Titan 0524038 User Manual

Owner’s Manual

Notice d’utilisation

Manual del Propietario

Do not use this equipment before

reading this manual!

CAPSPRAY

HVLP Transfer Pump

Model Number: 0524038

U.S. Patent Nos. D620,499 S D623,663

NOTE: This manual contains important

warnings and instructions. Please read and retain for reference.

Important Safety Information · Read all safety information before

operating the equipment. SAVE THESE INSTRUCTIONS.

This symbol indicates a hazardous situation, which, if not not avoided could result in death or serious injury.

To reduce the risks of fire or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment.

HAZARD: EXPLOSION HAZARD DUE TO

INCOMPATIBLE MATERIALS

Will cause property damage or severe injury.

PREVENTION:

• Do not use materials containing bleach or chlorine.

• Do not use halogenated hydrocarbon solvents such as bleach,

mildewcide, methylene chloride and 1,1,1 - trichloroethane. They

are not compatible with aluminum.

• Contact your coating supplier about the compatibility of material

with aluminum.

HAZARD: HAZARDOUS VAPORS

Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with the body. Vapors can cause severe nausea, fainting, or poisoning.

PREVENTION:

• Use a respirator or mask if vapors can be inhaled. Read all instructions supplied with the mask to be

sure it will provide the necessary protection.

• Wear protective eyewear.

• Wear protective clothing as required by coating manufacturer.

HAZARD: ELECTRIC SHOCK HAZARD

May cause severe injury.

PREVENTION:

• Never immerse electric parts in water or any other liquid. Wipe the exterior of the pump with a damp cloth for cleaning. Always make sure the pump is disconnected from the turbine before taking it apart for cleaning and/or service.

HAZARD: GENERAL

Can cause severe injury or property damage.

PREVENTION:

• Read all instructions and safety precautions before operating any

equipment.

• Follow all appropriate local, state, and national codes governing ventilation, re prevention, and operation.

• The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly Part 1910 of the General Standards and Part 1926 of the Construction Standard should be consulted.

• Use only manufacturer authorized parts. User assumes all risks and liabilities when using parts that do not meet the minimum specications and safety devices of the manufacturer.

• Before each use, check all hoses for cuts, leaks, abrasion or bulging of cover. Check for damage or movement of couplings. Immediately replace the hose if any of these conditions exist.

Never repair a hose. Replace it with an identical replacement hose.

• Do not spray outdoors on windy days.

• Wear clothing to keep paint off skin and hair.

• Never aim the spray gun at any part of the body.

HAZARD: EXPLOSION OR FIRE

Solvent and paint fumes can explode or ignite. Property

damage and/or severe injury can occur.

PREVENTION:

• Exhaust and fresh air introduction must be provided to keep the air within the spray area free from accumulation of ammable vapors.

• Turbine contains sparking parts. Turbine must be placed in a well ventilated area at maximum distance from the spray area.

• Avoid all ignition sources such as static electricity, open ames, pilot lights, hot objects, cigarettes, and sparks from connecting and disconnecting power cords and working light switches.

• Use extreme caution when using materials with a ashpoint below 70° F (21°C). A uid’s ashpoint is the temperature at which vapors from the uid could ignite if exposed to a ame or spark.

• Fire extinguishing equipment must be present and in working

order.

• The power cord must be connected to a grounded circuit.

• Follow the material and solvent manufacturer’s safety precautions

and warnings.

Service

Should your spray system need service during the warranty period,

return your unit and the proof of purchase to the distributor where it was purchased. At our option, the unit will be repaired or replaced. In a continued commitment to improve quality, we reserve the right to make

component or design changes when necessary.

IMPORTANT: Never operate unit for more than ten seconds without

uid. Operating this unit without uid will cause unnecessary wear

to the seal.

Table of Contents

Safety ......................................................................................... 2

Specications ........................................................................... 3

Introduction ............................................................................... 3

Transfer Pump Controls ...................................................... 3

Setup ..........................................................................................4

Converting the Gun to Pressure Feed................................. 4

Mounting the Transfer Pump ............................................... 4

Connecting the Material Hose ............................................. 5

Hose Congurations ............................................................ 5

Operation ................................................................................... 6

Material Thinning ................................................................. 6

Preparing a New Sprayer .................................................... 6

Preparing to Paint................................................................ 6

Painting .....................................................................................6

Cleanup .....................................................................................7

Cleaning the Inlet / Outlet Valves ........................................ 7

Maintenance .............................................................................. 8

General Repair and Service Notes...................................... 8

Service ....................................................................................... 8

Replacing the Inlet Valve..................................................... 8

Replacing the Outlet Valve .................................................. 9

Replacing the Seal and Piston ............................................ 9

Replacing the Pressure Setting Valve ............................... 10

Replacing the Motor .......................................................... 11

Troubleshooting ..................................................................... 12

Parts List ............................................................................38-40

Electrical Schematic .......................................................... 41

Warranty .................................................................................. 44

