Titan 763-100, 763-102 User Manual

TITAN

•

DO

NOT

USE

EQUIPMENT BEFORE READING THIS MANUAL

Elite

OWNERS MANUAL

FOR

313-246

PROFESSIONAL

USE

ONLY

REV 12/91

••

This

Never

Pump

Complete

manuaJ

contains important wamings and instructions,

please

operate this unit unless it is

read

Only--

and

763-102

-- 763-1 00

retain

for

reference.

proper1y

grounded.

~ ·~

·~

···~·~-~-

-----

-

--

-

Table

Accessor
Gene

Maintenance/Service Record. . . . . 4

Warnings . .
Aviso (En Espanol)
Attention (En Francaise)
Notice: Fire

Hazards
Start-up Procedure
Cleaning Procedure . .
Flushing Specifications
Application
Airless
Trouble Shooting

Spray

Airless

Airless Pump

of

Contents

ies

..................

ral Repairs

Tip

Pattern

Gun

/Se

....

or

Explosion

....

...........

Techniques

Selection ........

.....

--------------

rvice. . . . . . . . 3

............

............

.......

...

.........

.........

.........

......

.......

...

12 & 13

...
14 & 15

..

. 6

. . 7

8 & 9

10

.

11
12

14

2

Parts

Dra

wings

Repair

Frame

Replacement Labels

5

Engine
Armature .
Maintenance . .
Service Clutch
Gears

Wiring Diagram . . . . . . . . . . . . . 20

Clutch Rotor
On/Off
Gear
Clutch Starter. . .
Filter Block

Pressure Switch . . . . . . . . . . .

Pressure Relief Prime Valve
Gun
Fluid Section
Seat Service
Pump
Job
Specifications
Warranty

Information

............

.....

Box ........

Switch . . . . . . . . . . . . . .

Repair /Service

Filter

Sect. Repai r/Packings

History Recording Form

......

&

.............

......

................

..........

......

..

.............

Assembly

.......

........

........

....

............

&

Rep

air

..............

............

••....

Accessories

.........

.........

.........

......

..

...

.......

16-

18

20 &

.

...

..

22 & 23

..

. .

..
24

...
...

25
16
16

& 19

18
19
19

21

21

21

21

23
23
23

& 25

25

25

26

27

27

••

21

LIQUID SHIELD

Cleans
against
premature w

Case

Speci

to

and

protects spray systems

rust,

corrosi

on

and

ear.

of

12

(1

quart bottles) 700-888

1 quart 700-889

PISTON SEAL LUBRICANT

ally

formulated
materials
piston

break down
accumulate
it from

oz

8

1 qt individual

8

oz.

1 qt, case

from

rod

, which becomes abrasi

the

upper seals. Piston

drying.

individual

case

of
of

any
in

to prevent

adhering to the

material that

the wet

12
12

cup

700-925
700-926
700-9
700-912

Lube

may

and

ve

will

keep

11

AIRLESS HOSE

Prod

1.0. x

Length

1/4" x

so

·

3/

8"

X 50'

3/16" X 3'
3/16"

X 9'

3/16" X 15'

HIGH PRESSURE SWIVELS

Pressure

Gun-tr

1/4"
Hose

1/4"

FITilNGS

1/4" x 1/4"

.1/4" x 3/

3/8" x 3/
T-Fittings 490-036
4 gun Manifo
Tip Filter Retainer 520-046

1/

4"
1/4" Mx3/8"F Swivel Union 490.032
Retaining Nut Adapter 490-007
High Pressure

Rated

at

-

Hose

NPS

(F)

x 1/4" NPS

-to-Hose

NPS (M) x 1/4"

Hose

Coup

8"

Hose

Coupling 490.016

8"

Hose

Coupling

ld

Mx1

/4"F Swivel Uni

Fl.

5000 psi

NPS

lin

Gauge 730-235

uct

316-505
690-375-50
550-220
550-222
550-

221

(M}

500-428

(M)

500-424

g 490-012

490-014
500-056

on

490

-00

No

5

•

2

EliteG

55

Figure2

••

Adjustment Knob

Pump

Only-

Complete-

Pull Start

Pressure-~__,

Paint Filter

----l'll-IE

763-102

763-100

Hose

\tt'~~~b

Rack

--Pai

Add P.S.L Here

l

Hook

Choke

Fuel Shut-off

Oil Alert Warning Light

••

Figure

General

1

Repair & Serivce

Notes:

WARNING: Before proceeding,

Relief Procedure
follow
injection injury,
shock.

The following tools are needed when repairing this
sprayer:

1. Before repairing any part of the sprayer, read the

inst

2. When disconnecting wires, use needle nose pliers

to separate mating connectors.

all

other

Always

Phillips Screwdriver
Needle Nose Pliers

Adjustable Wrench

Rubber
Flatblade
1

/2" Open End Wrench

ru

ctions carefully, including all warnings.

outlined

warnings

injury

from

unplug

Mallet

the

Screwdriver

follow

on

Page 3. Additionally,

to

reduce

moving

sprayer

3/8" Allen Wrench
5/16" Allen Wrench

1/4" Allen Wrench

3/16" Allen Wrench

1

the

the

risk

parts

before

/8" Allen Wrench

Pressure

of

an

or

electric

servicing!

Figure3

NOTE: Repacking Kit 761-175

Parts included

All

a " v "

Best

in

parts

results

use

in

the

Kit

list

chart

on

all parts supplied in the

is

available.

are marked

page 22. For

with

Repacking Kit.

CAUTION : Never

Pulling on a wire could loosen the connector from the

wire.

3. Test your repair before regular operation of the
sprayer to be sure that the problem is corrected.
sprayer does not operate properly, review the repair

procedure to determine
correctly. Refer to the Troubleshooting Charts to help

identify other possible problems.

4. Make certain that the service area is

in

case solvents are used during cleaning. Always

w

ear

protective eyewear while servicing. Additional
protective equipment may be required depending on
the type of cleaning solvent. Always contact the
supplier of solvents for recommendations.

5.

If you have any further questions concerning your

TITAN Airless Sprayer, call TITAN Customer Service

Department at 1-800-52S.5362.

pull

on a wire

if

everything was done

to

disconnect

well ventilated

it.

If

the

.

3

MODEL#

Titan

Tool

become

is

more

performance

The

chart

su

re

your unit is

Make

sure

Th

is i

nformation will

in

the

efficient

of

this

is

easy

always

to fill

SERIAL#

business

and
valuable
to

follow

running

in

the

boxes

be

needed

of

designing

profitable.

too

l to help

and

to

use.

at

peak

at

the top

to

validate

COMPANY

systems

the

maintenance

investment.

allows

for

We

feel

you

The

DATE

and

manufacturing

that

if

you

get

the

most

Maintenance

PURCHASED

spray

accurately

out

of

your

Schedule

track

performance.

of

this

record

with

the

model

number,

your

warranty

.

Maintenance Schedule

and

the

recording

serial

NAME

accessories

of

your

of

number, date

that

equipment

all

your

purchased

make

service

today

on

this

work

's

Painting Professional

chart

it

will

improve the

and

will help

and

your

company

you

•

ma

name.

Check Piston Seal Lubricant Level

G 55 (G

Change Engine Oil
Every 50 Hours
(G-55)

as

ng1ne

E

Mod I )

es

Date

Da

te

WEEKLY.

Date

Da

te

Clean Air Filter Daily

It

is

extremely important to clean the air filter daily. Consult the Honda

cleaning instructions.

Da

Air

Filter Replaced

te

Date

Da

te D

ate

E 20 Electric Motor Models

Check

Motor
Brushes Every
200 Hours

Date

ate

D

Da

te

Date

Service Record

Date

M

onth

s in Service

Service

Cost of

Center

Repai

Service

Performed

r

Date Date

Eng

ine Manual supplied with your unit for proper

D

Da

te

Da

te

ate

Date

Date

Da

Date

Da

te D

te

Date Da

Da

te

ate

te

Da

te

D

Dat

Da

Warran

Servtce/

0 Yes

ate

e

te

ty

Repair

0 No

Date

Months

Date

Months

Date

Months

Date

Months

in

Service

in Service

in

Service

in

Service

Service

Cost of

Serv

ice

Cost

of

Se

rvice

Cost

of

Service

Cost

of

Center

Repa

Center

Repair

Center

Repair

Center

Repa

Service

Performed

ir

Service

Performed

Service

Performed

Service

Perlormed

ir

May

Be

Copied

For

Field

Uee

War

ran

0

Yes

0 No

Warran

ice/

Repa

0

Yes

O

No

Warran

vicef

Repa

0

Yes

0

No

Warranty

ice/

Repair

D

Yes

O

No

ty

ty

ty

Service/Repai

Serv

Ser

Serv

r

ir

ir

~

~

4

DO NOT USE EQUIPMENT BEFORE READING THIS SECTION

WARNING

HIGH PRESSURE SPRAY

CAN CAUSE SERIOUS INJURY.

Maximum Working Pressure 3000 psi, 210 BAR

An airless spray gun requires that fluid
spray

or

leak

s,

can penetrate the skin and inject substantial quantities of toxic fluid into the body. If not promptly

and properly treated, the injury can cause tissue death or gangrene and may result in serious, permanent

or

disability
airless spray equipment.
SIMPLE CUT!

NOTE TO PHYSICIAN: Injection into the skin is a serious, traumatic injury. It is important to treat the injury

surgically as soon as possible. Do not delay
coatings injected directly into the blood stream. Consultation with a plastic surgeon
surgeon may be advised.

1)

2)

3)

amputation of the wounded part. Therefore, extreme caution must be exercised when using any

IF YOU ARE INJECTED, SEE A PHYSICIAN IMMEDIATELY. DO NOT TREAT AS A

Handle the spray gun carefully. NEVER point the gun at yourself or anyone else. NEVER permit any part
of your body to come in contact with the fluid stream of either the gun or any hose leak.
gun trigger safety lever in a locked position when not spraying.

NEVER attempt to force the flow of fluid backward through the gun with your finger, hand
ject against the gun nozzle. This is

NEVER attempt to remove tip , disassemble

be

introduced to it at very high pres sure. Fluids under high pressure, from

trea

~men

t

to research toxicity. Toxicity is a concern with some exotic

or

a reconstructive hand

ALWAYS keep the

NOT

ALWAYS use a

AN

AIR SPRAY GUN.

or

repair equipment without first doing the following:

tip

safety guard .

or

hand-held ob-

•

•

PRESSURE RELEASE PROCEDURE

A.

Set trigger safety

B.

Shut off pump and unplug electrical cord.

C.

Release fluid pressure from entire system and trigger gun.

0.

Reset trigger safety

4)

Before flushing system, always remove spray tip and adjust fluid pressure to lowest possible setting.

