The following tools are needed when repairing this
sprayer:
1. Before repairing any part
instructions
2. When disconnecting wires, use
separate mating connectors. ·
Before
all
other
Always unplug
Phillips Screwdriver 3/8" Allen Wrench
Needle Nose Pliers 5/16" Allen Wrench
Adjustable Wrench 1/4" Allen Wrench
Rubber
Flatblade Screwdriver 1/8" Allen Wrench
Open End Wrench
1/2"
carefully, including all warnings.
proceeding,
warnings
from
the
Mallet 3/16" Allen Wrench
follow
the
Pressure
on
page 5. Additionally,
to
reduce
moving
sprayer before servicing!
of
the
risk
of
an
parts
or
electric
the sprayer, read the
needle nose pliers to ,
NOTE:
All
a
results use all parts and tools supplied
Repacking Kit 762-175
parts included in the
11
11
~
in parts list chart on page
is
Kit
are marked
available.
with
24.
For best
in
the Repacking Kit.
CAUTION: Never
Pulling
wire.
3.
sprayer to be sure that the
sprayer does not operate
procedure to determine if everything was done
correctly. Refer to the Troubleshooting Charts to help
identify other possible problems.
4. Make certain that the service area is well ventilated
in
wear protective eyewear while servicing. Additional
protective equipment may be required depending on
the type
supplier
5.
TITAN Airless Sprayer, call TITAN Customer Service
Department at 1-800-526-5362
on
a wire could loosen the connector from the
Test your repair before regular operation
case solvents are used during cleaning. Always
of
cleaning solvent. Always contact the
of
solvents for recommendations.
If you have any further questions concerning your
pull
on a wire
problem is corrected. If the
properly, review the repair
to
..
disconnect
·
of
it.
the
3
Page 4
MODS.#
Titan
Tool
become
is
more
performance
The
chart is easy
sure
your
unit
Make
sure
This
information
in
the
efficient
of this
is
always
to
fill
will be
business
and
valuable
to
follow
running
in
the
needed
DATE
SERIAL#
of
d~igning
profitable.
tool
to
and
to
use.
at
boxes
peak
at
the
to
validate
We
feel
help
you
The
performance.
top
of
your
and
that
get
Maintenance
this
PURCHASED
manufacturing
if
you
accurately
the
most
out
Schedule
record
with
warranty.
of
the
spray
track the
your
allows
model
systems
investment
number,
Maintenance Schedule
COMPANY
NAME
and
accessories
maintenance
for
the
recording
serial
of
your
of
number,
that
equipment
all
your
date
purchased
make
today's Painting Professional n
on
this chart it will improve
service
work
and
will help you
and
your company
make
name.
the
Check Piston Seal Lubricant Level
Gas Engine Models
Change Engine
Every 50
Clean
It
is
cleaning
Air
Electric
Check
Brushes
200 Hours
Date
Months
Hours
Air
Filter
extremely
instructions.
Filter
Replaced
Motor
Motor
Every
in
Service
Oil
Daily
important
Models
Service
Center
Cost
of
Repair
to
Data
clean
Date
Dare
the
Dale
air
Date
Date
filter
Service
WEEKLY.
Date
daily.
Date
Date
Date
Consult
Dale
Date
Service
Performed
Dale
the
Honda
Date
Date
Record
Dale
Engine
Dale
Date
Date
Manual
Data
Date
Date
supplied
Da1e
Dale
DaiB
with your unit
Dale
Dale
~e
for
proper
Date
Date
Warranty
Repair
0
Yes
o
No
Date
Months
Date
Months
Date
Months
Date
Months
in
Service
in
Service
in
Service
in
Service
Service
COst
of
Service
COst
of
Service
COst
of
Service
COst
of
Center
Repair
Center
Repair
Center
Repair
Center
Repair
Service
Performed
Service
Performed
-
Service
Performed
Service
Performed
/
May
Be
Copied
For
Field
Use
4
i
Warranty
Repair
o
Yes
0
No
Warranty
Repair
0
Yes
0
No
Warranty
Repair
0
Yes
0
No
warranty
Repair
0
Yes
0 No
Page 5
C)
DO
NOT
USE
EQUIPMENT
BEFORE
READING THIS
SECTION
WARNING
HIGH PRESSURE SPRAY
CAN CAUSE SERIOUS INJURY
Maximum Working Pressure 3000 psi,
An
airless spray gun requires that fluid be introduced
or
leaks, can penetrate the skin and inject substantial quantities of toxic fluid into the body. If not promptly
treated, the injury can cause tissue death or gangrene and
the wounded part. Therefore, extreme caution must
INJECTED,' SEE A PHYSICIAN IMMEDIATELY. DO NOT
to
it at very high pressure. Fluids under high pressure, from spray
may
result in serious, permanent disability
be
exercised when using any airless spray equipment.
TREAT
AS
A SIMPLE
21
CUT!
0 bar
and
or
amputation
IF
properly
of
YOU
ARE
0
NOTE TO PHYSICIAN: Injection into the skin is a serious, traumatic injury.
soon as possible. Do not delay treatment to research toxicity. Toxicity
directly into the bloodstream. Consultation with a plastic surgeon or a reconstructive hand surgeon may
1) Handle the spray gl!n carefully. Keep clear
NEVER permit any part of your body
ALWAYS
guard.
2) NEVER attempt to force the flow of fluid backward through
against the gun nozzle.
3) NEVER attempt to remove tip, disassemble
4) Before flushing system, always remove spray tip and adjust fluid pressure
5) Tighten all fluid connections before each use.
accessory hoses, connections, swivels and so forth can withstand the high pressures which develop.
exceed the pressure rating of any component in the system.
6)
WARNING: The paint hose can develop leaks from wear, kinking, abuse, etc. A leak is capable
fluid into the skin, therefore the paint hose should be inspected before each use. NEVER attempt
with any part
Instead, replace it with a new grounded hose. Use only with hoses that have spring guards.
than 50'
keep the gun trigger safety lever in a locked position when not spraying.
THIS IS NOT AN AIR
PRESSURE
A.
Set
B.
Shut
C~
Release
D.
Reset
of
of
hose with this unit.
RELEASE
trigger
your body, adhesive tape or
off
pump
fluid
trigger
safety
and
pressure
safety
in a locked
to
PROCEDURE
unplug
electrical
from
in a locked
of
the nozzle. NEVER point
come in contact with
SPRAY
or
GUN.
repair equipment without first doing the following:
position.
cord.
entire
system
and
trigger
position.
NEVER exceed 3000 psi with this unit. Make
any
other makeshift device. Do
the
the
It
is important to treat
is
a concern with some exotic coatings injected
the
gun
at
fluid stream
gun with
gun.
,
of
either the gun
your
finger, hand
to
lowest possible setting.
not
attempt to, repair a spray hose.
th.~
yourself
ALWAYS
or
injl,ny,surgically as
or
or
use
NEVER
be
~dvised.
anyone
any
a tip safety
hand-held object
sure
of
to
else.
hose leak.
that all
NEVER
injecting
plug a hose
use less
7) Be sure that the airless equipment being used and the object being sprayed are properly grounded to
or
prevent static discharge
against metal container when flushing system with tip removed,
REDUCE
8)
ALWAYS
minimum
explosion with certain materials. ALWAYS follow the coating
warnings. Never spray flammable material near open flames,
9)
ALWAYS
equipment
Always contact supplier
1
O)
11) NEVER alter or modify any part of this equipment; doing
12) NEVER leave equipment unattended. Keep away from children
airless equipment.