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Specications

ON/OFF switch

*Material hose not shown

Speed setting

knob

Pressure setting knob

Siphon filter

Return tube fitting

Siphon tube

fitting

Fuse

Connector

Outlet valve

Return tube (smaller diameter)

Inlet valve tool

Siphon tube (larger diameter)

MEDIUM

LOW

HIGH

FLUSH

PRESSURE

PRIME

6:00

Max working ow rate .... 20  oz./min at 35 PSI

Max ow rate ushing

(Free ow) .....................40  oz./min

Maximum working

pressure......................... 35 PSI (2.4 MPa)

Power ............................PMDC brushed motor, 120 VAC, 60 Hz,

0.40 A

Weight ...........................3.3 lbs (1.5 kg)

Hose length ...................30 ft (9.1 m)

Introduction

The HVLP Transfer Pump is designed for use with CAPspray spray systems. The Transfer Pump adds tremendous versatility

to an already complete system. This system improves user

productivity during larger spraying jobs by siphoning material directly from a material container instead of spraying from a

1-quart cup.

Components of the HVLP Transfer Pump include a Transfer Pump, material hose, siphon tube and a return tube.

This unit is to be used in conjunction with Titan CAPSpray series turbines, sold separately (models CS75, CS95, CS105 or CS115).

Transfer Pump Controls

Speed settings

The speed setting is used to adjust the volume of material available to the spray gun. It is best to use the lowest speed possible in order to maximize seal life. For most applications, LOW speed will perform sufciently while putting the least amount of wear of the seals.

• LOW - up to 14 uid ounces per minute

• MED - up to 17 uid ounces per minute

• HIGH - up to 20 uid ounces per minute

• FLUSH - 40 ounces per minute (to be used only during

cleanup)

Pressure settings

The pressure setting is used to determine the amount of force used to deliver the material. The pressure settings range from PRIME (no pressure) to 6 (max pressure).

The pressure is determined by the gure shown at the 6:00 position (when looking directly at the front of the pump) on the pressure setting knob.

With this HVLP spray system, you can achieve the highest quality professional nish possible with little preparation or setup time. Please review all the information contained in this manual before operating the system.

Bypass Design

The pump is a positive displacement pump and will run

continuously. It differs from a typical airless piston pump in that

during operation, material will continuously circulate into the

pump and out the return tube unless the gun is triggered.

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Setup

Air tube

Retaining nut

Pressure cap

Cup assembly

Pressure cap

Set screw

Air tube fitting

Connector

cover

Return tube

Collars

Siphon tube

Use the following procedures to set up your Transfer Pump.

Converting the Gun to Pressure Feed

Before using the HVLP Transfer Pump, it is necessary to convert your spray gun from a cup gun to a pressure fed gun.

1. Loosen the retaining nut using a wrench and remove the one quart cup assembly.

2. Pull the air tube off of the air tube tting on the spray gun.

Mounting the Transfer Pump

1. Make sure both the turbine and Transfer Pump are turned OFF (0).

2. Locate the small connector cover on the top of the turbine. Open the cover and slide the Transfer Pump into the turbine cup holder.

NOTE: The cover should click over the locking tabs and

securely hold the pump in place.

3. Insert the inlet valve pusher tool into the inlet valve. This

will free the poppet valve from the valve seat, ensuring the

pump will prime properly.

3. Cap off the air tube tting with the air tube cap.

Optional: Follow steps 4 and 5 if you have a Maxum II gun only.

4. Remove the air tube tting using a 1/4” wrench.

5. Thread the set screw into the air tube tting location and

tighten into place.

NOTE: To prevent the poppet valve and seat from

sticking, make sure to follow all Cleanup instructions after using the pump.

4. Dip the ends of the siphon and return tubes into solvent. This will make them easier to secure to the Transfer

Pump.

5. Insert the suction and return tubes:

a. Press inward on the blue collar and rmly insert the

siphon tube (the larger tube) into the inlet valve tting.

b. Press inward on the blue collar and rmly insert the

return tube (the smaller tube) into the return tube tting.

c. Strongly pull on the tubes to make sure the connections

are secure.

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IMPORTANT: Make sure the siphon tube is firmly inserted

~3/4” (19 mm)

Siphon

tube

Inlet fitting

O-ring

Incorrect

Correct

Siphon tube

Notch

Siphon filter

Outlet valve

Fluid hose

Spray gun

Inlet

Air hose

Fluid hose

Straps

Air hose

Fluid hose

Fluid whip

hose

Air whip

hose

Straps

Move coupling

into the inlet fitting, past the O-ring as shown below. If the tube is not fully inserted, a seal will not be achieved and the pump will not prime. DO NOT insert the notched end of the suction tube into the inlet fitting.

Hose Congurations

Spraying without whip hoses

Follow the conguration below if you want to spray without the uid and air whip accessories.

NOTE: The siphon tube should go into the inlet

approximately 3/4” in order to be fully inserted.

6. If desired, attach the siphon lter at the notched end of the siphon tube (the larger tube). The lter will prevent any debris in the spray material from getting into the pump.

