Titan 0552069, 0552068 User Manual
Owner’s Manual
Do not use this equipment
before reading this manual!
ADVANTAGE 1100
Electric Piston Pump
Model
0552068
Register your product online at:
www.titantool.com
Model
0552069
NOTE: This manual contains important
warnings and instructions. Please read
and retain for reference.
Serial Number* _ _ _ _ _ _ _ _ _ _
* See page 3 for location
0914 • © Titan Tool Inc. All Rights Reserved. Form No. 0552846F
Important Safety Information
Grounded Outlet
Grounding Pin
Read all safety information before operating the
equipment. Save these instructions.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
To reduce the risks of re or explosion, electrical shock
and the injury to persons, read and understand all
instructions included in this manual. Be familiar with the
controls and proper usage of the equipment.
Grounding Instructions
This product must be grounded. In the event of an electrical short circuit,
grounding reduces the risk of electric shock by providing an escape wire
for the electric current. This product is equipped with a cord having a
grounding wire with an appropriate grounding plug. The plug must
be plugged into an outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
WARNING - Improper installation of the grounding plug
can result in a risk of electric shock.
If repair or replacement of the cord or plug is necessary, do not connect
the green grounding wire to either at blade terminal. The wire with
insulation having a green outer surface with or without yellow stripes is
the grounding wire and must be connected to the grounding pin.
Check with a qualied electrician or serviceman if the grounding
instructions are not completely understood, or if you are in doubt as
to whether the product is properly grounded. Do not modify the plug
provided. If the plug will not t the outlet, have the proper outlet
installed by a qualied electrician.
This product is for use on a nominal 120 volt circuit and has a grounding
plug that looks like the plug illustrated below. Make sure that the product
is connected to an outlet having the same conguration as the plug. No
adapter should be used with this product.
conductive or grounded high-pressure airless paint sprayer hoses
specied by the manufacturer.
• Verify that all containers and collection systems are grounded to
prevent static discharge.
• Connect to a grounded outlet and use grounded extension cords
(electric models only). Do not use a 3 to 2 adapter.
• Do not use a paint or solvent containing halogenated
hydrocarbons. Such as chlorine, bleach mildewcide, methylene
chloride and trichloroethane. They are not compatible with
aluminum. Contact the coating supplier about compatibility of
material with aluminum.
• Keep spray area well ventilated. Keep a good supply of fresh air
moving through the area to keep the air within the spray area free
from accumulation of ammable vapors. Keep pump assembly in
well ventilated area. Do not spray pump assembly.
• Do not smoke in the spray area.
• Do not operate light switches, engines, or similar spark producing
products in the spray area.
• Keep area clean and free of paint or solvent containers, rags, and
other ammable materials.
• Know the contents of the paint and solvents being sprayed.
Read all Material Safety Data Sheets (MSDS) and container labels
provided with the paints and solvents. Follow the paint and
solvent manufacture’s safety instructions.
• Place pump at least 25 feet (7.62 meters) from the spray object in
a well ventilated area (add more hose if necessary). Flammable
vapors are often heavier than air. Floor area must be extremely
well ventilated. The pump contains arcing parts that emit sparks
and can ignite vapors.
• Plastic can cause static sparks. Never hang plastic to enclose spray
area. Do not use plastic drop cloths when spraying ammable
material.
• Fire extinguisher equipment shall be present and working.
IMPORTANT: When the sprayer is used with a generator
or uncontrolled line voltage, the use of Titan’s “Line Surge
Protector” (P/N 800-935) is recommended.
PREVENTION:
• Do not spray ammable or combustible materials near an open
• Use extreme caution when using materials with a ashpoint
• Paint or solvent owing through the equipment is able to result
2 © Titan Tool Inc. All rights reserved.
Cover for grounded outlet box
WARNING: EXPLOSION OR FIRE
Solvent and paint fumes can explode or ignite. Property
damage and/or severe injury can occur.
ame, pilot lights or sources of ignition such as hot objects,
cigarettes, motors, electrical equipment and electrical appliances.
