Pre-Delivery Checklist
The Dealer should inform the Purchaser of this product of the Warranty terms, provisions, and procedures that
are applicable. The Dealer and Purchaser should review the contents of the Operator’s Manual including safety
equipment, safe operation and maintenance, review the Safety Signs on the implement (and tractor if necessary),
and the Purchaser’s responsibility to train their operators in safe operation procedures.
• IMPLEMENTS: I have explained that Defl ectors, Guards, or Shields must be installed and maintained in good
repair.
• DRIVELINES: I have made certain that all driveline, gearbox, and other shields are in good repair and
fastened securely in place to prevent injuries from entanglement or thrown objects.
• MOUNTED IMPLEMENTS: I have explained that it is not possible to guard against thrown objects when the
cutter is lifted off the ground, and that operator is responsible for watching out for persons in the work area.
PRE-DELIVERY SERVICE
CHECK AND ADJUST OR LUBRICATE AS REQUIRED
See Operator’s Manual for Details
Inspection Performed - Warranty and Safety Procedures Explained - Installation Complete
LUBRICATION & HYDRAULICS
Gearbox Lubricant Level, Factory Filled
CUTTER
Check that Gearbox Bolts are Properly Tightened
Check that Blade Carrier Bolt is Properly Tightened
and Cotter Pin is in Place
Review Procedure to Adjust Cutting Height and Level
Check that All Hardware is Properly Tightened
Grease All Zerks
Cut Here to Remove Page or Make Copies of This Page
ATTACHMENTS & INSTALLATION
Make Sure The Chain Shielding (Optional) is Attached
Check that Blades are Installed in Correct Rotation
Direction
Make Sure All Bolts, Pins, and Nuts are Properly
Installed and Tightened
CUTTER TO TRACTOR CONNECTIONS
Make Sure A-Frame Pivot & Links are Properly
Installed
Make Sure Lift Arms are Adjusted Equal
Pre-Operation Check Complete
SAFETY ITEMS
Make Sure Protective Shields are Properly Installed
Make Sure Safety Decals are Installed
Review Operator’s Manual (Supplied)
Make Sure Tractor PTO Shield is Installed
Make Sure S.M.V. Sign is Installed if Needed
(Customer Supplied)
ADMA Driveline Safety Manual Supplied
AEM Mower Safety Manual (Supplied in Canister)
AEM Mower Safety Video has Been Shown to
Purchaser
I have thoroughly instructed the buyer on the above-described equipment. This review included the Operation and
Parts Manual content, equipment care, adjustments, safe operation, and applicable warranty policy.
Date__________________ Dealer Rep. Signature_________________________________________
The above equipment and Operator’s Manual have been received by me, and I have been thoroughly instructed as
to care, adjustments, safe operation, and applicable warranty policy.
Date__________________ Owner’s Signature_________________________________________
Titan Implement, LLC 3 1200-1600 Series Rotary Cutters
(423) 334-0012 August 2016
Titan Implement Will Provide
One (1) AEM Mower Safety Practices Video
Please Send Me: ____VHS Format – AEM/FEMA Mower Operator Safety Video
____DVD Format – AEM/FEMA Mower Operator Safety Video
____Operation and Parts Manual
____AEM Mower Operator’s Safety Manual
Requester Name:________________________________________Phone:__________________________
Requester Address:______________________________________________________________________
City:________________________________________ State:_______________________
Zip Code:____________________________
Cutter Model:_______________________________ Serial Number:_______________________________
Date Purchased:____________________________ Dealer Salesperson:___________________________
Dealership Name:___________________________ Dealership Location:___________________________
Mail to:
Titan Implement
P.O. Box 649
Cut Here to Remove Page or Make Copies of This Page
Decatur, TN 37322
Or Fax to:
(423) 334-0023
Or Email to:
info@titanimplement.com
Titan Implement, LLC 5 1200-1600 Series Rotary Cutters
(423) 334-0012 August 2016
Table of Contents
1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . 8
1.1 Welcome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2 Safe Operation . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3 Safety Shields . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.4 Intended Usage . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.5 Operator Orientation . . . . . . . . . . . . . . . . . . . . . 9