NOTE: When strapping the hoses together, start at the

spray gun and work your way back.

NOTE: 30 ft uid hose - included with Transfer Pump

30 ft air hose - included with turbine (25 ft air

hose included with CS75)

Hose straps - included with Transfer Pump

Spraying with whip hoses

Follow the conguration below if:

1. You already have the air whip hose and you purchased a

uid whip hose kit.

2. You have purchased both the uid whip hose kit and the air hose whip kit.

7. Make sure the electrical service is 120V, 15 amp

8. Plug the turbine power cord into a properly grounded

Connecting the Material Hose

1. Thread the end of the uid hose onto the Transfer Pump

2. Thread the other end of the material hose onto the spray

minimum.

outlet at least 25’ from the spray area.

uid outlet and tighten with a wrench.

gun inlet and tighten with a wrench.

NOTE: When strapping the hoses together, start at the

spray gun and work your way back.

NOTE: 30 ft uid hose - included with Transfer Pump

30 ft air hose - included with turbine 5 ft air whip hose - included with the CS105 and

CS115

5 ft uid whip hose - sold separately.

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Operation

Return

tube

Mineral spirits

Waste

container

Siphon

tube

Material Thinning

IMPORTANT: Thin the spray material properly for use in the pump and spray gun. Refer to the spray gun manual for thinning recommendations.

Preparing a New Pump

If this pump is new, it is shipped with test uid in the uid section to prevent corrosion during shipment and storage. This uid must be cleaned out of the system thoroughly with mineral spirits before spraying any material.

NOTE: The turbine should be turned OFF (0) during

these steps.

1. Place the siphon tube into a container of mineral spirits.

2. Place the return tube into a metal waste container.

3. Set the pressure to PRIME by turning the pressure setting knob fully counterclockwise.

4. Set the speed setting knob to LOW.

5. Turn the Transfer Pump ON/OFF switch to ON (the switch should light up green).

6. Allow the pump to run for 15-30 seconds to ush the test uid out through the bypass/return hose and into the

waste container.

7. Turn the Transfer Pump ON/OFF switch to OFF (0).

Preparing to Paint

Before spraying, it is important to make sure that the uid in the system is compatible with the material that is going to be sprayed.

NOTE: Incompatible uids and paint may cause the

valves to become stuck closed, which would require disassembly and cleaning of the pump’s

uid section.

7. Turn the Transfer Pump ON/OFF switch to OFF (0).

8. Turn up the pressure adjust knob to setting 2-3.

9. Turn the Transfer Pump ON/OFF switch to ON.

10. Trigger the spray gun into a metal waste container until

the old solvent is gone and fresh solvent is coming out of

the gun.

Painting

NOTE: The turbine should be turned OFF (0) during

these steps below until directed to do so.

1. Place the siphon tube into a container of the material you

plan to spray.

2. Place the return tube into a metal waste container.

3. Set the pressure to PRIME by turning the pressure setting knob fully counterclockwise.

4. Set the speed selector knob to LOW.

5. Turn on the pump by pressing the ON/OFF switch to the

ON position.

6. Allow the pump to run until material is coming through the

return tube into the metal waste container.

7. Turn off the pump by pressing the ON/OFF switch to the

OFF position.

8. Remove the return tube from the waste container and place it in the container of spray material.

9. Turn up the pressure adjust knob to 3-4.

10. Turn the Transfer Pump ON/OFF switch to ON.

11. Trigger the gun into the metal waste container until all air

and solvent is ushed from the spray hose and paint is owing freely from the gun.

12. Set the speed setting knob to:

a. LOW for #2 and #3 prosets b. LOW-MED for #4 and #5 prosets c. MED - HIGH for #6 and #7 prosets

13. Adjust the pressure by turning the pressure control knob slowly and watch for a gently arcing stream to exit the gun nozzle when triggered.

NOTE: Generally, for thin materials such as

polyurethanes, lacquers, and stains, set pressure between numbers 1 to 2. For thicker materials such as latex paint, set pressure to 2 or higher.

NOTE: For some very thin spray materials, a pulsating

spray pattern may be encountered when using lower pressures (see picture below). To correct this, increase pump pressure to 4 or 5, then decrease the needle travel on the spray gun to

achieve the desired ow rate. This will increase

back pressure in the material hose and smooth out the spray pattern.

1. Place the siphon tube into a container of the appropriate solvent. Examples of the appropriate solvent are water for latex-based materials or mineral spirits for oil-based

materials.

2. Place the return tube into a metal waste container.

3. Set the pressure to PRIME by turning the pressure setting knob fully counterclockwise.

4. Set the speed selector knob to FLUSH.

5. Turn on the pump by pressing the ON/OFF switch to the

ON position.

6. Allow the pump to run for 15–30 seconds to ush the old solvent out through the return tube and into the metal

waste container.

English

14. Turn on turbine by moving the turbine ON/OFF switch to

the ON position.