THE RISK
keep the working area around the pump well ventilated. Additionally, the pump itself should be a
of
25' (7.5m) from the spray area. If these instructions are
wear spray masks and protective eyewear while spraying. Additional personal protective
may
be required depending on the type of material being sprayed and conditions of ventilation.
Keep all extension poles clear of electrical wires.
sparks which could cause fire
OF
ELECTRIC SHOCK, DO NOT EXPOSE TO
of
material for recommendation. '
/
or
explosion. WARNING:
to
prevent static discharge. CAUTION: TO
RAIN-
not
or
solvent manufacturer's safety precautions and
pilot lights or
so
could cause
or
5
STORE INDOORS.
followed, there is the possibility of fire
any
it
anyone not familiar with the operation of
ALWAYS
source of ignition.
to
malfunction.
hold the gun
or
Page 6
NO USE
LA
ROCIADURA A PRESION ALTA
EL
EQUIPO ANTES DE LEER ESTA SECCION.
ADVERTENCIA
\
Presion
Una
pistola
rociadora
pueden
puede
tanto,
PENETRACION
UNA
tratar
en
cirujano
penetrar
causar
hay
MERA
Ia
herida
cuanto a algunos
plastico o un
en
muerte
que
emplear
DE
CORTADURAI
quirugicamente
1)
Maneje
NUNCA
manguera.
de
Ia
boquilla.
2)
JAMAS
boquilla
de
3)
JAMAS
PROCEDIMIENTO DE DESCOMPRESION
A. Coloque el seguro en posicion trabada.
B. Apague
C.
Descargue Ia presion del liquido
D.
Vuelva a trabar
PUEDE
de
Trabajo Maxima 3000 Iibras
sin
aire
requiere
Ia
piel e inyectar
del
tejido o gangrena, y puede
precauciones
TOXICOS
revestimientos
cirujano
Ia
pennita
SIEMPRE
intente
Ia
intente
pistola
que
forzar
pistola,
quitar
NOTA
especialista
de
que
en
el
estrictas
POR
INYECCION,
PARAEL
lo
mas
pronto
ex6ticos
rociadura
parte
algunade
mantenga
el
flujo
ya
que
NO
Ia
boquilla
se
cuerpo
en
con
trabado
delliquido
SE
CAUSAR LESION GRAVE.
le
introduzca
cantidades
al
usar
MEDICO:
posible.
que
han
Ia
reconstrucci6n
cuidado.
su
cuerpo
TRATA
ni
desarmar o reparar
liquido a presion
resultar
qualquier.~uipo
C.()N$UL
La
No
demore
penetrado
Matefier
se
el
seguro
por
Ia
pistola
DE
UNA
Ia bomba y desconecte tambien el cable de electricidad.
el
seguro.
por
pulgada cuadrada (psi), 210 bar
muy
alta.
considerables
en
incapacidad
TE
INMI;QlAl~E~
penetr.iCi6n
el
directamente
de
Ia
claro
ponga
en
de
Ia
pistola
hacia
PISTOLA
el
de
de
liquido
seria y perrnanente o en
de
ro.ci~d~ra
sin
Al
det6xicos
tratamiento
mano.
de
Ia
boquilla.
contacto
mientras
atras
DE
equipo
todo
el sistema y de Ia pistola.
eii
para
investigar
en
el
caudal
con
el
chorro
no
con
el
declo,
ROCIADURA
sin
haber
toxico.
JAMAS
este
Los
liquidos
bajo
Si
no
se
Ia
~re
..
Sl
USTED
~EPICO.
Ia
piel
sangufneo.
rociando.
Ia
cumplido
JNO
es
una
herida
Ia
toxicidad.
apunte
de
liquido
SIEMPRE
mana o un
DE
AIRE.
antes
presion
alta,
de
Ia
rociadura o de
atiende
rapida y apropiadamente,
amputaci6n
HA.f~STADO
TRAl):
Puede
Ia
pistola
de
Ia
objeto
-
con
los
de
~UE$TO
lA
H.EfUDA
seria
ytraumatica
La
toxicidad
que
sea
necesaria
hacia
Usted y otra
pistola o de
utilice
el
sostenido
pasos
siguientes:
Ia
parte
es
un
alguna
protector
con
Ia
lesionada,
A
LA
C::OMO
SI_FUERA
..
Es
impdrtante
asunto
Ia
consulta
persona.
fuga
de
de
seguridad
mano
contra
las
fugas,
Ia
lesion
Por
lo
. ,
_.
importante
con
un
Ia
.
Ia
4)
Antes
de
lavar
el
sistema,
5)
Ajuste
todas
las
conexiones
todas
las
mangueras,
presiones
6)
pueden
intente
reparar
con
7)
para
contra
reducir
8)
menos
con
rocie
9)
esta
el
1
0)
que
~VERTENCIA:
inyectar
obturar
una
manguera
protector
Asegurese
evitar
descargas
el
receptacula
riesgo
SIEMPRE
ciertos
SIEMPRE
rociando y las
proveedor
Mantenga
mantenga
de
25
materiales.
material
use mascaras
del
conexiones,
se
presentan.
La
lfquido a traves
Ia
manguera
de
resorte.
de
que
el
de
de
descarga
pies
(7.5m)
inflamable
condiciones
material
todas
las
siempre
manguera
con
de
rocia~ura;
JAMAS
equipo
estaticas o chispas
metal
electrica,
ellugar
de
Ia
SIEMPRE
cerca
apropiadas y anteojos
para
varas
quite
antes
de
i}rticulaciones
JAMAS
de
exceda
de
pintura
de
Ia
piel,
una
parte
en
use
una
sin
aire
ai
limpiar
no
de
trabajo
operacion
observe
de
llamas
de
ventilaci6n
conseguir
"'
extension
cada
cambia
que
el
expoiier a Ia
recomendaciones.
Ia
boquilla
puede
por
de
manguera
este
que
sistema
alrededor
de
rociadura.
las
expuestas,
fuera
de
rociadura y ajuste
uso.
JAMAS
giratorias y demas
Ia
clasificaci6n
lo
que
su
cuerpo o con
reemplacela
empleando y el
podrian
con
precauciones y advertencias
de
puede
del
supere
de
presentar
Ia
manguera
con
de
menos
ocasionar
Ia
boquilla
lluvia.
de
Ia
bomba
Si
nose
llamas
piloto o cualquier
proteccion
ser
necesario
alcance
de
presion
fugas
tela
una
de
objeto
incendio o explosion.
desprendida,
bien
observan
durante
cables
Ia
presion
delliquido
3000
Iibras
por
pulgada
elementos
como
de
pintura
adhesiva o cualquier
manguera
50
pies
que
ventilado.
usar
accesorios
de
cualquier
resultado
debe
nueva
con
esta
se
intenta
para
Ademas,
estas
instrucciones,
de
los
fabricantes
fuente
Ia
operacion
equipo
personal
electricos.
componente
del
ser
inspeccionada
conectada a tierra.
unidad.
rociar
ADVERTENCIA:
evitar
de
de
al
cuadrada
esten
en
desgaste,
otro
elemento
esten
Ia
descarga
Ia
bomba
existe
sabre
ignici6n.
rociadura.
protector
valor
mas
bajo
posible.
con
esta
unidad.
condiciones
del
sistema.
retorcimiento,
antes
de
cada
improvisado.
