Titan 762-502, 762-500, 762-240, 762-238 User Manual

Page 1
TiTAN
NOT
USE
Elite
EQUIPMENT
BEFORE
READING
OWNERS
FOR
PROFESSIONAL
MANUAL
USE
313-348 REV 1196C
THIS
MANUAL
ONLY
Pump
Complete -- 762-500
Only -- 762-502
230V
Pump Only -- 762-238
230V Complete --762-240
This manual contains important warnings and instructions.
Please read and retain for reference.
this
Never operate
unit unless
it
is properly grounded.
Page 2
Table of Contents
Accessories General Repairs/Service Maintenance/Service Record Warnings Aviso (En Attention (En Notice: Fire or Start-up Procedure Cleaning Flushing Specifications Application Techniques Airless Tip Selection
Troubleshooting
Spray Pattern Airless Gun Airless Pump
.....................
...........
.......................
Espaf'iol}
Procedure
...............
Frangais)
Explosion Hazards . 8 & 9
............
...............
.............
............
............
..............
.............
......
14 & 15
Parts Drawings &
Repair Information
2
Frame
3
Replacement Labels . . .
.4
Unitec Motor 18 & 19
5
Armature
6
Motor Housing
7
230V Electrical Schematic . . . . . . .19
Gear Box
1 0
Gear Repair Service On/Off Switch
.
11
Power Cord Replacement
12
11
13
Motor Starter
14
Filter Block
Pressure Switch . . . . . . . . . .
Pressure Gun Filter Fluid Section Seat Service & Repair Pump Job History Recording form Specifications Warranty
.......................
.....................
.................
.................
.................
OV
Electrical Schematic . .
..................
...............
Relief Prime Valve. .
....................
..............
Sect. Repair/Packings
.................
.....................
..... 16
.........
............
........
...........
Accessories
- 25
20 &
.....
22 & 23
.....
....
24 & 25
.....
......
16 16
18 19
21 21 21 21 20 21
23 23 23
25 25 26 28 28
WARNING:
from this product known to the State cause cancer, birth reproductive harm.
U.S. Patents: 3,936,002; 4,220,286; 4,457,472; 4,508,268; 4,494,697; 4,500,119; 4,626,004; 4,744,571; 4,728,213; 4,768,932; 4,755,638; 4,768,929; 4,840,543; 4,908,538; 5,074,467;
The
Engine
contains
of
California
defects,
Exhaust
chemicals
to
or
other
4,611,
758;
5,425,506
:.~-·)
' .
LIQUID SHIELD
Cleans and protects spray systems against rust, corrosion and premature wear.
(1
Case of 12
1 quart 700-889
PISTON SEAL LUBRICANT
Specially formulated to prevent materials from adhering to the piston rod, which becomes abrasive to the upper
seals. Piston Lube will break down any accumulate from drying.
8 oz
individual 1 qt individual 8 oz. case of 12 1 qt, case of 12
quart bottles) 700-888
material that may
in
the wet cup and keep it
700-925 700-926 700-911 700-912
AIRLESS HOSE
I.D.x Length 1/4" X 25' 1/4" X 50'
X 50'
3/8"
X
3'
3/16" 3/16" X
9'
3/16" X 15'
HIGH PRESSURE
Pressure Rated at 5000 psi
Gun-to-Hose
1/4" NPS (F) x 1/4" NPS (M) 500-428
Hose-to-Hose
NPS (M) x 1/4" NPS (M) 500-424
1/4"
FITTINGS
1/4" x 1/4" Hose Coupling 490-012 1/4"
x 3/8" Hose Coupling 490-016
3/8"
x 3/8" Hose Coupling 490-014 T-Fittings 490-036 4 Gun Manifold 500-056 Tip Filter Retainer 520-046
Mx1/4"F Swivel Union 490-005
1/4" 1/4"
Mx3/8"F Swivel Union 490-032 Retaining Nut Adapter 490-007 High Pressure
Fl.
Product
SWIVELS
Gauge 730-394
No. 316-513 316-505 690-375-50 550-220 550-222 550-221
2
Page 3
Elite
E15
Pump Only -- 762-502
Complete -- 762-500
Hose Rack
Pressure
Adjustment
Knob
Electrical
Box
Paint Filter
Bypass Valve
230V Pump Only --762-238
230V Complete --762-240
Folding Handle
Frame Knob
Electric Motor
Add
P.S.L. Here
General Repair & Service Notes:
WARNING: Before proceeding, follow the Pressure Relief Procedure follow all other warnings to reduce the risk injection injury, injury from moving parts shock. Always unplug the sprayer before servicing!
The following tools are needed when repairing this sprayer:
Phillips Screwdriver Needle Nose Adjustable Wrench Rubber Flatblade Screwdriver 1/2"
1. Before repairing any part of the sprayer, read the instructions
2.
When· disconnecting wires, use needle nose pliers to
separate mating connectors.
outlined on page
Pliers
Mallet
Open End Wrench
carefully, including all warnings.
3.
Additionally,
3/8"
Allen Wrench
Allen Wrench
5/16" 1/4"
Allen Wrench
Allen Wrench
3/16" 1 /8"
Allen Wrench
of
or
electric
an
NOTE: All a
Repacking Kit 762-175 is available.
parts included in the Kit are marked
II
~
II
in parts
list
chart on page
24.
with
For best results use all parts and tools supplied in the Repacking Kit.
CAUTION: Never pull
Pulling
wire.
3. sprayer to be sure that the problem is corrected. sprayer does not operate properly, review the repair procedure correctly. Refer to the Troubleshooting Charts to help identify other possible problems.
4. in case solvents are used during cleaning. Always wear protective eyewear while servicing. Additional protective equipment may be required depending the type of cleaning solvent. Always contact the supplier of solvents for recommendations.
5.
TITAN Airless Sprayer, call TITAN Customer Service
Department at 1-800-526-5362.
3
on
a wire could loosen the connector from the
Test your repair before regular operation of the
to
determine if everything was done
Make certain that the service area is well ventilated
If
you
have any further questions concerning your
on
a wire
to
disconnect it.
If the
on
Page 4
MODEL
II
Titan
Tool
become
is
more
performance
The
chart
sure
your
unit
Make
This
sure
information
in
the
efficient
of
this
is
easy
is
to
fill
business
valuable
to
always
in
the
will
be
SERIAL#
and
follow
running
boxes
needed
of
designing
profitable.
tool
to
and
to
use.
at
peak
at
the
to
validate
We
feel
help
you
The
performance.
top of
your
DATE
and
manufacturing
that if
you
get
the
most
Maintenance this
record
warranty.
PURCHASED
spray
accurately track
out
of
your investment
Schedule
with
the
allows
model
COMPANY
systems
the
maintenance
for
number,
and
the
recording
serial
NAME
accessories
of
your
of
number,
that
equipment
all
your
date
purchased
make
today's Painting
on
this
service
work
chart
it
and
will help
and
your company
Professional
will
improve
you
,
the
make
name.
Maintenance
Check Piston Seal Lubricant Level
WEEKLY.
Schedule
Gas Engine Models
Change Engine Oil Every 50 Hours
Data
Date
Date
Date
Date
Date
Date
Oate
Date
I
Clean
Air
Filter
Daily
It
is
extremely important to clean the air filter daily. Consult the Honda Engine Manual supplied with your unit for proper
cleaning instructions.
Air Riter
Electric
Check Motor Brushes Every
Replaced
Motor
200 Hours
Date
Months
in
Service
Models
Service
Cost
of
Date
Date
Center
Repair
Date
Data Date Date
Date
Date
Service
Service
Performed
Date
Date
Record
Date
Date
Date
Date
Data Date
Date
Date
Date
Date
Date
Warranty
Repair
0
Yes
o
No
Date
Months
Date
Months
Date
Months
Date
Months
in
Service
in
Service
in
Service
in
Service
Service
Cost
Service
Cost
Service
Cost
Service
Cost
Cent&~
of
Repair
Center
of
Repair
Center
of
Repair
Center
of
Repair
Service
Service
Service
Service
Performed
Performed
Performed
Performed
May
Be
Copied
For
4
Field Use
Warranty
Repair
0
Yes
0
No
Warranty
Repair
0
Yes
0
No
Warranty
Repair
0
Yes
0
No
Warranty
Repair
0
Yes
0
No
Page 5
DO NOT USE EQUIPMENT BEFORE READING THIS SECTION
WARNING
·.~
An
airless spray gun requires that fluid be introduced Fluids under high pressure, leaks, can penetrate the skin substantial quantities of toxic fluid into be inspected before each the body. treated, the injury can cause tissue death your body, adhesive tape or or gangrene and may result permanent disability or amputation of the repair a spray hose. wounded part. Therefore, extreme with a new grounded hose. caution must be exercised any airless spray equipment.
ARE
INJECTED,
IMMEDIATELY. SIMPLE CUT! are properly grounded to prevent static pump.
NOTE TO PHYSICIAN: Injection into discharge or sparks which could cause
the skin important soon as possible. Do not delay treatment when flushing system with tip removed, to research toxicity. Toxicity with some exotic coatings injected directly reduce the risk of electrical shock, do not into the bloodstream. Consultation with a expose to rain. Store indoors. plastic surgeon or a reconstructive hand GROUNDING INSTRUCTIONS: This surgeon may
1)
Handle the spray gun carefully. of an electrical short circuit, grounding Keep clear of the nozzle. the gun at yourself or anyone
NEVER permit any part of your body to current. This product is equipped with a
in
come either the gun or any hose
ALWAYS keep the gun trigger safety be plugged into
in
lever spraying. guard.
NEVER attempt to force the flow of
2)
fluid backward through the
hand
finger,
gun
the
SPRAY
3)
NEVER attempt to remove tip,
disassemble or repair equipment without first doing the following:
4)
Before flushing system, always
PRESSURE A.
Set
trigger
B.
Shut
C.
Release and
D.
Reset
remove spray tip and adjust fluid pressure
to lowest possible setting.
5)
Tighten all fluid connections before each use.
)
unit.
this
hoses, conhections, swivels can withstand the high pressures which develop. rating of any component
HIGH PRESSURE SPRAY
CAN CAUSE SERIOUS INJURY
Maximum Working Pressure 2750 psi, 190 bar
6)
to
it at very high pressure. develop leaks
from
spray or etc. A leak is capable of injecting fluid into qualified electrician.
and
inject the skin, therefore the paint hose should • This product is for use
If not promptly
SEE
DO
is
a serious, traumatic injury.
to
treat the injury surgically as hold the gun against metal container enough
be
advised. product should
contact with the fluid stream of cord having a grounding wire with
a locked position
ALWAYS use a tip safety with
or hand-held object against
nozzle. THIS
GUN.
and
properly attempt to plug a hose with
in
serious, makeshift device. Do not attempt to
when
using hoses that have spring guards. NEVER should
IF YOU use less than
A PHYSICIAN
NOT
TREAT
NEVER point reducestnerisR of electric
leak.
when
gun
IS
NOT AN AIR
AS
A being used
It
is
is
a concern prevent static discharge. CAUTION:
else.
not installed and grounded
with your
WARNING: The paint
7)
Be
fire or explosion. WARNING: ALWAYS extension
providing
appropriate grounding plug.The plug must
all
from
wear, kinking, abuse, have
50'
sure that the airless equipment wire extension cord that has a 3-slot
an
local codes and ordinances.
of hose with this unit. EXTENSION CORDS: Use only a 3-
and
the object
be
grounded.
escape wire for the electric
an
outlet that is properly
GROUNDED
OUTLET
GROUNDED OUTLET
RELEASE
off
pump
fluid
trigger
trigger
NEVER exceed 3000 psi with
Make sure that
NEVER exceed
PROCEDURE
safety
in a locked
and
unplug
pressure
gun.
safety
in a locked
position.
electrical
from
entire
all
accessory
and
the
pressure
in
the system.
cord.
system
position.
so forth
DANGER - Improper installation of the
grounding plug electric shock. the cord or plug is necessary, do not connect the grounding wire blade terminal. The wire with insulation
an
having or without yellow stripes) is wire. Check with a serviceman if are not completely understood, or if doubt
as
properly grounded.
can
result
If
repair
outer surface that
qualified electrician or
the
grounding instructions
to whether the product
Do
hose
can
use.
NEVER 120-volt circuit
any
part
any
other below.