15. Practice spraying on a piece of scrap wood or cardboard until you are satised with the pressure, spray pattern, and

spray shape. The spray pattern adjustments and spray

shape selections are described in your gun manual.

Drip tray

Drip holes

Outlet valve cage

Outlet valve fitting

Inlet

fitting

Inlet

valve

O-ring

Poppet

Window

Guide

Tab

Cleanup

NOTE: Thorough cleaning and maintenance of your

• Always ush spray gun preferably outside and at least one

• If collecting ushed solvents in a one gallon metal

• Area must be free of ammable vapors.

• Follow all cleanup instructions.

IMPORTANT: The pump, hose, and gun should be cleaned thoroughly after daily use. Failure to do so permits material to build up, seriously affecting the performance of the unit.

1. Turn off the turbine and pump.

2. Place the siphon tube into a container of the appropriate

3. Place the return tube into a metal waste container.

4. Set the pressure to PRIME by turning the pressure setting

5. Set the speed setting knob to FLUSH.

6. Turn on the Transfer Pump by pressing the ON/OFF

7. Allow the solvent to circulate through the pump and ush

8. Turn off the Transfer Pump by pressing the ON/OFF

9. Turn up the pressure adjust knob to setting 2-3.

10. Turn on the Transfer Pump by pressing the ON/OFF

11. Trigger the gun into the metal waste container until the

12. Continue to trigger the spray gun into the waste container

13. Turn off the Transfer Pump by pressing the ON/OFF

14. Set the pressure to PRIME by turning the pressure setting

NOTE: For long-term or cold weather storage, pump

15. Disconnect siphon and return tubes by pressing inward on

16. Disconnect the material hose from the front of the Transfer

IMPORTANT: After each use, inspect the drip tray and heel cover for leakage. If drips are present, service seal as soon as possible (see Replacing the Seal and PIston, page 8).

Transfer Pump is the best way to ensure prolonged useful life of the unit. Follow all Cleanup steps, including Cleaning the Inlet and Outlet Valves.

Special cleanup instructions for use with flammable solvents:

hose length from spray pump.

container, place it into an empty ve gallon container, then ush solvents.

solvent. Examples of the appropriate solvent are water for latex materials or mineral spirits for oil-based materials.

knob fully counterclockwise.

switch to the ON position.

the paint out of the return hose into the metal waste container until uid is clear.

switch to the OFF position.

switch to the ON position.

paint is ushed out of the hose and solvent is coming out of the gun.

until the solvent coming out of the gun is clean.

switch to the OFF position.

knob fully counterclockwise.

mineral sprits through the entire system.

the collar while pulling outward on the tube.

Pump with a wrench. It may be necessary to hold the outlet tting on the pump with another wrench while

turning the swivel nut attached to the hose.

17. Remove the Transfer Pump from the turbine and tip to the side and front to drain any excess solvent from the pump.

IMPORTANT: Flip up the connector cover to allow pump to be lifted out of cupholder in turbine.

Cleaning the Inlet / Outlet Valves

NOTE: Cleaning the inlet and outlet valves should be

performed after every use to ensure continued useful operation of the unit.

1. Remove the inlet valve:

a. Using an adjustable wrench, remove the inlet tting

(apply the wrench to the larger hex diameter).

b. Remove inlet valve assembly.

NOTE: To free the inlet valve assembly, gently rock the

inlet valve assembly back and forth to free it from the pump housing.

2. Clean the inlet valve:

a. Clean the poppet and O-ring area of the inlet valve and

the inside of the inlet tting using a soft bristled brush

and the appropriate cleaning solution. The inlet valve

should be free from all spraying residue.

NOTE: Push up on the

poppet on the inlet valve to expose the O-ring in order to clean it.

3. Remove the outlet valve:

a. Using an adjustable wrench, remove the outlet tting. b. Remove the outlet valve cage assembly.

4. Clean the outlet valve:

a. Clean the outlet valve cage using a soft-bristled brush

and the appropriate cleaning solution.

b. Using a pen, gently push

through the center opening to

activate the poppet and make sure it moves freely (it should move approximately 1/32”). This movement can be seen through the side window of the

cage.

5. Replace outlet valve cage assembly.

NOTE: When replacing the outlet

valve cage, make sure to line up the slot in the cage with the guide in the outlet valve housing. The guide is located at the 6:00 o’clock position inside the housing.

6. Replace the outlet valve tting - torque to 180-200 in-lbs.

English

7. Replace inlet valve assembly.

Shoulder

screw

Oil

Heel cover

Screw

Inlet valve

Inlet fitting

8. Assemble inlet tting - torque to 160-180 in-lbs.

9. Add a few drops of piston lube inside the inlet valve tting, the return tube tting and the outlet valve. This will improve priming the next time the pump is used.

10. Store in a clean, dry area.

11. Wipe down tubes, hose, and gun.

12. Store pump in an upright position.

IMPORTANT: Do not store inlet fitting and bypass/return fitting immersed in hot solvents such as Acetone, Lacquer Thinner or MEK. If you wish to soak these fittings, immerse in mineral spirits.