5)

Tighten all fluid connections before each use. NEVER exceed 3000 psi with this unit. Make sure that all ac·
cessory hoses, connections, swivels and so forth can withstand the high pressures which develop. NEVER
exceed the pressure rating of any component

6)

WARNING: The paint hose can develop leaks from wear, kinking, abuse, etc. A leak is capable

fluid into the skin, therefore the paint hose should be inspected before each use.

hose with any part of your body, adhesive tape or any other makeshift device. Do not attempt to repair a
spray hose, instead replace it with a new grounded hose. Use only with hoses that have spring guards.

NEVER use less than 50' of hose with this unit.

7) Be sure that the airless equipment being used and the object being sprayed are properly grounded to pre-

vent static discharge

against metal container when flushing system with tip removed, to prevent static discharge.

8)

ALWAYS keep the working area around the pump well ventilated. Additionally, the pump itself should be a
minimum
explosion with certain materials. ALWAYS follow the coating
and warnings. Never spray flammable material near open flames, pilot lights

9)

ALWAYS wear spray masks and protective eyewear while spraying. Additional personal protective equip-

ment may be required depending on the type
Always contact supplier of material for recommendation.

1

0)

Keep all extension poles clear of electrical wires .

11)

NEVER alter or modify any part of this equipment; doing so could cause it

12)

NEVER leave equipment unattended. Keep away from children or anyone not familiar with the operation of
airless equipment.

of

25' from the spray area.

in

a locked position.

in

a locked position.

in

or

sparks which could cause fire

If

these instructions are not followed there is the possibility of fire

the system.

NEVER attempt to plug a

or

explosion. WARNING: ALWAYS hold the gun

or

solvent manufacturers safety precautions

or

any source of ignition.

of

material being sprayed and conditions

to

malfunction.

of

injecting

of

ventilation.

or

5

NO USE EL EQUIPO ANTES DE LEER ESTA SECCION

AVISO

LA

ROCIADURA A PRESION

PUEDE

Presion de Trabaio Maxima 3000 Iibras por pulgado cuadrada (psi), 210 bar

Una pistol a rociadora sin aire requiere que se le introduzca fluido a presion muy alta. Los fluidos bajo presion alta,

Ia rociada
Sino
inhabilidad seria y permanente o en Ia amputacion
estrictas al usar cualquier equipo de rociadura sin aire.
MEDICO. ;NO TRATE

NOTA PARA EL MEDICO: La inyeccion en Ia piel es una herida seria y traumatica. Es importante tratar Ia herida

quirurgicamente
asunto importante en cuanto a
Puede que sea necesaria
de

ode

las fugas, pueden penetrar en Ia pie I e inyectar en el cuerpo cantidades considerables de fluido toxico.

se

atiende pronta y apropiadamente, Ia lesion puede causar muerte del tejido o gang rena, y puede resultar

LA

HERIDA COMO Sl FUERA UNA MERA CORTADURA!

lomas

Ia mano.

1) Maneje Ia pistola de rocio con cuidado. JAMAS apunte Ia pistol a hacia Ud. u otra persona. NUNCA permita
que parte alguna de su cuerpo se ponga en contacto con
manguera. SIEMPRE mantenga trabado el seguro de Ia pistola mientras no este rociando. SIEMPRE utilice
una virola de seguridad.

2) JAMAS intente forzar el flujo delliquido hacia atras por
contra Ia boquilla de Ia pistola, ya que esta no se trata de una PISTOLA DE ROCIO NEUMATICA.

3) JAMAS intente quitar Ia boquilla ni desarmar o reparar el equipo sin haber cumplido antes con los pasos
siguientes:

pronto posible. No demore el tratamiento para averiguar Ia toxicidad. La toxicidad es un

algunos revestimientos exoticos inyectados directamente en

Ia consultacion con un cirujano plastico o un cirujano especialista en

CAUSAR

de

Ia parte dariada. Por eso, hay que emplear precauciones

Sl USTED SE INYECTA. CONSULTE INMEDIATAMENTE AL

LESION

el chorro de liquido de Ia pistola

Ia

pistola con

ALTA

GRAVE.

el

dedo, Ia mano o

el

caudal sanguineo.

Ia

reconstruccion

ode

alguna fuga de Ia

un

objeto mantenido

ode

en

Ia

PROCEOIMIENTO DE DESCOMPRESION

A.

Coloque el seguro en posicion trabada.

B.

Apague Ia bomba y disconecte tambien Ia cuerda electrica.

C.

Descargue

D.

Vuelva a trabar el seguro.

4) Antes de enjuagar
posible.

5) Ajuste todas las conexiones antes de cada usa. JAMAS exceda 3000 Iibras por pulgada cuadrada con esta
unidad. Asegurese de que todas
accesorios
nominal

6) ADVERTENCIA: La manguera puede desarrollar fugas como resultado del desgaste, retorcimiento, abuso,
etc. Las fugas son capaces de inyectar
inspeccionada antes
adhesiva o cualquier otro expediente provisorio. Evite intentar reparar una manguera
reemplckela
re

7) Asegurarse
puestos a tierra para

CIA:

desprendida. para evitar descarga estatica.

8) SIEMPRE mantenga
ubicada a no menos de 25 pies de Ia operacion de rocio. Si
incendio o explosion con ciertos materiales. SIEMPRE obedezca las precauciones advertencias de los
fabricantes
flameante, encendedores mecheros o cualquier fuente

9) SIEMPRE use mascaras apropiadas y anteojos de proteccion durante Ia operacion
material usado y las condiciones
En todo caso obtenga las recomendaciones del fabricante del material.

1

O)

Mantenga todas las varas de extension fuera del alcance de cables electricos.

11) JAMAS altere o modifique parte alguna de este equipo, ya que ello puede causar deficiencias de funciona­miento.

12) JAMAS deje al equipo solo. Mantengalo fuera del a!cance
con

de

sorte. JAMAS use con esta unidad una manguera de menos de 50 pies.

Sostener SIEMPRE Ia pistola contra el receptacula de metal al inundar el sistema con Ia boquilla

Ia operacion de equipo no neumatico.

Ia

presion del liquido en todo el sistema y

el sistema, siempre quite Ia boquilla de rocio y ajuste Ia presion delliquido al valor mas bajo

las mangueras, conexiones, articulaciones

esten

en

condiciones de tolerar las attas presiones desarrolladas. JAMAS exceda Ia capacidad

cualquier componente del sistema.

l_iquido

de

cada uso. JAMAS intente obturar Ia manguera con una parte

c:;x>n

una manguera nueva conectada a tierra. Utilice solame nte mangueras con guardas de

que

el equipo sin aire que este empleando y el objeto que

evita~

descarga estatica o chispas que podrian poducir fuego o explosion. AOVERTEN-

ellugar

de

revestimientos y solventes. Nunca rocee material inflamable cerca a alga en llamas o

de

trabajo vecino a Ia bomba bien ventilado. Ademas, Ia bomba en

de

ventilacion puede ser necesario usar equipo personal protector adicional.

a traves de Ia piel, por lo que Ia manguera de pintura debe ser

Ia

pistola.

nose

obedecen estas insfrucciones hay riesgo de

de

encendimiento.

de

los nilios y

girato~ias

se

intenta rociar esten correctamente

de

cualquier persona no familiarizada

y demas elementos

de

su

cuerpo o con tela

de

rocio; en cambio

si

de

rocio. Segun el tipo

debe estar

de

6

••

NE

PAS UTILISER LE MATERIEL AVANT D'AVOIR LU

CETTE

SECTION

ATTENTION!

LES

PEUVENT

Le liquide introduit dans un pistole! pulverisateur sans air
haute pression ,
d'injecter d'importantes quantites

toute

I'

attention voulue, une blessure causee

lieu a

de
done lors
IMMEDIATEMENT. NE TRAITEZ PAS

REMARQUE A L'INTENTION DU MEDECIN : Une injection penetrant Ia peau constitue une lesion traumatique grave

qu

'il est important

de

!'injection.
revetements exotiques. La consultati
Ia main peut etre recommandable.

1) Maniez
personne.
du

lorsque vous n'etes pas occupe a

pistolet.

2) N'essayez jamais d'enlever Ia buse,
suivante:

en

serieux handicaps permanents, voire a !'amputation du membre atteint. Une prudence extreme s'

de

!'utilisation de materiel

II

s'agit Ia d'un risque a

le

pistolet avec soin. N'en dirigez

Ne

pistolet

ou

PULVERISATEURS A HAUTI;

PROVOQUER

Pression de travail maximale: 3 000

provenance du pu lverisateur

de

liquide toxique

de

Ia sorte peut provoquer Ia necrose

de

pulverisation sans air. EN CAS D'INJECTION, CONSULTEZ
LA

BLESSURE COMME S'IL S'AGISSAIT D'UNE

de

trailer chirurgicalement aussit6t

en

visager en cas d'injection directe dans le circuit sanguin

on

d'un chirurgien plasticien ou d'un specialiste de Ia chirurgie reconstructive

jama
laissez jamais aucune partie
d'une fuite quelconque au niveau du tuyau. Verrouillez toujours

pulve

riser. Veillez a toujours utiliser un dispositif

de

demonter ou

DE

SERIEUSES.LESIONS

do

it l'etre a pression extremement elevee. Les liquides a

ou

d'une fuite quelconque,

dans

l'organisme. Si elle

que

possible. Ne perdez pas

is Ia

buse

vers aucune partie de votre corps ou vers aucune autre

de

votre corps entrer

de

reparer l'appareil avant d'avoir accompli Ia procedure

psi-

en

contact avec

PRESSIO

210

sont

capables de penetrer Ia peau

n'est

pas

des

de

temps a rechercher Ia toxicite

le

.N ...

bar

traitee promptement et avec

tissus ou gangrene et

le

flux

levier

SIMPLE

de

de

de

COUPURE!

liquide s'

surete

surete a Ia buse

UN

MEDECIN

de

echappant

de

Ia

et

donner

impose

certains

de

detente

du

•

PROCEDURE DE RELACHEMENT DE PRESSION

A. Verrouillez Ia surete

B. Eteignez Ia pompe

C. Relachez Ia pressi

D.

Re·verrouillez Ia surete

de

3) Avant
niveau

4) N'utilisez aucune

5) N'essayez

objet maintenu contre Ia buse du pistolet.
AIR.

6) ATTENTION: Des fuites risquen t

torsions,
peau

N'essayez jamais d'obturer une fuite

adhes

remplacez-le plut6t par un nouveau tuyau mis

de
Serrez

7)

cet
etc. sont bien capables de resister aux hautes pressi
nominale d'aucun composant du systeme.

8) Assurez-vous

a eviter

explosion. Tenez toujours
Ia buse.
d'aucune source d'allumage.

