete

With Skid Frame

765-315 447HPX Pump Only

With Low Rider Frame

765-320 447HPX Pump Complete

With Low Rider Frame

Skid Frame Assembly

ITEM NO PART NO DESCRIPTION QTY

1 700-781 Drip Cup 1 2 700-672 Frame (RT) 1 3 700-671 Frame (L) 1 4 700-674 Cap 4 5 765-126 Carriage Bolt 4 6 700-761 Cord Holder 1 7 700-069 Screw 2

Figure 11

High Rider Frame Assembly

ITEM NO PART NO DESCRIPTION QTY

430 702-121 Handle 1 431 710-020 Hinge Lock 2 432 765-017 Bolt 4 433 710-058 Axle Washer 2 434 702-044 10” Wheel 2 435 710-194 Snap Ring 2 436 700-674 Plug, Brace 2 437 710-199 Plug, Leg 2 438 702-141 Main Frame

(incl. 436-7

439 702-125 High Rider Frame 1

6 700-761 Cord Holder 1 7 700-069 Screw 2

440 765-128 Spacer 2

Low Rider Frame Assembly

ITEM NO PART NO DESCRIPTION QTY

400 700-914 Handle 1 401 730-101 Hinge Lock 2

730-210 Hinge Lock W/

English Warning 1

730-211 Hinge Lock W/

French Warning 1 402 700-919 Main Frame Left 1 403 700-922 Main Frame Right 1 404 710-051 Set Screw 2 405 710-058 Washer Axle 2 406 710-045 Pin Axle 2 407 702-048 Wheel 2 408 765-126 Bolt 4 409 710-047 Rubber Boot 2 410 700-918 Axle 1 411 702-087 Spacer 2 412 700-915 “Low Rider” Frame 1 6 700-761 Cord Holder 1 7 700-069 Screw 2

430

431

433

434

439

440

436

437

435

432

438

412

400

401

403

407

406

405

408

409

410

411

Figure 12

402

Figure 13

Page 28

TITAN WARRANTY FOR THE 447HPX

Titan Tool, Inc., (“Titan”) warrants that at the time of delivery to the original purchaser for use (“End User”), the equipment covered by this warranty is free from defects in material and workmanship. Titan’s obligation under this warranty is limited to replacing or repairing without charge those parts which, to Titan’s reasonable satisfaction, are shown to be defective within twelve (12) months with the exception of defects in the parts of the pressure control and the drive train/gear box assemblies which will be repaired or replaced for twenty-four (24) months, and the electric motor (excluding brush replacement) which will be repaired or replaced for thirty-six (36) months, all after sale to the End User. This warranty applies only when the unit is installed and operated in accordance with the recommendations and instructions of Titan.

This warranty does not apply in the case of damage or wear caused by abrasion, corrosion or misuse, negligence, accident, faulty installation, substitution of non-Titan component parts, or tampering with the unit in a manner to impair normal operation.

Defective parts are to be returned to an authorized Titan sales/service outlet. All transportation charges, including return to the factory, if necessary, are to be borne and prepaid by the End User. Repaired or replaced equipment will be returned to the End User transportation prepaid.

THERE IS NO OTHER EXPRESS WARRANTY. TITAN HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING, BUT NOT LIMITED TO, THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT PERMITTED BY LAW. THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY. IN NO CASE SHALL TITAN LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE. LIABILITY FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW.

TITAN MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY TITAN. THOSE ITEMS SOLD, BUT NOT MANUFACTURED BY TITAN (SUCH AS GAS ENGINES, SWITCHES, HOSES, ETC.) ARE SUBJECT TO THE WARRANTY, IF ANY, OF THEIR MANUFACTURER. TITAN WILL PROVIDE THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING ANY CLAIM FOR BREACH OF THESE WARRANTIES.

PUMP

Titan and Speeflo are registered trademarks and Epic is a trademark of Titan Tool Inc.

DP-30

OPERATING

PRESSURE

0-3000 psi.017 w/1 gun 37 lbs 8 .33 100 ft 703-095 703-100

MAXIMUM

TIP SIZE

WEIGHT

AMP DRAW

MAX psi

MAXIMUM

GPM OUTPUT

MAXIMUM

HOSE

LENGTH**

POWER

SOURCE

1/2 HP totally enclosed AC motor

PRODUCT

NUMBER

PUMP ONLY

PRODUCT NO.

COMPLETE

(with 50' Hose &

LX-80 Gun)

440HP

447HPX

660HPX

690HPG

1100HPX

1200HPG

** Hose length depends on material being sprayed, hose diameter and tip size. *** DP-30 supplied with 25' of hose and a Profit Gun.

0-3200 psi.021 w/1 gun 27 lbs 9 .44 100 ft 3/4 hp AC

0-3200 psi .023 w/1 gun 33 lbs 11

0-3200 psi .025 w/1 gun 56 lbs 15 .72 200 ft

0-3200 psi .025 w/1 gun 78 lbs

0-3200 psi

0-3200 psi 125 lbs 1.35 300 ft

.031 w/1 gun .021 w/2 guns

.035 w/1 gun .025 w/2 guns .019 w/3 guns

90 lbs 15 1.0 300 ft

700-155 700-135

765-100 765-110

702-405 702-410

755-095 755-100

781-101 (120v) HR

781-105-CE (230v) HR

781-103 (120v) LR

781-107-CE (230v) LR

783-101 HR

783-111 LR

781-104-CE (230v) HR

781-106-CE (230v) LR

781-100 (120v) HR

781-102 (120v) LR

783-100 HR 783-110 LR

55 150 ft

80 250 ft

motor

.85 HP totally enclosed AC motor

1.0 HP totally enclosed AC motor

4.0 HP Honda engine

1.75 HP totally enclosed AC motor

5.5 HP Honda engine

National Sales & Service

1-800-526-5362

Fax 1-800-528-4826

556 Commerce Street

Franklin Lakes, NJ 07417



Canadian Branch

1-800-565-8665

Fax 1-905-856-8496

200 Towers Road, Unit 7B

Woodbridge, L4L 5Z8



International

1-201-405-7520

Fax 1-201-405-7449

556 Commerce Street

Franklin Lakes, NJ 07417 USA