NOTE: To remove material build-up and prolong inlet/

outlet valve life, soak the valves in lacquer thinner overnight periodically. This will loosen up any accumulated material between the O-ring and valve seat.

Maintenance

Follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always disconnect the pump before servicing!

After every use

• Oil inlet valve, outlet valve, and quick connect ttings with a few drops of Titan Piston Lube.

Monthly

• Remove heel cover. Lubricate crank components with a few drops of Titan Piston Lube. Insert an 9/32 allen

wrench into the shoulder screw and rotate the eccentric to

draw oil into cracks. Do not use grease.

General Repair and Service Notes

1. Before repairing any part of the Transfer Pump, read the instructions carefully, including all warnings.

IMPORTANT: Never pull on a wire to disconnect it. Pulling on a wire could loosen the connector from the wire.

2. Test your repair before regular operation of the sprayer to be sure that the problem is corrected. If the sprayer

does not operate properly, review the repair procedure to

determine if everything was done correctly. Refer to the Troubleshooting section to help identify other possible problems.

3. Make certain that the service area is well ventilated in

case solvents are used during cleaning. Always wear protective eyewear while servicing. Additional protective

equipment may be required depending on the type of cleaning solvent. Always contact the supplier of solvents for recommendations.

4. If you have any further questions concerning your TITAN airless pump, call TITAN:

Technical Service (U.S.) .......................1-800-526-5362

Fax ................................................1-800-528-4826

Technical Service (Canada) .................. 1-800-565-8665

Fax .................................................1-800-856-8496

Service

Replacing the Inlet Valve

NOTE: The inlet valve in this pump will need to be

serviced approximately every 10-20 hours of run time depending on media type and speed setting.

1. Perform CLEANUP procedure.

2. Adjust pressure to PRIME position.

3. Remove siphon and return tubes.

4. Remove material hose

5. Remove pump from turbine, ensuring power is removed.

6. Tip pump on its side to drain excess solvent. The unit should be tipped on the side that contains the ttings for the siphon/return tubes.

7. Remove inlet tting.

8. Remove inlet valve assembly.

NOTE: To free the inlet valve assembly, gently rock the

9. Replace with new inlet valve assembly.

10. Assemble inlet tting - torque to 160-180 in-lbs.

English

inlet valve assembly back and forth to free it from the pump housing.

Replacing the Outlet Valve

Outlet valve cage

Outlet valve fitting

Guide

Tab

Shoulder

screw

Bushing

Heel cover

Wedge wrench

here

Screw

Piston / yoke

assembly

Bushing /

seal assembly

Replacing the Seal and Piston

NOTE: The outlet valve in this pump will need to be

serviced approximately every 10-20 hours of run time depending on media type and speed setting.

1. Perform CLEANUP procedure.

2. Adjust pressure to PRIME position.

3. Remove material hose.

4. Remove pump from turbine, ensuring power is removed.

5. Tip pump on its side to drain excess solvent. The unit should be tipped on the side that contains the ttings for the siphon/return tubes.

6. Remove outlet tting.

7. Remove and replace outlet valve cage assembly.

8. Assemble outlet tting - torque to 180-200 in-lbs.

NOTE: The seal in this pump will need to be serviced

approximately every 30-60 hours of run time depending on media type and speed setting. The seal and piston should be replaced as a set.

Replace the seal and piston at the rst sign of

leakage from the drip tray or from the underside of the pump supported by the cup holder of the turbine.

1. Perform CLEANUP sequence on the pump and hose.

2. Adjust pressure to PRIME position thus relieving pressure from the system.

3. Remove inlet and outlet tubes.

4. Remove material hose.

5. Remove pump from turbine thus ensuring power is

removed.

6. Tip pump on its side to drain excess solvent.

7. Remove heel cover using a #2 Phillips screwdriver.

8. Use a crescent wrench to jam the eccentric. Remove

shoulder bolt and bushing with 9/32 allen wrench.

NOTE: When replacing the outlet valve cage, make sure

to line up the slot in the cage with the guide in the outlet valve housing. The guide is located at the 6:00 position inside the housing.

9. Remove piston and yoke assembly from bushing.

10. Using a crescent wrench, unthread bushing from housing.

NOTE: There is approximately three (3) threads of

engagement on the bushing. You will need to use a pliers to fully remove the bushing/seal assembly from the housing.

11. Using a small brush and appropriate solvent, clean out any dried material in the bushing/seal cavity and also the

drip dray and drip hole in the housing.

English

IMPORTANT: Do not allow solvent to drain into the motor

Bushing

Seal

assembly

Set screw

Pressure knob

Locking nut

Stem

Spring

Diaphragm assembly

Seat

PRESSURE

PRIME

6:00

enclosure of the pump.