9) Le moteur electrique

bonne
pompe
presentent,
precautions et avertissements du fabricant de chaque solvant ou revetement utilise.

Portez toujours un masque et

1 0)

de
d'aeration. Demandez toujours

11) Maintenez toutes les tiges

12)

Ne

inexperimentee quant a l'usage

proceder au

le plus faible possible.

jama

is de refoul

des

rudes traitements, etc. auxquels il

sont

possibles par Ia voie de telles fuites.

if

ou

de tout autre moyen

securite a ressort.

bien

tous les raccords du systeme hydrodynamique avant chaque emploi. Ne depassez jamais,

appareil,

une

pression

que

toute

decharge d'electricite statique ou toute etincelle susceptible

Ne

jamais

ventilation

a une distance minimale

a defaut

protection personnelle peuvent etre necessaires suivant

laissez jamais le materiel sans surveillance. Gardez-le hors

de

Ia detente.

et

debranchez le cordon electrique.

on

dans !'ensemb

de

Ia detente .

rin~age

piece de materiel sans air avec

du systeme, enlevez toujours Ia buse

er

le flux

de

le du systeme et appuyez sur Ia detente du pistolet.

de

liquide dans

CET

de

se

produire le long du tuyau

II

a

I'

aide

de

fortune. N'essayez pas non pl

a Ia t

de

3 000 psi. Assurez-vous que

le materiel sans air utilise et

le

pistolet contre

vaporiser

de

de

Ia

de

cet

zone

suivre

de

substances inflammables a proximite de

appareil n'

de

des

de

est

travail et

de

ces

consignes, un risque d'incendie ou d'explosion. Suivez toujours

lunettes

ses

recommandations a votre fournisseur.

rallonge a distance

de

materiel sans air.

que

un

recipient en

pas protege contre les explosions.

des

alent

25

pieds (7,5 m) de Ia zone

de

protecti

de

pulverisation et reglez Ia pression au

une

pompe non equipee d'une soupape

le

pistole! au moyen

APPAREIL N'

est

eventuellement soumis. Les injections

est done important d'inspecter le tuyau avant

votre doigt ou

erre.

ons

I' objet a peindre sont adequatement

ours

de

on

des

EST

de

Veillez a n'

tousles

prevues. Ne depassez jamais Ia capacite

metallors

Ia pompe.

lors

de

vos travaux

le

type

fils electriques .

de

de

votre doigt,

PAS UN PISTOLET PULVERISATEUR A

de

peinture sous l'effet

tout autre membre

us

de reparer un tuyau

ut

iliser

que les

tuyaux accessoires, raccords, articulations,

de

du

rin~age

flammes

II

II

est

egalement important

de

pulverisation.

de

de

produit pulverise

portae

des

de

surpression.

de

votre main ou

de

l'usure,

de

liquide

chaque

de

votre corps,

de

tuyaux munis

mis

a Ia terre,

provoquer un incendie ou

du

systeme, apres en avoir

nues, lampes temoin

est

done essentiel d'assurer

Certains

pulverisation. D'autres articles

et

entants

et

de

toute personne

dans

usage

de

ruban

pulverisation ;

de

dispositifs

avec

de

pression

de

fa~on

de

maintenir Ia

materiaux

les conditions

d'un

des

Ia

.

une

ote

ni

une

les

7

FIRE OR EXPLOSION HAZARD

Static electricity is created by the high velocity of fluid through the pump, hose and tip. If every part of the spray
element
also occur when plugging in or unplugging a power supply cord, or starting a gas engine. Sparks can ignite
fumes from solvents or the fluids being sprayed. Always plug the sprayer into an outlet at least
spray area. WARNING: Always flush
the
discharge

If
Check the entire system for proper grounding.

ELECTRIC MOTOR
Although tota

keep the working
from the spray
the pump with any flammable so lvents, while the pump is plugged in or operating.

GAS ENGINE (Where Applicable)
Always keep

solvents away
on a hot
grounded object, i.e. water pipe. NOTE: Refer
Information.

FLUID SECTION

. Halogenated Hydrocarbon solvents can cause an explosion when used with aluminum or galvinized components

in a closed (pressurizable) fluid system (pumps, heaters, filters, valves, spray guns, tanks, etc.)

The explosion could cause serious injury, death, and/or substantial property damage.

Cleaning agents, coatings, paints, etc., may contain Halogenated Hydrocarbon solvents.

Titan

Halogenated Hydrocarbon solvents.

is

not properly grounded , sparking may occur and the system may become hazardous. Sparking may

25'

away from the •

the

unit

Into a separate metal container

gun held

you

experience any static sparking or slight shock while using this equipment stop spraying immediately.

Tool

firmly

which

lly

area.

pump

from

surface can

Inc. spray equipment includes aluminum or galvinized components and will

against

could cause

enclosed, the electric motors used by

area

around the pump well ventilated.Additionall

WARNING:

outside

engine exhaust. (Never

ignite

the

side

of

the

container

serious

Always keep pump outside

of

any enclosed spray area. Keep area around

and cause a fire.) Always attach ground

bodily

fill

injury.

Do

not use the system again until the problem has been corrected.

the

to

engine

TIT

fuel

to

assure

AN

are not explosion proof. Therefore,

of

any enclosed spray

tank

while

owners

proper

y,

the pump itsel f should be a minimum of

the

manual

pump

engine

wire

for

with

the

spray

tip

grounding

area.

is

running

located

additional

and prevent static

Never clean the exterior

well

ventillated. Keep

or

hot

on

rear

safety

removed

it

is

essential

. Fuel

of

engine
and service

be

affected by

and

to

25'

of

all

spilled

to

a

EXPLANATION OF THE HAZARD
There are three key elements to the Halogenated Hydrocarbon (HHC) solvent hazard. These elements are:

1. The presence

2.

Aluminum

3. Equipment Capable

When all three elements are present, the result can be an extremely violent explosion. The reaction can
tained with very little aluminum or galvanized metal: any amount of aluminum is too much.

Th

e reaction is unpredictable. Prior use of an HHC solvent without incident (corrosion or explosion) does NOT

mean that such use is safe.

La alta velocidad delliquido dentro de
equipo de rocio no esta conectado a tierra correctamente pueden producirse chi spas y el sistema se vuel
Tambilm pueden producirse chispas al enchufar o desenchufar cables electricos o al poner

molor. Las chispas pueden encender los
conecte el rociador a
ocurren chispas de electricidad estatica o si sufre
immediate. Verifique que el sistema en su totalidad este conectado a tierra correctamente. No vuelva a usar el
sistema hasta que el problema haya side resuelto.ADVERTENCIA: Lavar siempre Ia unidad
un

recipiente metalico separado con Ia

lado

del recipiente para asegurar

lesi6n
MOTOR ELECTRICO:

Los motores electricos utilizados

area de trabajo alrededor de

minima de 25 pies (7,5 m) del
ar
este conectada o operando.

corporal grave.

ea

de rociadura cerrada. Nunca limpie el exter

of

HHC solvents.

or

Galvanized Parts .

of

Withstanding Pressure.

PELIGRO

un

enchufe ubicado a no menos de 25 pies de distancia del rociador y Ia zona de rocio.

Ia
area

DE

Ia

bombay

una

por

TITAN no son a prueba de explosion. Por lo tanto,

bomba bien ventilada. Ademas,

de rociadura.ADVERTENCIA: Mantener siempre

INCENDIO 0 EXPLOSION

Ia

manguera produce electricidad estatica.

vapor~

_s

provenientes de los solventes o de

un

cheque ligero mientras usa el equipo, deje de rociar de

boca

del rociador removida y teniendo Ia

puesta a tierra correcta y evitar Ia descarga estatica

Ia

bomba misma debe estar a una distancia

ior

de

Ia

bomba con solventes inflamables mientras Ia bomba

Si

algun componente del

ve

peligroso.

en

funcionamiento el

los

liquidos rociados. Siempre

por

inundacion

pistola

firmemente contra el

que

pod

ria causar

es

esencial mantener el

Ia

bomba fuera de cualquier

be

sus-

en

•

Si

l

e l

8

I

•

MOTOR A
Siempre
bien
cuando
encenderse y producir
debe
manual

SOLVENTES
Los solventes a base de hidrocarburos halogenados pueden provocar explosion cuando se usan con componentes
galvanizados
pistolas de rocio, tanques, etc.)

La explosion podria causar lesiones serias e inclusive
Los

halogenados.
El equipo
solventes a base

GASOLINA:

mantenga

ventilada

el

motor

estar

siempre

de

uso

liquidos

de

{Where

Ia

bomba

. Mantega

este

del

ode

de

limpieza, revestimientos,

rocio ofrecido por Titan tiene componentes galvanizados o

de

todos

funcionando o caliente.

un

conectado a un

motor

aluminio en un sistema liquido cerrado (sujeto a presion) (bombas, calefactores, filtros, valvulas,

hidrocarburos halogenados.

Applicable)

fuera

los

solventes

incendio.

para

informacion

de

cualquier

El

alambre

objeto

lejos

El

combustible

que

adicional

pinturas

zona

de

roci

o cerrada.

del

escape

de

tierra

este

Ia muerte, asi como daflos materiales de consideracion.

, etc. pueden

del

derramado

que

esta

haciendo

sobre

seguridad y mantenimiento

motor.

tierra,

contener

Mantenga

Nunca

sobre

localizado

por

solventes a base de hidrocarburos

de

aluminio y es afectado

Ia

Ilene

el

una

super1icie

en

Ia

parte

ejemplo,

zona

tanque

calier

vecina

de

combustible

caliente

de

atras

ia. NOTA: Vea

.

por

a Ia

del

bomba

puede

motor,

el

.

•

EXPLICACION

Hay

tres elementos fundamentales que condicionan el riesgo

1.

Presencia

2.

Componentes

3.

Equipo

Cuando todos estos elementos estan presentes, el resultado puede ser una explosion sumamente violenta . La
reaccion puede tener
cantidad

La

reaccion

anteriormente sin accidentes (corrosion o explosion)

DANGER!

La vitesse du liquide a travers Ia pompe et le tuyau pr.oduit

pulverisation ne sont pas mis
rendre
d'un cordon de raccordement electrique
susceptibles d'enflammer les vapeurs des solvants ou les liqu ides

pulverisateur dans une prise situee a au moins 25 pieds (7,5 m) du pulverisateur et

Si vous remarquez
Iegere decharge electrique en cours d'utilisation du materiel, arretez immediatement Ia pulverisation. Assurez-vous

que

le
MOTEUR

MOTEUR AU
N'introduisez

pompe

moteur
une
fil
Pour
moteur.