Instead, replace
Use
only with configuration as the plug. No adapter
being
sprayed receptacle that will accept the plug
In
the event
snocl<
by
an
in
accordance
BOX
in
a risk of
or
replacement of
to
either flat
is
green (with
the
grounding
is
not modify the
of
it
to
To
in
plug provided; if it will
the
proper outlet installed
plug that looks like Make
sure
that the product is
connected
in
good
draw. For
lengths
25 50
100 150
An line voltage resulting in loss of power and overheating. heavier number,
8)
ALWAYS keep the working area
around Additionally, the pump itself should be a minimum area. followed, explosion
ALWAYS follow the coating or solvent
manufacturer's safety precautions and warnings. Never spray flammable material near open flames, pilot lights or any source of ignition.
9) protective eyewear Additional personal protective equipment may
be material ventilation. Always contact supplier of material recommendation.
1
0)
electrical
11)
this equipment; doing
malfunction.
12) NEVER leave equipment unattended. Keep away anyone airless equipment.
to
be
used with this product.
Make
sure your extension cord
condition. When using an
cord,
to
carry the current this pump will
less ft. ft. ft. ft.
undersized cord will cause a drop
If
gauge.
the
heavier the cord.
the
pump well ventilated.
of
25'
If
these
there
with
ALWAYS wear spray masks and
required depending
being being
Keep
all
wires.
NEVER alter or modify any part
not
familiar with
not
fit the outlet,
by
a
on
a nominal
and
has a grounding
the
plug illustrated
an
outlet having the same
on
be
sure
to
use one heavy
than
in
The smaller the gauge
instructions are not
is the possibility of fire or
certain materials.
sprayed sprayed for
extension poles clear of
Use
extension 16AWG 14AWG 12AWG 10AWG
doubt,
use
the next
(7.5m) from the spray
while spraying.
on
and
so
the type of
conditions
could cause
from
children or
the
operation
the
is
gauge
of
of
it
to
of
in
5
Page 6
NO
USE EL EQUIPO ANTES
DE
LEER ESTA SECCION
Presion
Una
pistola
le
introduzca
lfquidos
bajo
fugas,
pueden
cuerpo
cantidades
toxico.
Si Ia gangrena, y puede permanents o en lesionada. precauciones rociadura
EXPUESTO A LA POR INMEDIATAMENTE
LA CORT
toxicos Es mas para asunto ciertos sanguinea. con en
Mantengase apunte
NUNCA
se Ia SIEMPRE pistola utilice
Ia objeto Ia
PISTOLA
desarmar o reparar
antes
boquilla lfquido
usc. cuadrada todas giratorias y demas
nose
lesion
puede
Per
sin
INYECCION,
HERIDA
ADURA!
NOTA
PARA
en
Ia
importante
pronto
investigar
serio
revestimientos
un
cirujano
Ia
reconstruccion
1)
Maneje
Ia
pistola
permita
ponga
en
pistola o de
mantenga
mientras
el
protector
2)
JAMAS
pistola
hacia
sostenido
pistola,
ya
DE
3)
JAMAS
con
los
PROCEDIMIENTO DE DESCOMPRESION A.
Coloque el seguro de Ia pistola en posicion trabada.
B.
Apague Ia bomba y desconecte tambien el cable de electricidad.
C. Descargue
detodo
sistema y
D.
Vuelva a trabar el seguro.
4)
Antes
de
al
valor
5)
Ajuste
JAMAS
con
las
mangueras,
de
Trabajo Maxima 2750 Iibras por pulgada cuadrada (psi),
rociadora
liquido a presion
presion
penetrar
lo
estrictas
aire.
COMO
piel
tratar
posible.
Ia
cuando
Puede
Ia
alejado
contacto
alguna
intente
que
ROCIADURA
intente
pasos
de
rociadura y ajuste
todas
supere
esta
sin
aire
alta,
de
en
Ia
considerables
atiende
rapida y apropiadamente,
causar
muerte
resultar
Ia
tanto,
Sl
EL
es
toxicidad.
plastico o un pistola
hacia que
no
de
atras
con
NOSE
el
lavar mas
en
amputacion
hay
que
al
usar
USTED
PENETRACION
CONSUL
AL
MEDICO.
Sl
FUERA
MEDICO:
una
herida
Ia
herida
No
demore
La
se
!rata
toxicos
que
sea
necesaria
de
Ia
mane.
de
rociadura
de
Ia
boquilla.
usted u otra
parte
alguna
con
el
fuga
de
trabado
este
rociando. seguridad forzar
el
con
el
dedo,
Ia
mane
TRATA
quitar
Ia
el
equipo
siguientes:
Ia presion dellfquido
de
Ia pistola.
el
sistema,
bajo
posible.
las
conexiones
3000
Iibras
unidad.
Asegurese
conexiones,
elementos
requiere
muy
Ia
rociadura o de
piel e inyectar
del
incapacidad
de
emplear
cualquier
HA
TE
UNA
La
seria
quirurgicamente
el
toxicidad
de
Ia
en
Ia
cirujano
chorro
Ia
manguera.
el
seguro de
flujo
contra
DE
AIRE.
boquilla
sin
siempre
Ia
presion
accesorios
ADVERTENCIA
LA ROCIADURA A PRESION ALTA
PUEDE
que
alta.
de
tejido
Ia
EST
DE
jNO
penetracion
tratamiento
penetracion
corriente
con
JAMAS
persona.
de
de
SIEMPRE
Ia delliquido
Ia
DE
haber
antes
per
articulaciones
se
Los
las
en
lfquido
o
seria y pueden
parte
equipo
ADO
TOXICOS TRATE
MERA
ytraumatica.
mana o un
Ia
de lo
es
Ia
consulta
especialista
cuidado.
su
cuerpo
liquido
de
de
Ia
boquilla.
per
boquilla
UNA
ni
cumplido
quite
del de
cada
pulgada
de
que
esten
CAUSAR LESION GRAVE.
en
condiciones
se
presentan.
presion
el
sistema.
6)
ADVERTENCIA:
puede desgaste,
que
Ia
inspeccionada
de
obturar o
con
tela improvisado. rociadura; manguera
solamente
JAMAS
con
esta
INSTRUCCIONES
TIERRA:
En
case
proporciona
de
electrica y reduce El
producto
un
alambre y de enchufe debidamente tierra, codigos y ordenanzas
de
PELIGRO
enchufe de
cheque emplazar alambre terminales aislamiento amarillas, Consulte a un no
comprende
conexion a tierra o si
producto
Ia
No
modifique producto; un
electricista
tomacorriente
Este
~n
circuito
esta
de
tolerar
JAMAS
de
cualquier
presentar
retorcimiento,
inyectar
manguera
Ia
manguera adhesiva o cualquier
No en nueva
mangueras
use
una
unidad.
Este
de
corte
una
esta
debe
de
acuerdo
Un un
conexi6n a tierra.
de
puesta a tierra
electrico.
el
cordon o el
de
puesta a tierra a ninguna
de
exterior
es
esta
si
no
producto dotado
exceda
componente
La
fugas
como
liquido a !raves
de
pintura
antes
de
con
intente
cambia
reemplacela
conectada a tierra.
con
manguera
Almacenar
PARA
producto
circuito,
via
de
escape
el
riesgo dotado un
enchufe
enchufarse
instalado y dotado
con
las locales.
LA
PUESTA A TIERRA
tomacorriente
-
La
instalacion
Si
es
cuchilla
plana.
verde,
el
alambre
electricista o tecnico
bien
las
instrucciones
tiene
conectado a tierra
el
enchufe
encaja
en competente apropiado.
ha
side
de
tension
de
un
enchufe
las
altas
presiones
Ia
clasificacion
del
manguera
resultado
abuse,
etc.
Las
de
Ia
debe
cada
reparar
debe
de
ser
usc.
una
enchufe,
de
disenado
nominal
JAMAS
parte
de
otro
elemento
una
manguera
con
protector
de
de
menos
bajo
techo.
LA
PUESTAA
conectarse a tierra.
Ia
conexion a tierra
para
Ia
de
cheques
un
cable
provisto
de
puesta a tierra.
en
un
tomacorriente
de
estipulaciones
que
conexion
con
incorrecta
podria
crear
necesario
no
conecte
El
alambre
con o sin
puesta a tierra.
competente
dudas
de
correctamente.
viene
con
el
tomacorriente,
que
instale
para
de
120
de
puesta a tierra
que
de
de
pintura
del
fugas
piel,
per
lo
intente
su
cuerpo
una
Utilice
resorte.
de
15,2
m
corriente
electricos.
de
a
de
los
del
el
riesgo
reparar o re·
el
de
las
des
con
rayas
para
Ia
que
el
el
pida
el
usarse
vollies
de
El
si
en
y
semejante a Ia
Asegurese en
un
tomacorriente configuracion ningun adaptador.
CORDON
cordon
de
de
puesta a tierra
receptacula
enchufe
que
que
el
cordon
AI
usar
un
que
sea
suficientemente
Ia
corriente
Para
tramos
7 6
'
15,2 30,4
45,7
Un
cordon
caida
de potencia y recalentamiento. un el
este esten evitar ocasionar Sostenga receptacula boquilla estatica. descarga
alrededor 7,6 m de
a
Ia
calibre
numero
7)
Asegurese
empleando y el
correctamente
descargas
desprendida,
ADVERTENCIA:
8)
SIEMPRE
bomba
en
observan incendio o explosion
SIEMPRE
advertencias revestimientos y solventes. inflamable piloto o cualquier
anteojos rociadura. rociando y las ser adicional. proveedor recomendaciones.
fuera
Iuera
Ia
9)
SIEMPRE
de
necesario
1
0)
Mantenga
del
11)
JAMAS
este
equipo,
deficiencias
12)
JAMAS
del
persona
no
equipo
sin
ilustrada
de
que
del
DE
EXTENSION
extension
con
tres
viene
de
extension
cordon
que
su
de
menos
m
m m m
demasiado
tension,
mas
grueso.
de
calibre,
de
estaticas o chispas
incendio o explosion.
SIEMPRE
de
metal
electrica,
mantenga
de
Ia
bomba
si
debe
operacion
estas
instrucciones,
observe
de
los
cerca
use
proteccion
Segun
condiciones
usar
Siempre
del
material
alcance
altere o modifique
ya
que
de
funcionamiento. deje
alcance
familiarizada
aire.
mas
el
producto
que
tenga
enchufe.
con
con
de
producto
ocasionando
que
no
estar
las
de
fuente
el
equipo comuniquese
todas
de
de
No
trifilar
que
Ires
cuchillas, y un
ranuras
que
el
producto.
este
extension,
grueso
usara.
de:
Use
corte
Si
Cuanto
mas
grueso
el
equipo
objeto
que
conectados a tierra
Ia
pistola
allimpiar
para
evitar
Para
exponer a Ia
el
bien
ventilado.
ubicada a no
de
rociadura.
con
ciertos
precauciones
fabricantes
Nunca
llamas
expuestas,
de
ignici6n.
mascaras
durante
tipo
de
material
de
personal
para
conseguir
las
varas
cables
electricos.
ella
puede
al
equipo
los
nines o de
con
190
bar
adelante.
este
enchufado
Ia
misma
debe
usarse
-
Use
solo
tenga
acepte
en
cerciorese
para
cordones
16 14
12 10
provocara
una
tiene
mas
sera
se
ADVERTENCIA:
contra
el
sistema
Ia
reducir
Iugar
existe
materiales.
sabre
apropiadas
Ia
operacion
ventilacion
con
de
causar
solo.
Ia
operacion
un
un
enchufe
el Cerciorese buen
estado.
de
transportar
de
calibre:
AWG AWG
AWG AWG
una
perdida
dudas,
pequeno
el
cable.
sin
aire
que
intenta
rociar
para
que
podrian
el
con
descarga
riesgo
lluvia.
de
trabajo Ademas,
menos
Sino
se
el
riesgo
y
rocie
material
llamas
y
que
se
puede
protector
el
extension
parte
alguna
Mantengalo cualquier
de
/~
)
de
de
use
sea
Ia
de
Ia
de
de
de
esta
de
6
Page 7
NE PAS UTILISER LE MATERIEL AVANT D'AVOIR
ATTENTION!
LU
CETTE SECTION
Le pulverisateur extremement pression, fuite peau liquide traitee voulue, Ia
necrose
a
de !'amputation extreme materiel D'INJECTION, IMMEDIATEMENT. BLESSURE
SIMPLE
REMARQUE A L'INTENTION
Une
injection lesion trailer perdez !'injection. d'injection certains d'un
/)
,_)
chirurgien chirurgie conseillee.