1.6 Serial Number Location (Typical) . . . . . . . . . . . 9
1.7 Product Improvements . . . . . . . . . . . . . . . . . . . 9
1.8 Disposal of Equipment at End of Useful Life . . 10
1.9 Unanswered Questions . . . . . . . . . . . . . . . . . . 10
2. SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Safety Alert Symbols . . . . . . . . . . . . . . . . . . . . 11
2.3 Safety Icon Nomenclature . . . . . . . . . . . . . . . . 12
2.3.1 Personal Protection/Important
Information . . . . . . . . . . . . . . . . . . . . . . 12
2.3.2 Prohibited Actions . . . . . . . . . . . . . . . . 12
2.3.3 Hazard Avoidance . . . . . . . . . . . . . . . . 12
2.4 General Safety Instruction. . . . . . . . . . . . . . . . 13
2.5 Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.6 OSHA Training Requirements . . . . . . . . . . . . . 14
2.7 Federal Laws and Regulations . . . . . . . . . . . . 15
2.8 Sign-Off Form . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.9 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.10 Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.11 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.12 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3. SAFETY SIGNS AND INSTRUCTIONAL
LABELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.1 General Information. . . . . . . . . . . . . . . . . . . . .18
3.2 How to Install Replacement Safety Signs . . . . 18
3.3 Safety Signs . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.3.1 Cutter Deck Safety Signs. . . . . . . . . . . 20
4. NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . 22
4.1 Description and Intended Use . . . . . . . . . . . . . 22
4.1.1 Owner/Operator Manual Storage. . . . . 22
4.2 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . 23
5. ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.1 Tools Required . . . . . . . . . . . . . . . . . . . . . . . . 24
5.2 Assembly Procedure . . . . . . . . . . . . . . . . . . . . 24
5.3 Installation and Removal of Driveline
to Tractor PTO . . . . . . . . . . . . . . . . . . . . . . . . 29
5.4 Checking the Driveline Length . . . . . . . . . . . . 30
5.5 Shortening the Driveline . . . . . . . . . . . . . . . . . 30
6. OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.1 User Safety Training . . . . . . . . . . . . . . . . . . . . 31
6.2 Tractor Requirements . . . . . . . . . . . . . . . . . . . 31
6.2.1 Tractor Requirements and Capabilities 31
6.2.2 Tractor Safety Devices. . . . . . . . . . . . . 32
6.2.3 ROPS and Seat Belt . . . . . . . . . . . . . . 32
6.2.4 Tractor Horsepower . . . . . . . . . . . . . . . 32
6.2.5 3-Point Hitch . . . . . . . . . . . . . . . . . . . . 32
6.2.6 Power Take-Off (PTO) . . . . . . . . . . . . . 32
6.3 Attaching to Tractor . . . . . . . . . . . . . . . . . . . . 33
6.4 Detaching from Tractor . . . . . . . . . . . . . . . . . . 33
6.5 Setting the Rotary Cutter. . . . . . . . . . . . . . . . . 34
6.5.1 Setting the Cutting Height . . . . . . . . . . 34
6.6 Tire and Wheel . . . . . . . . . . . . . . . . . . . . . . . . 34
6.7 Initial Setup Checklist . . . . . . . . . . . . . . . . . . . 35
6.8 Machine Break-In . . . . . . . . . . . . . . . . . . . . . .36
6.9 Pre-Operation Checklist . . . . . . . . . . . . . . . . . 36
6.10 Operation Checklist . . . . . . . . . . . . . . . . . . . . . 36
6.11 Operating Safety . . . . . . . . . . . . . . . . . . . . . . . 37
6.12 Optional Chain Shielding. . . . . . . . . . . . . . . . . 38
6.13 Right of Way (Roadway) Mowing . . . . . . . . . . 38
7. TRANSPORTING. . . . . . . . . . . . . . . . . . . . . . . 39
7.1 Transporting Safety (Road) . . . . . . . . . . . . . . . 39
8. STORAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8.1 Storage Safety. . . . . . . . . . . . . . . . . . . . . . . . . 40
8.2 Placing In Storage . . . . . . . . . . . . . . . . . . . . . . 40
8.3 Removing From Storage . . . . . . . . . . . . . . . . 40
9. SERVICE AND MAINTENANCE . . . . . . . . . . 41
9.1 Maintenance Safety. . . . . . . . . . . . . . . . . . . . . 41
9.2 Greasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
9.3 Driveline Lubrication . . . . . . . . . . . . . . . . . . . . 42
9.4 Gearbox Lubrication . . . . . . . . . . . . . . . . . . . .42
9.5 Blade Servicing . . . . . . . . . . . . . . . . . . . . . . . 42
9.5.1 Blade Removal. . . . . . . . . . . . . . . . . . . 42