SECTION HYDRODYNAMIQUE

Les solvants a hydrocarbure halogene sont explosifs en presence de pieces

systeme hydrodynamique
reservoirs,

L'explosion provoquee pourrait donner lieu a des lesions corporelles graves ou meme mortelles et/ou a

degats materiels.

le systeme dangereux. Des etincelles peuvent egalement se produire los de branchement ou debranchement

tousles

probleme.

Les

moteurs
d'assurer
maintenir
N'introduisez

a I' aide

de

soient

. (Ne

sur1ace chaude,

de

terre
plus

DEL

RIESGO

de

solventes

galvanizados o de

capaz

de

aluminio es excesiva.

no

de

tolerar

Iugar aun cuando Ia cantidad de aluminio o metal galvanizado sea muy pequefla : cualquier

puede predecirse. El hecho

RISQUE

Ia

formation d'etincelles sous l'effet de Ia presence d'electricite statique ou que vous ressentez une

elements du systeme

ELECTRIQUE

electriques

une

bonne

Ia pompe a

jamais Ia

solvants

GAZ

jamais

toujou

remplissez

situe a l'arriere

de

details

etc

.)

utilises

ventilation

une

distance

pompe

inflammables

(Where

sur

Applicable)

Ia

pompe

rs

bien

jamais

le

gaz

pourrait

du

les

mesures

ferme (pressur-isable) (pompes, radiateurs, filtres, soupapes, pistolets pulverisateurs,

de

hid

rocarburos

presion.

aluminio

de

que un solvente a base

halogenados.

.

NO

significa de que dicho uso

D'INCENDIE

de

a Ia terre de maniere adequate,

ou

lors

de

Ia mise en marche d'un moteur

sont

bien mis a Ia terre. Ne remettez pas le systeme en marche avant d'avoir resolu

par

TIT AN ne

de

Ia

zone

minimale

dans

une zone

pendant

dans

une

aeres.

le

moteur a un

Ne

reservoir a carburant

s'enflammer

de

securite

de

travail

de

que

Ia

zone

placez

objet

sont

pas

et

des

de

25

pieds

pulverisation

pompe

de

aucun

et

mis

et

est

pulverisation

solvant a proximite

lorsque

provoquer

a Ia

terre

d'entretien

de

los Hidrocarburos Halogenados, a saber:

de

hidrocarburos halogenados haya sido usado

noes

peligroso.

OU

l'electricite statique.

il

s risquent de favoriser Ia production d'etincelles et de

pulverises. Veillez done toujours a brancher le

proteges

environs

(7,5

branchee

contre

m)

fermee. Ne

fermee. Veillez a

le

moteur

un incendie

(par

exemple,

pertinentes,

D'EXPLOSION

Si

tousles elements du materiel de

au

gaz. De telles etincelles sont

de

Ia zone de travail.

les

explosions. II

de

Ia

pompe

de

Ia

jamais

ou

en

tourne o s'il

. II

est

egalement

zone

de pulverisation. ATTENTION:

nett

oyer

l'exterieur

marche.

ce

que

du

systeme

.) Veillez a

une

conduite

consultez

ga

tvanisees ou en aluminum dans un

d'echappement

est

chaud. Renverse

toujours

d'eau)

le

manuel

est

done essen tiel

important

de

les

environs

bien

attacher

. REMARQUE:

fourni

de

Ia

pompe

avec

serieux

de

du

sur

de

Ia

le
le

9

Certains produits d'entretien, revetement
halogene.

Le

s appareils pulverisateurs de Ia Titan com portent des pieces

sensibles aux solvants

EXPLICATION

Le danger que presentent les solvants a hydrocarbure halogene se caracte

1.

Ia presence

2. Ia presence

3.

un

La

comb inaison de ces trois elements peut donner lieu a une explosion extremement

produire
en constitue

La
aucun incident (corrosion ou explosion) NE CONSTITUE NULLEMENT

en

reaction est imprevisibl

DU RISQUE

mate riel capable

presence d'une quantile minime d'aluminium ou de metal galvanise.

deja trop.

a hydrocarbure halogene.

de

solvants

de

pieces

a h

en

alu

de

supporter des pre

e.

Toute

s.

peintures et autres l

ydrocarbure

minium

utilisation anterieure de solvant a hydrocarbure halogene n'ayant donne lieu a

halogene,

ou

galvanisees,

ssions

iq

uides contiennent des solvants a hydrocarbure

en

aluminium et des composants galvanises

ri

se

par trois elements

elevees.

vi

olente. La reaction peut se

En fait,

un

signe de securite.

Ia

moindre trace d'aluminium

ch~s:

HALOGENATED SOLVENTS SOLVENTES HALOGENADOS SOLVANTS HALOGENES

DEFINIT
DEFIN
DEFINITION­Fl

ION-Any hydrocarb

ICION-Cu

uorine (

F)

"-fluor-" Chlorine (CI) "-chlor

alquler sol

Tout

solvant a

on

solvent

vente

a base

hydrocarbure

containing

de

hidrocarburos

contenant

o-"

Bromine (Br) "-bromo

any

of

the

following

que contenga cualqulera de

l'un

des

elements

elements:

sulvants

-"

Iodine (I) "-lodo

estos

elementos:

:

-"

•

EXAMPLES

FLUOROCARBON SOLVENTS:

Dichloroflouromethane
T richloroflou

BROMINATED SOLVENTS:

Eth

ylene dibromide
Methylene chlo
Methyl bromine

Consult y
bon Solvents.

Consulte

im

revest
Pour determiner si vos

sultez votre fournisseur.

(not

all-inclusive):

ro

m ethane

ro

bromide

ou

r material suppli

Ia

informacion suministrada

iento contiene Hidrocarburos Halogenados.

er

to determine whether your solvent or coating contains Halogenat

solvants ou revetements contiennent des solvents a hydrocarbures ha log enes, con-

EJEMPLOS

IODINATED SOLVENTS:

N-butyl iodide

Methyl iodide
Ethyl iodide
Propyl iodide

CHLORINATED SOLVENTS:

Carbon tetrachloride
Chloroform
Ethylene dichloride

por

su proveedor de materiales para determinar si un solvente o

(lista

parcial):

EXEMPLES

METHYLENE CHLORIDE
DICHLOROMETHANE

Monochlorobenzene

Orthodichlorobenzene

Perchloroethylene

TRICHLOROETHANE

Trichlorothyle

Monochlorotoluene

(llste Incomplete):

START UP PROCEDURE

WARNING: High pressure device, thoroughly read and understand the warning section located
manual and the label on the sprayer.

IMPORTANT: Whenever starting

is

never operate th
ings.

Do not operate

sprayer for more than

dry

.

or

cleaning this sprayer always reduce engine or motor speed. Additionally,

10

seconds without fluid, this can cause unnecessary wear to the pack-

ne

ed

Hydrocar-

in

the owner's

or

•

Step

1:

Before you plug in the power cord
A. Tighten suction and return hoses, then ins

airless gun. Do not install tip yet, or remove if installed.
hoses and spray gun, be sure t

pr

working
caused by static sparking and fluid injection

B. Preset pressure control
C. Place on-off switch in the off position .

D. Be sure

essure, and that the gun has a tip guard. This is to reduce the risk of serious bodily injury

to

fill

the Wet Cup 1/3 full with Piston Seal Lubricant.

he

by

turning the pressure control knob counterclockwise to lowest setting.

to

the electrical outlet or start the gas engine, do the following.

ta

ll a minimum of

y are electricall y grounded and rated for at least 3000 psi (210 bar)

or

overpressurization, causing a component rupture.

SO'

of nylon airless spray hose and

WARNING: If you are supplying your own

10

Step

Step

•

Step 4: Flush oil out of new paint pump: Oil is used by the factory for testing and protection. It is necessary to

Step

•

Step

Step

Step

Step 9: Check for leaks. If any leaks occur, follow the proper pressure
Step 10: Turn off sprayer and relieve pressure by turning pressure relief prime knob to prime.

~I

Step 11: With gun trigger lock engaged, install tip and guard as instructed
Step 12: Turn sprayer on and rotate the pressure relief prime valve to the spray position.
Step 13: Test on cardboard to check spray pattern. Adjust pressure just until the spray from gun is completely

2:

ELECTRIC MOTOR

A.

Check electrical service, be sure it

B.

Plug electrical cord into a grounded outlet that

all

extension

remove

3:

GAS ENGI

A.

Check
tions.

B. Fill

cause a fire. Close the black fuel shut off lever located under the air cleaner.
Use unleaded

C.

If a secondary hose and gun is not installed be sure the plug is secure.

D.

Place the suction tube into container containing mineral spirits.

E.

Open ttie fuel shut off lever by pushing it
F. Move the throttle lever away from fuel tank.
G.

Close the engine choke lever, located beneath the air cleaner.
H. Turn the engine switch on. Turn pressure relief prime valve down to prime

position.
I.

Pull the starter rope, holding the frame wi
and firmly. Continue to hold the rope as you let it return. Pull and return rope
until engine starts.

flush out with mineral spirits before you begin to spray.
A. Pour
B. Turn pressure relief prime valve down to prime position and turn unit on. Increase pressure slightly.

Let solvent cycle for approximately 30 seconds. Then tilt syphon tube above container and let the
sprayer pump itself dry. Then turn unit off. If you are going to use water based paints, repeat pro­cedure using water.

5:

Prepare the paint according to manufacturer's recommendations. Remove any skin that may have
formed and stir. Strain the paint through a fine nylon mesh bag to remove particles that could clog
spray tip.

6:

Place syphon and return tubes into paint container. Turn pressure relief priming knob, located on side
of

pump, down for priming.

7:

Turn sprayer on and turn up pressure slightly. Let circulate on prime until no bubbles filter up through
the paint.

8:

Hold gun firmly against a metal container, disengage trigger lock and trigger gun against side of con­tainer. Then, while gun is triggered, turn the pressure relief val
triggered until all the air is forced out of the system and the paint flows freely. Release the trigger and
engage gun safety lock, set gun down while unit pressurizes.

atomized.

the

the

112

cords

are a

three wir

thi

rd

prong

NE

(Where

engine

gas

tank

gallon mineral spirits into a metal container and insert syphon and return tube.

or

use

an adaptor. Never exceed 150' of extension cord.

Applicable

oil

level. Refer to the engine manual supplied, for instruc-

. Be sure the engine is cool, refueling a hot engine could

high

qualit

y gasoline.

is

120V 15 amp minimum and that outlet is properly grounded.

is

at

least 25' from the spray

e, 12 gauge minimum cord

)

in

the direction of t

th

one hand, pull the rope rapidly

with

he

arro

ve

to the spray position. Keep the gun

rel

ief procedure before tightening.

in

separate tip or gun manual.

are~.

a grounded

w.