1)
a
l'ecart
vers
aucune autre de
votre liquide quelconque TOUJOURS lorsque Veillez a TOUJOURS surete a Ia
2) liquide votre du
pistole!. PISTOLET aucune non
equipee
3)
demonter
l'appareil
suivante:
4)
PROCEDURE
DE
A. Verrouillez Ia surete
B.
C.
_)
D.
enlevez Ia
pression
LES PULVERISATEURS A HAUTE PRESSION
PROVOQUER DE SERIEUSES LESIONS
Pression de travail maximale: 2750 psi - 190 bar
liquide
introduit
dans
un
sans
air
doit
elevee.
en
provenance
quelconque,
et
d'injecter
toxique
dans
promptement
Ia
lesion
causae
des
serieux
Maniez
personne.
N'essayez main
N'essayez
Avant
Arretez cordon electrique. Delestez systeme et appuyez du pistolet. Reverrouillez
detente~
tissus
handicaps
du
membre
s'impose
de
pulverisation
CONSUL
COMME
COUPURE!
penetrant
traumatique
chirurgicalement
pas
de
temps a rechercher
II
s'agit
directe
revetements
plasticien
reconstructive
le
pistole!
de
Ia
buse.
partie
Ne
corps
entrer
s'echappant
au
niveau
le
levier
vous
n'etes
buse
dans
PRESSION
JAMAIS
le
pistole!
au
d'un
CET
APPAREIL
PULVERISATEUR A AIR.
piece
de
materiel
d'une
JAMAIS
au
de
reparer
avant
d'avoir
de
proceder
Ia
Ia
toujours
au
niveau
l'etre a pression
Les
liquides a haute
du
sont
capables
d'importantes
l'organisme.
et
avec
de
au
Ia
permanents,
atteint.
done
Iars
sans TEZ
NE
TRAITEZ
S'IL
Ia
peau
grave
qu'il
aussitot
Ia
d'un
risque a envisager
dans
le
circuit
exotiques.
au
de
avec
N'en
dirigez
de
votre
laissez
en
contact
du
pistole!
du
flexible.
de
surete
pas
occupe a pulveriser.
utiliser
du
pistolet.
de
au
moyen
objet
maintenu
sans
soupape
d'enlever
accompli
au
DE
DELESTAGE
pompe et debranchez le
pression dans
Ia
surete de
Ia
buse
de
le
plus
pistole!
pulverisateur
de
penetrer
quantites
Si
elle
toute
!'attention
Ia
sorte
peut
gangrene
de
S'AGISSAIT
Ia
corps
JAMAIS
rinyage
et
voire
Une
prudence
!'utilisation
air.
EN
CAS
UN
MEDECIN
PAS
DU
MEDECIN
constitue
est
important
que
possible.
Ia
toxicite
sanguin
La
consultation
d'un
specialiste
main
peut
soin.
Maintenez-vous
JAMAIS
au
vers
aucune
avec
le
au
d'une
Verrouillez
de
Ia
detente
un
dispositif
refouler
le
de
votre
centre
N'EST
PAS
air
avec
de
surpression.
Ia
buse,
Ia
procedure
du
de
Ia
detente.
tout
sur
Ia detente
Ia
pulverisation
faible
possible.
au
d'une
Ia
de
n'est
pas
provoquer
donner
a
de
LA
D'UNE
une
de
Ne
de
en
de
de
etre
Ia
buse
aucune
partie
flux
de
fuite
de
flux
de
doigt,
Ia
buse
UN
N'utilisez
une
pompe de
systeme,
le
et
reglez
lieu
cas
Ia
de
5)
Serrez hydrodynamique depassez
pression flexibles
sont
bien pressions capacite du
systeme.
d'electrocution,
6)
ATTENTION produire de
l'usure, auxquels injections par
Ia
voie d'inspecter N'essayez
:
votre
doigt
corps,
de fortune. flexible
de
un
nouveau n'utiliser securite a ressort. 15,2 m de
7)
Assurez-vous
et
que
I'
objet a peindre
terre,
de d'electricite de
provoquer ATTENTION : Tenez centre
un systeme, JAMAIS de
flammes
source
d'allumage.
INSTRUCTIONS
produit
doit
d'un
court-circuit
le
risque
fuite
pour
pourvu
d'un
fiche
appropriee
etre
branchee
a
Ia
terre
codes
et
DANGER -La
terre
peut electriques. au
remplace,
bien
taus
les
raccords
avant
chaque
JAMAIS,
de
accessoires,
capables
prevues.
de
le
des
il
de
de JAMAIS
au
ruban
N'essayez
pulverisation ; remplacez-le
que
flexible
fayon a eviler
recipient
apres
de
de
le
adequatement
reglements
provoquer
avec
3000
psi.
raccords, de Ne
pression
nominale
DANGER : Afin
n'exposez
:Des
long
du
flexible
torsions,
est
eventuellement
liquide
dans
telles
fuites.
le
flexible
avant
d'obturer
de
tout
autre
adhesif
pas
flexible
mis a Ia
les
flexibles
N'utilisez
avec
que
statique
ou
un
incendie
TOUJOURS
en
en
avoir substances nues,
lampes
Rangez a l'interieur.
DE
etre
mis a Ia
electrique,
chocs
electriques courant
electrique.
cordon
possedant
de
mise a Ia
sur
une
locaux.
pose
DE
MISE A LA
PRISE ALA
un
Si
le
cordon
ne
raccordez
emploi.
cet
appareil,
Assurez-vous
articulations,
resister
aux
depassez
non
cet
sont toute toute
metallors
prise
inappropriee
TERRE
JAMAIS
d'aucun
de
reduire
pas a Ia
fuites
risquent
de
peinture
des
rudes
soumis.
Ia
peau
II
est
done
chaque
une
membre
au
de
tout
plus
de
terre.
munis
de
JAMAIS
appareil.
le
materiel
adequatement
decharge
etincelle
au
une
du
ote
Ia
buse.
inflammables a proximite
temoin
MISE A LA terre.
Dans
Ia
mise a Ia
en
Ce
un
terre.
qui
est
conformement a taus
TERRE
MISE
risque
de
au
Ia
fiche
pas
le
du
systeme
Ne
une
que
taus
hautes
Ia
composant
tout
pluie.
de
se
sous
traitements,
Les
sont
possibles
important
usage.
fuite a l'aide
de
votre
autre
moyen
reparer
plutot
Veillez
a
dispositifs
mains
sans
air
mis a Ia
susceptible
explosion.
le
pistole!
rinyage
Ne
vaports-ez-
ni
d'aucune
TERRE : Ce
!'hypothese
terre
assurant
un
produit
est
fil
de
terre
La
fiche
posee
et
de
Ia
fiche
chocs
doit
etre
fil
de
terre
les
etc.
risque
l'effet
etc.
de
de
un
par
de
de utilise
du
reduit
fil
avec
doit
mise
les
de
repare
a
l'une
au
une
isolation (avec Consultez service parfaitement si
vous produit Ia
fiche faites
poser
competent.
Ce
produit
a
tension
terre
S'assurer prise Aucun produit.
CORDONS uniquement pourvu et
une
Ia
pompe. rallonge cordon suffisamment que
consommera
Pour
les
de
mains
7,6m 15,2 30,4m 45,7m
Un
de
tension
perte
de doute, puissant. calibre
8)
de
Le pas
protege essentiel zone
de egalement distance pulverisation. defaut d'incendie precautions chaque
9)
Portez lunettes pulverisation. personnelle type
de d'aeration. recommandations a votre
1
0)
distance
11) partie causer
12)
surveillance. et
de
toute
!'usage
PEUVENT
l'autre
borne a lame
dont
au
sans
rayures
un
electricien
competent
les
instructions
ne
pouvez
est
dument
foumie ; si
Ia
prise
est
destine a etre
nominale
qui
ressemble a Ia
que
le
ayant
Ia
meme
adaptateur
DE
un
cordon
d'une
fiche
prise a trois
Assurez-vous
est
en
bon
de
rallonge,
puissant
longueurs
de
m
cordon
sous-calibre
secteur
puissance
utilisez
le
calibre
Plus
le
bas,
moteur
contre
d'assurer
travail
important
minimale
Certains
suivre
au
d'explosion.
et
avertissements
solvant
TOUJOURS
de
protection
D'autres
peuvent
produit
Demandez
des
fils
alterez
des
defaillances.
Ne
laissez
Gardez-le
personne
de
materiel
numero
plus
electrique
et
ces
ou
pulverise
electriques. ou
est
de
Maintenez N ·
quelconque
Ia
si
affirmer
elle
produit
RALLONGE­de
fentes
cette
ayant
des
de
toutes
de
JAMAIS
plate.
surface
exterieure
jaunes)
au
un
vous
ne
de
avec
mis a Ia
terre.
ne
rentre
appropriee
de
120
volts
fiche
est
configuration
ne
doit
etre
de
rallonge
mise a Ia
qui
que
etat.
et
les une
revetement
votre
Lorsque
veillez a en
pour
transporter
pompe.
Utilisez
provoquera
pour
une
surchauffe.
immediatement
de
le
cordon
de
explosions.
bonne
alentours
de
maintenir
7,6 m de
materiaux
consignes,
Suivez
un
Iars
de
articles
etre
necessaires
et
les
toujours
foumisseur.
les
tiges
ne
modifiez
cet
appareil,
le
hors
de
inexperimentee
sans
air.
Le
fil
possedant
est
est
le
fil
de
technicien
comprenez
mise a Ia
certitude
pas
par
utilise
illustree
branche
utilise
terre a trois
acceptera
vous
utiliser
une
16AWG 14AWG 12AWG 10AWG
consequences
est
cet
ventilation
de
Ia
un
du
utilise.
masque
vos
de
conditions ses
JAMAIS
materiel
portae
terre. de pas
terre
que
Ne
modifiez
dans
Ia
un
electrician
sur
un
eta
une
ci-apres.
sur
que
Ia
avec
Utilisez
a trois
fils
Ia
cordon
utilisez un
le
courant
rallonge
de
une
En
cas
plus
puissant.
appareil
n'est
II
est
done
de
Ia
pompe.
Ia
pompe a une
zone
de
presentent,
risque
TOUJOURS
fabricant
et
des
travaux
de
protection
suivant
de
rallonge
une
ce
qui
pourrait
sans
des
quant
verte
au le pas
prise,
circuit
fiche
une
fiche.
ce
lames,
fiche
de
de
un
calibre
chute
une
de
Ia
II
est
a
les
de
le
a
enfants
a
de
7
Page 8
FIRE OR EXPLOSION HAZARD
Static electricity is created
is not properly grounded, sparking may occur and the system may become hazardous. Sparking may plugging fluids flush of injury.
If you experience any static sparking or slight shock while using this equipment, stop spraying immediately. Check the entire system for proper grounding.
being the unit
the
container
in
or unplugging a power supply cord, or starting a gas engine. Sparks can ignite fumes from solvents or the 1 )
sprayed. Always plug the sprayer into
into
a separate metal container
to
assure
by
the high velocity of fluid through the pump, hose
an
outlet at least 25' away from the spray area.
with
the
spray
tip
removed and
proper
grounding
Do
not use the system again until the problem has
and prevent
static
discharge
and
tip. If every part of
the
gun held
which
could cause
been
WARNING:
firmly
serious
corrected.
the
spray element
also
occur when
against
bodily
Always
the
side
ELECTRIC MOTOR
The electric around
WARNING:
any
flammable solvents.
GAS
Always solvents
hot
surface
object,
the
motors
pump
Always
used
by
TIT AN are
well ventilated. Additionally,
keep
pump
outside
ENGINE (Where Applicable)
keep
pump
outside
away
from
engine exhaust. (Never
can
ignite
i.e. water pipe. NOTE: Refer
of
any enclosed
and cause a fire.) Always attach
to
not
explosion
of
any enclosed
spray fill
engine owner's manual
proof. Therefore,
the
pump
itself
spray
area. Keep area around
the
fuel
tank
while the engine
ground
it
is
essential
should
area. Never clean the
wire located
for
be a minimum
pump
additional
well ventilated.
is
running
on
rear
safety
to
keep
of
25'
exterior
or
of
engine
and
service
the
working
from
the
spray
of
the
pump
Keep
hot.
Fuel
to a grounded
information.
area
area.
with
all
spilled
on a
FLUID SECTION-SOLVENTS
Halogenated Hydrocarbon solvents can cause
closed (pressurizable) serious injury, death and/or substantial property damage. Cleaning agents, coatings, paints, etc. may contain
Halogenated Hydrocarbon solvents. Titan Tool Inc. spray equipment includes aluminum or galvanized components
will
be
and
TITAN EQUIPMENT.
affected by Halogenated Hydrocarbon solvents. DO NOT
fluid system (pumps, heaters, filters, valves, spray guns, tanks, etc.). The explosion could cause
an
explosion when used with aluminum or galvanized components
USE
HALOGENATED HYDROCARBONS IN
in
a
/~
EXPLANATION OF THE HAZARD
There are three key elements to the Halogenated Hydrocarbon
of
1. The presence Aluminum
2.