9.5.2 Blade Installation . . . . . . . . . . . . . . . . . 42
9.5.3 Blade Sharpening . . . . . . . . . . . . . . . . 43
9.6 Blade Carrier Removal . . . . . . . . . . . . . . . . . . 43
9.7 Blade Carrier Installation . . . . . . . . . . . . . . . . . 43
9.8 Shear Bolt Replacement (If Equipped) . . . . . . 43
9.9 Slip Clutch Operational Check . . . . . . . . . . . . 43
9.10 Slip Clutch Adjustment . . . . . . . . . . . . . . . . . . 44
9.11 Bolt Torque Requirements . . . . . . . . . . . . . . . . 44
9.12 Welding Repairs . . . . . . . . . . . . . . . . . . . . . . . 44
9.13 Service Record . . . . . . . . . . . . . . . . . . . . . . . . 45
10. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . 46
11. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . 48
11.1 Bolt Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
11.1.1 Standard Torque Values. . . . . . . . . . . . 53
12. WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . 54
13. PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
13.1 Tailwheel Assembly . . . . . . . . . . . . . . . . . . . . .57
13.2 Hitch Assembly . . . . . . . . . . . . . . . . . . . . . . . . 58
13.3 Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . 60
13.4 Driveline Assembly . . . . . . . . . . . . . . . . . . . . . 62
13.5 Gearbox. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
13.6 Blade Assembly. . . . . . . . . . . . . . . . . . . . . . . . 65
13.7 Optional Chain Shield . . . . . . . . . . . . . . . . . . . 66
Titan Implement, LLC 7 1200-1600 Series Rotary Cutters
(423) 334-0012 August 2016
1. INTRODUCTION
1.1 Welcome
1200 Series Rotary Cutter
1500 Series Rotary Cutter
1300 Series Rotary Cutter
1400 Series Rotary Cutter
1600 Series Rotary Cutter
Congratulations on your choice of a Titan Implement
rotary cutter. This equipment has been designed and
manufactured to meet the needs of discerning users.
The Titan Implement rotary cutter is designed to cut
grass, weeds, and light brush.
Many features incorporated into this rotary cutter are
the result of suggestions made by customers like you.
Read this manual carefully to learn how to operate
the rotary cutter safely and how to set it to provide
maximum cutting effi ciency.
By following the operating instructions in conjunction
with a good maintenance program, your Titan
Implement rotary cutter will provide many years of
trouble-free service.
1200-1600 Series Rotary Cutters 8 Titan Implement, LLC
August 2016 (423) 334-0012
This manual covers Titan Implement rotary cutter
models:
Model Model
1204 1205
1.3 Safety Shields
Some of the illustrations in this manual may show
the equipment with safety shields removed for clarity.
Never operate the rotary cutter unless all safety shields
are in place.
1206 1305
1306 13062TW
1405 1406
1405BG 1406BG
1505 1506
1507 1606
1607
1.2 Safe Operation
Safe, effi cient, and trouble-free operation of your rotary
cutter requires that you, and anyone else who will be
using or maintaining the unit, read and understand the
information contained within the Owner’s Manual.
WARNING
Cutting or Entanglement Hazard
Operating the rotary cutter without the
safety shields can result in physical
injury or death. Make sure all shields are properly
installed before operating the rotary cutter. This
equipment should never be operated with any safety
shielding removed.
1.4 Intended Usage
Do not use this rotary cutter for any other purpose than
its intended use; cutting grass, weeds, and light brush.
1.5 Operator Orientation
The directions left, right, front, and rear, as mentioned
throughout this manual, are as seen from the tractor
operator’s seat and facing in the direction of travel.
1.6 Serial Number Location (Typical)
The model number and serial number decals are
located to the left of the gearbox.
Use this manual for frequent reference and to pass on
to new operators or owners.
WARNING
Read And Understand Manual
To prevent personal injury or even death, be
sure you read and understand all of the
instructions in this manual and other related OEM
equipment manuals! The rotary cutter, if not used
and maintained properly, can be dangerous to users
unfamiliar with its operation. Do not allow operating,
maintaining, adjusting, or cleaning of this rotary
cutter until the user has read this manual and has
developed a thorough understanding of the safety
precautions and functions of the unit.