Make certain that

Remove T

plug

ip

and

when flushi

. Never

/

Safe

ty Guard

ng

CLEANING

WARNING: High pressure device, follow all safety warnings located on sprayer and in the owner's manual.
Always
away from t

Step
Step 2: Turn off pump and release fluid pressure, by turning the pressure relief prime valve located on the side

Step 3: Remove tip and let soak clean, in a small container of solvents

cle

an u

sing

low

pressure,

he sprayer . Never clean

1:

Engage trigger safety lock on gun.

of pump down.

possible setting.

with

the

the spr

exterior

PROCEDURE

ay

tip

removed. Always flush

of

the

pump

11

while

into

a separate metal

the

pump

or

water. Adjust fluid pressure to lowest

is

plugged

----

container

in

or operating.

---~~~---------

-

----~--~-----~------------

-

Step 4:

Step

Step

Step

Step
Step 9: Turn prime valve down and remove suction tube from cleaning container, turn unit on and allow sprayer

Step 10: Take a clean container of water

Step 11: Take suction tube out of container and let sprayer run itself dry.
Step 12: Check filter on pump and gun. Clean
Step

Tum

the pump on. Tilt syphon tube above paint container allowing the sprayer

through the return tube. I

5:

Have container

clean with mineral spirits

not

6: Place syphon tube into container with hot soapy water

turn unit off.

7:

To save paint still in spray hose, turn prime valve up
against side. of

gun and

8:

Trigger gun and let cleaning solution circulate for approx. 2-3 minutes, then turn unit off.

to

pump dry.

cleaning
will protect against corrosion.

13:

Remove spray tip from solvent, clean with a soft bristle brush and store

of

hot soapy water if spraying latex (or suitable solvent for oil base paints,) available. Do

if

using latex paint, this will make jelly.

or

solvents. Let circulate for 2-3 minutes, then

to

spray position, then carefully trigger gun into and

metal paint container. Be careful of splashing. When cleaning solution appears, shut off

place

gun

in a separate metal container. Repeat process if spraying with two guns.

or

solvent and using low pressure pump through system until clear. If

with water , pump a small amount of mineral spirits

or

replace.

or

Til

LS-10 solution through pump. This

in

a dry place.

to

pump itself

dry~

FLUSHING SPECIFICATIONS

1. New Sprayer: Oil is used by the factory for tes

A.

If spraying water-base paint, flush with mineral spirits followed by water.

B.

If spraying oil-base paint, flush with mineral spirits only.

2. Changing from water-base

3.

Changing from oil-base

4.

Changing colors: Flush with a compatible solvent such as water

5.

Storage: To asure proper performance and long life, always clean the sprayer thoroughly before storing .

A.

Water-Base Paint: Flush with water, then mineral spirits and leave the pump, gun and hose filled with

mineral spirits. Shut-off and unplug the sprayer and turn pressure relief prime valve
pressure. Return prime valve to spray position.

B.

Oil-Base Paint: Flush with mineral spirits. Shut-off and unplug the sprayer, turn the pressure relief prime

valve

to

prime to relieve pressure and leave open. Return prime valve to spray position.

6. Start-Up After Storage:
A.

Water-Base Paint: Flush out mineral spirits with wate

B.

Oil-Base Paint: Flush out the mineral spirits with the material to be sprayed.

Always dispose of mineral spirits in a proper way.

to

oil-base: Flush with water then mineral spirits.

to

water-base: Flush with mineral spirits then water.

ting and

protection. It is necessary

or

mineral spirits.

r.

to

flush unit before spraying.

to

prime to relieve

APPLICATION TECHNIQUES

The following techniques, if followed, will assure professional painting results.

Hold the gun perpendicular
equal distance from the surface. Depending on the type
of

material, surface or desired spray pattern, the gun

should be held at a distance of
Move the gun either across

dy

a stea
serves material and provides even coverage. The correct
spraying speed
without runs

Holding the gun closer to the surface deposits more paint
on the surface and produces a narrower spray
Holding

ner coat and wider spray pattern . If runs, sags
cessive paint occur, change to a spray tip with a smaller
orifice. Conversely, if there

paint on the surface or you desire to spray faster, a

orifice tip should be selected.

rate. Moving the gun at a constant speed con-

allows a full wet coat of paint to be applied

or

sags.

the gun farther from the surface produces a thin-

to

the surface and always at

12

to

14 inches.

or

up

and down the surface at

is

an insufficient amount of

pattern.

or

ex-

larger

PROPER TECHNIQUE

start pull

stroke trigger

Maintain uniform spray stroke action. Spray alter-

from left to right and right to left. Begin move-

nately
ment of the gun before the trigger is pulled.

release end

trigger stroke

•

12

Proper lapp ing (overlap of spray pat­tern) is essential to
each

stroke.

horizontally, aim at the bottom edge of
the

preceeding stroke,

previous pattern by

an

even finish. Lap

If

you

are

so

50%

spraying

as

to

.

lap

the

OVERLAP EDGES

•

WRONG TECHNIQUE

'

Avoid arcing or holding the gun at
result in an uneven finish .

~

Too Thick

ARCING GUN AT ANGLE

Off

spray

an

angle. This will

1

i

1s

PASS PASS PASS PASS PASS

2nd

t

1

3rd

4th

5th

•

or

corners and edges, split the center of the spray pat-

F

tern on the corner

bo

th adjoining

amounts of paint.

If conditions are windy, angle the spray pattern into the
wind

to

minimize drifting. Work from ground

not attempt to spray if wind is excessive.

When spraying with a shield, hold it firmly against

toward the surface. This will prevent pai

Shrubs next to houses should be tied back and covered with a canvas cloth. The cloth should be removed as soon as

possible. Titan Gun Extensions are extremely helpful

Nearby objects such as automobiles, outdoor furniture, etc.,

of

a spray job. Be careful of any other surrounding ohjects that could

or

edge and spray vertically

sections

receive

so

that

approximate

nt

from being forced underneath.

even

to

roof. Do

the

surface. Ang le

in

these situations.

should

the

be

spr

ay gun

moved

be

damag

slightly away from the shield

or

covered whenever in

ed

by

overspray.

the

and

vicinity

13

AIRLESS TIP SELECTION

Tips are selected

specific job and by the orifice size that

For light viscosity fluids, smaller orifice tips generally are desired. For heavier viscosity materials larger orifice tips
are preferred. Please refer to the chart below.

Note:

Do

not exceed the pump 's recommended tip size.

The following chart indicates the most common sizes and the appropriate materials to be sprayed.

Fan

widths measuring

likely to plug.

by

the orifice size and fan width. The proper selection is determined by the fan width required for a

.

011

.0

15-

.021

- .013
.019

- .026

will supply the desired amount

Lacquers & Stains
Oil & Latex
Heavy Bodied Latex and Blockfillers

8"

to 12" are most preferred because they offer more control while spraying and are less

of

fluid and accomplish proper atomization.

00 Mesh Filter

1

60

30 Mesh Filter

Mesh Filter

TROUBLESHOOTING SPRAY PATTERNS

PROBLEM

Tails

PROBABLE CAUSE

1. Inadequate fluid delivery

2.

Fluid not atomizing

3.

Insufficient velocity

4. Material too cohesive

5.

Tip worn past pump capacity

REMEC'Y

1. Increase pressure

2. Change to smaller tip

3. Clean gun and pump f

4. Reduce viscosity

5. Replace

ilt

ers

Heavy centered pattern

Distorted Pattern

Pattern expanding and

contracting (Surge)

TROUBLESHOOTING AIRLESS GUN

TROUBLE

Spitting gun

Gun will not shut off

1.

Worn tip

2.

Tip may be chipped

1. Plugged, worn or chipped tip

1.

Leak

in

suction tube

2.

Not enough hose

3. Tip

too large or worn

PROBABLE CAUSE

1.

Air

in system

2.

Dirty goo

3. Needle assembly out of adj .

4. Broken

1.

Worn
and seat

2. Needle assembly out of adj.

3. Dirty gun

or

chipped seat

or

broken needle

1.

Replace

2. Replace

1. Clean or replace

1.

Tighten

2. Use a minimum of 50'

1

/4"

high pressure hose

3. Replace with a new or
smaller tip

REMEDY

1 . Inspect connections for air leaks

2. Disassemble and clean

3. Inspect and adjust

4. Inspect and replace

1. Replace

2. Adjust

3. Clean

of

•

Gun does not spray

1.

No

paint

2. Piugged filter or

3. Broken needle in gun

tip

14

1. Check fluid supply

2. Clean

3. Replace

•

TROUBLESHOOTING AIRLESS PUMP

•

TROUBLE

Electric motor won't run

Gas engine won't start

(Where Applicable)

Pump won't prime

PROBABLE

1. Unit unplugged

fuse blown

2. Pressure setting too low

3. Brushes on motor are worn

4.

Electric motor burned out

CAUSE

or

circut

5. Switch defective

6. Fuse in pump blown

1. Engine switch not

on

2. Engine oil level low

3.

Out

of

gas

4. Spark plug cable disconnected

or

bad plug

1. Air in line

2. Insufficient pressure

3. Clutch worn

or

damaged (Gas)

REMEDY

1.

Check

2.

Increase

3.

Replace

4. Replace

5. Replace

6.

Replace

1. Tum on

2. Try starting engine,

rear glows, add

3.

Fill

4. Connect

1. Check syphon tube

and/or
prime position

2.

Increase pressure

3. Replace.

or

let

oil

replace

paint circulate in

if

light on

0-ring

Insufficient material

Pump will not maintain
pressure

Not enough pressure

Excessive surge at spray gun

flow

1.

No paint

Syphon strainer clogged

2.

3. Pump/gun filter clogged

4. Pump
material too heavy

5. Engine not tuned properly (Gas)

6. Worn clutch

1.

Air leak in system

2. Air leak in syphon tube

3.

Inlet valve not seating

4.

Worn packings

5. Broken or worn valve seats

6. Worn prime valve

1.

Pressure setting too low

2. Plugged filters 2.

3.

Spray tip too big or worn

4.

Engine

1. Wrong type

2.

Spray tip too big

3. Excessive pressure

will not prime,

(Gas)

or

motor rpm to low

of

hose

or

worn

1.

2.

3.

4. Thin material

5.

6.

1.

2. Tighten, check for leaks

3.

4. Replace

5. Reverse

6.

1.

3.

(Gas)

4. Increase throttle

1. Replace with a minimum 50'

2. Change

3. Decrease pressure and engine

Check supply
Clean
Clean ann replace

Tune engine
Service

Tighten connections
Service or clean

or

replace

Replace

Increase
Clean or replace
Change

grounded nylon braid high
pressure hose

speed

or

replace

or

replace

Paint

leaks into oil cup

1. Worn-out packings

15

1. Replace

----

--

TITAN

~

~

I

I

J

L

~

'

~

'

~

~

..