3. Equipment capable all three elements are present, the result can
When with very use of
little aluminum or galvanized metal: any amount of aluminum
an
HHC solvent without incident (corrosion or explosion) does NOT mean that such use is safe.
HHC solvents.
or
galvanized parts.
of
withstanding
pressure.
be
an
extremely violent explosion.
PELIGRO DE INCENDIO 0 EXPLOSION
La
alta velocidad del lfquido a traves
componente del equipo
vuelve peligroso. Tambien pueden producirse chispas
se funcionamiento
lfquidos rociados. Siempre conecte rociadura. ADVERTENCIA: Lavar siempre boca
del
correcta y Si
ocurren chispas de electricidad estatica o si sufre immediate. Verifique que hasta que
un
rociador
evitar
el
problema haya sido resuelto.
de
rociadura no esta conectado a tierra correctamente pueden producirse chispas y
motor a gasolina. Las chispas pueden encender
y teniendo Ia pistola firmemente contra
Ia descarga estatica que
el
sistema
MOTOR ELECTRICO:
Los
motores
area
de
minima
cualquier
ell~ctricos
trabajo alrededor de
25
pies
area
de
utilizados
(7.5 m) del area de rociadura. ADVERTENCIA: Mantener siempre Ia
rociadura cerrada. Nunca limpie el
de
de
Ia
bomba, manguera y
al
enchufar o desenchufar cables electricos o al poner en
el
rociador a
en
su
por
TITAN
Ia bomba bien ventilada. Ademas,
un
enchufe ubicado a
Ia
unidad en un recipiente metalico separado,
podrla
totalidad este conectado a tierra correctamente. No vuelva a usar
causar lesion corporal grave. un
shock electrico ligero mientras
no
son a prueba de explosion.
exterior
(HHC)
solvent hazard. These elements are:
The
reaction can be sustained
is
too much. The reaction
Ia
boquilla produce electricidad estatica.
los
vapores provenientes de los solventes o de los no
menos de 25 pies de distancia de
ellado
del recipiente para asegurar
usa
el
Por
lo tanto, es esencial mantener el
Ia
de
bomba
Ia
bomba
misma
debe
con
solventes inflamables.
equipo, deje de rociar
estar a una
bomba
is
unpredictable. Prior
Si
algun
el
Ia
habiendo
quitado
una
puesta a tierra
distancia
afuera de
sistema
zona
Ia
el
sistema
de
de
8
Page 9
MOTOR A GASOLINA: (Si fuera aplicable)
Siempre bomba combustible caliente motor
manual
el
mantenga Ia bomba afuera de
bien ventilada. Mantenga
cuando
puede encenderse y
debe
estar
de
uso
el
motor
siempre del
motor
este
producir
adherido a un
para
cualquier
todos
los
solventes
funcionando
un
incendio). El cable a tierra que
objeto
informacion
zona de rociadura cerrada. Mantenga
lejos
del escape del motor. (Nunca liene
o caliente. El
conectado
adicional
sobre
combustible
a tierra,
por
seguridad y mantenimiento.
derramado
esta
ubicado
ejemplo, una caneria de
el
area
sobre
en
Ia
alrededor
el
tanque
una
superficie
parte
de
agua.
de
Ia
de
atras
del
NOTA: Vea
SECCION FLUIDO-SOLVENTES
Los solventes a base de hidrocarburos halogenados pueden provocar explosion cuando
ode
galvanizados pistolas de rociadura, tanques, etc.)
materiales de consideracion. Los lfquidos de limpieza, revestimientos, pinturas, etc. pueden contener solventes a base de hidrocarburos halogenados. aluminio y sera afectado por solventes a base de hidrocarburos halogenados. NO USE HIDROCARBUROS HALOGENADOS EN EL EQUIPO TITAN.
aluminio
en
un
sistema lfquido cerrado (sujeto a presion) (bombas, calefactores, filtros, valvulas,
La
explosion podrla causar lesiones serias e inclusive
El
equipo de rociadura ofrecido por Titan Tool Inc. tiene componentes galvanizados
se
usan
Ia
muerte,
con
componentes
asl
como
daiios
ode
EXPLICACION DEL RIESGO
Hay tres elementos fundamentales que condicionan
1. Presencia de solventes
2.
Componentes
3.
Equipo Cuando todos estos elementos estan presentes, puede tener Iugar aun cuando aluminio es excesiva. La reaccion no puede predecirse. halogenados haya sido usado anteriormente sin accidentes (corrosion o explosion) peligroso.
capaz de tolerar presion.
galvanizados o
de
hidrocarburos
de
Ia
cantidad de aluminio o metal galvanizado sea muy pequeiia: cualquier cantidad de
el
riesgo de los hidrocarburos halogenados, a saber:
halogenados.
aluminio.
el
resultado puede ser una explosion sumamente violenta. La reacci6n
El
hecho de que
un
solvente a base de hidrocarburos
NO
significa que dicho uso
noes
DANGER!
RISQUE o•INCENDIE
La vitesse
de pulverisation ne sont rendre le systeme dangereux. Des etincelles peuvent egalement cordon d'alimentation electrique d'enflammer les vapeurs des solvants prise situee l'appareil pistolet statique
Si vous remarquez Iegere decharge electrique
elements
les
MOTEUR ELECTRIQUE
Les d'assurer maintenir N'introduisez pompe
MOTEUR
N'introduisez soient remplissez chaude, le gaz
a l'arriere
sur
du
dans
contre
susceptible
moteurs
une Ia
a l'aide
toujours
du
les
mesures
liquide a travers
a
au
moins 25 pieds (7,5
un
recipient metallique
le
cote
de causer des blessures graves.
Ia
formation d'etincelles sous l'effet de
du
systeme sont bien mis a
electriques utilises par TIT AN ne
bonne
pompe
jamais Ia pompe
AU
jamais
jamais
moteur
ventilation de Ia zone
a une distance minimale de
de
solvants inflammables.
GAZ (le cas echeant)
Ia
bien aeres. Ne placez
le reservoir a carburant lorsque le
pourrait
a un objet
de securite et d'entretien pertinentes, consultez le manuel
Ia
pompe
pas
mis a
Ia
terre de maniere adequate,
ou
lors de
du
recipient afin
en
cours d'utilisation
dans
pompe
s'enflammer et
dans
mis a Ia
le
flexible et
Ia
mise
ou
les liquides pulverises. Veillez done toujours a brancher Je.pulverisateur dans une
m)
du pulverisateur et de
distinct
d'assurer
Ia
terre.
une zone de pulverisation fermee. Ne nettoyez jamais
une zone de pulverisation fermee. Veillez a ce que les
aucun
provoquer
terre (par exemple, une
Ia
buse produit de l'electricite statique.
en
marche d'un moteur
Ia
apres
avoir
enleve
une mise a Ia terre appropriee et
Ia
presence d'electricite statique
du
materiel,
Ne
sont
de
travail et des environs de
25
solvant a proximite du systeme d'echappement
arrEHez
remettez pas
pas proteges contre les explosions.
pieds
(7,5 m) de Ia zone
moteur
un
incendie.) Veillez a
OU
ils
se
zone de travail. MISE
tourne ou s'il
o•EXPLOSION
risquent de favoriser
produire lors de branchement
au
gaz.
le
bee de pulverisation
immediatement
le
systeme
conduite
en
Ia
pompe. II est egalement
de
est toujours d'eau). REMARQUE: Pour
fourni
Ia
De
telles etincelles sont susceptibles
EN de
Ia
pulverisation. Assurez-vous que tous
marche avant d'avoir resolu le probleme.
pulverisation. ATTENTION:
chaud. Renverse
bien
avec le moteur.
Si
tous les elements du materiel
production d'etincelles et de
ou
debranchement d'un
GARDE:
prevenir
ou
que vous ressentez une
raccorder
Toujours
et
en
tenant
une
II
est
done essentiel
nettoyer
environs
du
moteur. (Ne sur
rincer
fermement
decharge
important
l'exterieur de Ia
de
Ia pompe
une
surface
le fil de terre
plus
de details
le
de
situe
SECTION HYDRODYNAMIQUE-SOLVANTS
Les solvants a hydrocarbure halogene sont explosifs
hydrodynamique ferme (pressurisable) (pompes, radiateurs, filtres, soupapes, pistolets pulverisateurs, reservoirs, etc.)
L'explosion provoquee pourrait donner lieu a des lesions corporelles graves
en
presence de pieces galvanisees
ou
meme mortelles et/ou a de serieux
9
ou
en
aluminium dans
un
systeme
Page 10
degats hydrocarbure composqnts,galvanises
HALOGENES
materiels.
halogene.
DANS
Certains
LE
produits
Les
sensibl~s
MATERIEL
d'entretien,
appareils
aux
pulverisateurs
solvants a
TITAN.
revetements,
de
Ia
Titan
hydrocarbure
peintures et autres
Tool
Inc.
comportent
halogens.
N'EMPLOYER
liquides
des
contiennent des solvants a
pieces
en
aluminium et
PAS
D'HYDROCARBURES
des
EXPLICATION
Le
danger
La
combinaison
en
presence
deja trap. aucun
DEFINITION --
Consult
DEFINICION -- Cualquier solvente a
Consulte
DEFINITION -- Tout
Pour determiner
que
1.
La
2.
La
3.
Un
La
reaction
incident
your
DU
RISQUE
presentent
presence
presence
materiel
de
ces
d'une
quantite
(corrosion
Any
material
Ia
informacion suministrada por
les
solvants a hydrocarbure
de
solvants a hydrocarbure
de
pieces
capable
trois
elements
minime
est
imprevisible.
ou
explosion)
hydrocarbon
supplier
solvant
si
vos
to
a hydrocarbure contenant l'un
solvants
en
de
supporter
d'aluminium
Toute
solvent containing
determine
contiene
ou
Fluorine (F) 11-fluor-
Bromine {Br) 11-bromo-
halogene
halogene
aluminium
peut
donner
NE
CONSTITUE
ou
galvanisees
des
pressions
lieu a une
ou
de
metal
utilisation anterieure de solvant a hydrocarbure
NULLEMENT
se
caracterise par
elevees
explosion extremement
galvanise.
En
un
fait,
signe
Ia
de
moindre
HALOGENATED SOLVENTS
any
whether
your
of the elements as
solvent or
coating
listed
contains Halogenated Hydrocarbon
SOLVENTES HALOGENADOS
base
de
hidrocarburos que contenga cualquiera
EJEMPLOS
su
proveedor de materiales para determinar
solventes
(lista parcial):
de
Hidrocarburos Halogenados.
SOLVANTS HALOGENES
des
elements suivants:
EXEMPLES
revetements contiennent
(liste incomplete):
des
fournisseur.
11
Chlorine (CI)
11
solvants a hydrocarbure halogene, consultez votre
Iodine (I) 11-lodo-
trois
elements
violente.
securite.
below:
~~-chloro-
cles:
La
reaction
trace
d'aluminium en constitue
halogene
de
si
un
11
11
n'ayant donne
estos elementos:
solvents o revestimiento
peut se
Solvents.
produire
lieu
a
( _
_)
WARNING:
label
on
the
IMPORT
this
Do Step
ANT:
sprayer
not
operate
1:
Before A. not they guard. overpressurization,
EXAMPLES
(not
all-inclusive):
FLUOROCARBON
Dichlorofluoromethane
Trichlorofluoromethane
BROMINATED
Ethylene Methylene Methyl
bromine
High
pressure
sprayer.
Whenever
for
more
than
dry.
you
plug
Tighten
install
are
This
suction
tip
yet,
electrically
is
SOLVENTS:
SOLVENTS:
dibromide
chlorobromide
device,
starting
1 0
seconds
in
the
and
or
remove grounded
to
reduce
causing
thoroughly
or
cleaning
power
cord
return
hoses,
if
the
risk
a comporent
IODINATED
N-butyl Methyl Ethyl Propyl
CHLORINATED
Carbon Chloroform Ethylene
SOLVENTS:
iodide
iodide
iodide
iodide
SOLVENTS:
tetrachloride
dichloride
METHYLENE
DICHLOROMOETHANE
Monochlorobenzene Orthodichlorobenzene Perchloroethylene
TRICHLOROETHANE
Trichloroethylene Monochlorotoluene
START-UP PROCEDURE
read
and
this
without
to
the
then
installed.
and
rated
of
serious
understand
sprayer,
fluid,
electrical
install a minimum
for
rupture.
this
can
at
least
bodily
always
injury
cause
outlet
2750
reduce
unnecessary
or
If
you
are
psi
caused
the
warning
start
of
50'
supplying
(190
by
engine
the
gas
of nylon
bar)
static
section
or
motor
wear
engine,
airless
your
working
sparking
located
speed.
to
the
do
the
spray
own
hoses
pressure,
and
CHLORIDE
in
the
Additionally,
packings.
following:
hose
and
and
fluid
injection
or
owner's
and
airless
spray
that
the
manual
never
gun,
gun
or
and
operate
gun.
Do
be
sure
has a tip
the
10
Page 11
Step
Step
B.
Preset C. D.
2E:
ELECTRIC
A.
B.
Place
Be
sure
Check Plug
pressure
on-off
to
electrical
electrical
control
switch
fill
the
Wet
MOTOR
service.
cord
by
turning
in
the
off
position.
Cup
1/3
full
Be
sure
it
into a grounded
the
pressure
with
Piston
is
120V
outlet that
15
control
Seal
amp
is
at
knob
Lubricant.
minimum
least
25'
counterclockwise
and
that
outlet
from
the
spray
area.
to
lowest
is
properly
Make
setting.
grounded.
certain extension cords are a three wire, 12 gauge minimum cord with a grounded plug. Never remove prong
or
use
an
adaptor. Never exceed 150'
C.
If a secondary
D.
Place
the
2G:
GAS
ENGINE
A.
Check the engine oil level. For instructions refer
hose
and
gun
suction
tube
into
(Where Applicable)
is
not
installed
container containing
of
extension cord.
be
sure
the
mineral
to
the
plug
is
spirits.
engine
secure.
manual
supplied.
B.
Fill the gas tank. could
cause a fire.
air
cleaner.
C.
If a secondary
D.
Place
the
E.
Open
the
F.
Move
the
G.
Close
the
H.
Tum
the
engine
prime
position.
I.
Pull
the
starter
rapidly
and
return
rope
suction fuel throttle
engine
firmly. Continue until
Be
sure
the
Close
the
engine
black
fuel
is
shut
cool.
Refueling a hot
off lever
Use unleaded high quality gasoline.
hose
and
gun
is
not
shut
lever choke
switch
rope.
engine
tube
off
into
container containing
lever
by
pushing
away
from
fuel
lever,
located
on.
Turn
pressure
Holding
to
the
hold
frame
starts.
installed,
the
be
it
in
the direction tank. beneath
relief
with
one
rope
as
sure
mineral
the
prime
hand,
you
located
the
air
cleaner. valve
let it
plug
spirits.
of
the
down
pull
the
return.
engine
under is
secure.
arrow.
rope
Pull
to
the
and
Lock posilion
Remove
Tip
when flushing
that
and
Safely Guard
all
third
Step
3:
Step
4:
Step
5:
Step
6:
Step 7:
Step
8:
Step
9: Step 1 Step
11:
Flush mineral A.
Pour
B.
Turn
cycle Then
Prepare
Strain
Place
down Turn Hold
while
forced
while Check Turn
0:
With Turn
oil
out
of
spirits
1/2
gallon
pressure
for
approximately
turn
unit
the
paint
the
paint
syphon
for sprayer gun
gun unit
and
priming.
on
firmly
is
triggered,
out
of
the
pressurizes.
for
leaks.
off sprayer
gun
trigger
sprayer
new
paint
pump:
before
you
begin
mineral
relief
spirits
prime
30
off.
If
you
according
through a fine
return
tubes
and
turn
up
against a metal
turn
the
system
If
and
on
any
relieve lock and
and
leaks
engaged,
rotate
Oil
is
used
to
spray.
into a
metal
valve
down
seconds.
are
going
to
to
manufacturer's
nylon
mesh
into
paint
pressure
slightly.
container,
pressure
the
paint
flows
occur,
follow
pressure
by
install tip
the
pressure
by the factory for
container
to
prime
position
Then
tilt
syphon
use
water
based
recommendations.
bag
to
remove
container.
Let
Turn
circulate
disengage trigger
relief
valve
to
the
freely.
the
turning
and relief
Release
proper
pressure
guard
prime
pressure
as
valve
testing
and
insert
and
turn
tube
above
paints,
particles
pressure
on
prime
lock
spray
the
relief
relief
prime
instructed
to
the
and
syphon
unit
container
repeat
Remove
that
could
relief
until
and
trigger position. trigger
procedure
knob
in
separate
spray
protection.
and
return
on.
Increase
and
procedure
any
skin
clog
priming
no
bubbles
gun
Keep
and
engage
before
to
prime.
tip
position.
It
tube.
let using
that
spray
knob,
against
the
gun
gun
or
gun
is
necessary
pressure
the
sprayer
water.
may
tip.
located
filter
up
through
side
of
triggered
safety
tightening.
manual.
to flush out
slightly. Let solvent
pump
itself
dry.
have
formed and
on
side
of
pump,
the
paint.
container.
until
lock;
set
all
gun
Then,
the air
down
with
stir.
is
Step 12: Test
on
cardboard
WARNING: High pressure
Always clean
using low pressure, with the spray tip removed. Always flush into a separate metal container
away from the sprayer. Never
to
check
device-
spray
pattern.
Adjust
pressure
just until
the
spray
from
gun
is
completely
atomized.
CLEANING PROCEDURE
Follow all safety warnings located on sprayer and in the owner's manual.
clean the exterior
of
the pump while the pump is plugged in or operating.
11
Page 12
Step Step
Step
Step
Step
Step Step
Step Step
PRESSURE
1:
Engage
2:
Turn
down.
LOW
3:
Remove
setting.
4:
Turn
the
tube.
5:
Have
with
mineral
6:
Place
7:
To
save
of
metal
gun
in
8:
Trigger
9:
Turn
prime
Turn
RELEASE
trigger
off
pump
and
PRESSURE
tip
and
pump
available
spirits
syphon
paint
paint
tube still
container.
a separate
gun
and
valve
unit
on
and
safety
lock
release
CLEANING
let
soak
on.
Tilt
container
if
using
into
in
spray
metal
let
cleaning
down
allow
sprayer
PROCEDURE:
on
gun.
fluid
pressure
PROCEDURE:
clean,
in a small
syphon
container
of hot
latex
hose,
Be
careful
tube
soapy
paint
with
turn
container.
solution
and
remove
to
pump
by
turning
container
above
paint
water
as
this
hot
soapy
prime
valve
of
splashing.
Repeat
process
circulate for
suction
tube
dry.
the
of
container,
if
spraying
will
make
water
up
to
When
if
approximately
from
pressure
solvents
allowing
latex
jelly.
or
solvents.
spray
cleaning
spraying
cleaning
relief
or
water.
the
(or
suitable
Let
position,
solution
with
two
2-3
minutes,
container.
prime
valve
Adjust
sprayer
solvent for
circulate for
then
carefully
appears,
guns.
then
fluid
to
pump
tum
located
pressure
itself
oil
base
2-3
minutes,
trigger
shut
off
unit
on
the
side
to
lowest possible
dry
through the
paints).
then
gun
into
gun
and
off.
of
pump
return
Do not
clean
turn unit
and against
place
off.
side
Step
10:
Step
11:
Step
12:
Step
13:
1.
New
2.
Changing
3.
Changing
4.
Changing
5.
Storage:
Take a clean
with
water,
corrosion.
Take
suction
Check
filter
Remove
Sprayer:
A.
If
spraying
B.
If
spraying
from from
colors:
To
assure
A.
Water-Base
spirits. prime
B.
to
C.
Shut
valve
Oil-Base
prime
to
During
container
pump a small
tube
on
pump
spray
tip
from
Oil
is
used
water-base
oil-base
water-base oil-base
Flush
proper
Paint:
off
and
to
spray
Paint:
relieve
storage
pressure
of
out
water or solvent
amount
of
container
and
gun.
solvent,
of
and
Clean
clean
and
mineral
let
sprayer
or
replace.
with a soft
using
spirits
bristle
low
or TIT
run
itself
pressure AN
LS-1 0 solution
dry.
brush
and
pump
store
FLUSHING SPECIFICATIONS
by
the
factory for
paint,
paint,
flush
to
oil-base:
to
water-base:
with a compatible
performance
Flush
with
unplug
the sprayer
position.
Flush
with
and
the Power
flush
with
Flush
and
water,
mineral
leave
Cord
testing
with
mineral
mineral
Flush
solvent
long
then
and spirits.
open.
must
with
with
tum
be
and
protection.
spirits
spirits
water,
mineral
such
life,
always
mineral
pressure
Shut
Return
coiled
followed
only
then
spirits,
as
water
spirits
off
and
prime
around
It
mineral
or
clean
and
relief
unplug
valve
the
is
necessary
by
water.
spirits.
then
water.
mineral
the
sprayer thoroughly
leave
prime
the
to
spray
Cord
Holder
through
through
in a dry
to
flush
spirits.
the
pump,
valve
to
prime
sprayer, tum
position.
to
avoid
system
place.
unit
gun
to the
until
pump.
This
before
before
and
hose
relieve
pressure
damage.
clear.
will
spraying.
storing.
filled
pressure.
relief
If
cleaning
protect against
with
mineral
Return
prime
valve
6.
Start-Up
After
A.
Water-Base
B.
Oil-Base
Always
dispose
Storage:
Paint:
Paint:
of
Flush
Flush
mineral
out
out
the
spirits
mineral
mineral
in
a proper
spirits
spirits
way.
with
with
water.
the
material
12
to
be
sprayed.
Page 13
The
following
painting Hold
the distance surface or distance
Move
the
material
sags.
surface
farther
spray
is
rate.
allows a full
to a spray an
to
steady speed
or Holding
the gun wider change there desire
techniques,
results.
gun
perpendicular
from
the
desired
of
12
to
gun
either across
Moving
and
provides
the
gun and
from
pattern.
insufficient
spray
faster,
if
followed,
to
the
surface
surface.
spray
14
wet
closer
produces a narrower
the
tip
OVERLAP EDGES
Depending
pattern,
inches.
or
up
the
gun
at a consistent
even
coverage.
coat
of
paint
to
the
surface
surface If
produces a thinner
runs,
sags
with a smaller
amount
a larger
of orifice
the
and
or
paint
APPLICATION TECHNIQUES
will
assure
and
on
the
gun
should
down
the
speed
The
correct
to
be
applied
deposits
spray
pattern.
excessive orifice.
Conversely,
on
the
tip
should
professional
always
type
of
be
held
surface
conserves
spraying
without
more
paint
Holding
coat
paint
occur,
surface
be
selected.
at
equal
material,
at
a
at a
runs
on
and
if
or
you
the
Maintain to
right
trigger
is
and
uniform
right
pulled.
Proper
spray
stroke
to
left.
Begin
Wrong
Technique
action.
Spray
movement
alternately
of
the
Technique
Offspray
gun before
from
left
the
For
corners
on
the
corner or adjoining paint.
1
1st 2nd
PASS PASS PASS
and
edges,
edge
sections
split
and
receive
3rd
spray
approximately
the
4th
PASS
center
of
vertically
PASS
the
so
even
5th
spray
that
both
amounts
Avoid an
pattern
of
If
conditions minimize drifting. spray
if
wind
'
arcing
uneven
PROPER LAPPING (overlap of spray pattern) is
essential to spraying preceding stroke,
Too
Thick
or
holding
the
gun
at
an
angle.
This will result
finish.
an
even finish. Lap each stroke. If you are
horizontally,
aim
at the bottom edge of
so
as to lap the previous pattern
50%.
are
windy,
angle
the
spray
Work
is
excessive.
from
ground
to
roof.
pattern
Do
into
not
the
wind
attempt
to to
in
the
by
When spraying with a shield, surface.
Shrubs next to houses should
Titan
Nearby objects such Be
Gun
careful
This
will
Extensions
of
any
prevent
are
as
other
paint
extremely
automobiles, outdoor furniture, etc., should be moved or covered
surrounding
hold
from
be
it firmly
being
forced
tied back
helpful
in
objects
that
against
underneath.
and
these
could
the
surface.
covered
situations.
be
damaged
Angle
the
with a canvas
by
overspray.
13
spray
cloth.
gun
The
slightly
cloth
away
should
from
the
be
removed
whenever
shield
as
in
the
and
soon
vicinity
toward
as
possible.
of a spray
the
job.
Page 14
AIRLESS TIP SELECTION
Tips
are
selected
specific job For
light viscosity fluids, smaller orifice tips generally
preferred. Please refer
Note: Do not exceed the pump's recommended tip size.
and
by
by
the
the
orifice
orifice
to
the
size
and
fan
width.
The proper selection is determined
size
that will supply the desired amount
are
desired.
chart below.
by
the
fan
width required for a
of
fluid
and
accomplish proper atomization.
For
heavier viscosity materials, larger orifice tips
are
~'
\.
)
The following chart indicates
.011-.013
.015-
.019
.021-
.026
Fan
widths
are
less likely
Lacquers Oil & Latex Heavy
measuring
to
plug.
TROUBLESHOOTING AIRLESS GUN
PROBLEM
Spitting
Gun
Gun
gun
will
not
does
shut
not
off
spray
the
most
common
& Stains 1
Bodied
8"
Latex & Blockfillers
to
12"
are
most
sizes
preferred
PROBABLE
1.
Air
in
system
2.
Dirty
gun
3.
Needle
assembly
4.
Broken
or
chipped
1.
Worn
or
2.
Needle
3.
Dirty
1.
No
2.
Plugged
3.
Broken
broken
assembly
gun
paint
filter
needle
and
the
because
CAUSE
out
seat
needle & seat
out
or
tip
in
gun
appropriate materials
00
Mesh
Filter
60
Mesh
Filter
30
Mesh
Filter
they offer
more
REMEDY
1.
of
adjustment
of
adjustment
2.
3.
4.
1.
2.
3.
1.
2.
3.
to
be
sprayed.
control while spraying and
Inspect
connections Disassemble Inspect
and Inspect
and Replace
Adjust
Clean
Check
fluid
supply Clean Replace
and
clean adjust replace
for
air
leaks
PROBLEM
Tails
Heavy
centered
Distorted Pattern
(Surge)
pattern
expanding
TROUBLESHOOTING SPRAY PATTERNS
REMEDY
1.
Increase
2.
Change
3.
Clean
4.
Reduce
5.
Replace
1.
Replace
2.
Replace
1.
Clean
1.
Tighten
2.
Use a minimum pressure
3.
Replace
pressure
to
gun & pump
viscosity
or
replace
hose
with a new
smaller
pattern
and
contracting
PROBABLE
1.
Inadequate
2.
Fluid
not
atomizing
3.
Insufficient
4.
Material
5.
Tip
1.
Worn
2.
Tip
1.
Plugged,
1.
Leak
2.
Not
3.
Tip
too
worn
past
tip
may
be
in
suction
enough
too
large
CAUSE
fluid
velocity
cohesive
pump
chipped
worn
or
tube
hose
or
worn
delivery
capacity
chipped
14
tip
of
tip
filters
50'
of
or
1/4"
smaller
high
tip
Page 15
TROUBLESHOOTING AIRLESS PUMP
PROBLEM PROBABLE CAUSE
(~
Electric motor won't run
Gas engine won't start 1 . Engine switch not on (where applicable) 2. Engine oil level
Pump won't prime
Insufficient material flow
/\
(,_~)
REMEDY
1.
1.
Unit unplugged blown
2. Pressure setting
3.
Brushes on motor are worn
4. Electric motor burned out
or
circuit fuse
too
low
5. Switch defective
6. Fuse
3.
4. Spark plug cable disconnected
1.
2. Insufficient pressure
3.
1.
2. Syphon strainer clogged
3. Pump/gun filter clogged 3. Clean & replace
4. Pump will not prime, material too
in
pump blown
Out
of
gas
bad plug
Air in line
Clutch worn
No
paint
heavy
low
or
damaged (Gas)
or
5. Engine not tuned properly (Gas)
6. Worn
clutch (Gas)
Check
2.
Increase
3.
Replace
4.
Replace
5. Replace
6.
Replace
1.
Turn
on
2. Try starting engine. glows,
rear
3.Fill
4.
Connect or replace
1.
Check syphon let paint circulate in fJOSition
2.
Increase pressure
3.
Replace
1.
Check supply
2. Clean
4.
Thin material
add
5. Tune engine
6.
Service
oil
tube
If
light
0-Ring prime
on
and/or
Pump will not maintain pressure
Not enough pressure
Excessive surge at spray gun
Paint
leaks into oil cup
1.
leak in system
1. Air
2. Air
leak in syphon tube
3. Inlet valve not seating
4. Worn packings
5.
Broken
6. Worn prime valve
1. Pressure setting too
2. Plugged filters 2. Clean
3. Spray tip too big
4.
Engine
(Gas)
1.
Wrong type of hose
2.
Spray tip too big
3.
Excessive pressure
1.
Worn out packings
or
worn valve seats
or
worn
or
motor rpm too
or
worn
low
low
Tighten connections
2. Tighten; check
3.
Service
4.
Replace
5.
Reverse or replace
6.
Replace
1.
Increase
3. Change or
4.
Increase throttle
1.
Replace with a minimum 50' grounded nylon braid high pressure hose
2. Change
3. Decrease pressure and engine speed
1.
Replace
or
or
replace
or
for
clean
replace
replace
leaks
15
Page 16
Figure 1
~e
'·//
~--.//··,_
~
...
. ';'
·?
I
v
J
•r>.n
~·lj
a
~·o
~
~---..
.-
)
Frame
155\
156
-(<j
\
~
~-·
Figure 3
154
\
159
ITEM
r~
~~no
l
NO
PART
NO
DESCRIPTION
150 151 152 153 154
155
156
157 158 159
761-410 Handle 1 761-405 761-412 761-421 71
0-058 Washer 2
71
0-044 Wheel 2 710-194 710-199 761-178 761-400
Snap
Ring
Knob
Frame
Snap
Ring Plug Screws 4 Frame (Does
Replacement Labels
PART
NO
313-125 TITAN 2 313-124 313-191
313-201 313-130
DESCRIPTION
E15 Warning Label,
in English 1
Warning/Attention
Label, in French 1 Front Plate 1
1
0
©
I
Legs
(Incl. #157) 1
Complete 1
not include
t'
QTY
2
2
2 2
#158)
QTY
2
16
Page 17
/\
' )
@
I
...
...
17
Figure 2
Page 18
UNITEC
<
Motor
1
Complete
5
<
ITEM NO PART
1 761-023 Screw 2 761-027 Rear Cover 3 4 5 6 7 8
For 230 Volt Units: ITEM NO PART NO
8
NO
DESCRIPTION
611-405 Snap Ring
702-040 Outer Fan 700-681 Screw 761-028 Rear Motor Housing 702-047 Wave Washer 761-302 Armature 120V
DESCRIPTION
761-231
Armature 230V
QTY
2 1 1
1
4
1 1 1
QTY
1
Figure 4
Armature
WARNING: Before proceeding, follow Relief Procedure outlined on page 5. Additionally, follow all
injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!
1. Remove Rear Cover (#2) by taking out
2. Remove Snap Ring (#3).
3. Remove Fan (#4).
4. Remove Rear Motor Housing (#6) by removing screws
(#5).
which should be on the End Bearing
5. Remove Motor Brushes.
procedure located on page 20.
6. Remove Armature by gently rocking
from rear of pump.
7.
8.
To replace Armature, reverse steps 1 through 6 here.
other warnings to reduce the risk of an
NOTE: Make sure to remove Wave
Inspect Armature. If damaged, replace.
Replacement
the
of
the Armature.
Follow Brush replacement
and
Pressure
screws
Washer
pulling Fan
(#1
(#7)
).
(
\
18
Page 19
()
/'-.
11
Figure 5
Figure
SA
ITEM NO
9 761-045
10 761-244
11
700-639
16 760-027
23 761-201
For
230
Volt
ITEM NO
23 24 761-231 25 761-304 26 765-050 27 770-309
761-237
PART
Units:
PART
230V Electrical Schematic
NO
DESCRIPTION Outer Housing 1
(Includes Screw 1 Screw 6
Mounting Motor Field Assy. 120V 1 (Does not include #16)
NO
DESCRIPTION Field Assembly 230V Armature Circuit Breaker
Motor
Power Cord
#1
0)
Stud 4
Starter
QTY
QTY
1 1
1
1 1
Motor
WARNING: Before proceeding, Relief Procedure outlined follow injection injury, shock.
1. Follow steps 1 through 6
2. Remove (#38). See Figure
3. Disconnect black wire from Post (#2) of Motor Starter
(#42).
4. Disconnect black wire from Motor to white wire from
Power Cord.
5.
Remove outer Motor Housing (#9).
6.
Loosen set screw
(#23) out from the back of the outer Motor Housing {#9).
7.
Inspect Motor Field Assembly (#23). If damaged,
replace.
8.
To
here and steps 1 through 6 of the Armature Replacement.
Housing
all
other
warnings
injury
Always
install Motor Housing, reverse steps 1 through 6
unplug
Switch cover plate (#37) and Insulator Plate
6.
(#1
Replacement
follow
the
Pressure
on
page 5.
to
reduce the
from
moving
the
sprayer before
in
Armature Replacement.
0)
and push Motor Field Assembly
Additionally,
risk
of
parts
or
electric
servicing!
an
19
Page 20
Gear Box
11
OV
Electrical Schematic
Figure 7
49/
50
ITEM NO PART NO
DESCRIPTION
30 762-307 Power Cord (#31-33) 31 32 33 34 35 36 37 38 761-192 39 40 41 42
43
44
710-157 Cord Grip Nut 71
0-156 Washer 1
71
0-155 Rubber Grommet
71
0-154 Cord Grip Housing 700-784 Screw 2 700-653 Screw 761-132
71
0-050 Fuse
700-714
Plate 1 66 730-260 Screw Insulator Plate 1 67 702-053 Brush Plate 2
20
Amp 1
Nut
700-785 Lock Washer 700-855 Motor Starter 1 710-064 Wire
700-715 Screw 45 700-646 Toggle Switch 46
47 51
700-775 On/Off Plate 1
700-645 Rubber Boot 1
702-039 Brush Insulator 2
52 702-067 Brush Spring 2 53 702-066 Brush 2 54 700-714 Screw 2 55 761-116 Thrust Ball
56 762-083 Output Pinion Gear 1 57 762-193 Front Cover
58 761-114
Screw
0
,...©
!
QTY
1
ITEM NO PART NO
59
762-1
DESCRIPTION
00 Crankshaft Housing 1
1 60 761-221 Bearing 1
61
700-680 Washer 1
1 62 762-084 Interior Pinion
1 63 761-102 Washer 2
9
2 3
64 65
68 69 70 765-047 Gasket 1
761-101 Bearing 1
761-086 Motor Housing (Incl. #69)
700-771 Knob 1 702-079
0-Ring
1 1 1
For 230 Volt Units:
ITEM NO PART NO DESCRIPTION QTY
30
770-309 Power Cord
31-34 765-063 Cord Grip Assembly
39 42 765-050 45 Removed
Removed Fuse
Motor Starter
Toggle Switch
46 Removed On/Off Plate
3
47 Removed 65
761-229
Rubber Boot
Motor Housing (Incl. #69)
1
7
20
Gear
..
Figure 6
QTY
1
1
8
1
1 1
Page 21
Gear
WARNING: Before proceeding, follow the Pressure
(y
Relief Procedure outlined on page
follow all
injection injury, injury from moving parts shock. Always unplug the sprayer before servicing!
1. Remove Cover Plate (#57).
2. Loosen retaining nut on Hose Assembly on page 24.
3. Remove four screws (#113) and Housing and Fluid Section. (See Page 24).
4. Remove seven screws (#58).
5. Remove Crankshaft Housing (#58) by
each corner with a plastic
6. Remove Output Pinion Gear (#56).
7. Remove
8. Examine washers (#63) and Bearings (#64).
9. Before reassembling check the
CJ
On/Off
WARNING: Before proceeding, follow the Pressure Relief Procedure outlined on page follow all
injection injury, injury from moving parts
shock. Always unplug the sprayer before servicing!
1. Remove Switch Cover Plate and screws (#36 & #37). Remove
2. Disconnect the two black wires from the (#45).
3.
wrench.
4. Remove the
5. Tighten securely.
6. Reconnect the two black wires to the new Switch.
7. label facing out.
NOTE: For 230V units see page 19.
Repair I Service
5.
Additionally,
other warnings to reduce the risk
pull off Slider and
mallet.
Interior Pinion Gear (#62).
following:
a. If installing new Gears make sure that ample grease
is applied to Gears and Bearings.
b. Check that the Thrust
the amount the Thrust in place. DO
NOT
c. Check that the Thrust Bearing Assembly (#63
#64) is in place.
d. Check that the Thrust Bearings (#60) Bronze and
(#61)
of
grease used in the Bearings where
Balls are located, they will generally stay
ATTEMPT
Steel are in place.
Switch
other warnings to reduce the risk
Insulator Plate (#38).
Remove the rubber boot and plate (#47 & #46) with a
On/Off Switch (#45).
Install a new Switch and reattach plate and rubber boot.
Reinstall Switch Cover Plate and screws, with warning
Balls are
TO
REMOVE.
Replacement
5.
of
an
or
electric
(#11
0) located
lightly tapping on
in
place. Because of
&
Additionally,
of
an
or
electric
On/Off Switch
On/Off
Power
Supply
Cord
Replacement
WARNING:
Relief Procedure outlined
follow all
injection injury, injury from moving parts shock. Always unplug the sprayer before
1. Remove Switch Cover Plate and screws Remove Insulator Plate (#38}
2. Disconnect the On/Off Switch (#45, motor and, screw (#36). Refer to the Electrical Schematic, Figure
3. Loosen the cord grip housing (#31) power cord.
Install the new cord
4. Install the cover and screws with warning
5. out.
Replacement
WARNING: Before proceeding, follow the Pressure
Relief Procedure outlined on page
follow all
injection injury, injury from moving parts shock. Always unplug the sprayer before servicing!
1. Remove Switch
2. Disconnect wires, pressure switch, b) the black wire from c) the black wire from the On/Off Switch.
3. Remove screws (#54) and washer and nuts
4. Replace Motor Starter and re-secure with screws, washer and nuts sink material on installing.
5. Reconnect wires according to Figure 7.
Reinstall switch cover and screws, with warning label
6. facing out.
NOTE: For 230V units see page 19.
Motor
WARNING:
Relief Procedure outlined on page
follow all
injection injury, injury from moving parts shock. Always unplug the sprayer before servicing!
1. Remove Brush Plate (#67).
2. Remover Brush
3. Remove Brush Spring (#52). spring, push spring down and in
4.
Back-off screw. Hold Brush Wire and remove Brush.
Inspect Motor Brush. If damaged replace.
5.
6. Repeat procedure
7. To NOTE: Never operate this unit without Brush Insulator and Brush Plate installed.
Before proceeding, follow
on
page
other warnings to reduce the
Power Supply Cord (#30)
b)
the white wire
c)
the green wire connected
in
reverse order
of
Motor
other warnings to reduce the
Cover
Plate
and
a)
both white/red wires
(#40, #41 and #54). Always
the
back of the Motor Starter
Brush
Before proceeding, follow the Pressure
other warnings to reduce the risk
install Motor Brushes, reverse steps 1 through
Replacement
Insulator (#51).
for
other brush.
the
5.
Additionally,
connected
and
of
5.
Additionally,
screws
the
5.
Additionally,
NOTE: for
it to release.
Pressure
risk
of
an
or
electric
servicing!
(#36
& #37).
from;
to
the
remove
disassembly.
to
grounding
label
facing
a)
Starter
risk
of
an
or
electric
(#36
& #37).
from
the
motor
and,
(#40
use
heat
when
of
an
or
electric
To
remove brush
the
the
7.
the
#41}.
6,
21
Page 22
Filter Block
ITEM
NO
PART
NO
201
202 203 204 205
206 207 208 209 210 211 212 214
215
216
217
218
219
220
221 222 223 224
225
226
227 238 240
241
242
243
71
0-069 Plug 3 761-451 730-083 Spring 1 761-043 Filter Cartridge 1
761-247 761-456 761-422 730-222 Outlet Cup Assembly 1 490-006 Fitting 2 710-087 Pressure Release Elbow 1 750-039 Pressure Release 700-701 Nut 1 761-757 761-537 761-722 761-721 761-755 221-008 761-763 761-706 Washer 2 761-698 761-705 Washer 1 761-731 761-762 761-761 761-697 730-262 Screw 3 761-351
700-881 Gasket 1 700-499 761-525
DESCRIPTION
Filter Housing 1
Filter Core 1 0-Ring Filter Block (Incl. #206) 1
Bypass Valve Assembly 1
Gasket 1 0-Ring
Back-up Ring 1 Bypass Housing 1
0-Ring Stem (Incl. 219) 1
Spring 1
Bypass Valve Retainer 1 Bypass Cam Base 1 Pin 1 Bypass Valve Handle 1
Filter Block Complete 1 (Does not include #241-243,
#238)
0-Ring Pressure Switch (Incl. #241 ,#242)
QTY
Tube
-~
}
~-
1
1
1
'-203
1
--205
1
242 -
241-@
/·.
c:i>
I
I
i
C)--206
201
202
- 204
240
!
//
214
220 . /
222
221
I~
~:~v·?"
/
226
224
I 225
2271
.~
..
223
#
~/~
~~
2_19
.
~
218 217
.a/
216 215
'
/~-~
~--
/\;)
~/
201
210
207
211
212
_j
~
Figure
22
8
Page 23
Pressure
WARNING:
'\
Relief
; ) follow
· ~ injection
shock.
Before
Procedure
all
other
warnings
injury,
Always
Switch
proceeding,
outlined
injury
unplug
on
to
from
the
Replacement
follow
the
Pressure
page
5.
Additionally, reduce moving
sprayer
the
risk
parts
before
of
an
or
electric
servicing!
8. Using Groove Handle (#227). Secure Handle with Groove
9. IMPORTANT: If Handle (#227) rotates Cam (#225).
Pin (#226) line up Stem (#220)
360°
Service I Replacement
Pin
with
(#226).
check
hole on
Pin on
1. Remove the three screws (#238).
2. Loosen the retaining nut on the Tube Connector (#310). (See page 24.)
3. Remove the Filter Block Assembly.
4. Remove the
5. Remove the Cover
6. Disconnect the red wires connecting to the Clutch Starter (#42).
7. Remove the screw (#35) located in Electrical Box.
back-off the
is able to slide down through. Feed
at
the same time.
8. Insert a new Switch Assembly (#48) into the housing (#65)
while carefully guiding the wire into needle nose pliers reconnect the wire
9. Making sure that the Switch Assembly
tighten the Set Screw (#44) with a 1/8" allen wrench until the Switch Assembly is secure. Reattach the Knob (#68).
10. Make sure that the Gasket (#50) is in place. Then install
the
filter Block (#207). Secure with three screws (#238) and
reattach the Retaining Nut on the Tube (#300) to the
.
"--)Connector
'...___,'
11. Install the Cover Plate and Insulator (#37 & 38).
The
12.
adjustment is required.
Screw (#35) and remove the Knob (#68).
Plate and Insulator (#37 & 38).
Insert a 1/8" allen wrench
set
screw (#44) until the Pressure Switch (#243)
(#310).
Pressure Switch
is
Factory Calibrated so no
Service/Replacement Pressure
WARNING:
Relief
follow
injection shock.
Before
Procedure
all
other
injury,
Always
Relief
proceeding,
outlined
warnings
injury
unplug
to
from
the
Prime
on
page
reduce
moving
sprayer
(#300) from the
the
back of the
in
the hole and
the
electrical wires down
the
Switch Box. Using a
to
the Clutch Starter.
is
fully inserted,
of
Valve
follow
the
Pressure
5.
Additionally,
the
risk
parts
or
before
servicing!
of
the
an
electric
of
Filter
WARNING:
Relief
follow
injection
shock.
PUMP FILTER
1. Unscrew Filter Housing (#202).
2.
Remove
3. Inspect Seal (#206). Clean
4. Reattach Filter Housing (#202).
Gun
WARNING: high your
release damaged
Replacement
1 . First pull down on trigger safety guard
from handle.
2. Unscrew handle from spray head.
3. Unscrew left hand threaded* filter from spray head. (*NOTE: Left handed thread requires turning the filter
clockwise to remove.)
4. Screw new left hand thread
5.
Reattach handle to head and secure safety trigger guard. (NOTE: screw
Before
Procedure
all
other
injury,
Always
Filter Cartridge (#204). Clean
proceeding,
outlined
warnings
injury
from
unplug
the
on
page
to
reduce moving
sprayer
or
follow
the Pressure
5.
Additionally,
the
risk of an
parts
before servicing!
or
replace.
Filter
Follow pressure spray
gun
the
trigger,
and
If
filter breaks off in the head use a small wood
to
remove.)
all
safety
precautions
warning
leaks
must
or
or
cleaned (t) filter into the head.
tum
section
or
spits
the
needle
be
cleaned
Removal
of
Filter:
counterclockwise.)
before
at
the
or
seat
or
tip
is
replaced.
as
proceeding. If
when you
dirty, worn or
and
or
electric
replace.
described
swing
(To
away
reinstall
in
1. Remove Handle
2. Remove Handle (#227) and
3. Using a wrench, loosen Bypass Housing (#218) and unscrew.
4. Unscrew Valve Stem (#220).
5. Inspect ball on Clean
6.
When
are
in place.
except
\wrench
. _ _)7. Install Bypass
··
(#224), lubricate with on
Cam
the
Groove
(#227).
Bypass
or
replace if worn.
reassembling make sure
Screw for items #225, .
(#225) with hole
Pin (#226)
Retainer (#224)
end
of
Stem (#220) and
completed assembly into Filter Block
226
Cam
(#225) over Bypass Retainer
greas~.
on;
from
Bypass Valve
Bypass
and 227. Tighten securely with
Line up Groove Pin (#226)
Filter
Cam (#225).
and
remove
Washers
Block
(#207).
0-Ring
Bypass
(#219).
(#221 & 223)
Figure 12 -
assembly
and
LX-80 Professional Airless Gun
012).
23
(t)For
drawings
more
detail, part
at larger scale, please
number
Owner's
information
Manual (#313-
see
the
Page 24
Fluid Section
--1
762-175 Repacking Kit (Includes #309, 312,
314,
318,320,322,324,326) 762-202 Lower Packing Tool
762-273 Piston Guide
Tool
316,
.·~
. l
1
300
ITEM
NO
PART NO DESCRIPTION
761-213
300 301
762-062 Crank Slide &
Assembly
Hose
Connecting
Rod 302 762-108 Slider Housing 303 761-115 Screw 304 762-034
Upper Mount
305 761-149 Screw
761-148
306 307
762-162 308 762-077 309
762-136--1 310
490-006 311
762-118 Upper Housing 312
762-138--1 313 762-117 Piston 314 762-111
Screw Splash Guard
Upper Guide Upper Seal Connector
Lower Seal
--1
Upper Poly
Rod
Seal
315 762-078 Upper Cage (lncl.#124)
316 *762-144
317 762-079
318
762-057
319
762-073 Retainer
--1
Upper Ball
Upp~r
--1
0-Rihg
Seat (Incl. #128)
QTY
1 1
1
4
1 1
4
1 1 1 1 1 2 1 1 1 1 1
1 1
ITEM NO
320 321 322 323
324
325 326
327
328 329 340 341 342 343
PART
NO DESCRIPTION
762-1 03
--1
Figure
0-Ring 1
10
QTY
762-064 Lower Housing (Incl. #130) 1
762-076
--1
Lower Poly Seal 1
762-075 Lower Cage (Incl. #132) 1
*762-145
--1
Lower
Ball
762-080 Lower Seat (Incl. #136) 1
762-058
762-123 Foot
--1
0-Ring 1
Valve Housing 1 761-153 Down Tube 1 710-046 Inlet Screen 761-033 Pail Hook 1 710-033 762-171
Screw Safety Plate 1
730-260 Screw 2
*Recommended
Tool Box Parts
762-204 Fluid Section Complete (Does not include #300, 301, 302, 303,
306,
328-343)
1
1 2
24
Page 25
/
/324
/326
/
/
323
. 325
329
Seat
WARNING:
Relief
follow
injection shock.
The design of Titan's Elite Fluid Section
the disassembling the Fluid Section. It Balls may not seat properly because of inlet or outlet seat. Follow the instructions access to those areas.
1.
Place a wrench
2.
Clean out all debris. Examine Ball
damaged replace. Continue if necessary
3.
Place a wrench
unthread.
4. Place a wrench
5.
Clean out all debris. Examine Ball
damaged replace.
6.
Reassemble and test unit. Should unit not perform
properly
& 15
Packing Replacement instructions below.
Service
Before
Procedure
all
other
injury,
Always
inlet and outlet balls and seat without
consult the Troubleshooting Guides
of this manual or continue with the
outlined
warnings
injury
unplug
and
proceeding,
to
from
the
on
the Foot Valve (#327)
on
the Lower Pump
on
the Retainer (#319) and unthread.
follow
on
page
reduce
moving
sprayer
Repair
the Pressure
5.
Additionally,
the
parts or electric
before servicing!
is
possible
debris
and
Housing
and
Repair
risk
of
allows
completely
that
stuck
below
and
Seat. If
or
reinstall.
Seat. If
on
and
an
access to
the
in
the
for
unthread.
(#321) and
pages 14
Figure
Pump Packing
WARNING:
Relief
Procedure
follow shock.
. replace.
) 11. Remove Seal (#326).
· 12. Place the Lower Housing
all
other
injection
injury,
Always
1 . Stop Sprayer Safety
2.
3. Using a 3/4" wrench loosen the retaining nut
Pipe Assembly
4.
lightly pry downward.
5.
6. Place Foot Valve Housing (#327) in a vise and use a
wrench on the Lower Housing
7. Remove the Seal (#322) from inside the Lower
Housing
8.
Housing (#327).
9.
10. Remove Seat (#325). If damaged use other side or
on the Upper Housing (#311) to unthread.
Plate #342.
Using a 3/8" allen wrench remove four screws (#306).
Place a screwdriver between Item #304 and #302 and Pull Fluid Section forward.
(#321).
Remove the Lower Cage (#323) from the Foot Valve
Remove Ball (#324) and examine.
13. Remove Seal (#320) from outside of the Lower
Housing
(#321).
11
Section
Repair
Replacement
Before
proceeding,
outlined
warnings
injury
from
unplug
at
(#300) from Item #310.
the
the bottom of its stroke and remove
follow
on
page
5.
Additionally,
to
reduce
moving
sprayer
the
parts
before
(#321) to unthread.
in
a vise and use a wrench
and
the
Pressure
risk
of
or
servicing!
an
electric
on
the
14. Place the Upper Housing (#311) in a vise
wrench
15. Using a Plastic Mallet Tap the Piston (#313) out of the
Bottom of the Upper Housing (#311
16. Place the Piston (#313) in the slots (#301) which is still mounted
the Piston in place when removing the
NOTE: Never use wrench on the Piston.
17. Remove Seal (#314) from inside of Piston (#313).
18. Remove Upper Cage (#315) from
19.
20. Remove Seat (#317). If damaged
or replace.
21. Remove Seal (#318) from the Retainer (#319).
22. Remove the Upper Packing (#309) from
Housing (#311).
23.
Upper Housing
Packings
on
the upper Guide (#308) to unthread.
).
on
the unit. This will hold
Retainer
the
Remove the Upper Ball (#316) and examine.
use
Remove both Lower Packings (#312) from inside the
with
(#311).
the
WARNING:
raised
Always insert
side facing into the
and
of
the Slider
(#319).
Retainer (#319).
the other side
the
Upper
Upper
Housing.
24. Assemble in reverse order.
Be
sure to
in
the Repacking
25. Align Flats on Piston so that it is perpendicular to the
Upper Mount
Reattach the four screws (#306) to the Pump Mount
26. (#304).
Reattach Retaining Nut on Pipe Assembly (#300) to
27.
Connector
NOTE:
third
25
use
all
of the replacement parts supplied
Kit
#762-175.
(#304).
(#31
0).
Make sure to fill the Upper Guide (#308) one-
(1/3) full with Piston Seal Lubricant.
use a
Page 26
MODELl!
SERIAL
II
DATE
PURCHASED
COMPANY
NAME
In
may
Job
Date
Job
Date
Job
Date
Job
I
Date
Job
Date
Job
order
Name
Name
Name
Name
Name
Name
to
help
find ~ useful
Begun
Begun
Begun
Begun
Begun
you track
for
gauging
Foreman's
Site
Foreman's
Site
Foreman's
---·
Site
Foreman's
Site
Foreman's
-·-
Site
Foreman's
the
superior performance
on-site
performance,
Name
Name
Name
Name
Name
Name
Equipment
of
your Titan
invoicing
Type
Gallons
Type
Gallons
Type
Gallons
Type
Gallons
Type
Gallons
Type
of
of
Coating
Sprayed
of
Coating
Sprayed
of
Coating
Sprayed
of
Coating
Sprayed
of
Coating
Sprayed
of
Coating
Elite
overtime
Job
Pump
and
History
we
recommend
your
estimator's
you
keep
reference.
Size
Size
Size
Size
Size
this
Tips
Tips
Tips
Tips
Tips
Tips
log
for
your records. We
Used
Quantity
Used
Quantity
Used
Quantity
Used
Quantity
Used
Quantity
Used
Date
Date
Date
Date
Date
Date
feel
Completed
Completed
Completed
Completed
Completed
Completed
you
) (
Date
Job
Date
Job
Date
Job
Date
Job
i
Date
l
I
Job
I
Date
i
i
Job
I
i
I
Date
Begun
Name
Begun
Name
Begun
Name
Begun
Name
Begun
Name
Begun
Name
Begun
Site
Foreman's
Site
Foreman·s
Site
Foreman's
Site
Foreman's
Site
Foreman's
Site
Foreman·s
Site
Name
Name
Name
Name
Name
Name
Gallons
Type
Gallons
Type
Gallons
Type
Gallons
Type
Gallons
Type
Gallons
Type
Gallons
Sprayed
of
Coating
Sprayed
of
Coating
Sprayed
of
Coating
of
Coating
of
Coating
of
Coating
Sprayed
Sprayed
Sprayed
Sprayed
-
Size
Size
Size
Size
Size
Size
Size
Tips
Tips
Tips
Tips
Tips
Tips
Quantity
Used
Quantity
Used
Quantity
Used
Quantity
Used
Quantity
Used
Quantity
Used
Quantity
Date
Date
Date
Date
Date
Date
Completed
Completed
Completed
Completed
Completed
Completed
'
May
Be
Copied
For
Field
Use
26
Page 27
PUMP
DP-30
OPERATING
PRESSURE TIP SIZE*
0-3000 psi .017
MAXIMUM
w/1
WEIGHT
gun 371bs
AMP
MAX
DRAW
psi
8
MAXIMUM
GPMOUTPUT
.33
MAXIMUM
HOSE
LENGTH**
10011
POWER
SOURCE
1/2
HP enclosed motor
totally
AC
PRODUCT
NUMBER
703-095
PRODUCT
(complete
so•
Hose
LX-80
***703-100
with
Gun)
NO
&
440e 0-3000 psi .019
447ex
0-3000 psi
660ex 0-3000 psi .023
690gx
Pro
mark
690
Pro
5500
mark
0-3000 psi .023
0-3000 psi
0-3000 psi
E15 0-2750 psi
E20
G40
G55
*At
2000
**Hose
***DP-30
length
0-2750 psi
0-3000 psi
0-3000 psi
psi
with
Latex.
depends
supplied with
on
25'
material
of hose
w/1
gun 271bs
.021
w/1
gun 331bs
w/1
gun
w/1
gun 781bs
.023 w/1gun
.035
w/1
gun
.025
w/2
guns
.031
w/1
gun 891bs
.021
w/2
guns
.033
w/1
gun
.023
w/2
guns
.031w/1
gun
.021
w/2
guns
.035
w/1
gun
.025
w/2
guns
.019
w/3
guns
being
sprayed,
and
a Profit
561bs
150
lbs
2451bs
951bs 18
1201bs
1251bs
hose diameter
Gun.
and
9
11
15
15
tip size.
.4
.47
.6 20011
.63
.63
1.35
1.0 30011
1.25 30011
1.1
1.35 40011
100ft
15011
250
25011
40011
40011
It
3/4
hpAC
motor
.85
HP
totally
enclosed
AC
motor
1.0 HP totally enclosed AC motor
4.0HP Honda engine
4.0HP Honda engine
5.5HP Honda engine
1.75HP
totally
enclosed
ACmotor
2.0
HP
totally
enclosed
AC
motor
4.0HP Honda engine
5.5HP Honda engine
700-810
765-500
702-075
755-095
757-100
(One
Gun)
762-502
761-502
764-102
763-102
700-820
765-510
702-080
755-100
756-100
757-110
(Two
Guns)
762-500
761-500
764-100
763-100
Titan
original warranty obligation charge to
be the repaired (excluding thirty-six applies the
This abrasion, substitution manner
Defective outlet. necessary,
.
\epla~ed
·
...
_____
)1repa1d.
Tool,
Inc.,
("Titan")
purchaser
is
those
defective
parts
of
or
(36)
only
free
from
under
parts
within
the
pressure
replaced
brush
months,
when
for
this
warranty
which,
for
replacement)
the
recommendations
warranty
does
corrosion
of
non-Titan
to
impair
parts
are
All
transportation
are
to
equipment
not
or
normal
to
be
will
TITAN WARRANTY FOR THE ELITE SERIES
warrants
use
defects
twelve
control
twenty-four
all unit and
apply
misuse,
component
operation.
be
charges,
borne
be
("End
User''),
in
material
is
limited
to
Titan's (12)
months
and
which
after
sale
is
installed
instructions
in
the
negligence,
returned
and
prepaid
returned
that
at
the
the
and
to
reasonable
with
clutch
(24)
months,
will
be
to
the
End
and
of
Titan.
case
of
parts,
to
an
authorized
including
by
to
the
time
of
delivery
equipment
workmanship.
replacing
or
satisfaction,
the
exception
assemblies
and
repaired
User.
damage
tampering
This
in
or
faulty
operated
accident,
or
Titan
return
to
the
End
User.
End
User
to
the
covered
by
Titan's
repairing
the
or
are
of
which
will
electric
replaced
without
shown
defects
motor for
warranty
accordance
wear
caused
installation,
with
the
unit
sales/service
the
factory,
if
Repaired
transportation
this
be
with
or
by
in
in
THERE
IS
NO
OTHER DISCLAIMS NOT FOR A PARTICULAR LAW. CANNOT SPECIFIED TITAN
LIABILITY DAMAGES
THE TITAN
WARRANTIES
PARTICULAR
a
EQUIPMENT, MANUFACTURED MANUFACTURED
HOSES, THEIR WITH
BREACH
ANY
LIMITED
THE
LIABILITY
EXTENT
MAKES
AND
TO,
THOSE
DURATION
BE
DISCLAIMED
IN
THE
EXPRESS
EXCEED
FOR
CONSEQUENTIAL,
UNDER
ANY
PERMITIED
NO
WARRANTY
OF
MERCHANTABILITY
PURPOSE
MATERIALS
BY BY
ETC.)
ARE
SUBJECT
MANUFACTURER.
REASONABLE
OF
THESE
ALL
PURPOSE,
OF
TITAN. TITAN
ASSISTANCE
WARRANTIES.
EXPRESS
WARRANTY.
IMPLIED
OF
ANY
IS
WARRANTIES
MERCHANTABILITY
TO
THE
IMPLIED
LIMITED
TO
WARRANTY.
THE
AMOUNT
INCIDENTAL
AND
ALL
WARRANTIES
BY
LAW.
AND
DISCLAIMS
AND
WITH
RESPECT
OR
COMPONENTS
THOSE
TO
THE
WILL
ITEMS
AS
WARRANTY,
IN
MAKING
(SUCH
TITAN
WARRANTIES
GAS
PROVIDE
27
TITAN
INCLUDING,
AND
EXTENT
OF
THE
IN
THE
PERMITTED
TIME
NO
CASE
PURCHASE
OR
SPECIAL
IS
EXCLUDED
ALL
FITNESS
TO
ACCESSORIES,
SOLD
SOLD,
BUT
ENGINES,
IF
THE
ANY
CLAIM
HEREBY
FITNESS WHICH
PERIOD
SHALL
PRICE.
IMPLIED
FOR
A
BUT
NOT
NOT
SWITCHES,
ANY,
OF
PURCHASER
FOR
BUT BY
TO
Page 28
)
TiTAN
©1996 Titan Tool Inc.
313 -348 Printed in the U.S.A. REV 1196C
Titan Tool
1 07 Bauer Drive
Oakland, New Jersey 07436
1-800-526-5362
FAX
1-800-528-4826
Inc.
Canadian Branch
200 Towers Road, Unit
Woodbridge, Ontario
Canada L4L 5Z8
1-800-565-8665
FAX 1-905-856-8496
28
78
International
556 Commerce St.
Franklin
Lakes, NJ 07417
201-405-7 462
FAX
201-405-7449
)
Loading...