Utilice
'
correctamente
Sostenga
estatica.
en
si
debe
el
riesgo
de
revestimientos y solventes.
Segun
el
tipo
adicional.
Siempre
Asegurese
de
tolerar
las
abuso,
etc.
uso.
JAMAS
No
intente
solamente
conectados a tierra
SIEMPRE
ADVERTENCIA
estar
ubicada a no
incendio o explosion
de
material
comuniquese
de
que
altas
La~
fugas
mangueras
Ia
pistola
para
Nunca
que
se
con
11)
JAMAS
12)
JAMAS
equipo
altere o modnique
deje
al
equipo
sin
aire.
parte
solo.
Mantengalo
alguna
de
este
fuera
equipo,
del
alcance
ya
que
de
6
ella
puede
los
nirios y de
causar
cualquier
deficiencias
de
persona
funcionamiento.
no
familiarizada
con
Ia
operaci6n
de
Page 7
NE PAS UTILISER LE MATERIEL AVANT D'AVOIR LU CETTE SECTION
ATTENTION!
LE·S
PULVERISATEURS A HAUTE PRESSION PEUVENT
PROVOQUER
Le
liquide
introduit
dans
pulverisateur
elle
n'est
donner
materiel
COMME
REMARQUE A L'INTENTION
chirurgicalement
d'injection
chirurgie
ou
d'une
pas
traitee
promptement
lieu a de
serieux
de
pulverisation
S'IL
S'AGISSAIT
aussitot
directe
dans
reconstructive
1)
Maniez
le
aucune
autre
d'une
fuite
quelconque
pulveriser.
2)
N'essayez
Veillez
PROCEDURE
A.
Verrouillez Ia sOrete de Ia detente.
B. Arretez
C.
Delestez Ia pression dans
D.
Reverrouillez Ia sOrete de Ia detente. ·
Pression de travail maximale: 3000
un
pistole!
fuite
quelconque,
handicaps
sans
air.
D'UNE
DU
que
possible.
le
circuit
de
Ia
main
pistole!
avec
personne.
a
TOUJOURS
JAMAIS
Ia pompe
pulverisateur
sont
et
avec
toute
permanents,
EN
CAS
SIMPLE
MEDECIN:
sanguin
peut
Ne
au
d'enlever
DE
D'INJEcnQJ\1,
Ne
perdez
de
certains
etre
soin.
Se
laissez
niveau
du
Ia
DELESTAGE
et
DE
SERIEUSES LESIONS
sans
air
doit
capables
COUPURE!
conseillee.
maintenir a l'ecart
JAMAIS
utiliser
buse,
de
penetrer
!'attention
voire a !'amputation
Une
flexible.
voulue,
CONSUL
injection
pas
de
temps a rechercher
revetements
aucune
Verrouillez
un
dispositif
de
demonter
DE
PRESSION
l'etre a pression
Ia
Ia
lesion
du
TEZ
...
penetrant
exotiques.
de
Ia
buse.
partie
de
TOUJOURS
de
ou
de
peau
et
causae
membra
UN
Ia
peau
N'en
votre
surete
reparer
extremement
d'injecter
MEDECIN
Ia
La
corps
a
l'appareil
d'importantes
de
Ia
,attaint
constitue
toxicite
consultation
dirigez
entrer
le
levier
Ia
buse
du
avant
debranchez le cordon electrique.
tout
le
systeme
et
appuyez
psi
elevee.
sorte
peut
Une_
P,rud~nce
IMMEDIATEMENT.
une
lesion
de
!'injection.
d'un
JAMAIS
en
contact
de
sO
rete
pistolet
d'avoir
sur
-- 210 bar
Les
liquides a haute
quantites
provoquer
e~me
traumatique
II
s'agit
chirurgien
Ia
de
Ia detente
buse
vers
avec
le
Ia
detente
accompli
plasticien
flux
Ia
pression,
de
liquide
toxique
necrose
NE
grave
Ia
d'un
aucune
lorsque
Ia
du
des
s'impose
TRAITEZ
qu'il
risque a envisager
ou
d'un
partie
de
liquide
vous
procedure
pistolet.
en
provenance
dans
tissus
ou
®nc
lors
del'utilisation
PAS
LA
BLESSURE
est
important
specialiste
de
votre
corps
s'echappant
n'etes
pas
suivante:
du
l'organisme.
Ia
gangrene
de
de
traiter
en
cas
de
Ia
ou
vers
du
pistolet
occupe
a
Si
et
ou
()
3)
Avant
de
proceder
possible.
4)
N'utilisez
5)
N'essayez
buse
6)
ATIENTION:
etc.
II
est
autre
pulverisation;
securite a ressort.
7)
Serrez
de
3000
pressions
touts
8)
Assurez-vous
d'electricite
contre
proximite
9)
Le
zone
m)
de
Suivez
aueune
JAMAIS
du
pistolet
auxquels
done
risques
de
il
est
important
membra
moteur
de
remplacez-le
bien
taus
psi.
Assurez-vous
prevues.
d'electrocution,
statique
un
recipient
de
flammes
electrique
travail
et
Ia
zone
de
TOUJOURS
que
au
rinyage
piece
de
materiel
de
refouler
CET
APPAREIL
Des
fuites
risquent
eventuellement
d'inspecter
votre
corps,
les
raccords
Ne
depassez
le
materiel
ou
toute
en
metallors
nues,
de
des
alentours
pulverisation.
les
le
de
pluto!
que
tous
ne
pas
sans
etincelle
lampes
cet
appareil
de
Certains
precautions
du
systeme,
sans
air
le
flux
de
liquide
N'EST
PAS
de
se
produire
soumis.
flexible
avant
ruban
adhesif
par
un
nouveau
du
systeme
les
flexibles
JAMAIS
du
Ia
exposer a Ia
air
utilise
susceptible
rincage
temoin
ni
n'est
Ia
pompe.
materiaux
et
avertissements
enlevez
Les
hydrodynamique
capacite
du
d'aucune
pas
toujours
avec
une
pompe
dans
le
pistole!
UN
PISTOLET
le
long
du
injections
chaque
ou
accessoires,
pluie.
et
que
de
systeme,
protege
II
est
de
usage.
de
tout
autre
flexible
mis a Ia
de
pression
!'objet a peindre
provoquer
apres
source
contra
egalement
presentent, a defaut
du
fabricant
flexible
liquide
Ia
buse
de
pulverisation
non
equipee
au
PULVERISATEUR A AIR.
N'essayez
moyen
terre.
avant
chaque
raccords,
nominale
un
incendie
en
avoir
d'allumage.
les
explosions.
important
de
d'une
ry1oyen
de
votr~
de
peinture
sous
dans
Ia
peau
JAMAIS
de
fortune.