This rotary cutter is designed for the specifi c purpose
of cutting grass, weeds, and light brush. DO NOT
modify or use this rotary cutter for any application
other than that for which it was designed.
Rotary cutters maintained or operated improperly or
by untrained personnel can be dangerous; exposing
the user and/or bystanders to possible serious
injury or death.
Model Number ______________________________
Serial Number ______________________________
1.7 Product Improvements
Because Titan Implement, LLC maintains an ongoing
program of product improvement, we reserve the
right to make improvements in design or changes in
specifi cations without incurring any obligation to install
them on units previously sold.
Titan Implement, LLC 9 1200-1600 Series Rotary Cutters
(423) 334-0012 August 2016
1.8 Disposal of Equipment at End of Useful
Life
The Titan Implement, LLC rotary cutter has been
designed for the specifi c purpose of cutting grass,
weeds, and light brush. When this unit is no longer
capable of doing its designed purpose, it should be
dismantled and scrapped. Do not use any materials or
components from this unit for any other purpose.
1.9 Unanswered Questions
If you have any questions not answered in this manual
or require additional copies or the manual is damaged,
please contact your dealer or:
Titan Implement, LLC
P.O. Box 649
232 Industrial Lane
Decatur, TN 37322
Phone: (423) 334-0012
Fax: (423) 334-0023
1200-1600 Series Rotary Cutters 10 Titan Implement, LLC
August 2016 (423) 334-0012
2. Safety
2.1 General
Safety of the operator and bystanders is one of the
main concerns in designing and developing a new
piece of equipment. Designers and manufacturers
build in as many safety features as possible. However,
every year many accidents occur which could have
been avoided by a few seconds of thought and a more
careful approach to handling the equipment.
Most work-related accidents are caused by failure to
observe basic safety rules or precautions. An accident
can often be avoided by recognizing potentially
hazardous situations before an accident occurs. As
you assemble, operate, or maintain the rotary cutter
(unit), you must be alert to potential hazards. You
should also have the necessary training, skills,
and tools to perform any assembly or maintenance
procedures.
Improper operation and maintenance of this unit could
result in a dangerous situation that could cause injury
or death.
If you have any questions not answered in this manual
or require additional copies or the manual is damaged,
please contact your dealer or:
Titan Implement, LLC
P.O. Box 649
232 Industrial Lane
Decatur, TN 37322
Phone: (423) 334-0012
Fax: (423) 334-0023
2.2 Safety Alert Symbols
This is the safety alert symbol (triangle) and
will be accompanied with a descriptive
pictorial. It is used to alert you to potential
personal injury hazards. Obey all safety
messages that follow this symbol to avoid
possible injury or death.
This manual contains DANGERS, SAFETY
INSTRUCTIONS, CAUTIONS, IMPORTANT NOTICES,
and NOTES which must be followed to prevent
the possibility of improper service, damage to the
equipment, personal injury, or death. The following key
words call the readers’ attention to potential hazards.
Hazards are identifi ed by the “Safety Alert Symbol”
and followed by a signal word such as “DANGER”,
“WARNING”, or “CAUTION”.
DANGER
Indicates an imminently hazardous situation which,
if not avoided, will result in death or serious injury.
This signal word is limited to the most extreme
situations.
WARNING
Indicates a potentially hazardous situation which, if
not avoided, could result in death or serious injury.
WARNING
Do not assemble, operate, or maintain the
unit until you read and understand the
information contained in this manual.
Safety precautions and warnings are provided
in this manual and on the unit. If these hazard
warnings are not heeded, bodily injury or
death could occur to you or to other persons.
Titan Implement, LLC cannot anticipate every
possible circumstance that might involve a potential
hazard. The warnings in this manual and on the
unit are, therefore, not all-inclusive. If a method of
assembly, operation, or maintenance not specifi cally
recommended by us is used, you must satisfy yourself
that it is safe for you and for others. You should also
ensure that the unit will not be damaged or be made
unsafe by the methods that you choose.
The information, specifi cations, and illustrations in this
manual are based on the information that was available
at the time this material was written and can change at
any time without notice.
CAUTION
Indicates a potentially hazardous situation which, if
not avoided, may result in minor or moderate injury.
NOTICE
Indicates that equipment or property damage can result
if instructions are not followed.
