Titan 0552059, 0552058 User Manual

Page 1
Owner’s Manual
Do not use this equipment
before reading this manual!
ADVANTAGE 600
Model
0552058
Model
0552059
Register your product online at:
www.titantool.com
Proper registration will serve as proof of purchase in the event your original receipt becomes misplaced or lost.
Serial Number* _ _ _ _ _ _ _ _ _ _
* See page 3 for location
NOTE: This manual contains important
warnings and instructions. Please read and retain for reference.
1111 © Titan Tool Inc. All Rights Reserved. Form No. 0552844E
Page 2
Important Safety Information · Read all safety information before
operating the equipment. SAVE THESE INSTRUCTIONS.
This symbol indicates a hazardous situation, which, if not not avoided could result in death or serious injury.
To reduce the risks of fire or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment.
HAZARD: INJECTION INJURY
A high pressure paint stream produced by this equipment can pierce the skin and underlying tissues, leading to serious injury and possible amputation. See a physician immediately.
DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT! Injection can lead to amputation. See a physician immediately.
The maximum operating range of the sprayer is 3100 PSI / 21.4
MPa uid pressure.
PREVENTION:
• NEVER aim the gun at any part of the body.
• Do not aim the gun at, or spray any person or animal.
• NEVER allow any part of the body to touch the uid stream. DO NOT allow body to touch a leak in the uid hose.
• NEVER put your hand in front of the gun. Gloves will not
provide protection against an injection injury.
• ALWAYS lock the gun trigger, shut the pump off, and
release all pressure before servicing, cleaning the tip or guard, changing tip, or leaving unattended. Pressure will not be released by turning off the motor. The PRIME/
SPRAY valve or pressure bleed valve must be turned to
their appropriate positions to relieve system pressure.
Refer to the PRESSURE RELIEF PROCEDURE
described in this manual.
• ALWAYS keep the tip guard in place while spraying. The
tip guard provides some protection but is mainly a warning device.
• ALWAYS remove the spray tip before ushing or cleaning
the system.
• Paint hose can develop leaks from wear, kinking and
abuse. A leak can inject material into the skin. Inspect
the hose before each use. Do not use hose to lift or pull
equipment.
• NEVER use a spray gun without a working trigger lock and
trigger guard in place.
• All accessories must be rated at or above 3100 PSI / 21.4
MPa. This includes spray tips, guns, extensions, and hose.
• Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn off the
unit and relieve the pressure in accordance with the
PRESSURE RELIEF PROCEDURE described in this
manual.
• Verify that all connections are secure before operating the
unit. Unsecured parts may eject at great force or leak a
high pressure uid stream causing severe injury.
• Always engage the trigger lock when not spraying. Verify
the trigger lock is functioning properly.
NOTE TO PHYSICIAN: Injection into the skin is a traumatic injury. It is
important to treat the injury as soon as possible. DO NOT delay treatment to research toxicity. Toxicity is a concern with some coatings injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable.
HAZARD: HAZARDOUS VAPORS
Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with the
body. Vapors can cause severe nausea, fainting, or
poisoning.
PREVENTION:
• Use a respirator or mask if vapors can be
inhaled. Read all instructions supplied with the mask to be sure it will provide the necessary protection.
• Wear protective eyewear.
• Wear protective clothing as required by coating manufacturer.
HAZARD: EXPLOSION OR FIRE
Solvent and paint fumes can explode or ignite. Property damage and/or severe injury can occur.
PREVENTION:
• Provide extensive exhaust and fresh air
introduction to keep the air within the spray area free from
accumulation of ammable vapors. Solvent and paint
fumes can explode or ignite.
• Do not spray in a conned area.
• Avoid all ignition sources such as static electric sparks, open ames, pilot lights,
electrical appliances, and hot objects.
Connecting or disconnecting power
cords or working light switches can make
sparks. Paint or solvent owing through the
equipment is able to result in static electricity.
• Do not smoke in spray area.
• Fire extinguisher must be present and in good working
order.
• Place pump at least 25 feet (7.62 meters) from the spray object in a well ventilated area (add more hose if necessary). Flammable vapors are often heavier than air.
Floor area must be extremely well ventilated. The pump contains arcing parts that emit sparks and can ignite vapors.
• The equipment and objects in and around the spray area
must be properly grounded to prevent static sparks.
• Keep area clean and free of paint or solvent containers, rags and other ammable materials.
• Use only conductive or grounded high pressure uid hose. Gun must be grounded through hose connections.
• For electric units — power cord must be connected to a
grounded circuit.
• Always ush unit into a separate metal container, at low pump pressure, with spray tip removed. Hold gun rmly
against side of container to ground container and prevent static sparks.
• Follow the material and solvent manufacturer’s warnings and instructions. Know the contents of the paints and solvents being sprayed. Read all Material Safety Data Sheets (MSDS) and container labels provided with
the paints and solvents. Follow the paint and solvent
manufacturer’s safety instructions.
• Use extreme caution when using materials with a ashpoint below 70ºF (21ºC). Flashpoint is the temperature that a uid can produce enough vapors to ignite.
• Plastic can cause static sparks. Never hang plastic to enclose a spray area. Do not use plastic drop cloths when spraying ammable materials.
• Use lowest possible pressure to ush equipment.
• Do not spray onto pump assembly.
2 © Titan Tool Inc. All rights reserved.
Page 3
Important Safety Information · Read all safety information before
Grounded Outlet
Grounding Pin
Cover for grounded outlet box
operating the equipment. SAVE THESE INSTRUCTIONS.
HAZARD: EXPLOSION HAZARD DUE TO
INCOMPATIBLE MATERIALS
Will cause property damage or severe injury.
PREVENTION:
• Do not use materials containing bleach or chlorine.
• Do not use halogenated hydrocarbon solvents such
as bleach, mildewcide, methylene chloride and 1,1,1 ­trichloroethane. They are not compatible with aluminum.
• Contact your coating supplier about the compatibility of
material with aluminum.
HAZARD: GENERAL
Can cause severe injury or property damage.
PREVENTION:
• Read all instructions and safety precautions before
operating equipment.
• Follow all appropriate local, state, and national codes governing ventilation, re prevention, and operation.
• The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General Standards and part 1926 of the Construction
Standards should be consulted.
• Use only manufacturer authorized parts. User assumes
all risks and liabilities when using parts that do not meet
the minimum specications and safety requirements of the
pump manufacturer.
• All hoses, ttings, and lter parts must be secured before
operating spray pump. Unsecured parts can eject at great
force or leak a high pressure uid stream causing severe
injury.
• Before each use, check all hoses for cuts, leaks, abrasion or bulging of cover. Check for damage or movement of
couplings. Immediately replace the hose if any of these conditions exist. Never repair a paint hose. Replace it with another grounded high-pressure hose.
• Do not kink or over-bend the hose. Airless hose can
develop leaks from wear, kinking and abuse. A leak can inject material into the skin.
• Do not expose the hose to temperatures or pressures in excess of those specied by manufacturer.
• Do not spray outdoors on windy days.
• Wear clothing to keep paint off skin and hair.
• Do not operate or spray near children. Keep children
away from the equipment at all times.
• Do not overreach or stand on an unstable support. Keep
effective footing and balance at all times.
• Use lowest possible pressure to ush equipment.
• Stay alert and watch what you are doing.
• Do not operate the unit when fatigued or under the inuence of drugs or alcohol.
• For electric units — Always unplug cord from outlet before
working on equipment.
• Do not use the hose as a strength member to pull or lift the
equipment.
• Do not lift by cart handle when loading or unloading.
Grounding Instructions
This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
WARNING - Improper installation of the grounding plug can result in a risk of electric shock.
If repair or replacement of the cord or plug is necessary, do not
connect the green grounding wire to either at blade terminal.
The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin.
Check with a qualied electrician or serviceman if the grounding
instructions are not completely understood, or if you are in doubt
as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not t the outlet, have the proper outlet installed by a qualied electrician.
IMPORTANT: Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A 12 gauge cord is recommended. If an extension cord is to be used outdoors, it must be marked with the suffix W-A after the cord type designation. For example, a designation of SJTW-A would indicate that the cord would be appropriate for outdoor use.
Specications
Gallons per minute (GPM) ........ 0.70 (2.65 LPM)
Maximum tip sizes .................... 0.027”
Maximum pressure ................... 3100 PSI (21.4 MPa)
Power ....................................... 1.7 HP PMDC brushless motor,
120VAC, 60 HZ, 12.5A Max
Weight ...................................... 60 lbs. (27.2 kg)
Maximum hose length .............. 300’ (91.4 m)
Product Registration
Register your product online at www.titantool.com. Proper registration will serve as proof of purchase in the event your original receipt becomes misplaced or lost.
Serial Number Location
The serial number for your sprayer is shown on a label that is adhered to the underside of the main gearbox housing.