Veillez a n'utiliser
emploi.
articulations,
d'aucun
sont
adequatement
ou
une
ote
Ia
buse.
II
est
de
maintenir
de
suivre
ces
chaque
solvant
soupape
doigt,
sont
d'obturer
N'essayez
Ne
etc.
composant
explosion. A TIENTION:
Ne
done
Ia
consignes,
ou
et
reglez
Ia
de
surpression.
de
votre
l'effet
de
l'usure,
possibles
depassez
vaporisez
pompe a une
revetement
par
une
pas
que
les
sont
bien
du
mis a Ia
essential
un
flexibles
pression
fuite a l'aide
JAMAIS,
terre,
JAMAIS
au
main
ou
des
torsions,
Ia
voie
de
non
plus
de
munis
avec
capables
systeme.
de
fagon a eviter
Tenez
de
d'assurer
distance
risque
d'incendie
utilise.
d'un
de
niveau
le
plus
objet
maintenu
des
rudes
telles
fuites.
de
votre
doigt
reparer
un
de
dispositifs
cet
appareil,
resister
aux
DANGER:
substances
une
minimale
Afin
TOUJOURS
bonne
ventilation
de
ou
d'explosion.
faible
contra
traitements,
ou
de
tout
flexible
de
de
une
pression
hautes
de
reduire
toute
decharge
le
pistole!
inflammables
de
Ia
25
pieds
(7,5
Ia
a
1
0)
Portez
TOUJOURS
personnelle
recommendations a votre
11)
12)
l'usage
peuvent
Maintenez
Ne
laissez
de
materiel
toutes
JAMAIS
etre
les
sans
un
tiges
le
air.
masque
necessaires
foumisseur:'
materiel
et
des
suivant
de
rallonge a distance
sans
lunettes
surveillance.
le
de
type
de
des
protection
produit
pulverise
fils
electriques.
Gardez-le
hors
lors
de
de
vos
travaux
et
les
portae
de
pulverisation.
conditions
des
enfants
d'aeration.
et
de
toute
D'autres
Demandez
articles
personne
inexperimentee
de
toujours
protection
ses
quanta
Page 8
FIRE OR EXPLOSION HAZARD
Static electricity is created by the high velocity
is not properly grounded, sparking may occur and the system may become hazardous. Sparking may also occur when
plugging
fluids being sprayed. Always plug the sprayer into an outlet at least 25' away from the spray area. WARNING:
flush
of
injury.
If you experience
entire system for proper grounding. Do not
the
the
container
in
or unplugging a power supply cord,
unit
into
a separate metal
to
assure
any
proper
static sparking
container
grounding
or
of
fluid through the pump, hose and tip. If every part of the spray element
or
starting a gas engine. Sparks can ignite fumes from solvents
with
the
spray
tip
removed and
and
prevent
slight shock while using this equipment, stop spraying immediately. Check the
use-the system again until the problem has been corrected. ·
static
discharge
the
which
gun
could
held
cause
firmly
serious
against
or
Always\
the
bodily
the r
ELECTRIC MOTOR
The
electric
around
WARNING:
any
flammable
GAS
Always
solvents
hot
surface can
object,
FLUID
Halogenated Hydrocarbon solvents can cause an explosion when used with aluminum or galvanized components
closed (pressurizable } fluid system (pumps, heaters, filters, valves, spray
serious injury, death and/or substantial property damage. Cleaning agents, coatings, paints, etc. may contain
Halogenated Hydrocarbon solvents. Titan Tool
and will
TITAN EQUIPMENT.
motors
the
pump
Always
ENGINE (Where
keep
pump
away
i.e. water pipe. NOTE: Refer
used
by
TITAN are
well
ventilated.
keep
pump
outside
solvents.
·
Applicable)
outside
from
engine exhaust. (Never
ignite
and
of
any
cause
not
explosion
Additionally,
of
any
enclosed
a fire.)
to
engine
Always
the
enclosed
spray
fill
the
attach
owner's
proof.
pump
area.
fuel
Therefore,
itself
spray
Keep
tank
while
ground
manual
it
is
essential
should
area. Never clean
area
wire
for
be a
minimum
around
the
located on rear
additional safety and
pump
engine
is
to
keep
the
of
25'
from
the
exterior
well ventilated. Keep
running
of
or
hot.
engine
service
of
the
Fuel
to a grounded
information.
SECTION-SOLVENTS
guns, tanks, etc.}. The explosion could cause
Inc. spray equipment includes aluminum or galvanized components
be
affected by Halogenated Hydrocarbon solvents. DO NOT USE HALOGENATED HYDROCARBONS
working
the
spray
pump
spilled
area
area.
with
all
on
in
IN
()'
'1
side
a
a
EXPLANATION OF THE HAZARD
There are three key elements to the Halogenated Hydrocarbon (HHC} solvent hazard. These elements are:
1.
The presence
2.
Aluminum
3. Equipment capable
When all three elements are present, the result can be
with very little aluminum
use of
an
HHC solvent without incident (corrosion or explosion} does NOT mean that such
of
HHC
or
galvanized
or
solvents.
parts.
of
withstanding
galvanized metal: any amount of aluminum
pr~ssure.
an
extremely violent explosion. The reaction can be sustained
·
is
too much. The reaction is unpredictable. Prior
use
is safe.
PELIGRO DE INCENDIO 0 EXPLOSION
La
alta velocidad dellfquido a traves de
componente del equipo de rociadura no esta conectado a tierra correctamente pueden producirse chispas y el sistema
se vuelve peligroso. Tambien pueden producirse chispas
un
funcionamiento
lfquidos rociados. Siempre conecte el rociador a un enchufe ubicado a
rociadura.
boca
· correcta y evitar Ia descarga estcitica
Si ocurren chispas de electricidad estatica o
imr:nediato. Verifique que
hasta que
ADVERTENCIA:
del rociador y teniendo Ia
el
motor a gasolina. Las chispas pueden encender los vapores provenientes de los solventes o de los
Lavar
el
sistema en
problema haya sido resuelto. ·
MOTOR ELECTRICO:
Los
motores
de
area
minima
cualquier
electricos
trabajo alrededor
de 25
pies
area
de
utilizados
(7.5 m) del area
rociadura cerrada. Nunca
de
Ia
bomba
siempre
pistola
que
su
por
.de
Ia
bomba, manguera y Ia boquilla produce electricidad estatica. Si algun
al
enchufar o desenchufar cables electricos o al poner en
no
menos de 25 pies de distancia de
Ia
unidad
firmemeote
podria
si
sufre un shock electrico ligero mientras usa
totalidad este conectado a tierra correctamente.
TIT AN
no
bien ventilada. Ademas, Ia
rociadura. ADVERTENCIA: Mantener siempre Ia
limpie
en
contra
causar
son
a prueba
el
un
recipiente
ellado
lesion
exterior
metalico
del recipiente para asegurar
corporal
de
explosion.
bomba
de
Ia
bomba
separado,
grave.