~:@)

.

·

·

~

.'•

}

.::,

~

-

'

~

....

..

,,

..._____

I

I

•

()~

Frame

156

B

1/

I 157

-~

;.

/

~

''®

159

'(ffi

__

ITEM

NO

150
151
152
153

154

155
156
157
158
159

l

~

I

I

i

.,

Figure4

l.

#158) 1

~

--~

·.-·-,;

~·-~

' -,

··-

-

,~

PART

NO

DESCRIPTION

763-543 Handle 1
700-784 Screw 4
710-058 Washer 2
71

0-044 Wheel 2
710-194 Snap Ring 2
763-555 Frame Legs (Inc
700-652 Screw 4
763-549 Nut 4
710-199 Pl
763-400 Frame Complete 1

ug

(Does Not Include #156 & 157)

•

QTY

2

Figure 5

Replacement Labels

PART

NO

313-125 "TITAN" 2
313-124
313-191

313-201

~·

------------

158

--

~

16

313-130

DESCRIPTION QTY

"E 20" 2

'Warning Label,

In English 1
" Warning/ Attention
in French 1
Front Plate 1

label

Engine

--

---~~~-

•

ITEM NO PART NO

1 730-165 Ground Wire

2

3
4
5
6
7
8 730-184
9

10 763-520
11
12 763-566
13 763-565

14 763-521
15 763-567

16

730-162 Gasket
730­730-160 Engine Seal
730-158 Dip Stick
763-524 Screw 6
763-556 Engine Mount

763-535 Engine

763-550

700-722

DESCRIPTION

Engine Bearing 1

161

Electrical Connector 1
(Includes #1-8 & #16)

Spline
Bushing
Screw 2
Spline Assembly 1
(Includes
Clutch Plate
Clutch Assembly 1
(Includes #10-14}
Terminal

(Inc

Assembly

(Incl. #12)

#1

0-12)

l.

3 &4) 1

QTY

1
1

1
1

1

1
1

1

1

Figure 6

Replacement HONDA Parts

PART

NO

730-291 Gas Tank 1
750-046 Gas Cap 1
730-292 Air
750-047 Recoil Starter
750-048
750-049
730-335
730-359 Air
750-097 Cover Nut

DESCRIPTION

Filter 1

Spark Plug
Spark Plug Wrench 1
Oil Alert 1

Filter Cover

•

QTY

1
1

•

1
1

18

•

•

0

~

<?

® 0

6

~

0

I

@

6

®

~

~

17

G

•

•

Important

Facts

Concerning

When transporting a unit with a gas engine,

to

make sure

The Elite G
the unit
engages
To prevent unnecessary
to adjust your
to limit
disengages. This

Example:
clutch

is

and

the

Operating two guns with

wear

shufthe

55

contains a clutch

pumping. The

disengages

engine

amount

reduce

of

can

engine

fuel off.

pumps

the

wear

speed

and

times

the

be

accomplished

speed

which

pressure

clutch

to

the

pressure

clutch

by

engages when

con

trol dev

to

control pressure.

clutch

it

is

advisab

setting

engages

.019

adjusting

and

as

follows:

tips. To

the

ice

so

as

reduce

Maintenance

WARNING: Before proceeding, follow the Pressure Relief
Procedure outlined on
other warnings
in

jury

from moving parts

unplug the sprayer before servicing!
Caution: For detailed engine maintenance and

specifications, refer

supplied.
Routine Maintenance:
Dally:

Check

ion:

operat

Daily:

Check

and

Drain

the

to

the

Page

1. Additionally, follow all

reduce the risk

or

to

the separate engine manual

fill

the gas tank. After

oil

and

refi

engine

oil

level and

of

electric shock, Always

ll

with

clean oil.

fill

an injection injury,

the first

as

20

hours

necessary.

of

le

Your

thrott

le

to a

low

or

medium
pressure
been

Example:
engine

until
Example:
pressure.

decrease
reduce

Weekly:
element.
unusually dusty
if

necessary.

Replacement elements
TIT

Weekly:
the
Keeping
piston

Spark Plug:

0.025­wrench

only

until

heavy

eliminated

Operating Two guns with

speed

heavy

Spraying light-bodied materials at

pressure

AN

Dealer

displacement

PSL

.

After

each

0.030
when

to

ends

To

reduce

clutch

Remove
Replace

env

.

Check

in

the

50

use

in.
installing

.

a h

of

wear,

until

the
the

ironment, check the filter daily

the

level of

pump

cup

hou

rs

only a

(0.7- 0.8

Elite G 55

setti

ng

and

increase

ends

of

spray

pattern

.

025

tips. Increase

igh

setting

spray

surging

reduce

desired

cover
element

can

pac

helps lubricate the packings

of

(NK

and

and

increase pressure

pattern

be

the Piston

king

operation: Change

G)

mm)

removing

at
engine

spray

of

the

air

it

necessary.

purchased

cup.

BP6ES
.

Be

have

been

the

gun

speed

pattern

filter

and

from

Seal Lubricant (

Fill

it

plug.

sure

to

the

plug.

and

if

necessary.

use

eliminated.

low

to

to

is

achieved

clean

If

operating

and

you

the

engine

Gap

the

a spark pl

have

idle

the

replace

local

PSL) in

and

plug

and

in

.

oil.

to

ug

.

an

Service I Replacement
Clutch

WARNING: Before proceeding, follow the Pressure

Relief Procedure outlined on

follow

injection

shock. Always unplug the sprayer before servicing!

1.

Remove
Slide

2.
Engine.

3. Usi

ng a 1/8"
bushing
third

threaded hole

loosens,

the

Engine

4.

When reinstalling,

(#1

0)

is

can

be

Assembly

Page

all other warnings

Injury, injury from moving parts

(4)

screws

Pump

and

Gear

allen

(#11

). T

hread

on

you

may

then

Shaft.

even

with

the

done

by

laying a straight edge across

to

#30

located

Box

wrench,

one

the

Bushing. As

slide

make

front of

reduce the risk

on

Assembly
remove

of

the

screws

the Clu

sure that

the

tch

the

Engine

3. Additionally,

2 screws

of

or

page18

.

away

from

back i

the

Bushing

and

Spline

top

of the spline

Mount. This

the

of

an

electric

(#12)

nto

the

off

Engine

on

Mount

and

holding

the

screws

and

free

5. If
be

accomplished
supplied
outer
and

Gear Box assembly back
When
not

interfere with t

6.

When
replace
even wear
NOTE:
a

Honda

your area

~.

(#12). Make

of

oil

replacing

with

edge of

the Clutch

replacing

the

Spline

on

All

service

Authorized

call

the

or

grease.

Clutch

by

new clut

the

clutch plate prior to bolti

engages

he

and

the new dutch

work

Titan

spine

against

sure

the Clutch

the

gap

must

be

placing

Clutch

the

Service

Customer Service

three cardboard

ch)

spaced equally

on

the

tabs

performance.
Clutch
Clutch

Plate

Rotor. This will allow

parts.

on

the

Engine

Center.

the

will

it

whi

le

tightening

surface is

reset.

This

tabs
around
ng the

Gas

Engine.

fall

off.

They

you must

must be done

To locate one

at

also

1

-800-526

clean

can

(as

the

Pump

will

by

in

-

19

Gear Box

52

A/

p , /

.,,

'

ELECTRICAL SCH

30

• ·

--GD

EMA

TIC

•

FigureS

33

Figure?

ITEM NO PART

19 763 ­20 763-517 Screw 3
21
22
23
24 763-561 Rubber Grommet 1
25
26

27

28 763-532
29 763-525
30
31
32
33
34
35

NO

DESCRIPTJON QTY

551

Washer 3

763-522 Clutch Rotor
763-553
763-510 Retaining Ring 1

763-519 Drive
700-771 Knob 1
700-784 Screw

763-526 Screw
700-680 Washer 1
761-221
763-534 Crankshaft Housing
761
763-558 Front Cover 1

Field 1

Shaft & Pinion 1

Motor Housing 1
Screw

Bearing 1

-114 Screw 6

.,

2

4
4

1

35

~

ITEM NO PART NO DESCRIPTION

36 700-653 Screw
37
38 763-508 Output
39
40 700-7 48 Wire
44
45 730-146 Fuse, 5 Amp
46 763-515
47
48
49

50 700-646 Toggle Switch 1

51

52 763-551 Washer

53

54

761

-116 ThrustBall
Pinion

730-145
763-557

763;538 Insulator
700-645 Rubber Boot 1
700-775 On/Off Plate 1

730-127 Screw 1
730-390 Connector 1

730-

Screw
Clutch Starter 1
Plate

151

Connector 1

Gea

r 1

•

QTY

8
2

2

1

1
1
1

4

•

20

Service

I Replacement of

Gear

Repair I Service

•

•

The

WARNING: Before proceeding,

Relief Procedure outlined
follow all other warnings
injection injury, injury
shock. Always unplug

1.

2.

Engine.

3.

(#20).

4. Thread

hole
Drive

5.

the following:

6.
steps 1 through 4 as above
following:

Clutch

Remove

Slide

Using

. This will push

To

A.

B.

C.

Clutch Starter

D. Carefully slide the

(#28).

E.

To

A.

B.

four screws

the

Pump

a 3/16"

one

of

Shaft

and

remove

Remove
Remove

Disconnect the

To reassemble proceed in reverse order.

remove

Remove
Slide

the

the

four
cover

the Drive Shaft

the

the

Drive

Gear

Box

Rotor

follow

on

Page

to

reduce

from

moving parts

the

sprayer before servicing!

(#30)

.

and

Gear

Box

Assembly away

allen

wrench

the

screws into the fourth threaded

the

Pinion

Field Coil follow the steps above

screws

Plate

two

(#44}.

Reta

ini

Shaft

(#28).

remove

Clutch Rotor away

(#25}

.

(#29}.

and

Insulator (#46 & #

thin black wires located

Coil

away

from

and

and

proceed

ng Ring

and

(#23) .

Pinion

the

3.

Additionally,

the

risk

three screws

from

the Gear Box

Pinion (#25

with

(#25) away

Pressure

of

an

or

electric

from

the

and

47).
on

the

),

follow

the

from

WARNING: Before proceeding, follow

Relief Procedure outlined on Page

follow

injection injury, injury from moving parts
shock. Always

1.

2. Loosen

located

3.
Housing

4.

tapping

worn.

all other warnings

unplug

Remove

Remove
Remove

5.

Remove

6.

Remove

7. Examine

8.

Before reassembl

A.

grease is applied

B. Check that

C. Check that the Thrust Washer

and
NOTE: Because

Bearings
generally
REMOVE

the

the

on

page

the

and

six
the

on

each

If

installing a

#32) are

where
stay

.