© Titan Tool Inc. All rights reserved. 3
Page 4
Table of Contents
Pressure Control Knob
ON/OFF Switch
PRIME/SPRAY Valve
Outlet Fitting
Pail Hook
Oil Cup
Siphon
Tube
Return Hose
Filter
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Pulse Clean
Min. PSI
(Bar)
Max. PSI
(Bar)
JB51003A P/N 0558862
Priming and
Cleaning Zone
(minimum PSI)
Pressure Control Knob
OFF
(0 PSI)
Maximum PSI
Safety Precautions ................................................................... 2
Specications ........................................................................... 3
Product Registration ................................................................3
Serial Number Location ....................................................... 3
General Description ................................................................. 4
Operation ................................................................................... 4
Setup ................................................................................... 4
Preparing to Paint................................................................ 4
Painting ............................................................................... 5
Pressure Relief Procedure .................................................. 6
Spraying .................................................................................... 6
Spraying Technique ............................................................ 6
Practice ............................................................................... 6
Cleanup .....................................................................................7
Cleaning the Spray Tip ........................................................ 7
Maintenance .............................................................................. 7
General Repair and Service Notes...................................... 7
Replacing the PRIME/SPRAY Valve ................................... 8
Replacing the Filters............................................................ 8
Replacing the Motor Assembly............................................ 9
Replacing the Gears............................................................ 9
Replacing the Transducer ................................................. 10
Servicing the Fluid Section ................................................ 10
Troubleshooting ..................................................................... 12
Parts List ................................................................................. 18
Main Assembly .................................................................. 18
Motor Assembly................................................................. 19
Suction Set Assembly ....................................................... 19
Labels ................................................................................ 19
Gear Box Assembly........................................................... 20
Upright Cart Assembly ...................................................... 21
Fluid Section Assembly ..................................................... 22
Low Boy Cart Assembly .................................................... 23
Electrical Schematic .......................................................... 23
Limited Warranty .................................................................... 24
General Description
This airless sprayer is a precision power tool used for spraying
many types of materials. Read and follow this Owner’s Manual
carefully for proper operating instructions, maintenance, and safety information.
Setup
Perform the following procedure before plugging in the power cord of an electric unit.
1. Ensure that the siphon tube and the return hose are
attached and secure.
2. Using a wrench, attach a minimum of 50’ of 1/4” airless
spray hose to the outlet tting on the sprayer. Tighten
securely.
3. Attach an airless spray gun to the spray hose. Using two
wrenches (one on the gun and one on the hose), tighten
securely.
NOTE: Do not attach the tip to the spray gun yet.
Remove the tip if it is already attached.
Make sure all airless hoses and spray guns are electrically grounded and rated at or above the maximum operating pressure range of the airless sprayer.
4. Make sure the pressure control knob is in the OFF
position.
5. Make sure the ON/OFF switch is in its OFF position.
6. Fill the oil cup with approximately one tablespoon of
separating oil (P/N 314-481).
IMPORTANT: Never operate unit for more than ten seconds without fluid. Operating this unit without fluid will cause unnecessary wear to the packings.
7. Make sure the electrical service is 120V, 15 amp
minimum.
8. Plug the power cord into a properly grounded outlet at
least 25’ from the spray area.
IMPORTANT: Always use a minimum 12 gauge, three-wire extension cord with a grounded plug. Never remove the third prong or use an adapter.
Preparing a New Sprayer
If this sprayer is new, it is shipped with test uid in the uid
section to prevent corrosion during shipment and storage. This
uid must be cleaned out of the system thoroughly with mineral
spirits before spraying paint.
IMPORTANT: Always keep the trigger lock on the spray gun in the locked position while preparing the system.
1. Place the siphon tube into a container of mineral spirits.
2. Place the return hose into a metal waste container.
3. Move the PRIME/SPRAY valve down to
the PRIME position.
4. Turn on the unit by moving the ON/OFF
switch to the ON position.
5. Set the pressure to minimum by turning
the pressure control knob to the “MIN PSI”
setting.
Operation
4 © Titan Tool Inc. All rights reserved.
This equipment produces a fluid stream at extremely high pressure. Read and understand the warnings in the Safety Precautions section at the front of this manual before operating this equipment.
6. Allow the sprayer to run for 15–30 seconds to ush the
test uid out through the return hose and into the waste
container.
7. Turn off the unit by moving the ON/OFF switch to the OFF
position.
Page 5
Preparing to Paint
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Pulse Clean
Min. PSI
(Bar)
Max. PSI
(Bar)
JB51003A P/N 0558862
Pressure Control Knob
ON/OFF Switch
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Pulse Clean
Min. PSI
(Bar)
Max. PSI
(Bar)
JB51003A P/N 0558862
Before painting, it is important to make sure that the uid in the
system is compatible with the paint that is going to be used.
NOTE: Incompatibleuidsandpaintmaycausethe
valves to become stuck closed, which would require disassembly and cleaning of the
sprayer’suidsection.
IMPORTANT: Always keep the trigger lock on the spray gun in the locked position while preparing the system.
1. Place the siphon tube into a container of the appropriate solvent. Examples of the appropriate solvent are water for latex paint or mineral spirits for oil-based paints.
2. Place the return hose into a metal waste container.
3. Move the PRIME/SPRAY valve down to
the PRIME position.
Painting
1. Place the siphon tube into a container of paint.
2. Place the return hose into a metal waste container.
3. Move the PRIME/SPRAY valve down to
the PRIME position.
NOTE: Hold the return hose in the waste
container when moving the PRIME/ SPRAY valve to PRIME in case the sprayer is pressurized.
4. Turn on the sprayer by moving the ON/OFF switch to the ON position.
NOTE: Hold the return hose in the waste
container when moving the PRIME/ SPRAY valve to PRIME in case the sprayer is pressurized.
4. Turn on the sprayer by moving the ON/OFF switch to the ON position.
5. Set the pressure to minimum by turning
the pressure control knob to the “MIN PSI”
setting.
6. Allow the sprayer to run for 15–30 seconds to ush the old solvent out through the
return hose and into the metal waste container.
7. Turn off the sprayer by moving the ON/OFF switch to the OFF position.
NOTE: Make sure that the spray gun does not have a tip
or tip guard installed.
8. Move the PRIME/SPRAY valve up to the SPRAY position.
9. Turn on the sprayer.
10. Unlock the gun by turning the gun trigger lock to the unlocked position.
Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.
11. Trigger the gun into the metal waste container until the old solvent is gone and fresh solvent is coming out of the gun.
12. Lock the gun by turning the gun trigger lock to the locked
position.
13. Set down the gun and increase the pressure by turning the pressure control knob slowly clockwise.
14. Check the entire system for leaks. If leaks occur, turn the unit off and follow the “Pressure Relief Procedure” in this manual before tightening any ttings or hoses.
15. Follow the “Pressure Relief Procedure” in this manual
before changing from solvent to paint.
Be sure to follow the pressure relief procedure when shutting down the sprayer for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.
5. Set the pressure to minimum by turning
the pressure control knob to the “MIN PSI”
setting.
6. Allow the sprayer to run until paint is
coming through the return hose into the metal waste container.
7. Turn off the sprayer by moving the ON/OFF switch to the OFF position.
8. Remove the return hose from the waste container and place it in its operating position above the container of paint.
9. Move the PRIME/SPRAY valve up to the SPRAY position.
10. Turn on the sprayer.
11. Unlock the gun by turning the gun trigger lock to the unlocked position.
Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.
12. Trigger the gun into the metal waste container until all air
and solvent is ushed from the spray hose and paint is owing freely from the gun.
13. Lock the gun by turning the gun trigger lock to the locked
position.
14. Turn off the sprayer.
15. Attach tip guard and tip to the gun as instructed by the tip guard or tip manuals.
POSSIBLE INJECTION HAZARD. Do not spray without the tip guard in place. Never trigger the gun unless the tip is in either the spray or the unclog position. Always engage the gun trigger lock before removing, replacing or cleaning tip.
16. Turn on the sprayer.
17. Increase the pressure by turning the pressure control
knob slowly clockwise and test the spray pattern on a piece of cardboard. Adjust the pressure control knob until
the spray from the gun is completely atomized. Try to
keep the pressure control knob at the lowest setting that
maintains good atomization.
© Titan Tool Inc. All rights reserved. 5
NOTE: Turning the pressure up higher than needed to
atomize the paint will cause premature tip wear and additional overspray.
Page 6
Pressure Relief Procedure
Keep stroke smooth and at an even speed.
Even coat throughout
Approximately
10 to 12 inches
Heavy Coat
Do not flex wrist while spraying.
Light Coat Light Coat
Approximately
10 to 12 inches
Right way
Wrong way
Proper way to trigger the spray gun
Approximately
10 to 12 inches
Keep stroke
even
Start stroke End strokePull trigger Release triggerKeep steady
Good spray pattern
Paint tailing pattern
Be sure to follow the pressure relief procedure when shutting the unit down for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.
1. Lock the gun by turning the gun trigger lock to the locked
position.
2. Turn off the sprayer by moving the ON/OFF switch to the OFF position.
3. Turn the pressure control knob to the OFF position.
4. Unlock the gun by turning the gun trigger lock to the unlocked position.
5. Hold the metal part of the gun rmly
to the side of a metal container to ground the gun and avoid a build up of static electricity.
6. Trigger the gun to remove any
pressure that may still be in the hose.
7. Lock the gun by turning the gun
trigger lock to the locked position.
8. Move the PRIME/SPRAY valve down
to the PRIME position.
Spraying
Keep the spray gun perpendicular to the surface, otherwise one
end of the pattern will be thicker than the other.
The spray gun should be triggered by turning it on and off with each stroke. This will save paint and avoid paint buildup at
the end of the stroke. Do not trigger the gun during the middle
of a stroke. This will result in an uneven spray and splotchy coverage.
NOTE: Whensprayingblockller,masticsorhighsolid
coating,removethegunlterandhighpressure lterscreens.
Spraying Technique
The key to a good paint job is an even coating over the entire
surface. This is done by using even strokes. Keep your arm
moving at a constant speed and keep the spray gun at a constant distance from the surface. The best spraying distance is 10 to 12 inches between the spray tip and the surface.
Keep the spray gun at right angles to the surface. This means moving your entire arm back and forth rather than just exing
your wrist.
Overlap each stroke by about 30%. This will ensure an even
coating.
When you stop painting, lock the gun trigger lock, turn the
pressure control knob counterclockwise to its lowest setting and
set the PRIME/SPRAY valve to PRIME. Turn the ON/OFF switch to the OFF position and unplug the sprayer.