SAFETY
INSTRUCTIONS
Safety instructions (or equivalent) signs indicate
specifi c safety-related instructions or procedures.
Note: Contains additional information important to a
procedure.
Titan Implement, LLC 11 1200-1600 Series Rotary Cutters
(423) 334-0012 August 2016
2.3 Safety Icon
OEM
Nomenclature
Pictorial icons signal a type of
hazard and warn of personal
protection issues, prohibited
actions, and hazard avoidance.
2.3.1 Personal Protection/
Important Information
Read the manual
Maintenance procedure
AR
N
I
NG
Damaged hazard label
Use two people when
lifting heavy objects
Visibility
Rollover protection
Wear seat belt
Weight rating
Chemical flushing kit
Explosive force hazard
Explosive separation
hazard
Fall hazard
Fire hazard
Cutter blade contact
hazard (hand)
Cutter blade contact
hazard (foot)
Eye protection
Fire extinguisher
First aid kit
Hand protection
Head protection
Hearing protection
Inspect equipment
OEM
OEM parts only
Protective shoes
Remove key
2.3.2 Prohibited Actions
Do not alter or modify
Use proper tools
Do not weld
No alcohol
No drugs
No smoking
No young children
No riders
Lifting hazard
Cutting hazard
Pinch point hazard
Projectile hazard
Rollover protection
Safety alert symbol
Safety shields
Sharp object hazard
Slipping injury
Tire pressure
0
Set parking brake
STOP
Stop engine
THINK
SAFETY!
Think safety
Transmission in park
Use proper support
Use proper tools
1200-1600 Series Rotary Cutters 12 Titan Implement, LLC
August 2016 (423) 334-0012
2.3.3 Hazard Avoidance
Crush hazard
Crush hazard (chock
wheels)
Crush hazard (foot)
Defective or broken part
Entanglement hazard
Tripping injury
2.4 General Safety Instruction
The owner/operator is responsible for the SAFE use
and maintenance of the rotary cutter. Make sure
anyone who is operating, maintaining, or working
around the rotary cutter is familiar with the operating
and maintenance procedures and related SAFETY
information contained in this manual. This manual will
take you step-by-step through your working day and
alerts you to all good safety practices that should be
used while using the rotary cutter.
In addition to the design features of the rotary
cutter, including safety signs, accident prevention is
dependent upon the awareness, concern, prudence,
and proper training of the people involved in the
operation, maintenance, and storage of the rotary
cutter.
In addition to this safety section, refer also to safety
messages and instructions in each of the appropriate
sections of the rotary cutter manual.
WARNING
Provide User with Literature
Titan Implement, LLC rotary cutter owners
must provide operator instructions to anyone
using the rotary cutter before use, and at least
annually thereafter. Refer to “2.6 OSHA Training
Requirements” on page 14.
Stay Clear
Clear the area of people, especially small
children, before using the rotary cutter.
Under no circumstances should young children be
allowed to work with or around the rotary cutter.
Impaired User Hazard
Do not attempt to assemble, operate, or
maintain this rotary cutter under the
infl uence of drugs or alcohol. Consult your doctor
before using this rotary cutter while taking
prescription medications.
These general safety instructions apply to the overall
use and maintenance of the rotary cutter.
More specifi c instructions on safety are found in the
operation, maintenance, and storage sections of this
manual. Refer to these sections before performing any
of these tasks.
WARNING
Failure to comply with the following safety
instructions can and will result in serious injury and
possibly even death if they are not understood and
followed.
Read and Understand Manual
To prevent personal injury or even
death, be sure you read and understand
all of the instructions in this manual and other
related OEM equipment manuals! The Titan
Implement, LLC rotary cutter, if not used and
maintained properly, can be dangerous to users
unfamiliar with its operation. Do not allow operating,
maintaining, adjusting, or cleaning of this rotary
cutter until the user has read this manual and has
developed a thorough understanding of the safety
precautions and functions of the unit.
This rotary cutter is designed for the specifi c
purpose of cutting grass, weeds, and light brush.
DO NOT modify or use this rotary cutter for any
application other than that for which it was
designed.
Rotary cutters maintained or operated improperly,
or by untrained personnel, can be dangerous;
exposing the user and/or bystanders to possible
serious injury or death.
Crush Hazard
Do not allow anyone to ride on the
tractor or the rotary cutter. Falling or
crushing hazards can result in severe injuries or
death.
Falling Hazard
Do not allow riders on the hitch,
tractor, or rotary cutter at any time.
Falling can result in severe injuries or death.
No Unauthorized Modifi cations
Do not modify the rotary cutter or safety
devices. Do not weld on the unit.
Unauthorized modifi cations may impair its function
and safety. Personal injury or death can result from
unauthorized modifi cations.
If the rotary cutter has been altered in any way from
the original design, Titan Implement does not accept
any liability for injury or warranty.
Damaged Parts Hazard
Do not use the rotary cutter if any parts are
damaged. If the rotary cutter has a defect,
immediately stop using it and remedy the problem
before continuing.
Thrown Objects Hazard
Rotary cutter can throw objects up to 300
feet. To avoid serious injury or death:
Keep all thrown object shielding in place.
Inspect area for potential thrown objects before
cutting.
Do not operate the rotary cutter with the deck
raised.
Titan Implement, LLC 13 1200-1600 Series Rotary Cutters
(423) 334-0012 August 2016
WARNING
SAFETY
INSTRUCTIONS
Safety Shields
Some illustrations in this manual show the
equipment with safety shields removed to
provide a better view. This equipment should never
be operated with any necessary safety shielding
removed.
CAUTION
The following safety instructions are provided to
help prevent potential injury. Not following these
instructions may lead to injury.
Personal Protection Equipment
When using this rotary cutter, wear appropriate
personal protective equipment. This list may
include, but is not limited to:
• Protective shoes with slip resistant soles
• Protective goggles, glasses, or face shield
• Protective clothing and gloves
• Safety vest (when operating near roads)
• Hearing protection
Ear Protection
Wear suitable ear protection during prolonged
exposure to excessive noise.
The following safety instructions are provided to
help prevent injury or limit equipment damage.
Safety Signs
AR
N
I
NG
Replace any missing or hard-to-read safety
signs or instructional labels. Use care when
washing or cleaning the rotary cutter.
Replacement safety sign locations and part numbers
are provided in this manual and are available from
an authorized dealer parts department or the factory.
First Aid Kit
Have a fi rst aid kit available for use should
the need arise and know how to use it.
Fire Extinguisher
Have a fi re extinguisher available for use
should the need arise and know how to use it.
THINK
Think SAFETY!
SAFETY!
Work SAFELY!
2.5 Training
Anyone who will be using and/or maintaining the
rotary cutter must read, clearly understand, and follow
ALL safety, operation, and maintenance information
presented in this manual, other related OEM manuals,
and the safety signs
Hearing Loss
Prolonged Exposure To Loud Noise May
Cause Permanent Hearing Loss!
Working environments with noise-producing
equipment can cause partial to permanent hearing
loss. We recommend using hearing protection any
time noise levels exceed 80 decibels (dB). Noise
levels over 85 dB, on a long-term basis, can cause
severe hearing loss. Noise levels over 90 dB over a
period of time can cause permanent and even total
hearing loss.
Hearing loss from loud noise is cumulative over a
lifetime without hope of natural recovery.
Crush Hazard
The tractor should be equipped with a
Roll Over Protective Structure (ROPS)
and a seat belt. A crushing hazard can occur if the
driver is ejected from the seat while the tractor is in
motion. Fasten the seat belt whenever the tractor is
moving.
If you do not understand any information in this
manual, see your dealer or contact Titan Implement
before proceeding.
Do not use or allow anyone else to use this rotary
cutter until all information has been reviewed. Annually
review this manual before the season start-up.
Make periodic reviews of SAFETY and OPERATION
of the rotary cutter a standard practice. An untrained
operator is not qualifi ed to use this rotary cutter.
2.6 OSHA Training Requirements
The following training requirements have been taken
from Title 29, Code of Federal Regulations Part
1928.57 (a) (6). www.osha.gov.
Operator instructions. At the time of initial assignment
and at least annually thereafter, the employer shall
instruct every employee who operates an agricultural
tractor and implements in the safe operating practices
and servicing of equipment with which they are or will
be involved, and of any other practices dictated by the
work environment.
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2.7 Federal Laws and Regulations
IMPORTANT FEDERAL LAWS AND REGULATIONS
CONCERNING EMPLOYERS, EMPLOYEES AND OPERATORS
This sections is intended to explain in broad terms the concept and eff ect of the following federal laws and
regulations. It is not intended as a legal interpretation of the laws and should not be considered as such.