Cover Pl

Reta

ini

22

.

four screws

the

Fluid

screws (#34}.

Crankshaft Housing

corner

the

Output

Washers

new

to

the

Thrust

in

place.

of

the

Thrust Balls

in

place.

Replacement
Clutch

Starter

to

reduce the risk

the

sprayer before servicing!

ate (#35

ng

Nut

on

(#113)

Section

with

a plastic

Pinion

(#31}

and

ing

check the following:

gear

make

gears

and

Balls

amount of grease

are

DO

NOT ATTEMPT TO

of

).

Pipe

located

Gear

Bearing

bearings.

are

located they will

the

3.

Additionally,

Assembly (#1

and

pull

on

page

(#33)

by lightly

mallet.

(#38).

(#32),

sure that ample

in place.

and

Bearing

used

Pressure

of

an

or

electric

off the

22.

replace

(#31

in

the

1 0)

Slider

if

•

Replacement
On/Off

WARNING: Before proceeding,

Relief Procedure outlined

follow all other warnings to reduce

injection injury, injury from moving
shock. Always unplug the sprayer before servicing!

1.

Remove

2.

Disconnect

Swi

tch

3.

Remove

wrench

Remove

4.

5. Insta
Rubber

6.

Reconnect

7.

Reinstall

Label

facing

Switch

the Cover

the

two

(#50

).

the Rubber Boot

.

the On/Off Switch (#50).

ll

a new Switch

Boot. Tighten

the

two

the

Cover

out.

of

the

follow

on

Page

Plate

and

Insulator (#46 &

black wires

and

secure

black wires to

Plate

from

and

Plate

re-attach the Plate

ly.

and

Insulator with Warning

the

Pressure

3.

Additionally,

the

risk

of

an

parts

or

electric

47).

the On/Off

(#48 & 49) with a

and

the

On/Off

Switc_h

.

WARNING: Before proceeding, follow the Pressure

Relief Procedure outlined
follow all other warnings
injection injury, injury from moving parts
shock. Always

1.

Remove

2. Disconnect
Starter

3.

4.
Diagram

(#44)
Remove
Reassembly

for

unp

the

Cover

the

six

.

the

two

screws

in

reverse order. Refer

the

correct placement of the

on

Page 3. Additionally,

to

reduce the risk

lug the sprayer before servicing!

Plate

and Ins

wires that connect

(#39).

ulator

to

(#46

to

the

the

wires.

of

or

electric

&47).

Clutch

Wiring

an

21

Filter Block

PART

rrEMNO

41
42
43

80

81
82
83
84
85
86

87
88
89

90

91

92

93

94

95

96

97

98

99

100
101
102
103
104
105
106
107
108

NO

700-483
700-499 0 Ring 1
761-140 Pressure Switch (Incl. #42) 1

761-697 Bypass Valve Handle 1

761-761 Pin 1

761-762 Bypass
761-731 Bypass Valve Retainer
761-705
761

-698 Spring 1

761

-706 Washer 2

761-763 Stem
221-008
761-755 Bypass Housing 1
761-721 Back-up Ring 1
761-722
761

-537 Gasket 1

761

-757 Bypass Valve Assembly 1
761-160 Connector 1
761-456
761-452 Filter Core 1
761-043 Filter Cartridge 1

730-083
761-451
71

0-069 Plug 3
761-422 Filter Block
730-222 Outlet Cup Assembly 1
490-006 Fitting 2

m~ro1 N~

750-039 Pressure Release
730-262 Screw 3
710-087 Pressure Release Elbow 1

761-351

DESCRIPTION

Gasket

Cam Base 1

Washer 1

!Incl. 88) 1

0-Ring

0 -Ring 1

0 -Ring 1

Spr

ing 1

Filter Housing 1

(Incl.

#95

Filter Block Complete 1
(Does not include 41-43,
#106)

QTY

) 1

Tube

1

•

1

1

98

97

108

1

1

•

96

22

-104

•

•

Pressure

WARNING:
Relief Procedure
follow
injection
shock,

2. Loosen the retaining nut on the Tube (#110) from the
Connector (#94

3.

5. Remove the Cover Plate and Insulator (#46 & 47).

6. Disconnect the red wires connecting to the Clutch
Starter (#44).

back-off the set screw

9. Making sure that the Switch Assembly is fully

all

other

injury,

Always

1. Remove the three screws (#106).

Remove the Filter Block Assembly.

4. Remove the

7.

Remove the screw (#27) located in the back

Electrical Box.
(#43) is able to slide down through. Feed the electrical

wires down at the same time.

8.

Insert a new Switch Assembly (#43) into the housing
(#28) while
Box. Using a needle nose pliers reconnect the wire to
the Clutch

inserted, tighten the Set Screw (
wrench until the Switch Assembly is secure. Re-attach
the Knob

10. Make sure

insta

(

#1

Retaining Nut on the Tube
(#94).

11

12. The Pressure Switch is Factory Calibrated so no

adjustment is required.

(#26).

ll

the filter Block (

06

--s

ee page 20, Figure 4) and re-attach the

. Insta

ll

the Cover Plate and Insulator (

Service/Replacement of

Pressure

WARNING:

Relief

Procedure
follow
injection

shock.

all

other

injury,

Always

Switch

Before

carefully guiding the wire into the Switch

Starter.

proceeding,

outlined

warnings

injury

from

unplug

).

Screw (#27) and remove the Knob (

Insert a 1/

(#51) until the Pressure Switch

th

at the Gasket (

#1

01

Replacement

follow

on

Page

to

reduce
moving

the

sprayer

8"

allen wrench in the hole and

#51

#4

). Secure with three screws

(#11 0) to the Connector

the

Pressure

3.

Additionally,

the

risk

of

parts

or

electric

before

) with a 1/

1) is in place. Then

servicing!

8"

#46

& 47):

of

allen

the

Before

warnings

injury

unplug

Relief

proceeding,

outlined

to

from

the

Prime

follow

on

Page

reduce

moving

sprayer

Valve

the

Pressure

3.

Additionally,

the

risk

of

parts

or

before

servicing!

electric

an

#26

the

h

an

with wrench .

7. Install Bypass Cam (#82) over Bypass Retainer
(#83), lubricate with grease. Line

on Cam (#82) with hole on Filter Block (#101).

8. Using Groove Pin (#81 ) line

on Handle

9. IMPORTANT: If Handle (#80) rotates 360° check Pin
on Cam

(#80). Secure Handle with Grove Pin (

(#82

).

up

Groove Pin (#81)

up

Stem (#87) with hole

#81

·

).

Service I Replacement
of

Filter

}.

WARNING: Before

Procedure

Relief

follow

WARNING:

all

other
injection
shock. Always

PUMP FILTER

1. Unscrew Filter Housing (#99).

2. Remove

3. Inspect

4. Re-attach Filter Housing (#99).

Gun

described
proceeding.
tip
is

dirty, worn

replaced.
Replacement

1. First pull down on trigger safety guard and swing

away from handle.

2. Unscrew handle from spray head.

3. Unscrew left hand threaded* filter from spray head.
(*NOTE: Left handed thread requires turning the filter
clockwise to remove.)

4. Screw new
reinstall left hand thread turn counter clockwise.)

5.

Reattach handle to head and secure safety trigger
guard.
wood screw to remove.)

injury, injury

Filter Cartridge (#97). Clean

Seal (#95). Clean

Filter

Follow

in

when

you

(NOTE: If filter breaks off in the head use a small

proceeding,

outlined

warnings

unplug

all

high

pressure

If

your
release
or

damaged

or

Removal

or

cleaned

follow

on

Page

to

reduce

from

moving

the

sprayer

or

replace.

safety

precautions

warning

spray

gun

leaks

the

trigger,

and

must

of

Filter:

(t) filter into the head. (To

the

3.

Additionally

the

risk

parts

before

or

section

or

spits

the

needle

be cleaned

Pressure

of

an

or

electric

servicing!

replace.

as

before

at

the

or

seat

or

,

1. Remove the Groove Pin (#81) from By-Pass Valve

Handle (#80).

2. Remove Handle (#80) and Bypass

3. Using a wrench, loosen Bypass Housing (
unscrew.

4.

Unscrew Bypass Retainer (#83 ) and remove Bypass

Valve Stem (

5.

Inspect ball on end

Clean

6. When reassembling make sure Washers (#86
are in place. Screw completed assembly into Filter .
Block except for items

#87

).

or

replace if worn .

of

Stem (

#82,

81

Cam

(#82).

#87

) and 0 -ring (#88).

and

80

. Tighten securely

#89

) and

& 84)

Figure

12·-.

(t)For

more detail, part number information
and assembly drawings at larger scale, please see the
LX

-

80

Professional Airless Gun Owners Manual (#313-

012).

23

Ruid

Section

761-175 Repacking Kit
(Includes

130,

#119

, 122, 124, 126, 128,

132, 134, 136)

•

ITEM NO PART

110
111

112
113
114 761 ­115 761

11

6 761-148
117
1

18
119
1

20
121
122
123 761 -117
124
125
126
127
128
129 761 -073 Retainer

NO

763

-546

761

-062

761

-108

761

-115
034

-1

49

162

761­761-

077

761-136-JUpper
761-159
761-118

761

-138

761-

111

761-078 Upper

*761-144-JUpper Ball

761-

079

761-057-JO-Ring

DESCRIPTION

Pipe

Assembly

Crank

Slide
Connecting Rod
Slider Housing
Screw
Upper

Mount
Screw
Screw
Splash

Upper Gui
Connector

Upper

-J

Lower
Piston Rod

-J

Upper Poly

Upper

Guard

de

Seal

Hous

Seal

Seal

Cage

Seat

QTY

&

ing

(lncl.#124) 1

( Incl.

#128)

~

~

122

/

•

Figure 10

1
1

1

4

1

1-

4
1
1
1
1
1

2

1
1

1
1
1
1

ITEM NO

PART NO DESCRIPTION

130
131
132
133
134
1
136
137
1

1

140
141
142
143

761-1

03

.J

761-064
761-076-JLower Poly Seal 1
761-075 Lower

*761-145-JLower Ball

35

761-080 Lower
761-058-JO-Ring
761-123 Foot

38

761

-153 Down

39

0-046 Inlet

7.1
761-033
71

0-033
761-171 Safety
730-260

• Recommended

761-204 Fluid Section Complete

(Does not include #11 0, 111 , 112, 113,
116, 138-143)

Pail
Screw

Screw

0-Ring

Lower

Screen

Hook

1

Housing (Incl. #130) 1

Cage

(Incl. #132)

Seat

( incl.