Por
lo
misma debe
con
solventes inflamables.
el
tanto,
habiendo
equipo, deje de rociar
No
vuelva a usar
es
esencial
estar a una
bomba
quitado
una
puesta a tierra
distancia
afuera de
Ia
zona de
Ia
de
el
sistema
mantener el
·~;
8
Page 9
MOTOR A GASOLINA: (Si fuera aplicable)
Siempre
bomba
combustible
caliente puede
motor
el
manual de
mantenga
bien
ventilada.
cuando
debe
estar
uso
Ia
bomba
el
encenderse y producir
siempre
del
motor
afuera
Mantenga
motor
este
adherido a un
para
de
todos
funcionando
informacion
cualquier
los
solventes
un
incendio).
objeto
adicional
o caliente. El
conectado
zona
de
rociadura cerrada. Mantenga el
lejos
del
El cable a tierra
a tierra,
sobre
escape
combustible
seguridad
que
por
del
ejemplo,
motor.
derramado
est&
y mantenimiento.
(Nunca
ubicado
una
caiieria
sobre
en Ia
area
liene
una
parte
de
alrededor
el
tanque
superficie
de
atras
agua.
NOTA: Vea
de
de
del
Ia
()
SECCION
Los solventes a base de hidrocarburos halogenados pueden provocar explosion cuando se usan con componentes
galvanizados o de aluminio en un sistema lfquido cerrado (sujeto a presion) (bombas, calefactores, filtros, valvulas,
pistolas de rociadura, tanques, etc.) La explosion podrfa causar lesiones serias e inclusive
materiales
de hidrocarburos halogenados. El equipo de rociadura ofrecido por Titan Tool
aluminio y sera afectado por solventes a base de hidrocarburos halogeriados.
HALOGENADOS
EXPLICACION
Hay tres elementos fundamentales que condicionan el riesgo de los hidrocarburos halogenados, a saber:
Cuando todos estos elementos estan presentes, el resultado puede ser una explosion sumamente violenta.
puede tener
aluminio es excesiva. La reaccion no puede predecirse. El hecho de que un solvente a base
halogenados haya sido usado anteriormente sin accidentes (corrosion o explosion)
peligroso. ·
FLUIDO-SOLVENTES
Ia
muerte, asf
de
consideracion. Los lfquidos de limpieza, revestimientos, pinturas, etc. pueden contener solventes a base
Inc. tiene componentes galvanizados
NO
USE HIDROCARBUROS
EN
EL
EQUIPO TITAN.
DEL
RIESGO
de
1. Presencia
2.
Componentes
3.
Equipo
capaz
Iugar aun cuando
solventes
galvanizados o de
de
tolerar
de
hidrocarburos
aluminio.
presion.
Ia
cantidad de aluminio o metal galvanizado sea muy pequena: cualquier cantidad
halogenados.
de
hidrocarburos
NO significa que dicho uso
como
dafios
La
reacci6n
noes
DANGER!
RISQUE o•INCENDIE
La vitesse
de
pulverisation ne sont pas mis a
rendre
cordon d'alimentation electrique ou lors de
d'enflammer les vapeurs des solvants ou les liquides
prise situee
l'appareil dans
pistolet contre
statique susceptible
du
liquide a travers
le
systeme dangereux. Des etincelles peuvent egalement
a
au
moins 25 pieds (7,5
un
recipient
le
cote
de
Ia
pompe le flexible et
metallique
du
recipient afin
causer
Ia
terre de maniere adequate, ils risquent
Ia
mise
en
m)
du pulverisateur et de
distinct
d'assurer
des
blessures graves.
apres
Ia
buse produit de l'electricite statique.
marche d'un moteur
pulverises. Veillez done toujours a brancher
avoir
une
mise
OU
se
Ia
zone de travail. MISE
enleve le bee
o•EXPLOSION
de
favoriser
produire tors
au
c;te
g~.
De
de
pulverisation
a Ia terre appropriee
Si
tous les elements du materiel
Ia
production d'etincelles et de
branchement ou debranchement d'un
telles etincelles sont susceptibles
le
pulverisateur dans une
EN
et
GARDE:
de
prevenir
et
en
Toujours
tenant
une
fermement
decharge
rincer
ode
de
le
Si vous remarquez
Iegere decharge electrique en cours d'utilisation du materiel, arretez immediatement
elements du systeme sont bien mis a Ia terre. Ne remettez pas le systeme
les
Ia
formation d'etincelles sous l'effet de
Ia
presence d'electricite statique ou que vous ressentez une
en
MOTEUR ELECTRIQUE
Les moteurs electriques
d'assurer une
maintenir Ia pompe a
N'introduisez jamais Ia
pompe a l'aide
MOTEUR
N'introduisez
soient
remplissez jamais
chaude,
toujours
a l'arriere
sur
les mesures
bonne
AU
jamais
le gaz
pourrait
du
moteur a un
de
solvants
GAZ (le cas echeant)
bien
de
utilises
ventilation
une
pompe
Ia
pompe
aeres. Ne placez
le
reservoir a
s'enflammer
objet
securite
de
distance minimale
dans
inflammables.
dans
carburant
mis
et
d'entretien pertinentes, consultez
par
TITAN ne
Ia zone
une
une
et
a Ia
sont
de
travail
de
zone
de
zone
de
aucun
solvant
lorsque
provoquer
terre
(par
pas proteges contre
et
des
environs de Ia pompe. II
25
pieds
(7,5 m)
pulverisation fermee.
pulverisation fermee. Veillez a
a proximite
le
moteur
un
incendie.) Veillez a
exemple,
de
du
tourne
une
conduite d'eau). REMARQUE:
le
les
explosions. II
Ia zone de pulverisation. ATTENTION:
Ne
nettoyez jamais nettoyer l'exterieur de Ia
systeme
ou
s'il
est chaud. Renverse
toujours
manuel
fourni
SECTION HYDRODYNAMIQUE-80LVANTS
Les solvants a hydrocarbure halogene
hydrodynamique
L'explosion provoquee pourrait donner lieu
electrical
extension cords are a three wire,
prong
If a secondary
Check the engine oil level. For
supplied. ·
Fill the gas tank.
could
air cleaner.
If a
Place
Open
Move
Close
Pull
or
the
ENGINE (Where Applicable)
cause a
secondary
the
the
the
the
the
engine
position.
the
starter
and
rope
control
switch
fill
the
MOTOR
service.
cord
use
an
hose
suction
fire.
Use
hose
suction
fuel
shut
throttle
engine
switch
rope.
firmly.
until
engine
in
the
Wet
Cup
into a grounded
adaptor. Never exceed 150'
and
tube
Be
sure
Close
unleaded high quality gasoline.
and
tube
off lever
lever
choke
Holdihg
Continue
by
turning
off
1/3
Be
gun
into
container
the
gun
into container
away
lever,
on.
starts.
position.
full
sure.it
is
not
the
engine
black
is
not
by
pushing
from
located
Tum
pressure
the
to
hold
the
with
instructions
fuel
frame
pressure
Piston
is
120V
outlet that
12
gauge minimum cord with a grounded plug. Never remove third
installed
containing
is
fuel
shut
installed,
containing
it
tank.
beneath
with
the
rope
15
be
cool.
in
the
relief
one
control
Seal
Lubricant
amp
minimum
is
at
least
of
extension cord.
sure
the
mineral
refer
to
the
Refueling
off
lever
located
be
sure
the
mineral
direction
the
air
cleaner.
prime
hand,
as
you
let
knob
counterclockwise
and
25'
from
plug
is
secure.
spirits.
engine
a hot
engine
under
plug
is
secure.
spirits.
of
the
arrow.
valve
down
·
pull
the
rope
it
return.
that outlet
the spray
manual
the
to
Pull
and
to
lowest
is
properly
area.
Make certain
setting.
grounded.
Lock position
Remowe
Tip and Safety Guard
When
that
flushing
all
Step
4:
Step
5:
Step
6:
Step
7:
Step
8:
Step
9:
10:
Step
Step 11:
Step 12:
Flush
oil
mineral
A.
Pour 1/2
B.
Tum
cycle
Then
Prepare
Strain
Place
syphon
down
for
Turn
sprayer
Hold
gun
while
gun
forced
while
unit
Check
Tum
off
Wrth
gun
Tum
sprayer
out
of
spirits
gallon
pressure
for
approximately
tum
unit
the
paint
the
paint
priming.
on
firmly
is
triggered,
out of
the
pressurizes.
for
leaks.
sprayer
trigger
new
paint
pump:
before
you
begin
mineral
relief
off.
according
through a fine
and
return
and
against a metal
system
If
any
and
lock
on
and
spirits
prime
If
you
tubes
tum
up
tum
and
leaks
relieve
engaged,
rotate
Oil
is
to
spray.
into a
valve
down
30
seconds.
are
going
to
manufacturer's
nylon
mesh
into
paint
pressure
container,
the
pressure
the
paint
occur,
follow
pressure
install
the
pressure
used
by
metal
to
prime
Then
to
use
bag
container.
slightly.
disengage
relief
flows
the
by
turning
tip
and
relief
the
factory
container
position
tilt
syphon
water
recommendations.
to
remove
Let
circulate
valve
freely.
proper
pressure
guard
prime
for
and
tube
based
particles
Tum
pressure
trigger
to
the
spray
Release
pressure
as
instructed
valve
and
paints,
on
relief
to
testing
insert
tum
above
prime
lock
position.
the
trigger
relief
prime
the
and
protection.
syphon
repeat
Remove
that
relief
and
in
spray
and
unit
on.
container
pr~edure
could
priming
until
no
trigger
Keep
and
procedure
knob
separate tip or
position.
return
Increase
and
any
skin
clog
spray
knob,
bubbles
gun
against
the
engage
before
to
prime.
It
is necessary to flush out with
tube.
pressure slightly. Let solvent
let
the
sprayer pump itself
using
wat~!.·
that may
located
filter
gun
gun
tightening.
gun
have
tip.
on
up
through
side
of
triggered
safety
·
manual.
formed
side
of
the
container.
until
all
lock;
set
and
pump,
paint.
Then,
the
gun
air is
down
dry.
stir.
Step
13:
Test
WARNING:
Always clean using low pressure, with the spray tip removed. Always flush into a separate metal container
away from the sprayer. Never clean the exterior
on
cardboard
High pressure
to check
device-
spray
pattern.
Adjust
pressure
just
until
the spray
CLEANING PROCEDURE
follow
all safety warnings located on sprayer and
of
the pump while the pump is plugged in
11
from
gun
is
completely atomized.
in
the owner's manual.
or
operating.
Page 12
Step
Step
PRESSURE
1:
Engage
2:
Tum
off
down.
LOW
RELEASE
trigger
pump
safety
and
PRESSURE
PROCEDURE:
lock
on
release
fluid
CLEANING
gun.
pressure
by
PROCEDURE:
turning
the
pressure
relief
prime
valve
located
on
the
side of
pump
("'\
\\
j
Step 3:
Step
Step
Step
Step
7:
Step
8:
Step
9:
Step
10:
Step
11:
Step
12:
Remove
setting.
4:
Tum
the
tube.
5:
Have
with
mineral
6:
Place
To
save
of
metal
gun
in a separate
Trigger
Tum
prime
Tum
unit
Take a clean
with
corrosion.
Take
Check
tip
and
pump
available
spirits ~ using
syphon
paint
paint
gun
and
valve
on
and
water,
.pump a small
suction
filter
on
let soak
on.
Tilt
container
tube
into
still
in
spray
container.
metal
Jet
cleaning
down
allow
container
tube
out
pump
and
clean,
syphon
of
hot
latex
container
hose,
Be
careful
container.
solution
and
remove
sprayer
of
water
amount
of
container
gun.
in a small
tube
above
soapy
paint
as
with
hot
tum
prime
of
splashing.
Repeat
circulate
suction
to
pump
or
solvent
of
mineral
and
Clean
container
paint
water
this
soapy
valve
process
tube
dry.
and
let
sprayer
or
replace.
of
solvents
container,
if
spraying
will
make
water
up
to
When
if
spraying
for
approximately
from
cleaning
using
low
spirits
or
run
allowing
latex
jelly.
or
solvents.
spray
cleaning
pressure
TITAN
itself
or
water.
the
sprayer
(or
suitable
Let
circulate
position,
then
solution
with
two
guns.
2-3
minutes,
container.
pump
LS-1 0 solution
dry.
Adjust
solvent
carefully
appears,
then
through
through
fluid
to
pump
for
for
tum
system
pressure
itself
oil
base
2-3
minutes,
trigger
shut
off
unit
pump.
to
lowest possible
dry
through
paints).
then
gun
into
gun
and
off.
until
clear.
This
will
the
return
Do
not
clean
tum unit
off.
and against
place
If
cleaning
protect
against
side
\
)
Step
13:
Remove
spray
tip
from
solvent,
FLUSHING SPECIFICATIONS
1.
New
Sprayer:
A
B.
2
••
Changing from water-base to oil-base:
3.
Changing from oil-base to water-base:
4.
Changing colors:
5.
Storage:
A.
spirits.
prime
B.
to
prime
C.
6.
Start-Up After Storage:
A.
B.
Always
Oil
is
used
by
the
factory
If
spraying
If
spraying
To
Water-Base Paint:
valve
Oil-Base Paint:
assure
Shut
to
to
relieve
water-base
oil-base
Flush
paint,
with a compatible
proper
off
and
unplug
spray
position.
Flush
pressure
paint,
flush
performance
Rush
the
with
and
During storage the Power Cord
Water-Base Paint:
Oil-Base Paint:
dispose
of
Rush
Flush
mineral
out
spirits
clean
for
flush
with
and
with
water,
sprayer
mineral
leave
out
mineral
the
mineral
in a proper
with
testing
with
mineral
mineral
Flush
Flush
solvent
long
then
and
spirits.
open.
must
a soft
and
spirits
with
with
such
life,
mineral
tum
Return
be
coiled
spirits
spirits
way.
bristle
protection.
spirits
only
water,
mineral
as
always
pressure
Shut
off
prime
around
with
water.
with
the
brush
followed
then
spirits,
water
clean
spirits
relief
and
valve
material
and
It
is
by
mineral
then
or
mineral
the
and
prime
unplug
to
the
Cord
store
in a dry
necessary
water.
spirits.
water.
spirits.
sprayer
leave
the
valve
the
sprayer,
spray
position.
Holder
to
be
sprayed.
place.
to
flush
thoroughly
pump,
gun
to
prime
to
tum
the
to avoid
unit
before
before
and
hose
relieve
pressure
damage.
spraying.
storing.
filled
pressure.
relief
with
prime
mineral
Return
valve
12
Page 13
The
following
painting
Hold
the
distance
surface
distance
Move
the
steady
material
speed
allows a full
or
sags.
techniques,
results.
gun
perpendicular
from
the
or
desired
of
12
gun
rate.
Moving
and
provides
surface.
spray
to
14
either
inches.
across
the
even
wet
coat
if
followed,
to
the
Depending
pattern,
or
up
gun
at a consistent
coverage.
of
paint
APPLICATION TECHNIQUES
will
assure
surface
on
the
gun
and
down
The
to
be
and
always
the
type
should
the
speed
correct
applied
professional
at
equal
of
material,
be
held
at
surface
at
conserves
spraying
without
runs
a
a
Maintain
to
right
trigger
is
uniform
and
pulled.
Proper Technique
~~!
~~~
spray
right
to
left.
stroke
Begin
=~
action.
Spray
movement
alternately
of
the
gun
from
before
left
the
Holding
the
surface
gun
farther
wider
spray
change
there
is
desire
the
gun
and
from
pattern.
to a spray
an
insufficient
to
spray
closer
to
the
surface
produces a narrower
the
surface
If
tip
faster, a larger
OVERLAP
1st
PASS
produces a thinner
runs,
sags
or
with a smaller
amount
2nd
PASS
of
orifice
EDGES
3rd
PASS
paint
deposits
spray
pattern.
excessive
orifice.
Conversely,
on
the
tip
should
4th
PASS
more
coat
paint
surface
be
selected.
5th
PASS
paint
on
Holding
and
occur,
if
or
you
the
Wrong
Too
ARCING
Avoid
arcing
or
holding
an
uneven
PROPER
essential
spraying horizontally, aim at the bottom edge of the
preceding stroke, so
finish.
LAPPING
to
an
even finish.
Technique
Offspray
Thick
GUN
AT
ANGLE
the
gun
at
an
angle.
This
will
(overlap of spray pattern) is
Lap
each stroke. If you are
as
to lap the previous pattern by
result
50%.
in
For
comers
on
the
adjoining
paint.
When
spraying with a shield,
surface.
Shrubs next to
Titan
Nearby
Be
This
Gun
objects
careful
will
Extensions
of
any
corner
sections
prevent
houses
are
such
as
other
and
edges,
split
the
center
of
the
spray
pattern
or
edge
and
spray
vertically
receive
paint
should
extremely
automobiles, outdoor furniture, etc., should
surrounding
hold
it
from
beingJorced
be
tied back
helpful
objects
approximately
firmly
against
underneath.
and
in
these
that
could
so
even
amounts
If
minimize
spray
the
surface.
covered
.situations.
be
damaged
that
conditions
if
wind
Angle
with a canvas
both
of
are
drifting.
is excessive.
the
by
overspray.
13
windy,
angle
Work
from
spray
gun
slightly
cloth.
The
cloth
be
moved or covered
the
spray
ground
away
should
pattern
to
roof.
from
the
be
removed
whenever
Do
into
not
shield
as
in
the
the
wind
attempt
and
soon
vicinity
to
to
toward
as
possible.
of
a spray
the
job.
Page 14
AIRLESS TIP SELECTION
Tips
are
selected by
do
and
Please
not
exceed
specific job
For
light viscosity fluids, smaller orifice tips generally are
preferred.
Note:
The
following chart indicates the most
.011-.013
.015-.019
.021-.026
Fan
widths measuring
are
less likely
the
orifice size
by the orifice size that
refer to the chart
the
pump's
Lacquers & Stains
Oil
& Latex
Heavy Bodied
to
plug.
and
below.
recommended
aa
to
12"
fan
width. The proper selection
will
supply
common
Latex
& Blockfillers
are
most preferred because they offer
the
desired amount of
desired.
tip size.
sizes
and
the
is
determined by
fluid
and
accomplish proper atomization.
For heavier viscosity
appropriate materials to
00
Mesh
Mesh
Filter
Filter
more
control
1
60
30
Mesh Filter
the
materials,
be
sprayed.
while
fan
width
required for a
larger orifice tips
spraying and
·
~~
. J
are
PROBLEM
Spitting
gun
Gun
will
not
shut
Gun
does
not
PROBLEM
Tails
TROUBLESHOOTING AIRLESS
PROBABLE
1.
Air
in
2.
Dirty
3.
Needle
4.
Broken
1.
off
spray
Wom
2.
Needle
3.
Dirty
1.
No
2.
Plugged
3.
Broken
paint
TROUBLESHOOTING
PROBABLE
1.
Inadequate
2.
Fluid
3.
Insufficient
4.
Material
5.
Tip
CAUSE
system
gun
assembly
or
chipped
or
broken
assembly
gun
filter
needle
not
atomizing
too
worn
past
out
of
seat
needle & seat
out
of
or
tip
in
gun
CAUSE
fluid
delivery
velocity
cohesive
pump
capacity
adjustment
adjustment
SPRAY
GUN
REMEDY
1.
Inspect
connections
2.
Disassemble
3.
Inspect
and
4.
Inspect
and
1.
Replace
2.
Adjust
3.
Clean
1.
Check
fluid
2.
Clean
3.
Replace
adjust
supply
and
clean
replace
for
PATTERN.S
REMEDY
1.
Increase
2.
Change
3.
Clean
4.
Reduce
5.
Replace
pressure
to
smaller
gun & pump
viscosity
tip
filters
air
leaks
Heavy
centered
Distorted
Pattern
expanding
(Surge)
pattern
pattern
and
contracting
1.
Womtip
2.
Tip
may
be
chipped
1.
Plugged,
1.
Leak
2.
3.
Not
Tip
/
worn
in
suction
enough
too
large
or
tube
hose
or
worn
14
chipped
tip
1.
Replace
2.
Replace
1.
Clean
or
replace
1.
Tighten
2.
Use a minimum
pressure
3.
Replace
hose
with a new
of
,
50'
or
of
1/4"
smaller
high
tip
"----)
Page 15
TROUBLESHOOTING AIRLESS PUMP
n
\1
/
PROBLEM
Electric motor won't run 1. Unit unplugged or circuit fuse
Gasket
0-Ring
Back-up Ring
Bypass Housing
0-Ring
Stem (Incl. 88)
Washer
Spring
Washer
Bypass Cam Base
Pin
Bypass Valve Handle
Screw
Filter Block Complete
(Does not include #241-243,
#238)
Gasket
0-Ring
(Incl. #242)
QTY.
3
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
3
1
1
1
1
-202
-203
-
--205
•
204
240
0
214
"
225
',
222
224
22~
""'
"
221
["
FigureS
I
(!)
--206
-211.
-212
0
22
Page 23
Pressure
-WARNING:
A Relief Procedure
V
follow
all
other
injection
shock.
1. Remove the three screws (#238).
2. Loosen the retaining nut on
Connector
3. Remove the
4. Remove the
the Knob (#26).
5. Remove the Cover Plate and Insulator (#46 & 47).
6. Disconnect the red wires connecting to the Clutch
Starter (#44).
7. Remove the Screw (#27) located in the back
Electrical Box. Insert a 1/8" allen wrench
back-off the set screw (#51)
(#43) is able to slide down through. Feed the electrical
wires down at the same time.
8. Insert a new Switch Assembly (#43) into the housing
(#28) while carefully guiding the wire into the Switch Box.
Using a needle nose pliers reconnect the wire to the
Clutch Starter.
9. Making sure that the Switch Assembly is fully inserted,
tighten the
the Switch Assembly is secure. Reattach the Knob (#26).
-~
10. Make sure that the Gasket (#41) is
1J
install the filter Block (#207). Secure with three screws
0
-(#238)and reattach the Retaining Nut
to the Connector (#310).
11. Install the Cover Plate and Insulator (#46 & 47).
12. The Pressure Switch is Factory Calibrated
adjustment is required.
injury,
Always
Service/Replacement
Pressure
WARNING: Before proceeding,
Relief Procedure
follow
all other
injection injury,
shock.
Always
Switch
Before
(#310). (See Page 24).
Set Screw (#51) with a 1/8" allen wrench until
proceeding,
outlined
warnings
injury
from
unplug
Filter Block Assembly.
Screw (#27) (See, Page 20) and remove
Relief
outlined
warnings
injury
from
unplug
the
Replacement
follow
the
Pressure
on
page
5. Additionally,
to
reduce
moving
the
sprayer
until the Pressure Switch
the
risk
parts
or
before
the
Tube (#300) from the
in
in
place. Then
on
the Tube (#300)
of
Prime
on
page
to
reduce
moving
sprayer
follow
Valve
the
Pressure
5. Additionally,
the
risk
parts
or
before
servicing!
of
servicing!
the hole and
the
of
electric
an
electric
of
the
so
no
an
on Cam (#225) with hole on Filter Block (#207).
8. Using Groove Pin (#226) line up Stem (#220)
Handle (#227). Secure Handle
9.1MPORTANT: If Handle (#227) rotates 360°
Cam (#225).
the inlet and outlet balls and seat without completely
disassembling the Fluid ·Section.
Balls may not seat properly because of debris stuck in the
inlet or outlet seat. Follow the instructions below
access to those areas.
all
other
Always
outlined
warnings
injury
from
unplug
of
Titan's Elite Fluid Section allows access to
the
1. Place a wrench on the Foot Valve (#327)
2. Clean out all debris. Examine Ball and Seat. If
damaged replace. Continue if necessary
follow
on Page
to
reduce
moving
sprayer before
5.
the
parts
It
is possible that the
the
Pressure
Additionally,
risk
of
an
or
electric
servicing!
for
and
unthread.
or
reinstall.
3. Place a wrench on the Lower Pump Housing (#321) and
unthread.
4. Place a wrench on the Retainer (#319)
5.
Clean out all debris. Examine Ball and Seat. If
damaged replace.
6. Reassemble and test unit. Should unit
properly consult the Troubleshooting Guides on pages 14
& 15 of this manual
Packing Replacement instructions below.
or
continue with the Repair and
and
not
unthread.
perform
-,
I
I
0
'""
_/
UJ
"=:_
/
Fig!Jre
Pump
Packing
WARNING: Before proceeding,
Relief Procedure
follow
injection injury,
shock.
1.
Stop Sprayer at the bottom of its stroke and remove
Safety Plate #342.
2.
Using a 3/8" allen wrench remove four screws (#306).
3. Using a 3/4" wrench loosen the retaining nut on the
Pipe Assembly (#300} from Item
Section
all other
Always
Repair
Replacement
follow
outlined
warnings
injury
unplug
on
Page 5.
to
reduce the
from
moving
the sprayer before
#31
parts
0.
11
and
the
Pressure
Additionally,
risk
of
an
or
electric
servicing!
4. Place a screwdriver between Item #304 and #302 and
lightly pry downward.
5. Pull Fluid Section Forward.
6. Place Foot Valve Housing (#327)
wrench on the Lower Housing
in
a vise and use a
(#321) to unthread.
7. Remove the Seal (#322) from inside the Lower
Housing (#321).
8.
Remove the Lower Cage (#323) from the Foot Valve
Housing
9.
10. Remove Seat (#325). If damaged use other side
replace.
(#327).
Remove Ball (#324) and examine.
/
or
11. Remove Seal (#326).
12.
Place the Lower Housing
on the Upper Housing (#311) to unthread.
in
a vise and use a wrench
13. Remove Seal (#320) from outside of the Lower
Housing
(#321
).
14. Place the Upper Housing (#311)
wrench on the upper Guide (#308) to unthread.
in
a vise and use a
15. Using a Plastic Mallet Tap the Piston (#313) out of the
Bottom
16.
of
the Upper Housing (#311).
Place the Piston (#313)
in
the slots of the Slider
(#301) which is still mounted on the unit. This will hold
the Piston in place when removing the Retainer (#319).
NOTE: Never use wrench
on
the Piston.
17. Remove Seal (#314) from inside of Piston (#313).
18.
Remove Upper Cage (#315) from the Retainer (#319).
19.
Remove the Upper Ball
(#316}
and examine.
20. Remove Seat (#317). If damaged use the other side
or
replace.
21. Remove Seal (#318} from the Retainer (#319).
22. Remove the Upper Packing (#309) from the Upper
Housing
(#311
).
23. Remove both Lower Packings (#312} from inside the
Upper Housing (#311). WARNING:
Packings
Housing.
24. Assemble
Be
sure
in
the
25.
Align Flats
Upper Mount (#304). ,
with
the
in
reverse order.
to
use
all
Repacking
on
raised
of
Kit
Piston so that it is perpendicular to the
side
the
replacement
#761-175.
Always
facing
into
parts
insert
the
Upper
supplied
26. Reattach the four screws (#306) to the Pump Mount
(#304). .
27.
Reattach Retaining Nut
Connector (#310).
NOTE: Make sure to fill the Upper Guide (#308) one-
(1/3) full with Piston Seal Lubricant.
third
on
Pipe Assembly (#300) to
25
Page 26
PUMP
DP-30
OPERATING
PRESSURE TIP SIZE*
0-3000
psi
MAXIMUM
.017
w/1
AMP
WEIGHT
gun 371bs 8 .33
MAX
DRAW
psi
MAXIMUM
GPMOUTPUT
MAXIMUM
HOSE
LENGTH**
100ft
POWER
SOURCE NUMBER
1/2
HP
totally
enclosedAC
motor
PRODUCT
703-D95
PRODUCT
(complete
50'Hooe&
LX-80
Gun)
***703-100
NO
with
440e
447ex 0-3000 psi .021
660ex
690gx
Promark
690
Promark
5500
E15 0-2750 psi
E20 0-2750 psi
G40
G55
*At 2000 psi with Latex.
**Hose length depends on material being sprayed, hose diameter and tip size.