U.S. PUBLIC LAW 91-596 (The Williams-Steiger Occupational Safety and Health Act of 1970) OSHA
This Act Seeks:
“ ... to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to
preserve our human resources ... “
DUTIES
Sec. 5(a) Each Employer -
(1) shall furnish to each of its employees employment and a place of employment which are free from
recognized hazards that are causing or are likely to cause death or serious physical harm to its
employees.
(2) shall comply with occupational safety and health standards promulgated under this Act.
(b) Each employee shall comply with occupational safety and health standards
and all rules, regulations, and orders issued pursuant to this Act which are
applicable to his or her own actions and conduct.
OSHA Regulations
Current OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the
employer shall instruct every employee in the safe operation and servicing of all equipment with which the
employee is, or will be involved.” These will include (but are not limited to) instructions to:
Keep all guards in place when the machine is in operation;
Permit no riders on equipment;
Stop engine, disconnect the power source, and wait for all machine movement to stop before servicing,
adjusting, cleaning, or unclogging the equipment, except where the machine must be running to be
properly serviced or maintained, in which case the employer shall instruct employees as to all steps and
procedures which are necessary to safely service or maintain equipment.
Make sure no one is within 300 feet of machinery before starting the engine, engaging power,
or operating the machine.
EMPLOYEE TRACTOR OPERATING INSTRUCTIONS:
1. Securely fasten your seat belt if the tractor has a ROPS.
2. Where possible, avoid operating the tractor near ditches, embankments, and holes.
3. Reduce speed when turning, crossing slopes, and on rough, slick, or muddy surfaces.
4. Stay off slopes too steep for safe operation.
5. Watch where you are going, especially at row ends, on roads, and around trees.
6. Do not permit others to ride.
7. Operate the tractor smoothly - no jerky turns, starts, or stops.
8. Hitch only to the drawbar and hitch points recommended by tractor manufacturers.
9. When tractor is stopped, set brakes securely and use park lock if available.
Child Labor Under 16 Years Old
Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to
know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard
Administration, Wage & Home Division, Child Labor Bulletin #102).
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2.8 Sign-Off Form
Titan Implement, LLC follows the general Safety
Standards specifi ed by the Farm Equipment
Manufacturers Association (FEMA), and the American
National Standards Institute (ANSI). Anyone who will
be using and/or maintaining the rotary cutter must
read and clearly understand ALL safety, operation and
maintenance information presented in this manual.
Do not use or allow anyone else to use this rotary
cutter until all information has been reviewed. Annually
review this manual before the season start-up.
Make periodic reviews of SAFETY and OPERATION
of the rotary cutter a standard practice. An untrained
operator is not qualifi ed to use this rotary cutter.
Sign-Off Form
Date User’s Signature Owner’s Signature
This sign-off sheet is provided for your recordkeeping
to show that all personnel who will be working with the
equipment have read and understand the information in
this Operator’s Manual and Parts Book and have been
instructed in the operation of the equipment.
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2.9 Operation
Refer to the Operation Section for safety
recommendations related to using the rotary cutter. All
applicable safety recommendations in other sections
should also be followed.
2.10 Transporting
Refer to the Transporting Section for safety
recommendations related to transporting the rotary
cutter. All applicable safety recommendations in other
sections should also be followed.
2.11 Storage
Refer to the Storage Section for safety
recommendations related to storing the rotary cutter.
All applicable safety recommendations in other
sections should also be followed.
2.12 Maintenance
Refer to the Service and Maintenance Section for
safety recommendations related to maintaining the
rotary cutter. All applicable safety recommendations in
other sections should also be followed.
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3. SAFETY SIGNS AND INSTRUCTIONAL LABELS
3.1 General Information
The types of safety signs (hazard labels) and
instructional labels, along with their locations on the
equipment, are shown in the following illustrations.
Good safety practices require that you familiarize
yourself with the various safety signs, the type of
warning, and the area or particular operation related to
that area that requires your SAFETY AWARENESS.
THINK
SAFETY!
Pay close attention to the safety signs and instructional
labels attached to the tractor and the rotary cutter.
Duplicate safety signs, which are attached to the rotary
cutter, can also be found in this section. If the rotary
cutter is missing a label or one is unreadable, replace
the label before using the rotary cutter.
Think SAFETY!
Work SAFELY!
SAFETY
INSTRUCTIONS
3.2 How to Install Replacement Safety Signs
1. Clean and dry the installation area.
Note: Do not install the signs if the temperature is
below 50°F (10°C).
2. Determine the exact position before you remove the
backing paper.
3. Remove the backing paper.
4. Align the sign over the specifi ed area and carefully
press the sign to the part/frame.
Note: Small air pockets can be pierced with a pin and
smoothed out using the piece of backing paper.
AR
N
I
NG
Safety Signs and Instructional Labels
1. Keep safety signs or instructional labels clean
and legible at all times. Use a clean, damp cloth
to clean safety decals.
2. Replace any missing or hard-to-read safety signs
or instructional labels.
3. Use care when washing or cleaning the equipment
not to remove or damage the labels. When using
a pressure washer to clean the rotary cutter, avoid
spraying too close to decals; high-pressure water
can enter through very small scratches or under
edges of decals causing them to peel or come off .
4. Locations for the labels and replacement part
numbers are shown in this section.
5. Replacement parts must have replacement labels
attached during installation and/or before the
rotary cutter is used.
6. Labels are available from your authorized dealer
or from Titan Implement at no charge.
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3.3 Safety Signs
Safety Sign Locations.
Item Type Description Qty.
1 DANGER Guard Missing, Do Not Operate 1
2 DANGER Driveline Hazard 1
3 WARNING Multi-Hazard 1
4 DANGER Thrown Object Hazard 2
5 WARNING Safety Shields 1
6 DANGER Rotating Blades Hazard 2
7 DANGER Rotating Driveline, Keep Away, Outer Shield Tube 1
8 WARNING No Riders 1
9 SERIAL Serial No. 1
10 INSTRUCTIONAL Made In the USA 1
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3.3.1 Cutter Deck Safety Signs
4.
1.
DANGER
GUARD MISSING
When this is visible
DO NOT OPERATE
ENTANGLEMENT HAZARD
can cause Serious Injury or Death
Si no entiende ingles, se prefiere que
busque a alguien que interprete las
instrucciones para usted.
2.
DANGER
ROTATING DRIVELINE HAZARD
KEEP AWAY
•
Do not operate unless PTO guards, tractor master
shield and implement guards are in place.
•
PTO guards must turn freely and be properly attached
and maintained.
U-joint yokes must be securely locked onto tractor
•
and implement shafts.
Be sure tractor drawbar and implement hitch are
•
adjusted correctly.
Grease shaft regularly.
•
This implement is designed to operate at 540 RPM
•
maximum tractor PTO speed.
Failure to heed these warnings may result in
•
personal injury or death.
DANGER
THROWN OBJECT HAZARD
To prevent serious injury or death:
•
Do not operate unless all guards
are installed and in good condition.
•
Stop blade rotation if bystanders
come within several hundred feet.
5.
WARNING
All rotary cutters have the ability to discharge objects at high
speeds, which could result in serious injury to bystanders or
passers-by.
Therefore, this cutter is not to be operated along highways or
in any area where people may be present unless all sides of the
unit are enclosed by permanent bands, safety chains, or other
factory approved safety shields that are in good repair.
6.
DANGER
3.
WARNING
To prevent serious injury or death:
Read and understand Operator’s Manual before using.
•
Review annually.
Do not permit riders on the tractor or mower. Never
•
carry children on tractor seat.
Do not allow children to operate mower.
•
Operate only with guards installed and in good condition.
•
Keep away from moving parts.
•
Operate only with tractor equipped with ROPS and
•
seatbelts.
Before mowing, clear debris from mowing area.
•
Do not operate in the raised position.
•
Stop engine, set brake and wait for all moving parts to
•
stop before dismounting.
Support mower securely before working beneath unit.
•
Transport with clean reflectors, SMV and working lights
•
as required by federal, state, and local laws.
ROTATING BLADES-KEEP AWAY
To prevent serious injury or death when the engine is
running and the blades are rotating:
•
Never allow riders, especially children, on tractor
or mower.
•
Do not operate with bystanders in mowing area.
•
Do not operate with deflectors/guards removed.
•
Do not place hands or feet under deck.
7.
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8.
WARNING
NO RIDERS
9.
Serial Number
0010001
10.
TI-00134a
MADE IN THE USA
WITH U.S. & IMPORTED PARTS
Titan Implement, LLC 21 1200-1600 Series Rotary Cutters
(423) 334-0012 August 2016
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