#136

) 1

Valve

Hous

ing 1

Tube

Plate

Tool

Box Parts

QTY

1

1
1
1

1
1

2

1

2

•

24

Seat Service

and

Repair

•

132

. /

133

e

~34

0

~35

' /

®

136

' /

0

~

err

137

/

WARNING: Before proceeding,

Relief Procedure
follow
Injection Injury,
shock,

The design of Titan's Elite Fluid Section allows access to
the inlet and outlet balls and seat without completely
disassembling the Fluid Section. It is possible that the
Balls may not seat properly because of debris stuck in the
inlet
access to those areas.

unthread.

2. Clean out all debris. Examine Ball and Seat.
damaged replace. Continue if necessary or re-install.

3. Place a wrench on the Lower Pump Housing (#131)
and unthread.

4. Place a wrench on the Retainer (#129) and unthread.

5. Clean out a
damaged replace.

all

other

Always

or

outlet seat. Follow the instruction below for

1.

Place a wrench on the Foot Valve {#137) and

6.

Reassemble and test unit. Should unit not perform

properly consult the Trouble Shooting Guides on pages
13 & 14 of this manual or continue with the Repair and
Packing Replacement instructions below.

outlined

warnings

Injury

from

unplug

ll

debris. Examine Ball

the

follow

on

Page 3. Additionally,

to

reduce

moving

sprayer

the

the

risk

parts

before

and

Seat. If

Pressure

of

an

or

electric

servicing!

If

•

WARNING: Before proceeding,

follow

•

Figure

Pump
Packing

Relief Procedure outlined

all other warn i
Injection injury, Injury
shock,

1. Stop Sprayer at the bottom of its stroke and remove
Safety Plate #142.

2.

3. Using a 3/4" wrench loosen the retaining nut
Pipe Assembly

4. Place a screwdriver between Item #114 and #112 and
lightly pry downward.

5.

6. Place Foot Valve Housing (#137) in a vise and use a
wrench on the Lower Housing (#131) to unthread.

7. Remove the Seal (#132) from inside the Lower
Housing (#131).

8.
Hous

9.

10. Remove Seat (#135). If damaged use other side

replace.

11. Remove Seal (#136).

12. Place the Lower Housing

on the Upper Housing (#121) to unthread.

13. Remove Seal (#130) from outside of the Lower
Housing (#131).

Always

Using a 3/8" allen wrench remove four screws (#116).

Pull Fluid Section Forward.

Remove the Lower Cage (#133) from the Foot Valve

in

g (#137).

Remove Ball (#134) and examine.

11

Section

Repair

Replacement

on

Page

ngs

to

reduce

from

moving

unplug

(#11

the

sprayer before

0) from Item #120.

in

and

follow

a vise and use a wrench

the

Pressure

3.

Additionally,

the

risk

of

parts

or

servicing!

an

electric

on

the

or

14. Place the Upper Housing (#121)

wrench on the upper Guide {#118) to unthread.

15. Using a Plastic Mallet Tap the Piston (#123) out
Bottom of the Upper Housing (#121 ).

16. Place the Piston (#123)
(

#111

) which is still mounted on the unit. This will hold
the Piston in-place when removing the Retainer (#129).
NOTE: Never use wrench on the Piston.

17. Remove Seal (#124) from inside of Piston (#123).

18. Remove Upper

(#129).

19. Remove the Upper Ball {#126) and examine.

20. Remove Seat (#127). If damaged use
or replace.

21. Remove Seal (#128) from the Retainer (#129).

22. Remove the Upper Packing (#119) from the Upper

Housing (#12 1 ).

23. Remove both Lower Packings (#122) from inside the

Upper Housing
Packings
Housing.

24. Assemble in reverse order.

Be

sure

in

the

25. Align Flats on Piston so that it is perpendicular to the
Upper Mount (#114).

26. Reattach the four screws (#116) to the Pump Mount
(#114).

27. Reattach Retaining Nut
Connector (#120).

NOTE : Make sure to fill the Upper Guide (#118) one-

third (1/3) full with Piston Seal Lubricant.

with

.to

use

Repacking

Cage (#125) from the Retainer

(#121). WARNING:

the

raised

all

of

Kit

in

side

the

replacement

M761-175.

on

in

a vise and

the slots of the Slider

the

Always

facing

Pipe Assembly

Into

parts

use

other side

Insert

the

Upper

supplied

(#11

a

of

0) to

the

25

MODEL

DATE

SERIAL

II

II

PURCHASED

COMPANY

NAME

In

order

to

may find it

Job

Name

Date

Begun

Job

Name

D

ate

Begu

Name

Job

Date Begun

Job

Name

Date

Begun

Job

Name

help

useful for

n

Equipment

you

track the superior performance

gauging on-site performance, invoicing of overtime

Foreman

's

Name

Site

Foreman's

Site

Forema

Site

Foreman's

Site

Foreman

n's

's

Name

Name

Name

Name

of

your

Titan

Elite

Type

of Coating

Gallons Sprayed Size Quantity

Type

of

Gallons Sprayed Size Quantity

Type

of

Gallons Sprayed Si

Type

of

Gallons Sprayed Size Quantity

Type

of

Job

Elite

Pump

(G

55) I (E 20)

Circle

One

Coat

ing T ips

Coating

Coating

Coat

ing

History

we

recommend

and

your estimator's reference.

you

keep this log

ze

for

your records.

Tips_U~e<j

Used

Ti

ps

Used

Quantity

Tips

Use

d

nps

Used

We

fee;

Date

Completed

Dale

Completed

Date

Compl

Date

Completed

Date Comp

you

eted

leted

.

Date

Job

Date

Job

Date

Job

Date

Job

Date

Job

Date

Job

Date

Begun

Name

Begun

Name

Begun

Name

Begun

Name

Begun

Name

Begun

Name

Begun

Site

Foreman

Site

Foreman

S~e

Foreman

Site

Forema

Site

Foreman

Site

Foreman

Site

n's

's

's

's

's

's

Name

Name

Name

Name

Name

Name

ze

Gallons Sprayed

Type

of

Coating

Gallons Sprayed Si

T

ype

of

Coat

ing Tips

Gallons Sprayed

Type

of

Coating

Gallons Sprayed

Type

of Coating Tips

Ga

nons Sprayed Size Quantity

Type

of Coating Tips

Gallons Sprayed Si

Type

of

Coating Tips Used

Gallons Sprayed Size Quanti

Si

ze

Size

Size

ze

Quantity

Tips

Used

Quantity

Used

Quantity

T~U~d

Quantity

Used

Used

Quanti

Date

Completed

Date

Compl

eted

Date

Completed

Da

te

Completed

Date

Completed

ty

Completed

Date

ty

Job

Date

Name

Begun

Foreman

Site

's

Name

Type

ol

Coating Tips

Gallons Sprayed

May Be Copied

For

Fleld Use

26

Date

Used

Si

ze

Quantity

Completed

•

PUMP PRESSURE

440e

660ex

690gx

OPERATING MAXIMUM

0·3000

psi .

().300()

psi

().3000

psi

SIZE•

TIP

.019 w/ I gun 27 tbs

.0

23

w/ t gun

.023 w/ I gun 78

WEIGKT

561bs

100

AMP

MAX

DRAW

psi

9

IS

MAXIM

UN

GPMOUTPUT

. 4 100 n .

.6

.63

MAXIMUM
HOSE
LENGTH••

200ft

250ft

POWER
SOURCE

3/4 hp

AC

mo

tor

, .0 hp

total~

enclosed A 702-075
motor

3.~

H

engine

PRODUCT

NUMBER

700·810 700..820

755-095 755-1

PRODUCT

(co~~~

LX

·80Gun)

702·080

NO

00

.

th

•

E20

GSS 0-3000psi

•

AI

2000 psi

wilh

• •

Hose

l.al<lx

length

depends upon material being

0·2

750 psi

.033 w/ I gun
.023 w/ 2 guns

.035
.025
.019 w/ 3 guns

sprayed,

w/ t gun
w/ 2

guns

hose diameter

and

95

1bs

t

25

1bs

tip

slze.

Elite G 55 Warranty

Titan Tool Inc. warrants

period of twelve months from the date

or

replace any part of the equipment proven defective, with

the exception

eiectric motor

of

defects in

(excluding brush replacement)
control assembly which
twenty-four months from the date

applies only when the unit is installed and operated in
accordance with

Titan

Tool Inc.

the

This limited warranty does not apply
caused by abrasion, corrosion
accident,

faulty installation

impair normal operation.

to

the original purchaser for a

of

purchase, to repair

part~

of

the drive train/gear box,

or

pressure

will

be

repaired or rep laced for

of

the sale. This warranty

recommendations and instructions of

to

damage or wear

or

misuse, negligence,

or

tampering

in

a mann

er

to

18 1.2 5

1.35

There is no other express warranty. Titan Tool Inc. hereby
disclaims any and all implied warranties including but not

limited to, those of merchantability and fitness for a
particular purpose, to the extent permitted by
duration
disclaimed is limited to

express warranty.

exceed the amount of the purchase price . Liability for

consequential

and

Jaw.

EQUIPMENT
THE

300ft

400ft

of

any implied warranties which cannot be

s,

incidental or special damages under any

all warranties is excluded

TITAN

~~c::fs~~c

motor

5.~

H

engine

the

time period as specified in the

In

no case shall Titan Tool Inc.'s liability

to

the

NOT

COVERED

WARRANTY

761·502

763-102 763-100

761

·500

law. The

extent permitted by

BY

•

In

the event of breach of this warranty Titan Tool Inc. will

repair

or

replace such defective parts free

parts are returned to an authorized Titan

of

charge if such

Tool Inc.
sales/service outlet. All transportation costs under this
warranty,

be

including return

borne by the purchaser (and prepaid by him).

to

the factory, if necessary, are to

Titan Tool In
warranties
purpose, wi

or

components sold but not manufactured by Titan Tool

These items sold, but not manufactured by

c.

makes no warranty, and disclaims all implied

of

merchantability and fitness for a particular

th

respect to accessories, equipment, materials

ntan

(such as gas engines, switches, hoses, etc.), are subject to
the warranty, if any, of their manufacturer. Titan Tool
will

provide purchaser with reasonable assistance in making

claim for breach

any

of

these warranties .

27

Inc.

Tool Inc.

Inc.

Elite

•

TITAN

©1992 Titan Tool Inc.

313 - 246
AJ

2M

Pri

nted in the U.S.A.

292

Titan Tool Inc.

1 07 Bauer Drive

Oakland, New Jersey 07436

1-800-526-5362

FAX

201-337-8271

•

Canadian Branch

200 Towers Road, Unit 78

Woodbridge, Ontario

Canada L4L 5Z8

1-800-565-8665

FAX [phone]