12. Wipe out excess moisture from cavity and apply a lm of piston lube or light grease to the inside of the cavity.

13. Replace the seal in the bushing:

a. Place bushing in vise (do not

over clamp - may egg-shape

the hole)

b. Using a small at blade

screwdriver, carefully pry the seal from the bushing.

c. Using a brush and solvent,

clean and inspect the

bushing.

d. Measure the bushing. If the

bushing inner diameter at either end is more than 0.441 inches, then the bushing should be replaced. A new bushing will prolong seal life.

e. Placing the new seal at on a

stable surface, snap the bushing

over the seal.

14. Fill the bushing cavity with light

grease and temporarily slide the

piston through to force out any excess. Wipe off grease from tip of

piston and remove.

15. Slide the bushing into the bushing/

seal cavity in the housing up to the

start of the threads.

16. Engage the threads while rotating the bushing/seal assembly.

17. Screw the assembly in until the hex bottoms against the spot face in the housing (35-45 in-lbs).

18. Placing the yoke/piston assembly in a vise, remove and

replace the old piston with the new piston in the seal/

piston kit (torque the socket head screw to 60-70 in-lbs).

Replacing the Pressure Setting Valve

1. Perform CLEANUP procedure.

2. Adjust pressure to PRIME position.

3. Remove material hose.

4. Remove pump from turbine, ensuring power is removed.

5. Tip pump on its side to drain excess solvent. The unit should be tipped on the side that contains the ttings for the siphon/return tubes.

6. Remove pressure adjustment knob

set screw using a 1/8 allen wrench.

Remove the knob.

7. Remove diaphragm locking nut using an adjustable wrench.

8. Remove stem from locking nut, taking care not to lose the

compression spring.

9. Remove the diaphragm assembly from the pump housing.

10. Carefully pry the worn seat from the pump housing.

11. Clean the seat bore in the pump housing.

12. Apply a thin lm of adhesive into the seat recess.

13. Press new seat into seat bore and wipe away excess

adhesive.

14. Assemble diaphragm assembly into the pump, taking care to ensure the edge of the diaphragm disk are pushed past the threads and within the thread relief.

NOTE: If the yoke is worn excessively, it should be

replaced at this time along with the driver bushing and driver screw. If the yoke slot measures greater than .510 inches wide, then the yoke, shoulder bolt and eccentric bushing should be replaced as a set.

19. Slide the new piston and yoke assembly into the bushing/ seal assembly oriented as shown.

20. Align the yoke slot with the eccentric threaded hole.

21. Thread the shoulder screw and bushing into the eccentric while jamming the yoke again with the wrench. Torque shoulder screw to 50-60 in-lbs.

22. Replace the heel cover and screws - Torque screws to 6-8

in-lbs.

15. Apply a generous coat of grease the stem threads

16. Assemble spring, stem and locking nut.

17. Torque locking nut to 100-120 in-lbs

18. Rotate stem counter-clockwise until it is backed out as far as possible. This is the PRIME position.

19. Without turning the stem,

assemble the pressure adjustment knob and lock down so the PRIME notation is

oriented as shown.

20. Apply Loctite 243 to the threads of the set screw. Tighten the

set screw on the pressure

adjustment knob. Torque to 6-8 in-lbs.

English

Replacing the Motor

Return tube fitting

Heel

cover

Screw

Case screw

Gear case

screw

Motor

Gear case Eccentric

Gear

Motor screw

Gear case

Motor

Piston Lube™

Grease this gear face only

Piston Lube™

1. Perform CLEANUP procedure.

2. Adjust pressure to PRIME position.

3. Remove siphon and return tubes.

4. Remove material hose.

5. Remove pump from turbine, ensuring power is removed.

6. Tip pump on its side to drain excess solvent. The unit should be tipped on the side that contains the ttings for the siphon/return tubes.

7. Remove the return tube tting.

8. Using a thin blade, slit top label down the center to allow

the case halves to separate.

9. Remove heel cover.

10. Remove the ten (10) case screws.

14. Remove two (2) motor screws from gear case. Remove

the motor.

15. Inspect the gears and eccentric. Apply a lm of piston lube.

IMPORTANT: Lubricate as shown below. Apply grease only where indicated. Additional grease can cause excessive drag on the motor and cause overheating.

16. Assemble in reverse order using the following torques:

a. Motor Screws (2) = 4-6 in-lbs b. Gear Case (4) = 12-15 in-lbs c. #6 Case screws (9) = 5-6 in-lbs d. #4 Case screw (1) = 1-2 in-lbs e. Heel cover screws (3) = 6-8 in-lbs f. Return tube tting (1) = 15-20 in-lbs

NOTE: Do not forget the

11. Gently pull apart case halves away from pump housing

12. Remove the two (2) connectors from motor terminals.

13. Remove the four (4) gear case screws from pump

single screw on the other side of the pump or the the small #4 screw near the electrical connection.

assembly.

housing. Remove the gear case.

English

Troubleshooting

Problem

A. Pump will not run and green

light is out

B. Pump will not run and green

light is on

C. Pump runs but does not

prime.

D. Pump primes and is returning

to the material container

through the bypass/return tube, but nothing is coming out of the gun.