Practice
1. Be sure that the paint hose is free of kinks and clear of
objects with sharp cutting edges.
2. Set the pressure to minimum by turning the pressure
control knob to the “MIN PSI” setting.
3. Move the PRIME/SPRAY valve up to the SPRAY position.
4. Turn the pressure control knob clockwise to its highest setting. The paint hose should
stiffen as paint begins to ow through it.
5. Unlock the gun trigger lock.
6. Trigger the spray gun to bleed air out of the hose.
7. When paint reaches the spray tip, spray a test area to
check the spray pattern.
8. Use the lowest pressure setting necessary to get a good spray pattern. If the pressure is set too high, the spray pattern will be too light. If the pressure is set too low, tailing will appear or the paint will spatter out in gobs rather
than in a ne spray.
6 © Titan Tool Inc. All rights reserved.
Page 7
Cleanup
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Pulse Clean
Min. PSI
(Bar)
Max. PSI
(Bar)
JB51003A P/N 0558862
Do not use gasoline to clean the sprayer.
Special cleanup instructions for use with flammable solvents:
• Always ush spray gun preferably outside and at least one
hose length from spray pump.
• If collecting ushed solvents in a one gallon metal container, place it into an empty ve gallon container, then ush solvents.
• Area must be free of ammable vapors.
• Follow all cleanup instructions.
IMPORTANT: The sprayer, hose, and gun should be cleaned thoroughly after daily use. Failure to do so permits material to build up, seriously affecting the performance of the unit.
Always spray at minimum pressure with the gun nozzle tip removed when using mineral spirits or any other solvent to clean the sprayer, hose, or gun. Static electricity buildup may result in a fire or explosion in the presence of flammable vapors.
1. Follow the “Pressure Relief Procedure” found in the Operation section of this manual.
2. Remove the gun tip and tip guard and clean with a brush using the appropriate solvent.
3. Place the siphon tube into a container of the appropriate solvent. Examples of the appropriate solvent are water for latex paint or mineral spirits for oil-based paints.
4. Place the return hose into a metal waste container.
5. Move the PRIME/SPRAY valve down to
the PRIME position.
NOTE: Hold the return hose in the waste
container when moving the PRIME/ SPRAY valve to PRIME in case the sprayer is pressurized.
6. Turn on the sprayer by moving the ON/OFF switch to the ON position.
7. Set the pressure control knob to the “PULSE CLEAN” setting.
8. Allow the solvent to circulate through the
sprayer and ush the paint out of the return
hose into the metal waste container.
9. Turn off the sprayer by moving the ON/ OFF switch to the OFF position.
10. Move the PRIME/SPRAY valve up to its SPRAY position.
11. Turn on the sprayer.
Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.
12. Trigger the gun into the metal waste container until the
paint is ushed out of the hose and solvent is coming out
of the gun.
13. Continue to trigger the spray gun into the waste container
until the solvent coming out of the gun is clean.
Cleaning the Spray Tip
1. Flush the gun with solvent immediately after the work is completed.
2. Oil the sliding pins to prevent them from seizing up.
Should the spray tip become clogged, reverse the
spray tip with the lever and pull the trigger. Once
the obstruction comes out of the spray tip, release the trigger, reverse the spray tip back to the spray pattern setting, and resume spraying.
Do not attempt to clean the tip with your finger.
Do not use a needle or other sharp pointed instrument to clean the tip. The hard tungsten carbide is brittle and can be chipped.
Maintenance
Before proceeding, follow the Pressure Relief Procedure outlined previously in this manual. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!
General Repair and Service Notes
1. Before repairing any part of the sprayer, read the
instructions carefully, including all warnings.
IMPORTANT: Never pull on a wire to disconnect it. Pulling on a wire could loosen the connector from the wire.
2. Test your repair before regular operation of the sprayer to be sure that the problem is corrected. If the sprayer does not operate properly, review the repair procedure to determine if everything was done correctly. Refer to the Troubleshooting section to help identify other possible problems.
3. Make sure that the service area is well ventilated in case solvents are used during cleaning. Always wear protective eyewear while servicing. Additional protective equipment may be required depending on the type of cleaning solvent. Always contact the supplier of solvents for recommendations.
4. If you have any further questions concerning your TITAN Airless Sprayer, call TITAN:
Technical Service (U.S.) .......................1-800-526-5362
Fax ................................................ 1-800-528-4826
NOTE: For long-term or cold weather storage, pump
mineral sprits through the entire system.
14. Follow the “Pressure Relief Procedure” found in the Operation section of this manual.
15. Unplug the unit and store in a clean, dry area.
IMPORTANT: Do not store the unit under pressure.
© Titan Tool Inc. All rights reserved. 7
Page 8
Replacing the PRIME/SPRAY Valve
Dowel Pin
Groove Pin
Valve Stem
Gasket
Pump Manifold
Valve Housing
Assembly
Valve
Handle
Cam Base
Filter Spring
Adapter
Filter Support Spring
Filter Seal
Pump Manifold
Filter
Filter Housing
Gun Housing
Filter
Handle
Handle Seal
Part Number
Application Filter
Type
Color of Filter Body
0089960 Synthetic resin,
enamels, clean varnishes, stains azures
Extrafine red
0089959 Base coat enamels,
primer enamels, fillers, marking paints, textured enamels
Fine yellow
0089958 Emulsions,
latex paints, acrylic paints
Medium white
0089957 Heavy bodied latex,
blockfillers, elastometrics
Coarse green
Perform the following procedure using PRIME/SPRAY valve replacement kit P/N 0507690.
1. Drive the groove pin out of the valve handle.
2. Remove the valve handle and the cam base.
3. Using a wrench, loosen and remove the valve housing assembly from the pump manifold.
4. Make sure the gasket is in place and thread the new valve housing assembly into the pump manifold. Tighten securely with a wrench.
5. Place the cam base over the valve housing assembly.
Lubricate the cam base with grease and line up the cam
with the pump manifold using the dowel pin.
6. Line up the hole on the valve stem with the hole in the
valve handle.
7. Insert the groove pin into the valve handle and through the
valve stem to secure the valve handle in position.
Gun Filter
1. Pull the bottom of the trigger guard forward so that it comes loose from the handle assembly.
2. Loosen and remove the handle
assembly from the gun head.
3. Pull the old lter out of the gun
head.
4. Slide the new lter, tapered end rst, into the gun head.
5. Make sure the handle seal is in position and thread the handle assembly into the gun head until secure.
6. Snap the trigger guard back onto the handle assembly.
Gun Filter Chart
Replacing the Filters
Pump Filter
1. Loosen and remove the lter housing by hand. Pull the lter out of the pump manifold.
2. Slip the lter off of the lter support spring.
3. Inspect the lter. Based on inspection, clean or replace the lter.
4. Inspect the lter seal. Based on inspection, clean or replace the lter seal.
5. Slide the new or cleaned lter over the lter support spring with the adapter in place. Push the lter into the center of
the pump manifold.
6. Slide the lter housing over the lter and thread it into the
pump manifold until secure.
NOTE: Thelterhousingshouldbehand-tightened,but
8 © Titan Tool Inc. All rights reserved.
makesurethelterhousingisseatedfullyinto
the pump manifold.
NOTE: For more detail, part number information, and an
assembly drawing, please see the G-10 Airless Spray Gun Owner’s Manual (P/N 0286928).
Page 9
Replacing the Motor Assembly
Motor Cover Screw
Motor Mounting Screw
Electronic
Cover
Heat Sink Assembly Screw
Heat Sink Assembly
Motor
Gear Box Housing
Front Cover
Front Cover Screw
Motor Cover
Front Cover
Gear Box Housing
Front Cover Screw
2nd Stage Gear
Thrust Washer
Motor
Crankshaft/Gear
Assembly
Rotor Gear
Motor Mounting Screw
Motor Cover
Motor Cover Screw
Electrostatic discharge (ESD) potential could cause damage to electronic control. Use Titan ESD wrist strap P/N 0507958 or equivalent when working on electronic control with electronic cover removed.
1. Perform the Pressure Relief Procedure and unplug the sprayer.
2. Remove the four motor cover screws. Remove the motor cover.
3. Slide the electronic cover off of the electronic control assembly on the motor.
4. Remove the four heat sink assembly screws. Pull back the heat sink assembly to access and disconnect the two wires coming from the motor.
5. At the electronic control assembly, disconnect the wire coming from the potentiometer and the wire coming from the transducer.
6. Loosen and remove the four motor mounting screws.
7. Pull the motor out of the gear box housing.
Replacing the Gears
Electrostatic discharge (ESD) potential could cause damage to electronic control. Use Titan ESD wrist strap P/N 0507958 or equivalent when working on electronic control with electronic cover removed.
1. Perform the Pressure Relief Procedure and unplug the sprayer.
2. Remove the four motor cover screws. Remove the motor cover.
3. Slide the electronic cover off of the electronic control assembly on the motor.
4. Remove the four heat sink assembly mounting screws. Pull back the heat sink assembly to access and disconnect the two wires coming from the motor.
5. At the electronic control assembly, disconnect the wire coming from the potentiometer and the wire coming from the transducer.
6. Loosen and remove the four motor mounting screws.
7. Pull the motor out of the gear box housing.
NOTE: If the motor will not dislodge from the pump
housing:
• Removethefrontcoverplate.  • Usingarubbermallet,carefullytaponthefront
of the motor crankshaft that extends through the slider assembly.
8. With the motor removed, inspect the gears in the gear
box housing for damage or excessive wear. Replace the gears, if necessary.
9. Install the new motor into the gear box housing.
10. Secure the motor with the four motor mounting screws.
11. Reconnect the wires to the electronic control assembly
(refer to the electrical schematic in the Parts List section of this manual).
12. Connect one of the motor wires to the power cord and the other to the ON/OFF switch.
13. Position the electronic cover over the electronic control assembly.
14. Position the heat sink assembly on the gear box housing and secure in position with the four heat sink assembly mounting screws
15. Slide the motor cover over the motor. Secure the motor cover with the four motor cover screws.
NOTE: If the motor will not dislodge from the pump
housing:
• Removethefrontcoverplate.  • Usingarubbermallet,carefullytaponthefront
of the motor crankshaft that extends through the slider assembly.
8. Inspect the rotor gear on the end of the motor for damage or excessive wear. If this gear is completely worn out, replace the motor.
9. Remove and inspect the 2nd stage gear assembly for
damage or excessive wear. Replace, if necessary.
10. Remove and inspect the crankshaft/gear assembly for damage or excessive wear. If damaged or worn, replace the crankshaft/gear assembly.
11. Reassemble the pump by reversing the above steps.
During reassembly, make sure the thrust washers is in
place.
NOTE: Rellthegearboxinthepumphousingwithve
ounces of Lubriplate GR132 (P/N 0293396).
© Titan Tool Inc. All rights reserved. 9
Page 10
Replacing the Transducer
T-slot
Heat Sink Assembly
Slider Assembly
Gear Box Housing
Pump
Manifold
Pump Manifold Mounting Screw
Front
Cover
Front
Cover
Screw
Heat Sink Assembly Screw
Transducer
Assembly
Inlet Valve Housing
Inlet Valve Seat
Inlet Valve Ball
Inlet Valve Cage
Nylon Washer
Piston Bushing
Pump Manifold
Outlet Valve Retainer
Outlet Valve Seat
Outlet Valve Ball
Outlet Valve Cage
Nylon Washer
Piston Rod Outlet Valve
Seal
1. Loosen and remove the four front cover screws. Remove
the front cover.
2. Stop the sprayer at the bottom of its stroke so that the piston is in its lowest position.
3. Perform the Pressure Relief Procedure and unplug the sprayer.
Before proceeding, follow the Pressure Relief Procedure outlined previously in this manual. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!
4. Tilt the sprayer back for easy access to the uid section.
5. Using 3/8” a hex wrench, loosen and remove the two
pump manifold mounting screws.
6. Pull the pump manifold down approximately 1/2” from the
pump housing to clear the transducer.
7. Slide the pump block and piston rod forward until the
piston rod is out of the T-slot on the slider assembly.
8. Remove the four heat sink assembly mounting screws. Pull back the heat sink assembly for access to the transducer wire.
9. Follow the transducer wire from the transducer to the
motor electronic control assembly and unplug the wire from the electronic control assembly.
10. Using a wrench, remove the transducer assembly from the pump manifold.
11. Thread the new transducer assembly into the pump manifold. Tighten securely with a wrench.
12. Plug the transducer wire into the motor electronic control assembly where the old transducer wire was located.
13. Reassemble the pump by reversing steps 2–8.
IMPORTANT: Make sure the transducer is aligned properly with the hole in the pump manifold during reassembly. Improper alignment may cause damage to the transducer o-ring.
Servicing the Fluid Section
Use the following procedures to service the valves and repack
the uid section. Perform the following steps before performing any maintenance on the uid section.
1. Loosen and remove the four front cover screws. Remove
the front cover.
2. Position the slider assembly at the bottom, dead-center of its stroke. This is done by turning the sprayer on and off in short bursts.
3. Perform the Pressure Relief Procedure and unplug the sprayer.
Before proceeding, follow the Pressure Relief Procedure outlined previously in this manual. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!
4. For Upright Cart units, remove the return hose from the
hose clip on the siphon tube. Unscrew the siphon tube from the inlet valve housing.
5. For Low Boy cart units, remove the retaining ring from the
bottom of the inlet valve housing using a snap ring pliers. Remove the return hose clamp and pull the return hose
from its tting on the pump manifold. Remove the suction
set assembly.
6. Loosen and remove the high-pressure hose from the outlet tting on pump manifold.
Servicing the Valves
The design of the uid section allows
access to the inlet valve and seat as well as the outlet valve and seat without completely disassembling
the uid section. It is possible that
the valves may not seat properly because of debris stuck in the foot valve seat or outlet valve seat. Use the following instructions to clean the valves and reverse or replace the seats.
1. Using a wrench, loosen and remove the inlet valve housing from the pump manifold.
2. Clean out any debris in
the inlet valve housing and examine the valve housing and seat. If the seat is damaged, reverse or replace the seat.
3. Using a 3/8” hex wrench, loosen and remove the outlet
valve retainer from the piston rod.
PTFE O-Ring
NOTE: Always service the
10 © Titan Tool Inc. All rights reserved.
4. Clean out any debris and
5. Remove, clean, and inspect the outlet valve cage and
6. Reassemble the valves by reversing the steps above.
outlet valve with the piston rod attached to the pump. This will prevent the piston rod from rotating during disassembly of the outlet valve.
examine the valve housing and seat. If the seat is damaged, reverse or replace the seat.
outlet valve ball. Replace if they are worn or damaged.
Page 11
Repacking the Fluid Section
T-slot
Slider Assembly
Retainer Nut
Piston Guide
Upper Packing Assembly
Pump Manifold
Pump Manifold Mounting Screw
Piston Rod
Lower Packing
Assembly
Large Beveled Edge
Install upper packing
with raised lip
facing down.
Raised Lip
Install lower packing
with large beveled
edge facing up.
1. Remove the foot valve assembly using the steps in the
“Servicing the Valves” procedure above.
NOTE: The outlet valve does not need to be
disassembled from the piston rod for this procedure.
2. Using 3/8” a hex
wrench, loosen and remove the two pump manifold mounting screws.
3. Pull the pump block down approximately
1/2” from the pump
housing.
4. Slide the pump block and piston rod forward until the piston rod is out of the T-slot on the slider assembly.
5. Slide the piston rod out through the bottom of the pump manifold.
6. Loosen and remove
the retainer nut and piston guide from the pump manifold.
7. Remove the upper
and lower packings from the pump manifold.
8. Clean the pump
manifold and install the new upper and lower packings. Refer to the illustration below for proper packing orientation.
14. Position the pump block underneath the pump housing and push up until it rests against the pump housing.
IMPORTANT: Make sure the transducer is aligned properly with the hole in the pump manifold during reassembly. Improper alignment may cause damage to the transducer gasket.
15. Thread the pump manifold mounting screws through the pump manifold and into the gear box housing. Tighten securely.
16. Reassemble the inlet valve assembly into the pump
manifold.
17. For Upright Cart units, thread the siphon tube into the inlet
valve and tighten securely. Make sure to wrap the threads
on the down tube with PTFE tape before assembly.
Replace the return hose into the hose clip on the siphon tube.
18. For Low Boy cart units, insert the elbow on the suction set
assembly into the bottom of the inlet valve housing. Push the retaining ring up into the groove inside the inlet valve housing to secure the suction set assembly in position.
Push the return hose onto the return hose tting on the
pump manifold and secure in position with the return hose clamp.
19. Place the front cover on the gear box housing and secure
in position using the four front cover screws.
20. Turn on the sprayer by following the procedure in the
“Operation” section of this manual and check for leaks.
NOTE: Repacking kit P/N 0551677 is available. For best
results use all parts supplied in this kit.
9. Inspect the piston rod for wear and replace if necessary.
10. Insert the piston guide into the retainer nut. Thread the
11. Slide the piston guide tool (included in the repacking kit)
NOTE: Coat the piston guide tool and the piston rod
12. Using a wrench, tighten the retainer nut securely.
13. Slide the top of the piston rod into the T-slot on the slider
© Titan Tool Inc. All rights reserved. 11
retainer nut into the pump manifold until it is hand tight.
over the top of the piston rod and insert the piston rod through the bottom of the pump manifold. Using a rubber mallet, tap the bottom of the piston rod lightly until the
piston rod is in position in the pump manifold.
with grease before inserting them into the pump manifold.
assembly.
Page 12
Troubleshooting
Problem
A. The unit will not run.
B. The unit will not prime.
C. The unit will not build or
maintain pressure.
D. Fluid leakage at the upper end
of the uid section.
E. Excessive surge at the spray
gun.
F. Poor spray pattern.
G. The unit lacks power.
Cause
1. The unit is not plugged in.
2. Tripped breaker.
3. The pressure is set too low (pressure
control knob set at minimum setting does
not supply power to unit).
4. Faulty or loose wiring.
5. Excessive motor temperature.
1. The PRIME/SPRAY valve is in the SPRAY
position.
2. Air leak in the siphon tube/suction set.
3. The pump lter and/or inlet screen is
clogged.
4. The siphon tube/suction set is clogged.
1. The spray tip is worn.
2. The spray tip is too large.
3. The pressure control knob is not set properly.
4. The pump lter, gun lter, or inlet screen is
clogged.
5. Material ows from the return hose when the PRIME/SPRAY valve is in the SPRAY
position.
6. Air leak in the siphon tube/suction set.
7. There is external uid leak.
8. There is an internal uid section leak (packings are worn and/or dirty, valve balls are worn).
9. Worn valve seats
10. Motor powers but fails to rotate
1. The upper packings are worn.
2. The piston rod is worn.
1. Wrong type of airless spray hose.
2. The spray tip worn or too large.
3. Excessive pressure.
1. The spray tip is too large for the material being used.
2. Incorrect pressure setting.
3. Insufcient uid delivery.
4. The material being sprayed is too viscous.
1. The pressure adjustment is too low.
2. Improper voltage supply.
Solution
1. Plug the unit in.
2. Reset the breaker.
3. Turn the pressure control knob clockwise to supply power to the unit and increase the pressure setting.
4. Inspect or take to a Titan authorized service center.
5. Allow motor to cool.
1. Rotate the PRIME/SPRAY valve clockwise to the
PRIME position.
2. Check the siphon tube/suction set connection and tighten or re-tape the connection with PTFE tape.
3. Remove the pump lter element and clean. Remove
the inlet screen and clean.
4. Remove the siphon tube/suction set and clean.
1. Replace the spray tip following the instructions that came with the spray gun.
2. Replace the spray tip with a tip that has a smaller
orice following the instructions that came with the
spray gun.
3. Turn the pressure control knob clockwise to increase the pressure setting.
4. Remove the pump lter element and clean. Remove the gun lter and clean. Remove the inlet screen
and clean.
5. Clean or replace the PRIME/SPRAY valve.
6. Check the siphon tube/suction set connection and tighten or re-tape the connection with PTFE tape.
7. Check for external leaks at all connections. Tighten
connections, if necessary.
8. Clean the valves and service the uid section following the “Servicing the Fluid Section” procedure
in the Maintenance section of this manual.
9. Reverse or replace the valve seats following the “Servicing the Fluid Section” procedure in the
Maintenance section of this manual.
10. Take unit to a Titan authorized service center.
1. Repack the pump following the “Servicing the Fluid
Section” procedure in the Maintenance section of this
manual.
2. Replace the piston rod following the “Servicing the
Fluid Section” procedure in the Maintenance section
of this manual.
1. Replace hose with a minimum of 50’ of 1/4”
grounded textile braid airless paint spray hose.
2. Replace the spray tip following the instructions that came with the spray gun.
3. Rotate the pressure control knob counterclockwise to decrease spray pressure.
1. Replace the spray tip with a new or smaller spray tip following the instructions that came with the spray gun.
2. Rotate the pressure control knob to adjust the pressure for a proper spray pattern.
3. Clean all screens and lters.
4. Add solvent to the material according to the
manufacturer’s recommendations.
1. Rotate the pressure control knob clockwise to increase the pressure setting.
2. Reconnect the input voltage for 120V AC.
12 © Titan Tool Inc. All rights reserved.
Page 13
Notes
© Titan Tool Inc. All rights reserved. 13
Page 14
Consignes de sécurite important · Lire toutes ces consignes avant
d’utiliser l’appareil. GARDER CES CONSIGNES.
Indique une situation à risque, laquelle, si elle n’est pas évitée, peut entraîner des blessures graves, voire la mort.
Pour réduire les risques d’incendie ou d’explosion, de choc électrique et de blessure, vous devez lire et comprendre les directives figurant dans ce manuel. Familiarisez-vous avec les commandes et l’utilisation adéquate de l’équipement.
DANGER : INJECTION CUTANÉE
Le jet de haute pression produit par cet appareil peut
transpercer la peau et les tissus sous-jacents, causant des
blessures graves pouvant entraîner l’amputation.
NE PAS TRAITER ce type de BLESSURE COMME UNE SIMPLE COUPURE! Une amputation peut en résulter. ON doit consulter un médicin sur-le-champ.
La pression maximale de ce pulvérisateur est d’environ 3 100 PSI / 21,4
MPa.
MESURES PRÉVENTIVES :
• Ne pas pointer le pistolet vers une partie du corps.
• Ne pas pointer le pistolet vers une personne ou un animal; ne pas pulvériser non plus de produit dessus.
• NE JAMAIS mettre une partie du corps devant le jet de produit. NE JAMAIS toucher les fuites du exible de pulvérisation.
• NE JAMAIS mettre la main, même gantée, devant le pistolet (les gants n’offrent aucune protection contre les blessures par injection).
• TOUJOURS verrouiller la détente, arrêter la pompe et relâcher toute la pression avant d’effectuer la maintenance de l’appareil ou de le laisser sans surveillance, d’en nettoyer le protège-embout ou l’embout, ou de remplacer ce dernier. La pression ne sera pas relâchée par le simple arrêt du moteur; pour ce faire, on doit se servir du bouton PRIME/SPRAY (se reporter à la section Comment libérer la pression, du présent manuel).
• TOUJOURS s’assurer que le protège-embout est en place avant de pulvériser. Il est cependant à noter que, s’il assure une certaine protection, ce dispositif joue surtout un rôle préventif.
• TOUJOURS retirer l’embout avant de vidanger ou de nettoyer l’appareil.
• toujours inspecter le exible avant de commencer; celui-ci peut présenter des fuites attribuables à l’usure, à une exion excessibe ou à un traitement abusif, lesquelles fuites présentent des risques d’injection cutanée. Ne pas utiliser le exible pour soulever ou tirer l’équipement.
• NE JAMAIS utiliser de pistolet sans verrou de détente et protège-
doigts.
• Tous les accessoires (pistolets, embouts, rallonges, exibles etc.)
doivent pouvoir subir une pression nominale de 3 100 PSI / 21,4 MPa ou plus.
• Ne laissez pas l’appareil sous tension ou sous pression quand vous vous en éloignez. Quand vous n’utilisez pas l’appareil, éteignez-le et libérez la pression conformément aux instructions Comment libérer la pression, du présent manuel.
• Vériez que toutes les connexions sont bien serrées avant d’utiliser l’appareil. Toute pièce qui n’est pas xée solidement risque d’être projetée violemment ou d’entraîner la fuite d’un jet de liquide à une pression extrêmement élevée, ce qui pourrait
causer des blessures graves.
• Verrouillez toujours la détente quand vous ne pulvérisez pas. Vériez que le verrou de la détente fonctionne correctement.
REMARQUE À L’INTENTION DES MÉDECINS : Les injections cutanées sont des lésions traumatiques; il
importe donc de les traiter sans délai. On NE DOIT PAS retarder
cetraitementsousprétextedevérierlatoxicitéduproduiten
cause, celle-ci n’étant conséquente que dans le cas d’injection directe de certains produits dans le système sanguin. Il pourrait s’avérer nécessaire de consulter un plasticien ou un spécialiste en chirurgie reconstructive de la main.
DANGER : ÉMANATIONS DANGEREUSES
Certains produits (peintures, solvants, insecticides ou autres) peuvent être nocifs s’ils sont inhalés ou entrent en contact avec l’organisme. Les émanations de ces produits peuvent provoquer de graves nausées, évanouissements
ou empoisonnements.
MESURES PRÉVENTIVES :
• Se servir d’un masque ou d’un respirateur s’il y a risque d’inhalation (lire toutes les directives concernant ces dispositifs an de s’assurer qu’ils offrent la protection requise).
• Porter des lunettes de protection.
• Porter les vêtements de protection prescrits par le fabricant du produit utilisé.
DANGER : EXPLOSION OU INCENDIE
Les émanations de certains produits peuvent exploser ou s’enammer, et risquent d’entraîner des dommages matériels ou de graves blessures.
MESURES PRÉVENTIVES :
• S’assurer que l’aire de travail est dotée de moyens d’évacuation d’air vicié et d’introduction d’air frais pour éviter l’accumulation de vapeurs inammables. Les vapeurs dégagées par la peinture ou les solvants peuvent provoquer une explosion ou s’enammer.
• Ne pas pulvériser de produit dans un endroit clos.
• Ne pas travailler près de sources d’ignition (décharges électrostatiques ou étincelles provoquées par le branchement/ débranchement d’appareils ou la commutation d’interrupteurs, d’appareils électriques, ammes nues, veilleuses, objets chauds, etc.). La peinture ou le solvant s’écoulant dans l’équipement peut générer de l’électricité statique.
• Ne pas fumer dans l’aire de travail.
• L’aire de travail doit être munie d’un extincteur en bon état de marche.
• Prévoir un espace d’au moins 7.62 mètres entre la pompe et l’objet à pulvériser s’ils sont dans la même pièce bien ventilée (rallonger le exible au besoin). Les vapeurs inammables étant souvent plus lourdes que l’air, l’espace au-dessus du plancher doit être particulièrement bien aéré. La pompe contient des pièces qui produisent des arcs et émettent des étincelles pouvant enammer les vapeurs.
• Les appareils et objets à l’intérieur ou à proximité de l’aire de travail doivent être adéquatement mis à la terre pour éviter les décharges électrostatiques.
• Veillez à ce que la zone soit propre et exempte de contenants de peinture ou de solvant, chiffons ou autres matériaux inammables.
• Les exibles dont on se sert doivent être conçus pour subir les pressions élevées et faits de matériaux conducteurs ou mis à la terre adéquatement; le pistolet sera mis à la terre par le biais de ses raccords aux exibles.
• Pour les appareils électriques — Le cordon d’alimentation doit être branché à un circuit trilaire.
• L’appareil doit toujours être vidangé à basse pression, embout retiré, dans un contenant métallique distinct. Tenir le pistolet contre la paroi du contenant de manière à mettre ce dernier à la terre et à prévenir les décharges électrostatiques.
• Toujours respecter les mises en garde et les directives du fabricant des produits et solvants utilisés. On doit connaître les produits contenus dans les peintures et solvants qu’on pulvérise. Lire les ches techniques santé-sécurité (FTSS) et les étiquettes
des contenants fournies avec les peintures et solvants. Suivres
les consignes de sécurité du fabricant de peinture et de solvant.
• S’entourer de toutes les précautions possibles lorsqu’on utilise des produits ayant un point d’éclair inférieur à 21°C (70°F). Le point d’éclair est la température à laquelle le liquide peut créer sufsamment de vapeurs et s’enammer.
• Le plastique est générateur de décharges électrostatiques; ne
jamais en suspendre pour fermer une aire de travail ou en utiliser
en guise de toile de protection lorsqu’on pulvérise un produit inammable.
• Se servir de la pression la plus basse possible pour vidanger l’appareil.
• Ne pas pulvériser de produit sur la pompe.
14 © Titan Tool Inc. Tous droits réservés.
Français
Page 15
Consignes de sécurite important · Lire toutes ces consignes avant
Prise trifilaire
Broche de mise à la terre
Plaque murale de la prise
d’utiliser l’appareil. GARDER CES CONSIGNES.
DANGER : EXPLOSION CAUSÉE PAR DES
Ce type d’explosion peut entraîner des dommages matériels ou des blessures graves.
MESURES PRÉVENTIVES :
• Ne pas utiliser de produits contenant du chlore ou du javellisant.
• Ne pas utiliser de solvants à base de halons comme l’eau de
• Communiquer avec le fournisseur du produit concerné pour en
DANGER : GÉNÉRALITÉS
D’autres dangers peuvent entraîner des dommages matériels ou des
blessures graves.
MESURES PRÉVENTIVES :
• Lire toutes les directives et consignes de sécurité avant d’utiliser
• Observer tous les codes locaux, provinciaux, d’état et nationaux
• Aux États-Unis, le gouvernement a adopté des normes de
• N’utiliser que les pièces autorisées par le fabricant; les
• Tous les raccords, les tuyaux et les bouchons de remplissage
• Avant chaque utilisation, examiner tous les exibles an de
•. Ne faites pas de nouer avec le tuyau et ne le tordez pas trop. Le
•. N’exposez pas le tuyau à des températures ou des pressions
• Ne pas pulvériser à l’extérieur par grands vents.
• Porter des vêtements aptes à protéger la peau et les cheveux du
• Ne pas utiliser le pistolet ou ne pas pulvériser de produits
• Ne pas s’étirer ni ne travailler sur un support instable. Toujours
• Se servir de la pression la plus basse possible pour vidanger
• Rester vigilant et faire attention à ce que l’on fait.
• Ne pas se servir de l’équipement en cas de fatigue ou si vos
• Pour les appareils électriques — Débranchez toujours le cordon
• N’utilisez pas le tuyau pour tirer ou soulever l’équipement.
• Ne pas soulever par la poignée de chariot en chargeant ou en
PRODUITS INCOMPATIBLES
javel, les agents antimoisissure, le chlorure de méthylène et le trichloroéthane-1-1-1, lesquels ne sont pas compatibles avec l’aluminium.
connaître la compatibilité avec l’aluminium.
l’appareil.
régissant la ventilation, la prévention des incendies et le fonctionnement de l’appareil.
sécurité en vertu de l’Occupational Safety and Health Act (OSHA). Le cas échéant, on doit les consulter, notamment les parties 1910 des normes générales et 1926 des normes de
construction.
utilisateurs qui choisiront d’utiliser des composants dont les caractéristiques techniques et les exigences en matière de sécurité sont inférieures devront en assumer tous les risques et responsabilités.
doivent être xés solidement en place avant d’utiliser la pompe de pulvérisation. Toute pièce qui n’est pas xée solidement risque d’être projetée violemment ou d’entraîner la fuite d’un jet de liquide à une pression extrêmement élevée, ce qui pourrait
causer des blessures graves.
conrmer l’absence de coupures, de fuites, d’abrasions ou de renements. Vérier également l’intégrité des raccords. Remplacer sans délai les pièces qui semblent présenter des défectuosités. Ne jamais tenter de réparer un exible; remplacer ceux qui font défaut par des modèles haute pression, avec mise à
la terre.
tuyau à vide peut présenter des fuites suite à l’usure, les nouer ou les mauvais traitements. Une fuite risque d’injecter du produit
dans la peau.
supérieures à celles spéciées par le fabricant.
produit utilisé.
en présence d’enfants à proximité. Éloigner les enfants de l’équipement en tout temps.
garder les deux pieds au sol pour rester en équilibre.
l’appareil.
aptitudes sont affaiblies par la consommation de drogues ou de
boissons alcoolisées.
électrique de la prise avant de travailler sur l’équipement.
déchargeant.
Instructions de mise à la terre
Cet appareil doit être mis à la terre. La mise à la terre réduit les risques d’électrocution lors d’un court-circuit en permettant au courant de s’écouler par le l de mise à la terre. Cet appareil est muni d’un cordon électrique avec l de mise à la terre ainsi que d’une che de terre. La che doit être branchée sur une prise installée correctement et mise à la terre conformément à la réglementation et aux codes en vigueur.
MISE EN GARDE - Le fait de ne pas brancher correctement la fiche trifilaire de l’appareil peut entraîner des risques de choc électrique.
Si on doit réparer ou remplacer le cordon ou la che, ne pas raccorder le l de terre à la borne des broches plates (lames) de cette dernière. Ce l, normalement vert (avec ou sans rayures jaunes), doit être relié à la broche de terre.
Consulter un technicien ou un électricien qualié à défaut de comprendre l’ensemble des présentes directives ou en cas d’incertitude quant à la mise à terre de l’appareil. Ne pas modier la che de l’appareil; si elle ne s’adapte pas dans la prise voulue, faire remplacer cette dernière par un
électricien qualié.
IMPORTANT : Utiliser uniquement une rallonge à trois fils munie d’une fiche de terre dans une prise secteur mise à la terre correspondant au type de fiche de l’appareil. S’assurer que votre rallonge est en bon état. Lorsque vous utilisez une rallonge, assurez-vous qu’elle soit d’un calibre suffisant pour supporter l’intensité du courant requise par l’appareil. Une rallonge trop mince entraîne une chute de tension, une diminution de l’intensité et une surchauffe. Une rallonge de calibre 12 est recommandée. Si vous devez utiliser une rallonge à l’extérieur, celle-ci doit comprendre la marque W-A après la désignation indiquant le type de cordon. Par exemple, la désignation SJTW-A indique que le cordon est conçu pour être utilisé à l’extérieur.
© Titan Tool Inc. Tous droits réservés. 15
Français
Page 16
Información de seguridad importante · Lea toda la información de
seguridad antes de operar el equipo. GUARDE ESTAS INSTRUCCIONES.
Indica una situación peligrosa que, de no evitarse, puede causar la muerte o lesiones graves.
Para reducir los riesgos de incendios, explosiones, descargas eléctricas o lesiones a las personas, lea y entienda todas las instrucciones incluidas en este manual. Familiarícese con los controles y el uso adecuado del equipo.
PELIGRO: LESIÓN POR INYECCIÓN
El ujo de pintura a alta presión que produce este
equipo puede perforar la piel y los tejidos subyacentes,
ocasionando lesiones graves y posible amputación. CONSULTE A UN MÉDICO INMEDIATAMENTE.
¡NO TRATE LA LESIÓN POR INYECCIÓN COMO UNA CORTADURA SIMPLE! La inyección puede ocasionar amputación. Consulte a un médico inmediatamente.
La gama operativa máxima de la pistola es de 3100 PSI / 21.4 MPa de presión del líquido.
PREVENCIÓN:
• NUNCA apunte la pistola a ninguna parte del cuerpo.
• No apunte con la pistola ni rocíe a cualquier persona o animal.
• NUNCA deje que ninguna parte del cuerpo toque el ujo de líquido. NO deje que el cuerpo toque una fuga de la manguera de líquido.
• NUNCA ponga la mano frente a la pistola. Los guantes no protegen contra una lesión por inyección.
• SIEMPRE ponga el seguro del gatillo, apague la bomba y libere toda la presión antes de dar servicio, limpiar la boquilla o protección, cambiar la boquilla o dejar la pistola sin supervisión. No se libera la presión al apagar el motor. Debe girarse la perilla PRIME/ SPRAY (CEBAR/ROCIAR) a PRIME (CEBAR) para aliviar la presión. Consulte el PROCEDIMIENTO PARA ALIVIAR LA PRESIÓN descrito en este manual.
• SIEMPRE mantenga la protección de la boquilla en su sitio al rociar. La protección de la boquilla sirve principalmente de
dispositivo de advertencia.
• SIEMPRE retire la boquilla rociadora antes de enjuagar o limpiar
el sistema.
• La manguera de pintura puede presentar fugas por desgaste, dobleces y maltrato. La fuga puede inyectar material traspasando
la piel. Inspeccione la manguera antes de cada uso. No use mangueras para levantar o tirar del equipo.
• NUNCA use una pistola rociadora sin contar con el seguro y la protección del gatillo.
• Todos los accesorios deben tener capacidades nominales de 3100 PSI / 21.4 MPa como mínimo. Esto incluye las boquillas
rociadoras, pistolas, extensiones y manguera.
• No deje el aparato con corriente ni con presión cuando nadie esté pendiente de ella. Cuando no utilice el aparato, apáguelo y libere la presión siguiendo las instrucciones del PROCEDIMIENTO PARA ALIVIAR LA PRESIÓN descrito en este manual.
• Antes de utilizar el aparato, verique que todas las conexiones son seguras. Las partes no aseguradas pueden ser expulsadas con gran fuerza o ltrar uido a alta presión y provocar lesiones
severas.
• Ponga siempre el seguro del gatillo cuando no esté pulverizando. Verique que el seguro del gatillo funciona correctamente.
NOTA PARA EL MÉDICO: La inyección a través de la piel es una lesión traumática. Es
importante tratar la lesión tan pronto sea posible. NO retrase el tratamiento para investigar la toxicidad. La toxicidad es un factor a considerar con ciertos revestimientos inyectados directamente en la corriente sanguínea. Puede ser aconsejable consultar con un cirujano plástico o un cirujano especialista en reconstrucción de las manos.
PELIGRO: VAPORES PELIGROSOS
Las pinturas, solventes, insecticidas y demás materiales
pueden ser nocivos si se inhalan o toman contacto con
el cuerpo. Los vapores pueden causar náuseas graves,
desmayos o envenamiento.
PREVENCIÓN:
• Use un respirador o mascarilla si pueden inhalarse los vapores. Lea todas las instrucciones
suministradas con la mascarilla para revisar que
brinde la protección necesaria.
• Use lentes protectores.
• Use ropa protectora según lo indique el fabricante del
revestimiento.
PELIGRO: EXPLOSIÓN O INCENDIO
Los vapores de solventes y pinturas pueden explotar o inamarse. Pueden producirse daños materiales, lesiones
graves o ambos.
PREVENCIÓN:
• Cuente con escape y entrada de aire fresco para mantener el aire
dentro de la zona de aplicación sin acumulaciones de vapores inamables. Los gases producidos por solventes o pinturas
pueden causar explosiones o incendios.
• No rocíe en lugares cerrados.
• Evite todas las fuentes de ignición como las chispas de electricidad estática, las llamas expuestas,
appliances electricidad, las luces piloto y los
objetos calientes. La conexión o desconexión de cables eléctricos o interruptores de luz operativos
puede producir chispas. Si la pintura o el solvente
uyen por el equipo se puede generar electricidad estática.
• No fume en el área de aplicación.
• Debe haber un extintor de incendios en buen estado.
• Coloque la bomba de pintura a un mínimo de 7.62 meters (25 pies) del objeto a pintar dentro de un área bien ventilada (añada más manguera si es necesario). Los vapores inamables son generalmente más pesados que el aire. El área debe estar
sumamente bien ventilada.
• El equipo y los objetos dentro y alrededor del área a pintar deben
estar debidamente conectados a tierra para evitar las chispas de
estática.
• Mantenga el área limpia y libre de contenedores de pintura o solvente, trapos y otros materiales inamables.
• Use solamente una manguera conductora o conectada a tierra para líquidos a alta presión. La pistola debe conectarse a tierra a través de las conexiones de la manguera.
• Para las aparatos eléctricas — Debe conectarse el cable eléctrico
a un circuito a tierra.
• Siempre enjuague la unidad dentro de un recipiente metálico separado, con la bomba a baja presión y habiendo sacado la boquilla rociadora. Sostenga la pistola rmemente contra el
costado del recipiente para conectar a tierra el mismo y evitar
chispas de estática.
• Siga las advertencias e instrucciones del fabricante del material y del solvente. Conozca los contenidos de las pinturas y los solventes con los que rocía. Lea todas las Hojas de Datos sobre Seguridad de Materiales (MSDS) y las etiquetas del contenedor
provistas con las pinturas y los solventes. Siga las instrucciones de seguridad del fabricante de pinturas o solventes.
• Tenga muchísmo cuidado al usar materiales cuyo punto de ignición sea inferior a 70°F (21°C). El punto de inamación es la temperatura a la que un uido puede producir vapores sucientes
para encenderse.
• El plástico puede causar chispas de estática. Nunca cuelgue plásticos para cerrar una zona a pintar. No use mantas plásticas al aplicar materiales inamables.
• Use la presión más baja posible para enjuagar el equipo.
• No rocíe el ensamblaje de la bomba.
16 © Titan Tool Inc. Todos los derechos reservados.
Español
Page 17
Información de seguridad importante · Lea toda la información de
Tomacorriente aterrado
Terminal de tierra
Tapa de la caja del tomacorriente aterrado
seguridad antes de operar el equipo. GUARDE ESTAS INSTRUCCIONES.
PELIGRO: POSIBLE EXPLOSIÓN DEBIDO A
Causará daños materiales o lesiones graves.
PREVENCIÓN:
• No use materiales que contengan blanqueador o
• No use solventes de hidrocarburos halogenados como
• Diríjase al proveedor de revestimientos para obtener los datos de
PELIGRO: GENERAL
Puede causar daños materiales o lesiones graves.
PREVENCIÓN:
• Lea todas las instrucciones y las precauciones de seguridad
• Siga todos los códigos locales, estatales y nacionales
• Se han adoptado las normas de seguridad del Gobierno de los
• Utilice solamente componentes autorizados por el fabricante.
• Todos los acopladores, las mangueras y las tapas de los ltros
• Antes de cada uso, revise todas las mangueras en busca de
• No retuerza ni doble la manguera en exceso. En la manguera
• No exponga la manguera a temperaturas o presiones que
• No pinte en exteriores en días con viento.
• Use ropa que mantenga la pintura alejada de la piel y el cabello.
• No lo opere ni rocíe cerca de los niños. Mantenga a los niños
• No se asome ni se pare sobre soportes inestables. Mantenga
• Use la presión más baja posible para enjuagar el equipo.
• Manténgase alerta y mire lo que hace.
• No utilice la unidad cuando se encuentre cansado o bajo la
• Para las aparatos eléctricas — Desenchufe siempre el cable
• No utilice la manguera como elemento de fuerza para tirar del
• No levantar por la manija del carro al cargar o descargando.
MATERIALES INCOMPATIBLES
cloro.
blanqueador, mohocida, cloruro de metileno y 1,1,1 tricloroetano. No son compatibles con el aluminio.
compatibilidad del material con el aluminio.
antes de operar el equipo.
correspondientes que rijan la ventilación, prevención de incendios y operación.
Estados Unidos según la Ley de seguridad ocupacional y salud (Occupational Safety and Health Act, OSHA). Deben consultarse estas normas, particularmente el apartado 1910 de las Normas generales y el apartado 1926 de las Normas de construcción.
El usuario asume todo riesgo y responsabilidad al utilizar componentes que no cumplan con las especicaciones mínimas
y requisitos de seguridad del fabricante de la bomba.
deben estar asegurados antes de operar la bomba de rocío. Las partes no aseguradas pueden ser expulsadas con gran fuerza o ltrar uido a alta presión y provocar lesiones severas.
cortes, fugas, abrasión o hinchazón de la cubierta. Revise si hay daños o movimiento de los acoplamiento. Cambie
inmediatamente la manguera si existe alguna de estas
condiciones. Nunca repare una manguera de pintura. Cámbiela por otra manguera conectada a tierra apta para alta presión.
airless pueden aparecer fugas a causa del desgaste, de retorcimientos o de un mal uso. Una fuga puede inyectar material en la piel.
superen las especicadas por el fabricante.
alejados del equipo en todo momento.
siempre la posición rme y el equilibrio efectivos.
inuencia de las drogas o el alcohol.
antes de trabajar en el equipo.
equipo o levantarlo.
Instrucciones para conectar a tierra
Este producto se debe conectar a tierra. En caso de que ocurra un
corto circuito, la conexión a tierra reduce el riesgo de choque eléctrico al proporcionar un alambre de escape para la corriente eléctrica. Este producto está equipado con un cable que tiene un alambre de conexión a tierra con un enchufe de conexión a tierra apropiado. El enchufe se debe
enchufar en una toma de corriente que se haya instalado y conectado a
tierra debidamente, de acuerdo con todos los códigos y estatutos locales.
ADVERTENCIA - La instalación incorrecta del enchufe a tierra puede ocasionar un riesgo de choque eléctrico.
Si es necesario reparar o cambiar el cable o el enchufe, no conecte el cable verde a tierra a ninguno de las terminales de espiga plana. El cable con aislamiento de color verde por fuera con o sin rayas amarillas es el alambre a tierra y debe conectarse a la espiga a tierra.
Consulte a un electricista o técnico de servicio capacitado si las instrucciones para la conexión a tierra no se entienden claramente o si tiene dudas en cuanto a que el producto esté debidamente conectado a tierra. No modique el enchufe que se incluye. Si el enchufe no encaja en el receptáculo, pida a un electricistas capacitado que instale un receptáculo adecuado.
IMPORTANTE: Use solamente extensiones trifilares que tengan un enchufe de conexión a tierra de 3 hojas y un receptáculo de triple ranura que acepte el enchufe del producto. Asegúrese de que su extensión esté en buenas condiciones. Cuando use una extensión, asegúrese de usar una que sea lo suficientemente resistente como para soportar la corriente que descargue su producto. Un cable de un tamaño menor causará una caída de voltage en la línea que dará como resultado una pérdida de energía y un sobrecalenta|ôento. Se recomienda usar un cable de calibre 12. Si se utiliza un cable de extensión en el exterior, tiene que estar marcado con el sufijo W-A después de la designación del tipo de cable. Por ejemplo, SJTW-A para indicar que el cable es apropiado para uso en exteriores.
© Titan Tool Inc. Todos los derechos reservados. 17
Español
Page 18
Parts List
1
3
4
5
6
2
13
14
15
16
17
5
7
11
8
9
10
12
Main Assembly
Item Part # Description Quantity
1 0558302 Motor cover ...............................................1
2 9805287 Screw ........................................................4
3 9800308 Screw ........................................................4
4 ---------- Motor assembly ........................................1
5 761-178 Screw (upright cart) ..................................4
756-091 Screw (low boy)
6 805-257A Suction set assembly (low boy cart) .........1
7 ---------- Gear box assembly...................................1
8 0558377A Fluid section assembly (upright cart) ........1
0558376A Fluid section assembly (low boy cart)
9 0551443 Pail hook (upright cart only) ......................1
Item Part # Description Quantity
10 710-033 Screw (upright cart only) ...........................2
11 763-552 Washer (upright cart only) ........................2
12 0551124 Upright cart assembly ...............................1
13 730-334 Hose clip (upright cart only) ......................1
14 0551556 Return hose (upright cart only) .................1
15 0509543 Siphon tube, long (upright cart only).........1
0551663 Siphon tube, short (upright cart only)
16 710-046 Inlet screen (upright cart only) .................1
17 704-117 Screw ........................................................2
18 0327226 Return hose clamp (low boy, not shown) .1
19 704-358 Plug (low boy cart only, not shown) ..........2
18 © Titan Tool Inc. All rights reserved.
Page 19
Motor Assembly
2
1
3
4
5
1
2
3
4
5
6
7
NOTE: All electrical work should
be performed by a Titan authorized service center.
Item Part # Description Quantity
1 0551616 Fan ...........................................................1
2 0551599 Front end bell assembly ...........................1
3 705-063 Electronic cover ........................................1
Suction Set Assembly
Item Part # Description Quantity
1 0558672A Siphon tube assembly
(includes items 1-7) ..................................1
2 0558659A Return hose ..............................................1
3 0279459 Hose clip ...................................................1
4 700-805 Inlet screen ...............................................1
5 9871105 O-ring ........................................................2
6 9822526 Retaining ring ...........................................1
7 9850638 Tie wrap ....................................................2
704-109 O-ring (for hot solvents, optional)
Item Part # Description Quantity
4 0551612 Electronic control assembly ......................1
5 0551595 Motor assembly
(includes items 1, 2, 4, and 5) ..................1
Labels
Part # Description
0552720 Logo label, front 0552741 Logo label, left 0552741 Logo label, right 0551485 Warning label, explosion/injection 0295805 Shock hazard label 0507856 PRIME/SPRAY label 0551473 Pressure control label
© Titan Tool Inc. All rights reserved. 19
Page 20
Gear Box Assembly
1
2
3
7
8
9
10
11
12
13
14
4
5
6
15
17
16
18
NOTE: All electrical work should
be performed by a Titan authorized service center.
20 © Titan Tool Inc. All rights reserved.
Page 21
Item Part # Description Quantity
1
2
3
4
5
6
7
12
13
17
15
14
16
7
8
9
10 11
1 700-139 Screw ........................................................4
2 0558301 Front cover ...............................................1
3 0508208 Slider assembly ........................................1
4 0508572 Crankshaft/gear assembly ........................1
5 704-174 Thrust washer ...........................................1
6 704-176 Second stage gear ...................................1
7 700-175 Cap ...........................................................1
8 700-176 Seal ..........................................................1
9 700-159 Pressure control knob...............................1
Item Part # Description Quantity
10 806-111 Potentiometer mount ................................1
11 806-213 Power cord assembly ...............................1
12 9800340 Ground screw ...........................................1
13 0551666 Transducer assembly ...............................1
14 0551667 Potentiometer ...........................................1
15 9850936 ON/OFF switch .........................................1
16 700-139 Screw ........................................................4
17 704-281 Port plug ...................................................1
18 0551601 Heat sink assembly ..................................1
Upright Cart Assembly (P/N 0551124)
Item Part # Description Quantity
1 0551679 Handle assembly
(includes items 2–5, 12 and 13) ...............1
2 590-508 Roll pin ......................................................2
3 9841504 Snap button ..............................................2
4 590-504 Handle sleeve ...........................................2
5 590-506 Handle washer..........................................2
6 0278373 Wheel .......................................................2
7 0294534 Spacer ......................................................4
8 0294635 Plug ..........................................................2
9 9885571 Plug ..........................................................2
10 13538 Bumper .....................................................2
11 54458 Screw ........................................................2
12 856-002 Washer .....................................................4
13 856-921 Screw ........................................................4
14 0507774 Screw ........................................................4
15 0507655 Cord wrap .................................................2
16 0551780 Cart weldment (includes items 8 and 9) ...1
17 9890104 Cap ...........................................................2
© Titan Tool Inc. All rights reserved. 21
Page 22
Fluid Section Assembly
2 pt
1
6
7
8
9
10
11
13
14
12
15
16
17
18
19
20
21
2
3
4
5
25
22
23
24
26
27
28
29
Install upper packing
with raised lip
facing down.
Raised Lip
Install lower packing
with large beveled
edge facing up.
Large Beveled Edge
(Stand and Low Boy Cart P/N 0558377A) (Upright Cart P/N 0558376A)
Item Part # Description Quantity
1 705-104 Retainer nut ..............................................1
2 705-105 Piston guide ..............................................1
3 ------- Upper packing assembly ..........................1
4 0551681 Pump manifold (includes item 22) ............1
5 227-006 Outlet tting, 1/4” ......................................1
6 0507690 PRIME/SPRAY valve assembly ..............1
7 ------- Lower packing assembly ..........................2
8 800-452 Piston rod .................................................1
9 800-348 Outlet valve seal .......................................1
10 800-441 Outlet valve cage ......................................1
11 0507454 Washer, nylon ...........................................1
12 9841502 Outlet valve ball ........................................1
13 0294516 Outlet valve seat .......................................1
14 800-336 Outlet valve retainer .................................1
15 0555002 Piston bushing ..........................................1
16 762-103 Nylon washer ............................................1
17 800-442 Inlet valve cage.........................................1
18 51519 Inlet valve ball ...........................................1
19 00310 Inlet valve seat..........................................1
20 9871218 O-ring, PTFE ............................................1
21
0551661 0551662
Inlet valve housing, long tube (upright cart) . .
Inlet valve housing, short tube (upright cart) 0551663 Inlet valve housing (low boy cart)
22 704-297 Filter seal ..................................................1
23 757-105 Filter support spring ..................................1
24 702-251 Adapter .....................................................1
25 730-083 Filter spring ...............................................1
26 730-067 Filter ..........................................................1
27 704-252 Filter housing ............................................1
28 193-200 Return hose ttiing, 1/8” ...........................1
29 705-120A Piston assembly (includes items 8–14) ....1
0551605 Filter assembly (includes items 22–27) ....1
0551677 Repacking kit (includes items 2, 3, 7, 9, 12, 16, 18, and 20) 0551511 Lower seal insertion tool
1
22 © Titan Tool Inc. All rights reserved.
Page 23
Low Boy Cart Assembly
9 10 11 12 13
14 15 16 17 18
20
19
1 2
3
4
6
7
8
3
5
Surge suppressor
P/N 0551759
White
Black
Red
White
Black
Potentiometer
Circuit
breaker
Motor
Potentiometer
connector
Transducer
assembly
Jumper
Switch
Transducer wire
J12
F
Line
Load
M
M
F
F
FB
MB
M
F
M
J7
J9
J16
F
F
Jumper
F
Green / yellow
White
White
White
Power cord
Black
Black
Black
F
F
Item Part # Description Quantity
1 0551608 Cart weldment (includes items 6 and 14) . 1
2 704-291 Roll pin ......................................................2
3 0294534 Wheel spacer ............................................4
4 0270394 Wheel .......................................................2
5 9890104 Cap ...........................................................2
6 806-039 Plug ..........................................................2
7 0295615 Lock nut ....................................................2
8 9805230 Screw ........................................................1
9 773-918 Screw ........................................................2
10 0551551 Mounting bracket, left ...............................1
11 0551552 Mounting bracket, right .............................1
Electrical Schematic
Item Part # Description Quantity
12 856-921 Screw ........................................................4
13 856-002 Washer .....................................................4
14 806-033 Plug ..........................................................2
15 590-506 Handle washer..........................................2
16 590-508 Roll pin ......................................................2
17 9841504 Snap button ..............................................2
18 590-504 Sleeve .......................................................2
19 0551609 Handle asssembly
(includes items 12, 13, and 15–18............1
20 700-1041 Drip cup ....................................................1
NOTE: All electrical work should be performed by
a Titan authorized service center.
© Titan Tool Inc. All rights reserved. 23
Page 24
Warranty
United States Sales & Service
1770 Fernbrook Lane
Minneapolis, MN 55447
www.titantool.com
200 Trowers Road, Unit 7B
Woodbridge, Ontario L4L 5Z8
Phone:
Fax:
1-800-526-5362 1-800-528-4826
Phone:
Fax:
1-800-565-8665 1-800-856-8496
Canadian Branch
1770 Fernbrook Lane
Minneapolis, MN 55447
Phone:
Fax:
1-201-337-1240 1-201-405-7449
International
Titan Tool, Inc., (“Titan”) warrants that at the time of delivery to the original purchaser for use (“End User”), the equipment covered by this warranty is free from defects in material and workmanship. With the exception of any special, limited, or extended warranty published by Titan, Titan’s obligation under this warranty is limited to replacing or repairing without charge those parts which, to Titan’s reasonable satisfaction, are shown to be defective within twelve (12) months after sale to the End User. This warranty applies only
when the unit is installed and operated in accordance with the recommendations and instructions of Titan.
This warranty does not apply in the case of damage or wear caused by abrasion, corrosion or misuse, negligence, accident, faulty installation, substitution of non-Titan component parts, or tampering with the unit in a manner to impair normal operation.
Defective parts are to be returned to an authorized Titan sales/service outlet. All transportation charges, including return to the
factory, if necessary, are to be borne and prepaid by the End User. Repaired or replaced equipment will be returned to the End User transportation prepaid.
THERE IS NO OTHER EXPRESS WARRANTY. TITAN HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING, BUT NOT LIMITED TO, THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT PERMITTED BY LAW. THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY. IN NO CASE SHALL TITAN LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE. LIABILITY FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW.
TITAN MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY TITAN. THOSE ITEMS SOLD, BUT NOT MANUFACTURED BY TITAN (SUCH AS GAS ENGINES, SWITCHES, HOSES, ETC.) ARE SUBJECT TO THE WARRANTY, IF ANY, OF THEIR MANUFACTURER. TITAN WILL PROVIDE THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING ANY CLAIM FOR BREACH OF THESE WARRANTIES.
Material Safety Data Sheets (MSDS) are available on Titan’s website or by calling Customer Service.
Patents
These products are covered by one or more of the following U.S. patents:
5,848,566 5,769,321 5,725,364 5,671,656 5,435,697 5,346,037 D384,676 6,179,222 5,934,883
24 © Titan Tool Inc. All rights reserved.
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