Avoid creating sparks from connecting and disconnecting power
cords.
below 100ºF (38ºC). Flashpoint is the temperature that a uid can
produce enough vapors to ignite.
in static electricity. Static electricity creates a risk of re or
explosion in the presence of paint or solvent fumes. All parts
of the spray system, including the pump, hose assembly, spray
gun and objects in and around the spray area shall be properly
grounded to protect against static discharge and sparks. Use only
WARNING: INJECTION INJURY
A high pressure paint stream produced by this equipment
can pierce the skin and underlying tissues, leading to
serious injury and possible amputation. See a physician
immediately.
PREVENTION:
• Do not aim the gun at, or spray any person or animal.
• Keep hands and other body parts away from the discharge. For
example, do not try to stop leaks with any part of the body.
• NEVER put your hand in front of the gun. Gloves will not provide
protection against an injection injury.
• ALWAYS keep the tip guard in place while spraying. The tip guard
provides some protection but is mainly a warning device.
• Only use a nozzle tip specied by the manufacturer.
• Use caution when cleaning and changing nozzle tips. In the
case where the nozzle tip clogs while spraying, ALWAYS lock
gun trigger, shut pump o, and release all pressure before
servicing, cleaning tip or guard, or changing tip. Pressure will
not be released by turning o the motor. The PRIME/SPRAY
valve or pressure bleed valve must be turned to their appropriate
positions to relieve system pressure. Refer to PRESSURE RELIEF
PROCEDURE described in the pump manual.
• Do not leave the unit energized or under pressure while
unattended. When the unit is not in use, turn o the unit and
relieve the pressure in accordance with the manufacturer’s
instructions.
• High-pressure spray is able to inject toxins into the body and
cause serious bodily injury. In the event that injection occurs,
seek medical attention immediately.
• Check hoses and parts for signs of damage, a leak can inject
material into the skin. Inspect hose before each use. Replace any
damaged hoses or parts. Only use TITAN original-high-pressure
hoses in order to ensure functionality, safety and durability.
Important Safety Information
• This system is capable of producing 3100 PSI / 214 Bar. Only
use replacement parts or accessories that are specied by the
manufacturer and that are rated a minimum of 3100 PSI. This
includes spray tips, nozzle guards, guns, extensions, ttings, and
hose.
• Always engage the trigger lock when not spraying. Verify the
trigger lock is functioning properly.
• Verify that all connections are secure before operating the unit.
• Know how to stop the unit and bleed pressure quickly. Be
thoroughly familiar with the controls. Pressure will not be
released by turning o the motor. The PRIME/SPRAY valve
or pressure bleed valve must be turned to their appropriate
positions to relieve system pressure. Refer to PRESSURE RELIEF
PROCEDURE described in the pump manual.
• Always remove the spray tip before ushing or cleaning the
system.
NOTE TO PHYSICIAN:
Injection into the skin is a traumatic injury which can lead to
possible amputation. It is important to treat the injury as soon as
possible. DO NOT delay treatment to research toxicity. Toxicity
is a concern with some coatings injected directly into the blood
stream. Consultation with a plastic surgeon or reconstructive hand
surgeon may be advisable.
WARNING: HAZARDOUS VAPORS
Paints, solvents, insecticides, and other materials can
be harmful if inhaled or come in contact with the body.
Vapors can cause severe nausea, fainting, or poisoning.
PREVENTION:
• Use a respirator or mask if vapors can be inhaled. Read all
instructions supplied with the mask to be sure it will provide the
necessary protection.
• Wear protective eyewear.
• Wear protective clothing as required by coating manufacturer.
WARNING: GENERAL
Can cause severe injury or property damage.
PREVENTION:
• Always wear appropriate gloves, eye protection, clothing and a
respirator or mask when painting.
• Do not operate or spray near children. Keep children away from
equipment at all times.
• Do not overreach or stand on an unstable support. Keep eective
footing and balance at all times.
• Stay alert and watch what you are doing.
• Do not operate the unit when fatigued or under the inuence of
drugs or alcohol.
• Do not kink or over-bend the hose. Airless hose can develop leaks
from wear, kinking and abuse. A leak can inject material into the
skin.
• Do not expose the hose to temperatures or pressures in excess of
those specied by manufacturer.
• Do not use the hose as a strength member to pull or lift the
equipment.
• Use lowest possible pressure to ush equipment.
• Follow all appropriate local, state and national codes governing
ventilation, re prevention and operation.
• The United States Government Safety Standards have been
adopted under the Occupational Safety and Health Act (OSHA).
These standards, particularly part 1910 of the General Standards
and part 1926 of the Construction Standards should be consulted.
© Titan Tool Inc. All rights reserved. 3
• Before each use, check all hoses for cuts, leaks, abrasion or
bulging of cover. Check for damage or movement of couplings.
Immediately replace hose if any of those conditions exist. Never
repair a paint hose. Replace with a conductive high-pressure
hose.
• Do not spray outdoors on windy days.
• Always unplug cord from outlet before working on equipment
(electric models only).
Specications
Gallons per minute (GPM) ................1.15 (4.35 LPM)
Maximum tip sizes ..............................One gun - 0.033”
Two guns - 0.021”
Maximum pressure .............................3100 PSI (21.4 MPa)
Power .......................................................2.2 HP PMDC brushless motor,
120VAC
Weight .....................................................105 lbs. (47.6 kg)
Maximum hose length ......................300’ (91.4 m)
Table of Contents
Safety Precautions ........................................................................... 2
Specications ................................................................................... 3
Product Registration ....................................................................... 3
Serial Number Location .............................................................................. 3
General Description ........................................................................ 4
Operation ......................................................................................... 4
Setup ................................................................................................................. 4
Preparing to Paint.........................................................................................4
Painting ............................................................................................................ 5
Pressure Relief Procedure .......................................................................... 6
Spraying ........................................................................................... 6
Spraying Technique ..................................................................................... 6
Practice ............................................................................................................. 6
Unclogging the Spray Tip .......................................................................... 7
Cleanup ............................................................................................ 7
Cleaning the Spray Tip ................................................................................7
Maintenance .................................................................................... 7
General Repair and Service Notes .......................................................... 7
Replacing the PRIME/SPRAY Valve ......................................................... 8
Replacing the Filters .................................................................................... 8
Replacing the Motor Assembly (with Electronic Control) ..............9
Replacing the Gears ..................................................................................... 9
Replacing the Transducer ........................................................................10
Servicing the Fluid Section ......................................................................10
Troubleshooting ............................................................................ 12
Parts List ......................................................................................... 18
Main Assembly ............................................................................................18
Drive Assembly ............................................................................................19
Fluid Section Assembly ............................................................................20
Upright Cart Assembly ..............................................................................21
Filter Assembly ............................................................................................21
Suction Set Assembly (low boy) ............................................................22
Low Boy Cart Assembly ............................................................................22
Labels ..............................................................................................................22
Electrical Schematic ...................................................................................23
Accessories ....................................................................................................23
Limited Warranty ........................................................................... 24
Product Registration
Register your product online at www.titantool.com.
Serial Number Location
The serial number for your sprayer is shown on a label that is
adhered to the underside of the main gearbox housing.
General Description
Pr
n
Tu
1800 – 3300 PSI
Pressure Control Knob
This airless sprayer is a precision power tool used for spraying many
types of materials. Read and follow this Owner’s Manual carefully for
proper operating instructions, maintenance, and safety information.
Motor
essure
Control
Knob
Filter
Oil Cup
Fuse
PRIME/
SPRAY
Valve
Outlet
Fluid
Fitting
Section
Siphon
Tube
Retur
Hose
Operation
This equipment produces a fluid stream at extremely
high pressure. Read and understand the warnings
in the Safety Precautions section at the front of this
manual before operating this equipment.
Setup
Perform the following procedure before plugging in the power cord
of an electric unit.
1. Ensure that the siphon tube/suction set and the return hose
are attached and secure.
2. Using a wrench, attach a minimum of 50’ of 1/4” airless spray
hose to the outlet tting on the sprayer. Tighten securely.
3. Attach an airless spray gun to the spray hose. Using two
wrenches (one on the gun and one on the hose), tighten
securely.
NOTE: Do not attach the tip to the spray gun yet. Remove
the tip if it is already attached.
Make sure all airless hoses and spray guns are
electrically grounded and rated at or above the
maximum operating pressure range of the airless
sprayer.
4. Make sure the pressure control knob is in the OFF position in
the black zone.
5. Fill the oil cup with approximately one tablespoon of
separating oil (P/N 314-481).
IMPORTANT: Never operate unit for more than ten seconds
without fluid. Operating this unit without fluid will cause
unnecessary wear to the packings.
6. Make sure the electrical service is 120V, 15 amp minimum.
7. Plug the power cord into a properly grounded outlet at least
25’ from the spray area.
IMPORTANT: Always use a minimum 12 gauge, three-wire
extension cord with a grounded plug. Never remove the third
prong or use an adapter.
Preparing a New Sprayer
If this sprayer is new, it is shipped with test uid in the uid section
to prevent corrosion during shipment and storage. This uid must
be cleaned out of the system thoroughly with mineral spirits before
spraying paint.
IMPORTANT: Always keep the trigger lock on the spray gun in
the locked position while preparing the system.
1. Place the siphon tube into a container of mineral spirits that
has a ash point of 140ºF (60ºC) or above.
2. Place the return hose into a metal waste
container.
3. Move the PRIME/SPRAY valve down to the
PRIME position.
4. Turn the unit on and set the pressure to
minimum by turning the pressure control
knob to the “MIN PSI” setting in the yellow
zone.
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Min. – 1800 PSI
(yellow zone)
rbo PulseClean
(red zone)
OFF
Min.
PSI
(Bar)
Clean
On/O
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Max. PSI
(Bar)
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(green zone)
(black zone)
5. Allow the sprayer to run for 15–30 seconds to ush the
test uid out through the return hose and into the waste
container.
6. Turn o the sprayer by moving the pressure control knob to
the OFF position in the black zone.
4 © Titan Tool Inc. All rights reserved.
Preparing to Paint
Before painting, it is important to make sure that the uid in the
system is compatible with the paint that is going to be used.
NOTE: Incompatible uids and paint may cause the valves
IMPORTANT: Always keep the trigger lock on the spray gun in
the locked position while preparing the system.
1. Place the siphon tube into a container of the appropriate
2. Place the return hose into a metal waste container.
3. Move the PRIME/SPRAY valve down to the
NOTE: Hold the return hose in the waste
4. Set the pressure to minimum by turning
5. Allow the sprayer to run for 15–30 seconds
6. Turn o the sprayer by moving the pressure control knob to
NOTE: Make sure that the spray gun does not have a tip or
7. Move the PRIME/SPRAY valve up to the
8. Set the pressure to minimum by turning
9. Unlock the gun by turning the gun trigger lock to the
10. Trigger the gun into the metal waste container until the old
11. Lock the gun by turning the gun trigger lock to the locked
12. Set down the gun and increase the pressure by turning the
13. Check the entire system for leaks. If leaks occur, turn o the
14. Follow the “Pressure Relief Procedure” in this manual before
to become stuck closed, which would require
disassembly and cleaning of the sprayer’s uid
section.
solvent for the material being sprayed (refer to
recommendations of the material manufacturer). An example
of an appropriate solvent is water for latex paint.
PRIME position.
container when moving the PRIME/
SPRAY valve to PRIME in case the
sprayer is pressurized.
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the pressure control knob to the “MIN PSI”
setting in the yellow zone.
to ush the old solvent out through the
return hose and into the metal waste
S
Min.
PSI
(Bar)
Clean
On/O
container.
the OFF position in the black zone.
tip guard installed.
SPRAY position.
the pressure control knob to the “MIN PSI”
setting in the yellow zone.
unlocked position.
Ground the gun by holding it against
the edge of the metal container
while flushing. Failure to do so may
lead to a static electric discharge,
which may cause a fire.
solvent is gone and fresh solvent is coming out of the gun.
position.
pressure control knob slowly clockwise into the green zone.
sprayer and follow the “Pressure Relief Procedure” in this
manual before tightening any ttings or hoses.
changing from solvent to paint.
Max. PSI
Painting
1. Place the siphon tube into a container of paint.
2. Place the return hose into a metal waste container.
3. Move the PRIME/SPRAY valve down to the
PRIME position.
NOTE: Hold the return hose in the waste
4. Turn the unit on and set the pressure to
5. Allow the sprayer to run until paint is
6. Turn the unit o by moving the pressure control knob to the
7. Remove the return hose from the waste container and place it
8. Move the PRIME/SPRAY valve up to the
S
p
H
g
s
(Bar)
9. Turn the unit on and set the pressure to
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10. Unlock the gun by turning the gun trigger lock to the
11. Trigger the gun into the metal waste container until all air and
12. Lock the gun by turning the gun trigger lock to the locked
13. Turn the unit o by moving the pressure control knob to the
14. Attach tip guard and tip to the gun as instructed by the tip
15. Turn the unit on and set the pressure to minimum by turning
16. Increase the pressure by turning the pressure control knob
container when moving the PRIME/
SPRAY valve to PRIME in case the
sprayer is pressurized.
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minimum by turning the pressure control
knob to the “MIN PSI” setting in the
yellow zone.
coming through the return hose into the
S
Min.
PSI
(Bar)
Clean
On/O
metal waste container.
OFF position in the black zone.
in its operating position above the container of paint.
SPRAY position.
minimum by turning the pressure control
knob to the “MIN PSI” setting in the yellow
zone.
unlocked position.
Ground the gun by holding it against
the edge of the metal container
while flushing. Failure to do so may
lead to a static electric discharge,
which may cause a fire.
solvent is ushed from the spray hose and paint is owing
freely from the gun.
position.
OFF position in the black zone.
guard or tip manuals.
POSSIBLE INJECTION HAZARD. Do not spray without
the tip guard in place. Never trigger the gun unless
the tip is in either the spray or the unclog position.
Always engage the gun trigger lock before removing,
replacing or cleaning tip.
the pressure control knob to the “Min PSI” setting in the
yellow zone.
slowly clockwise and test the spray pattern on a piece of
cardboard. Adjust the pressure control knob until the
spray from the gun is completely atomized. Try to keep the
pressure control knob at the lowest setting that maintains
good atomization.
Max. PSI
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s
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(Bar)
Be sure to follow the pressure relief procedure when
shutting down the sprayer for any purpose, including
servicing or adjusting any part of the spray system,
changing or cleaning spray tips, or preparing for
cleanup.
© Titan Tool Inc. All rights reserved. 5
NOTE: Turning the pressure up higher than needed to
atomize the paint will cause premature tip wear and
additional overspray.
Pressure Relief Procedure
Keep stroke smooth and at an even speed.
Even coat throughout
Heavy Coat
Do not ex wrist while spraying.
Light Coat Light Coat
Approximately
Proper way to trigger the spray gun
Start stroke End strokePull trigger Release triggerKeep steady
Be sure to follow the Pressure Relief Procedure when
shutting down the sprayer for any purpose, including
servicing or adjusting any part of the spray system,
changing or cleaning spray tips, or preparing for
cleanup.
1. Lock the gun by turning the gun trigger lock to the locked
position.
2. Turn o the sprayer by moving the pressure control knob to
the OFF position in the black zone.
3. Unlock the gun by turning the gun trigger lock to the
unlocked position.
4. Hold the metal part of the gun rmly to
the side of a metal container to ground
the gun and avoid a build up of static
electricity.
5. Trigger the gun to remove any pressure
that may still be in the hose.
6. Lock the gun by turning the gun trigger lock
to the locked position.
7. Move the PRIME/SPRAY valve down to the
PRIME position.
Keep the spray gun perpendicular to the surface, otherwise one end
of the pattern will be thicker than the other.
10 to 12 inches
Right way
Wrong way
The spray gun should be triggered by turning it on and o with each
stroke. This will save paint and avoid paint buildup at the end of the
stroke. Do not trigger the gun during the middle of a stroke. This will
result in an uneven spray and splotchy coverage.
Spraying
NOTE: When spraying block ller, mastics or high solid
Spraying Technique
The key to a good paint job is an even coating over the entire surface.
This is done by using even strokes. Keep your arm moving at a
constant speed and keep the spray gun at a constant distance from
the surface. The best spraying distance is 10 to 12 inches between
the spray tip and the surface.
Keep the spray gun at right angles to the surface. This means moving
your entire arm back and forth rather than just exing your wrist.
coating, remove the gun lter and high pressure
lter screens.
Approximately
10 to 12 inches
Keep stroke
even
Approximately
10 to 12 inches
Overlap each stroke by about 30%. This will ensure an even coating.
When you stop painting, lock the gun trigger lock, turn the pressure
control knob counterclockwise to its lowest setting and set the
PRIME/SPRAY valve to PRIME. Turn the ON/OFF switch to the OFF
position and unplug the sprayer.
Practice
1. Be sure that the paint hose is free of kinks and clear of objects
with sharp cutting edges.
2. Turn the unit on and set the pressure to minimum by turning
the pressure control knob to the “MIN PSI” setting in the
yellow zone.
3. Move the PRIME/SPRAY valve up to the SPRAY
position.
4. Turn the pressure control knob clockwise to its
highest setting. The paint hose should stien
as paint begins to ow through it.
5. Unlock the gun trigger lock.
6. Trigger the spray gun to bleed air out of the hose.
7. When paint reaches the spray tip, spray a test area to check
the spray pattern.
8. Use the lowest pressure setting
necessary to get a good spray
pattern. If the pressure is set
too high, the spray pattern will
Good spray pattern
be too light. If the pressure is
set too low, tailing will appear
or the paint will spatter out in
gobs rather than in a ne spray.
Paint tailing pattern
6 © Titan Tool Inc. All rights reserved.
Cleanup
Do not use gasoline to clean the sprayer.
Special cleanup instructions for use with flammable
solvents:
• Always ush spray gun preferably outside and at least one
hose length from spray pump.
• If collecting ushed solvents in a one gallon metal container,
place it into an empty ve gallon container, then ush solvents.
• Area must be free of ammable vapors.
• Follow all cleanup instructions.
IMPORTANT: The sprayer, hose, and gun should be cleaned
thoroughly after daily use. Failure to do so permits material to
build up, seriously affecting the performance of the unit.
Cleaning the Spray Tip
1. Flush the gun with solvent immediately after the work is
completed.
2. Oil the sliding pins to prevent them
from seizing up.
Should the spray tip become clogged, reverse
the spray tip with the lever and pull the trigger.
Once the obstruction comes out of the spray
tip, release the trigger, reverse the spray tip
back to the spray pattern setting, and resume
spraying.
Do not attempt to clean the tip with your finger.
Do not use a needle or other sharp pointed instrument
to clean the tip. The hard tungsten carbide is brittle
and can be chipped.
Always spray at minimum pressure with the gun
nozzle tip removed when using mineral spirits or any
other solvent to clean the sprayer, hose, or gun. Static
electricity buildup may result in a fire or explosion in
the presence of flammable vapors.
1. Follow the “Pressure Relief Procedure” found in the Operation
section of this manual.
2. Remove the gun tip and tip guard and clean with a brush
using the appropriate solvent.
3. Place the siphon tube into a container of the appropriate
solvent (refer to recommendations of the material
manufacturer). An example of the appropriate solvent is
water for latex paint.
4. Place the return hose into a metal waste container.
5. Move the PRIME/SPRAY valve down to the
PRIME position.
NOTE: Hold the return hose in the waste
container when moving the PRIME/
SPRAY valve to PRIME in case the
sprayer is pressurized.
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6. Turn the unit on and set the pressure to Turbo
PulseClean by turning the pressure control
knob to its CLEAN position in the red zone.
7. Allow the solvent to circulate through the unit
and ush the paint out of the return hose into
the metal waste container.
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Min.
PSI
(Bar)
Clean
On/O
Max. PSI
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(Bar)
8. Turn the unit o by moving the pressure
control knob to the OFF position in the black zone.
9. Move the PRIME/SPRAY valve up to its SPRAY
position.
10. Turn the unit on and set the pressure to Turbo
PulseClean by turning the pressure control knob
to its CLEAN position in the red zone.
Ground the gun by holding it against
the edge of the metal container
while flushing. Failure to do so may
lead to a static electric discharge,
which may cause a fire.
11. Trigger the gun into the metal waste container until the paint
is ushed out of the hose and solvent is coming out of the gun.
12. Continue to trigger the spray gun into the waste container
until the solvent coming out of the gun is clean.
Maintenance
Before proceeding, follow the “Pressure Relief
Procedure” outlined previously in this manual.
Additionally, follow all other warnings to reduce the
risk of an injection injury, injury from moving parts
or electric shock. Always unplug the sprayer before
servicing!
General Repair and Service Notes
The following tools are needed when repairing this sprayer:
Phillips Screwdriver 3/8” Hex Wrench
Needle Nose Pliers 5/16” Hex Wrench
Adjustable Wrench 1/4” Hex Wrench
Rubber Mallet 3/16” Hex Wrench
Flat-blade Screwdriver 5/32” Hex Wrench
1. Before repairing any part of the sprayer, read the instructions
carefully, including all warnings.
IMPORTANT: Never pull on a wire to disconnect it. Pulling on a
wire could loosen the connector from the wire.
S
p
r
a
y
L
2. Test your repair before regular operation of the sprayer to be
a
t
e
x
P
a
i
n
t
s
&
sure that the problem is corrected. If the sprayer does not
operate properly, review the repair procedure to determine if
everything was done correctly. Refer to the Troubleshooting
section to help identify other possible problems.
3. Make sure that the service area is well ventilated in case
solvents are used during cleaning. Always wear protective
eyewear while servicing. Additional protective equipment
may be required depending on the type of cleaning solvent.
Always contact the supplier of solvents for recommendations.
4. If you have any further questions concerning your TITAN
Airless Sprayer, call TITAN:
Technical Service (U.S.) ...................................... 1-800-526-5362
Fax ................................................................. 1-800-528-4826
NOTE: For long-term or cold weather storage, pump
mineral sprits through the entire system.
13. Follow the “Pressure Relief Procedure” found in the Operation
section of this manual.
14. Unplug the sprayer and store in a clean, dry area.
IMPORTANT: Do not store the unit under pressure.
© Titan Tool Inc. All rights reserved. 7
Replacing the PRIME/SPRAY Valve
Housing
Valve Handle
n
Handle
Perform the following procedure using PRIME/SPRAY valve
replacement kit P/N 0507690.
1. Drive the groove pin out of the valve handle.
2. Remove the valve handle and the cam base.
3. Using a wrench, loosen and remove the valve housing
assembly.
4. Make sure the gasket is in place and thread the new valve
housing assembly into the lter block. Tighten securely with a
wrench.
5. Place the cam base over the valve housing assembly.
Lubricate the cam base with grease and line up the cam with
the lter block using the dowel pin.
6. Line up the hole on the valve stem with the hole in the valve
handle.
7. Insert the groove pin into the valve handle and through the
valve stem to secure the valve handle in position.
Gun Filter
1. Pull the bottom of the trigger
guard forward so that it comes
loose from the handle assembly.
2. Loosen and remove the handle
assembly from the gun head.
Gun
Housing
Filter
3. Pull the old lter out of the gun
head.
4. Slide the new lter, tapered end
rst, into the gun head.
Handle
Seal
5. Make sure the handle seal is in
position and thread the handle
assembly into the gun head until
secure.
6. Snap the trigger guard back onto the handle assembly.
Choosing the Correct Spray Gun Filter
Use the proper gun lter based on the type of material being applied
as shown below.
Gasket
Filter
Dowel Pin
Cam Base
Replacing the Filters
Pump Filter
1. Loosen and remove the lter body
by hand.
2. Slip the lter o of the core spring.
3. Inspect the lter. Based on
inspection, clean or replace the
lter.
4. Inspect the o-ring. Based on
inspection, clean or replace the
o-ring.
5. Slide the new or cleaned lter over
the core spring with the lter spring
adapter in place. Push the lter
into the center of the lter housing.
6. Slide the lter body over the lter
and thread it into the lter housing
until secure.
NOTE: The lter housing should be
hand-tightened, but make
sure the lter housing is
seated fully into the pump
manifold.
Valve Housing
Assembly
Valve Stem
Groove Pi
Filter
Body
Filter
Spring
Filter
Adapter
Core
Spring
O-ring
Filter
Housing
Part
Number
0089960 Synthetic resin,
0089959 Base coat enamels,
0089958 Emulsions,
0089957 Heavy bodied latex,
Application Filter
enamels, clean
varnishes, stains
azures
primer enamels,
llers, marking paints,
textured enamels
latex paints,
acrylic paints
blockllers,
elastometrics
Type
Extrane red
Fine yellow
Medium white
Coarse green
Color of
Filter
Body
NOTE: For more detail, part number information, and an
assembly drawing, please see the G-10 Airless Spray
Gun Owner’s Manual (P/N 0286928).
8 © Titan Tool Inc. All rights reserved.
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