E. Spray pattern is too light.

F. Spray pattern is too heavy

G. Pulsating spray pattern while

using thin materials.

Cause

1. Pump is not fully locked into turbine.

2. Turbine is not plugged in.

3. Fuse is blown in the pump.

4. Faulty or loose wiring.

1. Faulty motor.

2. Faulty board.

1. Inlet valve is stuck.

2. Siphon tube is not fully inserted into the inlet tting.

3. Siphon tube not fully immersed in the

spray material.

4. Pressure setting knob not set to PRIME.

5. Inlet tting is not tightened properly.

6. Quick-connect inlet tting is damaged or

dirty.

7. Inlet valve is worn or contains material

buildup.

8. Siphon tube or lter is clogged.

9. Faulty outlet valve.

1. Pressure too low.

2. Spray material is too thick.

3. Pressure setting valve poppet and set are worn.

1. Gun not adjusted properly, or too small of a projector set is being used.

2. Pressure too low.

3. Spray material is too thick.

1. Pressure too high.

2. Gun not adjusted properly.

1. Pressure too low, too much needle travel on the spray gun.

Solution

1. Ensure there is not something binding under the pump preventing it from fully seating and ensure the connector cover has engaged (clicked over) the locking tabs on the pump.

2. Check turbine lighted cord, it should be lit. Plug in.

3. Remove heel cover and lubricate eccentric (see Service, Replacing the Seal and Piston section). Replace the fuse. If it blows repeatedly, the seal must be serviced immediately. Use only fuse type specied in the Parts List. Using other types of fuse

may cause damage to the pump.

4. Take your Transfer Pump to an authorized service

center.

1. Replace the motor (see Service, Replacing the Motor section).

2. Replace the board.

1. Remove siphon tube and depress inlet valve with inlet valve tool (or some other long, slender tool).

2. Fully insert and secure the siphon tube into the inlet

connection.

3. Immerse the siphon tube into the spray material.

4. Turn the pressure setting knob fully counterclockwise.

5. Tighten the inlet tting to 160-180 in-lbs.

6. Clean or replace.

7. Replace the inlet valve (see Service, Replacing the Inlet Valve section).

8. Clean the siphon tube and lter.

9. Replace the outlet valve (see Service, Replacing the Outlet Valve section).

1. Turn the pressure setting knob clockwise to increase.

2. See recommended thinning section in spray gun manual.

3. Replace (see Service, Replacing the Pressure Setting Valve section).

1. See spray gun manual for gun adjustment procedures and projector set information.

2. Turn the pressure setting knob clockwise to increase.

3. See recommended thinning section in spray gun manual.

1. Turn the pressure setting knob counterclockwise to

decrease.

2. See spray gun manual for gun adjustment

procedures.

1. Increase pump pressure to 4 or 5, and decrease the needle travel on the spray gun.

H. Material is leaking on or from

the drip tray or cupholder.

English

1. Seal and piston are worn.

1. Replace the piston and seal (see Service, Replacing the Seal and Piston section).

Notes

English

Consignes de sécurite important · Lire toutes ces consignes avant

d’utiliser l’appareil. GARDER CES CONSIGNES.

Indique une situation à risque, laquelle, si elle n’est pas évitée, peut entraîner des blessures graves, voire la mort.

Pour réduire les risques d’incendie ou d’explosion, de choc électrique et de blessure, vous devez lire et comprendre les directives figurant dans ce manuel. Familiarisez-vous avec les commandes et l’utilisation adéquate de l’équipement.

DANGER: RISQUES D’EXPLOSION PAR

Peuvent être à l’origine de corporels sérieux ou dommages matériels.

PRÉVENTION :

• Ne pas utiliser de matériaux contenant des agents de

• Ne pas utiliser des solvants à base d’hydrocarbure halogéné

• Communiquer avec votre fournisseur de revêtement pour

DANGER : GÉNÉRAUX

Risques de dommages matériels et de blessures graves.

PRÉVENTION :

• Lire toutes les directives et mises en garde avant de faire

• Se conformer à tous les codes locaux, provinciaux et nationaux

• Les normes de sécurité adoptées par le gouvernement américain

• Cet équipement est conçu pour fonctionner avec les pièces

• On doit s’assurer que les tuyaux soient exempts de coupures,

• Ne jamais pulvériser lorsqu’il vente.

• Porter des vêtements pour protéger la peau et les cheveux contre

• On ne doit jamais orienter le pistolet vers une partie du corps.

DANGER : D’EXPLOSION OU D’INCENDIE

Les émanations de solvants et de peintures peuvent exploser ou s’enammer, entraînant des dommages matériels ou des blessures graves.

PREVENTION :

• On doit assurer la ventilation et l’introduction d’air

• Le turbine contient des pièces qui peuvent émettre

• Il faut éviter les sources de combustion comme l’électricité

• S’entourer de toutes les précautions possibles lorsqu’on utilise

INCOMPATIBILITÉ DES MATÉRIAUX

blanchiment ou du chlore.

tels que l’agent anticryptogamique, le chlorure de méthylène et le trichloro-éthane-1,1,1. Ces produits ne sont pas compatibles avec l’aluminium.

connaître la compatibilité du matériau avec l’aluminium.

fonctionner l’équipement, quel qu’il soit.

qui régissent la ventilation, la prévention des incendies et le fonctionnement des dispositifs.

l’ont été en vertu de sa Occupational Safety and Health Act (OSHA); ces normes, particulièrement les parties 1910 des normes générales et 1926 des normes de construction, devraient toujours être consultées.

autorisées seulement. Si on l’utilise avec des pièces non conformes aux spécications et exigences en matière de sécurité du fabricant, on devra accepter les responsabilités et risques inhérents.

de fuites, d’abrasions ou de renements et que les raccords ne soient ni endommagés ni mal assujettis avant chaque usage. Le cas échéant, il faut remplacer le tuyau sur le champ, en ne tentant jamais de le réparer.

tout contact avec la peinture.

neuf dans la zone de pulvérisation an d’éviter les accumulations de vapeurs inammables.

des étincelles. Placer la turbine le plus loin possible de la zone de pulvérisation.

statique, les ammes nues, les veilleuses de bec de gaz, les objets chauds, les cigarettes et les étincelles provoquées par la connexion/déconnexion de cordon d’alimentation et la commutation d’interrupteurs d’éclairage.

des produits ayant un point d’éclair inférieur à 21 °C (70 °F). Le point d’éclair d’un uide est la température à laquelle les vapeurs émanant du uide peuvent s’enammer au contact d’une amme ou d’une étincelle.

• On doit avoir à portée de la main de l’équipement d’extinction en bon état de marche.

• Le cordon d’alimentation doit être raccordé à un circuit mis à la

terre.

• S’assurer de suivre les directives en matière de sécurité et de lire les mises en garde du fabricant des solvants et des produits utilisés.

DANGER: VAPEURS NOCIVES

La peinture, les solvants, les insecticides et autres matériaux peuvent être nocifs lorsqu’ils sont inhalés ou en contact avec le corps. Les vapeurs peuvent causer une nausée importante, des évanouissements

ou un empoisonnement.

PRÉVENTION :

• Utiliser un respirateur ou un masque chaque fois qu’il y a des risques d’inhalation de vapeurs. Lire

attentivement toutes les instructions se rapportant

au masque pour vérier que celui-ci vous assure une protection sufsante contre les vapeurs toxiques.

• Porter des lunettes de protection.

• Porter des vêtements de protection, conformément aux directives du fabricant de revêtement.

DANGER : RISQUE DE DÉCHARGE ÉLECTRIQUE

Risque de blessures graves.

PRÉVENTION :

• N’immergez jamais de pièce électrique dans l’eau ou tout autre liquide. Essuyez l’extérieur de la pompe avec un linge humide pour la nettoyer. Assurez-vous toujours que la pompe est débranchée de la turbine avant de la démonter pour la nettoyer ou l’entretenir.

Entretien et Réparations

Si le système requiert de l’entretien ou des réparations pendant la période de la garantie, on doit le retourner, accompagné d’une preuve d’achat, au distributeur chez qui on l’a acheté. Il sera alors, selon le choix du fabricant, réparé ou remplacé. Dans le cadre de son engagement perpétuel envers l’amélioration de la qualité, nous réservons le droit de modier les composants ou la conception de ses produits si elle le juge nécessaire.

IMPORTANT : Ne jamais faire fonctionner l’appareil pendant plus de dix secondes sans liquide. Un tel fonctionnement à sec endommagerait inutilement le joint d’étanchéité.

Table des matières

Sécurité ......................................................................................... 14

Spécications ............................................................................... 15

Introduction ................................................................................... 15

Commandes du Transfer Pump .............................................. 15

Préparation.................................................................................... 16

Conversion du pistolet pour l’alimentation à pression ............ 16

Assemblage du Transfer Pump .............................................. 16

Raccordement du tuyau à peinture ......................................... 17

Congurations du tuyau .......................................................... 17

Fonctionnement ............................................................................ 18

Dilution du produit ................................................................... 18

Préparation d’un nouveau pompe ........................................... 18

Préparation avant de peindre ................................................. 18

Peinture ......................................................................................... 18

Nettoyage ...................................................................................... 19

Nettoyage des soupapes d’admission/de sortie ..................... 20

Maintenance .................................................................................. 20

Généralités concernant la maintenance ................................. 21

Entretien ........................................................................................ 21

Remplacement de la soupape d’admission ............................ 21

Remplacement de la soupape de sortie ................................. 21

Remplacement du joint d’étanchéité et du piston ................... 22

Remplacement de la soupape de réglage de pression .......... 23

Remplacement du moteur....................................................... 24

Dépannage .................................................................................... 25

Liste de pièces ......................................................................... 38-40

Diagramme électrique ............................................................. 41

Garantie ......................................................................................... 42

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Titan 0524038 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual