Read all safety information before operating the
equipment. Save these instructions.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
To reduce the risks of re or explosion, electrical shock
and the injury to persons, read and understand all
instructions included in this manual. Be familiar with the
controls and proper usage of the equipment.
Grounding Instructions
This product must be grounded. In the event of an electrical short
circuit, grounding reduces the risk of electric shock by providing an
escape wire for the electric current. This product is equipped with a
cord having a grounding wire with an appropriate grounding plug.
The plug must be plugged into an outlet that is properly installed and
grounded in accordance with all local codes and ordinances.
WARNING - Improper installation of the grounding plug
can result in a risk of electric shock.
If repair or replacement of the cord or plug is necessary, do not
connect the green grounding wire to either at blade terminal. The
wire with insulation having a green outer surface with or without
yellow stripes is the grounding wire and must be connected to the
grounding pin.
Check with a qualied electrician or serviceman if the grounding
instructions are not completely understood, or if you are in doubt as
to whether the product is properly grounded. Do not modify the plug
provided. If the plug will not t the outlet, have the proper outlet
installed by a qualied electrician.
This product is for use on a nominal 120 volt circuit and has a
grounding plug that looks like the plug illustrated below. Make
sure that the product is connected to an outlet having the same
conguration as the plug. No adapter should be used with this
product.
Cover for grounded outlet box
NOTE: More than 100 feet of extension cord is not
recommended. Use more paint hose, not more
extension cord. Shorter extension cords will assure
maximum electrical power for proper operation.
WARNING: EXPLOSION OR FIRE
Solvent and paint fumes can explode or ignite. Property
damage and/or severe injury can occur.
PREVENTION:
• Do not spray ammable or combustible materials near an
open ame, pilot lights or sources of ignition such as hot
objects, cigarettes, motors, electrical equipment and electrical
appliances. Avoid creating sparks from connecting and
disconnecting power cords.
• Use extreme caution when using materials with a ashpoint
below 100ºF (38ºC). Flashpoint is the temperature that a uid
can produce enough vapors to ignite.
• Paint or solvent owing through the equipment is able to
result in static electricity. Static electricity creates a risk of re
or explosion in the presence of paint or solvent fumes. All
parts of the spray system, including the pump, hose assembly,
spray gun and objects in and around the spray area shall be
properly grounded to protect against static discharge and
sparks. Use only conductive or grounded high-pressure airless
paint sprayer hoses specied by the manufacturer.
• Verify that all containers and collection systems are grounded
to prevent static discharge.
• Connect to a grounded outlet and use grounded extension
cords (electric models only). Do not use a 3 to 2 adapter.
• Do not use a paint or solvent containing halogenated
hydrocarbons. Such as chlorine, bleach mildewcide,
methylene chloride and trichloroethane. They are not
compatible with aluminum. Contact the coating supplier
about compatibility of material with aluminum.
• Keep spray area well ventilated. Keep a good supply of fresh
air moving through the area to keep the air within the spray
area free from accumulation of ammable vapors. Keep
pump assembly in well ventilated area. Do not spray pump
assembly.
• Do not smoke in the spray area.
• Do not operate light switches, engines, or similar spark
producing products in the spray area.
• Keep area clean and free of paint or solvent containers, rags,
and other ammable materials.
• Know the contents of the paint and solvents being sprayed.
Read all Material Safety Data Sheets (MSDS) and container
labels provided with the paints and solvents. Follow the paint
and solvent manufacture’s safety instructions.
• Place pump at least 25 feet (7.62 meters) from the spray
object in a well ventilated area (add more hose if necessary).
Flammable vapors are often heavier than air. Floor area must
be extremely well ventilated. The pump contains arcing parts
that emit sparks and can ignite vapors.
• Plastic can cause static sparks. Never hang plastic to enclose
spray area. Do not use plastic drop cloths when spraying
ammable material.
• Fire extinguisher equipment shall be present and working.
A high pressure paint stream produced by this equipment
can pierce the skin and underlying tissues, leading to
serious injury and possible amputation. See a physician
immediately.
PREVENTION:
• Do not aim the gun at, or spray any person or animal.
• Keep hands and other body parts away from the discharge.
For example, do not try to stop leaks with any part of the
body.
• NEVER put your hand in front of the gun. Gloves will not
provide protection against an injection injury.
• ALWAYS keep the tip guard in place while spraying. The tip
guard provides some protection but is mainly a warning
device.
• Only use a nozzle tip specied by the manufacturer.
• Use caution when cleaning and changing nozzle tips. In the
case where the nozzle tip clogs while spraying, ALWAYS lock
gun trigger, shut pump o, and release all pressure before
servicing, cleaning tip or guard, or changing tip. Pressure
will not be released by turning o the motor. The PRIME/
SPRAY valve or pressure bleed valve must be turned to their
appropriate positions to relieve system pressure. Refer to
PRESSURE RELIEF PROCEDURE described in the pump manual.
• Do not leave the unit energized or under pressure while
unattended. When the unit is not in use, turn o the unit and
relieve the pressure in accordance with the manufacturer’s
instructions.
• High-pressure spray is able to inject toxins into the body and
cause serious bodily injury. In the event that injection occurs,
seek medical attention immediately.
• Check hoses and parts for signs of damage, a leak can inject
material into the skin. Inspect hose before each use. Replace
any damaged hoses or parts. Only use TITAN original-high-
pressure hoses in order to ensure functionality, safety and
durability.
• This system is capable of producing 3300 PSI / 228 Bar. Only
use replacement parts or accessories that are specied by the
manufacturer and that are rated a minimum of 3300 PSI. This
includes spray tips, nozzle guards, guns, extensions, ttings,
and hose.
• Always engage the trigger lock when not spraying. Verify the
trigger lock is functioning properly.
• Verify that all connections are secure before operating the
unit.
• Know how to stop the unit and bleed pressure quickly. Be
thoroughly familiar with the controls. Pressure will not be
released by turning o the motor. The PRIME/SPRAY valve
or pressure bleed valve must be turned to their appropriate
positions to relieve system pressure. Refer to PRESSURE
RELIEF PROCEDURE described in the pump manual.
• Always remove the spray tip before ushing or cleaning the
system.
NOTE TO PHYSICIAN:
Injection into the skin is a traumatic injury which can lead
to possible amputation. It is important to treat the injury as
soon as possible. DO NOT delay treatment to research toxicity.
Toxicity is a concern with some coatings injected directly
into the blood stream. Consultation with a plastic surgeon or
reconstructive hand surgeon may be advisable.
WARNING: HAZARDOUS VAPORS
Paints, solvents, insecticides, and other materials can
be harmful if inhaled or come in contact with the body.
Vapors can cause severe nausea, fainting, or poisoning.
PREVENTION:
• Use a respirator or mask if vapors can be inhaled. Read all
instructions supplied with the mask to be sure it will provide
the necessary protection.
• Wear protective eyewear.
• Wear protective clothing as required by coating manufacturer.
WARNING: GENERAL
Can cause severe injury or property damage.
PREVENTION:
• Always wear appropriate gloves, eye protection, clothing and
a respirator or mask when painting.
• Do not operate or spray near children. Keep children away
from equipment at all times.
• Do not overreach or stand on an unstable support. Keep
eective footing and balance at all times.
• Stay alert and watch what you are doing.
• Do not operate the unit when fatigued or under the inuence
of drugs or alcohol.
• Do not kink or over-bend the hose. Airless hose can develop
leaks from wear, kinking and abuse. A leak can inject material
into the skin.
• Do not expose the hose to temperatures or pressures in excess
of those specied by manufacturer.
• Do not use the hose as a strength member to pull or lift the
equipment.
• Use lowest possible pressure to ush equipment.
• Follow all appropriate local, state and national codes
governing ventilation, re prevention and operation.
• The United States Government Safety Standards have been
adopted under the Occupational Safety and Health Act
(OSHA). These standards, particularly part 1910 of the General
Standards and part 1926 of the Construction Standards should
be consulted.
• Before each use, check all hoses for cuts, leaks, abrasion
or bulging of cover. Check for damage or movement
of couplings. Immediately replace hose if any of those
conditions exist. Never repair a paint hose. Replace with a
conductive high-pressure hose.
• Do not spray outdoors on windy days.
• Always unplug cord from outlet before working on equipment
(electric models only).
Specications
Gallons per minute (GPM) ................0.58 (2.2 LPM)
Maximum tip size ................................0.023”
Maximum uid pressure ...................3300 PSI (22.8 MPa)
Maximum air pressure .......................30 psi (0.2 MPa)
Power .......................................................120 V, 60 Hz, 12.5 A
Weight .....................................................90 lbs (40.8 kg)
Maximum hose length ......................300’ (91.4 m)
Perform the following procedure before plugging in the power cord
of an electric unit.
1. Make sure the pump ON/OFF switch and the compressor ON/
OFF switch are in the OFF position.
2. Make sure the pressure control knob is in its OFF position in
the white zone.
3. Lock the gun by ipping the trigger lock into lock position
(see spray gun manual).
4. Using a wrench, attach a minimum of 50’ of 1/4” nylon airless
spray hose to the material outlet tting on the pump. Tighten
securely.
5. Attach the spray hose to the material inlet tting on the spray
gun. Using two wrenches (one on the gun and one on the
hose), tighten securely.
Standard hose
conguration:
Air Inlet
Fitting
Coupling
Ma
Inlet
Fitting
General Description
This MultiFinish spray system is versatile enough to use for low
pressure ne nish work as well as high pressure airless spraying. The
system includes a piston pump sprayer and an air compressor that
work together to provide this versatility.
Compressor
Air gauge
Air pressure
regulator
Compressor
Air hose
outlet
Sprayer ON/
OFF switch
Pressure
control knob
Oiler cap
Oiler button
PRIME/
SPRAY knob
Ma
outlet
Return tube
Siphon tube
Pusher stem
Air Whip
Air Hose
Material Hose
Make sure all airless hoses and spray guns are
electrically grounded and rated for at least 2800 PSI
(19 MPa) fluid pressure.
6. Attach the air hose to the air outlet tting on the compressor.
Tighten securely.
7. Attach the air hose coupling to the air inlet tting on the spray
gun. Attach the air hose to the coupling. Tighten securely.
Reversing the hose connections could result in serious
injury. Make sure the airless spray hose is connected
from the diaphragm pump to the material inlet fitting
on the gun and the air hose is connected from the
compressor to the air inlet fitting on the gun.
8. Ensure that the siphon tube and the return hose are attached
and secure.
9. Remove the ll cap with a straight-slot screwdriver, or a coin.
Fill the oil reservoir with one ounce of piston seal lubricant
(P/N 313-481). Replace oiler cap.
10. Press oiler button 2-5 times to prime the oiler. Press once for
every eight hours of usage to lubricate the uid section.
IMPORTANT: Never operate unit for more than ten seconds
without fluid. Operating this unit without fluid will cause
unnecessary wear to the packings.
11. Fully depress the pusher stem to make sure the inlet ball is
free.
12. Make sure the electrical service is 120V, 15 amp minimum.
13. Plug the power cord into a properly grounded outlet at least
25’ from the spray area.
IMPORTANT: Always use a minimum 12 gauge, three-wire
extension cord with a grounded plug. Never remove the third
prong or use an adapter.
If this sprayer is new, it is shipped with test uid in the uid section to
prevent corrosion during shipment and storage. This uid must be
thoroughly cleaned out of the system with mineral spirits before you
begin spraying.
IMPORTANT: Always keep the trigger lock on the spray gun in
the locked position while preparing the system.
1. Place the siphon tube into a container of mineral spirits.
2. Place the return hose into a metal waste container.
3. Set the pressure to minimum by turning the pressure control
knob to the “MIN” setting.
Motor
Running
MIN
ump OFF
PSI (Bar)
RAPID
CLEAN
4. Move the PRIME/SPRAY valve down to the
PRIME position.
5. Turn on the sprayer by moving the ON/OFF
switch to the ON position.
6. Allow the sprayer to run for 15–30 seconds
to ush the test uid out through the return
hose and into the waste container.
7. Turn o the sprayer by moving the ON/OFF switch to the OFF
position.
ETSISSA RIA D—Solid Yellow
AIRLESS— Solid Green
MAX
PSI (Bar)
Pressure
Indicator
Pressure
Control K
8. Move the PRIME/SPRAY valve up to the
SPRAY position.
9. Turn on the sprayer.
10. Unlock the gun by turning the gun trigger
lock to the unlocked position.
Ground the gun by holding it against the edge of the
metal container while flushing. Failure to do so may
lead to a static electric discharge, which may cause a
fire.
11. Trigger the gun into the metal waste container until the old
solvent is gone and fresh solvent is coming out of the gun.
12. Lock the gun by ipping the trigger lock into lock position
(see spray gun manual).
13. Set down the gun and increase the pressure by turning the
pressure control knob slowly clockwise.
14. Check the entire system for leaks. If leaks occur, follow the
“Pressure Relief Procedure” in this manual before tightening
any ttings or hoses.
15. Follow the “Pressure Relief Procedure” in this manual before
changing from solvent to paint.
Be sure to follow the pressure relief procedure when
shutting down the sprayer for any purpose, including
servicing or adjusting any part of the spray system,
changing or cleaning spray tips, or preparing for
cleanup.
Priming
1. Place the siphon tube into a container of paint.
2. Place the return hose into a metal waste container.
3. Set the pressure to minimum by turning the pressure control
knob to the “MIN” setting.
Preparing to Paint
Before painting, it is important to make sure that the uid in the
system is compatible with the paint that is going to be used.
NOTE: Incompatible uids and paint may cause the valves
IMPORTANT: Always keep the trigger lock on the spray gun in
the locked position while preparing the system.
1. Place the siphon tube into a container of the appropriate
2. Place the return hose into a metal waste container.
3. Set the pressure to minimum by turning the pressure control
4. Move the PRIME/SPRAY valve down to the PRIME position.
NOTE: Hold the return hose in the waste
5. Turn on the sprayer by moving the ON/OFF
6. Allow the sprayer to run for 15–30 seconds to ush the old
7. Turn o the sprayer by moving the ON/OFF switch to the OFF
NOTE: Make sure that the spray gun does not have a tip or
to become stuck closed, which would require
disassembly and cleaning of the sprayer’s uid
section.
solvent. Examples of the appropriate solvent are water for
latex paint or mineral spirits for oil-based paints.
knob to the “MIN” setting.
container when moving the PRIME/
SPRAY valve to PRIME in case the
sprayer is pressurized.
switch to the ON position.
solvent out through the return hose and into the metal waste
container.
position.
tip guard installed.
N
)
MAX
D
PSI (Bar
4. Move the PRIME/SPRAY valve down to the PRIME position.
NOTE: Hold the return hose in the waste
container when moving the PRIME/
SPRAY valve to PRIME in case the
sprayer is pressurized.
5. Turn on the sprayer by moving the ON/OFF
switch to the ON position.
6. Allow the sprayer to run until paint is coming through the
return hose into the metal waste container.
7. Turn o the sprayer by moving the ON/OFF switch to the OFF
position.
8. Remove the return hose from the waste container and place it
in its operating position above the container of paint.
The MultiFinish spray system has two dierent painting modes. The
MultiFinish mode is used for ne nish work with low to medium
viscosity materials (oil, stains, lacquers, etc...). The airless mode is
used for general painting with high viscosity materials (latex).
Painting in MultiFinish Mode
Use the MultiFinish mode for low-pressure ne nish work
(recommended pump pressure up to 1000 PSI).
1. Make sure that the airless spray hose is free of kinks and clear
of objects with sharp cutting edges.
2. Make sure the pressure control knob is in its OFF position in
the white zone.
3. Turn the compressor air pressure regulator counterclockwise
to its lowest setting.
4. Move the compressor ON/OFF switch to the ON position.
9. Use the lowest pressure setting necessary to get a good spray
pattern. If the pressure is set too high, the spray pattern will
be too light. If the pressure is set too low, tailing will appear
or the paint will spatter out in “gobs” rather than in a ne
spray.
Good spray pattern
Air pressure
regulator
Compressor
ON/OFF switch
5. Move the pump ON/OFF switch to the ON position.
6. Turn the PRIME/SPRAY valve to SPRAY.
7. Turn the pressure control knob clockwise until the material
pressure gauge reads 400 PSI. The paint hose should stien as
paint begins to ow through it.
8. Turn the air pressure regulator clockwise until the air pressure
gauge reads 20 PSI.
9. Unlock the spray gun trigger.
Control Panel Indicators
The following is a description of the control panel indicators.
Motor
Running
Motor
Running
r
MIN
PSI (Bar)
RAPID
Pressure Indicator
The pressure indicator shows the current operating pressure of the
sprayer. It has three dierent indications: blinking yellow, solid
yellow, and solid green.
ETSISSA RIA D—Solid Yellow
AIRLESS— Solid Green
MAX
PSI (Bar)
Pressure
Indicato
10. Trigger the spray gun to bleed air out of the material hose.
11. When material reaches the spray tip, spray a test area to check
the spray pattern.
12. Adjust the spray pattern to the desired size and atomization.
a. Use the pressure control knob to control the ow of paint to
the gun.
b. Use the air pressure regulator to control the amount of
atomization air available to the gun.
c. Use the pattern adjustment knob on the gun to ne tune the
spray pattern.
NOTE: Refer to the spray gun Owner’s Manual for
information on the operation of the gun.
Blinking Yellow
When the pressure indicator is blinking yellow, the sprayer is
operating between 0 and 200 PSI. A blinking yellow pressure
indicator means:
• The sprayer is plugged in and turned “ON”
• The sprayer is at priming pressure (little or no pressure)
• It is safe to move the PRIME/SPRAY valve between positions
• It is safe to change or replace the spray tip
NOTE: If the pressure indicator begins blinking yellow when
the pressure control knob is set at a higher pressure
and the PRIME/SPRAY valve is in the SPRAY position,
either the spray tip is worn or the sprayer is in need
Painting in Airless Mode
of service/repair.
Use the airless mode for general high-pressure spraying (pump
pressure from 500 to 3300 PSI).
1. Make sure that the airless spray hose is free of kinks and clear
of objects with sharp cutting edges.
2. Make sure the pressure control knob is in its OFF position in
the white zone.
3. Turn the PRIME/SPRAY valve to SPRAY.
4. Move the pump ON/OFF switch to the ON position.
5. Turn the pressure control knob clockwise to its highest
setting. The paint hose should stien as paint begins to ow
through it.
6. Unlock the spray gun trigger.
7. Trigger the spray gun to bleed air out of the material hose.
8. When material reaches the spray tip, spray a test area to check
When the pressure indicator is solid green, the sprayer is operating
between 1901 and 3300 PSI. A solid green pressure indicator means:
• The sprayer is at the proper pressure setting for spraying oil-
based and latex house paints
• The sprayer is operating at peak performance at a high
pressure setting for airless spraying
Motor Running Indicator
The Motor Running indicator is on when the motor is commanded to
run. This indicator is used by service centers to troubleshoot motor
problems.
Pressure Relief Procedure
Be sure to follow the pressure relief procedure when
shutting the unit down for any purpose, including
servicing or adjusting any part of the spray system,
changing or cleaning spray tips, or preparing for
cleanup.
1. Make sure the pressure control knob is in its OFF position in
the white zone.
2. Turn the PRIME/SPRAY valve to the PRIME
position.
3. Trigger the gun to remove any pressure
that still may be in the hose.
4. Lock the gun by ipping the trigger lock
into lock position (see spray gun manual).
Spraying Technique
The key to a good paint job is an even coating over the entire surface.
This is done by using even strokes. Keep your arm moving at a
constant speed and keep the spray gun at a constant distance from
the surface. The best spraying distance is 10 to 12 inches between
the spray tip and the surface.
Approximately
10 to 12 inches
Keep the spray gun at right angles to the surface. This means moving
your entire arm back and forth rather than just exing your wrist.
Injection hazard. Do not spray without the tip guard
in place. NEVER trigger the gun unless the tip is
completely turned to either the spray or the unclog
position. ALWAYS engage the gun trigger lock before
removing, replacing or cleaning tip.
Keep the spray gun perpendicular to the surface, otherwise one end
of the pattern will be thicker than the other.
The spray gun should be triggered by turning it on and o with each
stroke. This will save paint and avoid paint buildup at the end of the
stroke. Do not trigger the gun during the middle of a stroke. This will
result in an uneven spray and splotchy coverage.
Keep stroke
even
Aproximately
10 to 12 inches
Overlap each stroke by about 30%. This will ensure an even coating.
When you stop painting, lock the gun trigger lock, turn the pressure
control knob counterclockwise to its lowest setting and set the
priming knob to PRIME. Turn the motor switch to OFF and unplug
Do not use gasoline to clean the sprayer.
Special cleanup instructions for use with flammable
solvents:
• Always ush spray gun preferably outside and at least one
hose length from spray pump.
• If collecting ushed solvents in a one gallon metal container,
place it into an empty ve gallon container, then ush
solvents.
• Area must be free of ammable vapors.
• Follow all cleanup instructions.
IMPORTANT: The sprayer, hose, and gun should be cleaned
thoroughly after daily use. Failure to do so permits material to
build up, seriously affecting the performance of the unit.
Always spray at minimum pressure with the gun
nozzle tip removed when using mineral spirits or any
other solvent to clean the sprayer, hose, or gun. Static
electricity buildup may result in a fire or explosion in
the presence of flammable vapors.
1. Follow the “Pressure Relief Procedure” found in the Painting
section of this manual.
2. Remove the gun tip and tip guard and clean with a brush
using the appropriate solvent (see spray gun manual).
3. Place the siphon tube into a container of the appropriate
solvent. Examples of the appropriate solvent are water for
latex paint or mineral spirits for oil-based paints.
4. Place the return hose into a metal waste container.
5. Move the PRIME/SPRAY valve down to its PRIME position.
NOTE: Hold the return hose in the waste
6. Set the pressure to RAPID CLEAN by turning the pressure
7. Turn on the sprayer by moving the ON/OFF switch to the ON
8. Allow the solvent to circulate through the unit and ush the
9. Turn o the sprayer by moving the ON/OFF
10. Move the PRIME/SPRAY valve up to its
11. Turn on the sprayer.
container when moving the PRIME/
SPRAY valve to PRIME in case the
sprayer is pressurized.
control knob to its RAPID CLEAN position.
position.
paint out of the return hose into the metal waste container.
switch to the OFF position.
SPRAY position.
Before proceeding, follow the Pressure Relief
Procedure outlined previously in this manual.
Additionally, follow all other warnings to reduce the
risk of an injection injury, injury from moving parts
or electric shock. Always unplug the sprayer before
servicing!
General Repair and Service Notes
The following tools are needed when repairing this sprayer:
1. Before repairing any part of the sprayer, read the instructions
carefully, including all warnings.
IMPORTANT: Never pull on a wire to disconnect it. Pulling on a
wire could loosen the connector from the wire.
2. Test your repair before regular operation of the sprayer to be
sure that the problem is corrected. If the sprayer does not
operate properly, review the repair procedure to determine if
everything was done correctly. Refer to the Troubleshooting
Charts to help identify other possible problems.
3. Make certain that the service area is well ventilated in case
solvents are used during cleaning. Always wear protective
eyewear while servicing. Additional protective equipment
may be required depending on the type of cleaning solvent.
Always contact the supplier of solvents for recommendations.
4. If you have any further questions concerning your Titan
Sprayer, call Titan:
Technical Service (U.S.) ...................................... 1-800-526-5362
Ground the gun by holding it against the edge of the
metal container while flushing. Failure to do so may
lead to a static electric discharge, which may cause a
fire.
12. Trigger the gun into the metal waste container until the paint
is ushed out of the hose and solvent is coming out of the
gun.
13. Continue to trigger the spray gun into the waste container
until the solvent coming out of the gun is clean.
NOTE: For long-term or cold weather storage, pump mineral
14. Follow the “Pressure Relief Procedure” found in the Painting
15. Unplug the unit and store in a clean, dry area.
1. Loosen and remove the four front cover screws. Remove the
front cover.
2. Stop the sprayer at the bottom of its stroke so that the piston
is in its lowest position.
3. Perform the Pressure Relief Procedure and unplug the sprayer.
Before proceeding, follow the Pressure Relief
Procedure outlined previously in this manual.
Additionally, follow all other warnings to reduce the
risk of an injection injury, injury from moving parts
or electric shock. Always unplug the sprayer before
servicing!
4. Tilt the pump back for easy access to the uid section.
5. Using a 3/8” hex wrench, loosen and remove the two pump
block mounting screws.
6. Pull the pump block down approximately 1/2” from the pump
housing to clear the transducer.
7. Slide the pump block and piston rod forward until the piston
rod is out of the T-slot on the slider assembly.
8. Carefully pull the transducer wire out of the pump housing
until the connection to the transducer jumper is exposed.
Unplug the wire from the transducer jumper (refer to the
electrical schematic in the Parts List section of this manual).
9. Using a wrench, remove the transducer assembly from the
pump block.
10. Thread the new transducer assembly into the pump block.
Tighten securely with a wrench.
11. Plug the new transducer wire into the transducer jumper
(refer to the electrical schematic in the Parts List section of this
manual).
12. Reassemble the pump by reversing steps 1–7.
Replacing the PRIME/SPRAY Valve
Perform the following procedure using PRIME/SPRAY valve
replacement kit P/N 700-258.
1. Push the groove pin out of the valve handle.
2. Remove the valve handle and the cam base.
3. Using a wrench, loosen and remove the valve housing
assembly.
4. Make sure the gasket is in place and thread the new valve
housing assembly into the pump block. Tighten securely with
wrench.
5. Place the cam base over the valve housing assembly.
Lubricate the cam base with grease and line up the cam with
the pump block.
6. Line up the hole on the valve stem with the hole in the valve
handle.
7. Insert the groove pin into the valve handle and through the
valve stem to secure the valve handle in position.
Gasket
Valve stem
Cam base
Valve
Valve housing
assembly
Servicing the Fluid Section
Use the following procedures to service the valves and repack the
uid section. Perform the following steps before performing any
maintenance on the uid section.
1. Loosen and remove the four front cover screws. Remove the
front cover.
2. Stop the sprayer at the bottom of its stroke so that the piston
is in its lowest position.
3. Perform the Pressure Relief Procedure and unplug the sprayer.
4. Unscrew the return hose assembly from the pump block.
5. Tilt the sprayer back for easy access to the uid section.
Procedure outlined previously in this manual.
Additionally, follow all other warnings to reduce the
risk of an injection injury, injury from moving parts
or electric shock. Always unplug the sprayer before
servicing!
Remove the retaining clip from the bottom of the foot valve
housing. Remove the siphon assembly.
e
e
e
e
Servicing the Valves
e
retainer
e
e
k
T
The design of the uid section allows
access to the foot valve and seat as well
as the outlet valve and seat without
completely disassembling the uid
section. It is possible that the valves
may not seat properly because of
debris stuck in the foot valve seat or
outlet valve seat. Use the following
instructions to clean the valves and
reverse or replace the seats.
1. Remove the pusher stem clip
and slide the pusher stem
housing from the foot valve
housing.
2. Using a wrench, loosen and
Pump
block
Bushing
Foot valv
seal
Inlet cage
Foot valv
ball
Foot valv
seat
PTFE
O-ring
Foot valv
remove the foot valve housing
from the pump block.
O-ring
3. Clean out any debris in the foot
valve housing and examine
the valve housing and seat. If
the seat is damaged, reverse or
Pusher
stem
replace the seat.
4. Using a 5/16” hex wrench, loosen and
remove the outlet valve retainer from
the piston rod.
Piston rod
Outlet cage
Crush
NOTE: Always service the outlet valve
with the piston rod attached
to the pump. This will prevent
the piston rod from rotating
during disassembly of the
outlet valve.
washer
Outlet valv
ball
Outlet valv
seat
Outlet valv
5. Clean out any debris and examine the
outlet valve housing and seat. If the seat is damaged, reverse
or replace the seat.
6. Remove, clean, and inspect the outlet cage, crush washer, and
outlet valve ball. Replace if they are worn or damaged.
NOTE: The outlet cage always must be used with the crush
washer. They are included together in the repacking
kit as assembly P/N 704-642.
7. Reassemble the valves by reversing the steps above.
NOTE: During reassembly of the outlet valve, apply one
drop of Loctite (included in the repacking kit) to the
threads of the outlet valve retainer before threading
it into the piston rod. Then, torque the retainer to
144 in./lbs. (12 ft./lbs.).
Repacking the Fluid Section
1. Remove the foot valve assembly using the steps in the
“Servicing the Valves” procedure above.
NOTE: The outlet valve does not need to be disassembled
2. Using 3/8” a hex wrench,
3. Pull the pump block down
4. Slide the pump block and
5. Slide the piston rod out
6. Loosen and remove the
7. Remove the upper and
8. Clean the pump block and
9. Inspect the piston rod for wear and replace if necessary.
10. Reassemble the outlet valve assembly into the piston rod.
NOTE: Use the T-slot on the slider assembly to hold the
from the piston rod for this procedure.
loosen and remove
the two pump block
Slider
assembly
mounting screws.
approximately 1/2” from
the pump housing.
piston rod forward until
the piston rod is out of
the T-slot on the slider
-Slot
Retainer
nut
Piston
guide
Upper
packing
assembly.
Pump
through the bottom of
block
the pump block.
retainer nut and piston
guide from the pump
block.
lower packings from the
pump block.
install the new upper and
lower packings. Refer to
Pump bloc
mounting
screw
Lower
packing
Piston rod
the illustration below for proper packing orientation.
Install upper packing
with raised lip and O-ring
facing down.
O-Ring
Raised Lip
Install lower packing
with the beveled
edge facing up.
Beveled Edge
Tighten the outlet valve retainer with a wrench until secure.
piston rod in position while securing the outlet valve
retainer.
IMPORTANT: Never use a wrench on the piston itself. This could
cause damage to the piston and cause leakage.
11. Insert the piston guide into the retainer nut. Thread the
retainer nut into the pump block until it is hand tight.
12. Slide the piston guide tool (included in the repacking kit) over
the top of the piston rod and insert the piston rod through
the bottom of the pump block. Using a rubber mallet, tap
the bottom of the piston rod lightly until the piston rod is in
position in the pump block.
NOTE: Coat the piston guide tool and the piston rod with
grease before inserting them into the pump block.
13. Using a wrench, tighten the retainer nut securely.
14. Slide the top of the piston rod into the T-slot on the slider
assembly.
15. Position the pump block underneath the pump housing and
push up until it rests against the pump housing.
16. Thread the pump block mounting screws through the pump
block and into the pump housing. Tighten securely.
17. Reassemble the foot valve assembly into the pump block.
P
Filter
18. Thread the siphon tube into the foot valve and tighten
securely. Make sure to wrap the threads on the siphon tube
with PTFE tape before assembly. Replace the return hose into
the hose clip on the siphon tube.
19. Place the front cover on the pump housing and secure in
position using the four front cover screws.
20. Turn on the sprayer by following the procedure in the
“Operation” section of this manual and check for leaks.
NOTE: Repacking kit P/N 704-586 is available. For best
results use all parts supplied in this kit.
Replacing the Filter
1. Loosen and remove the lter housing by hand.
2. Slip the lter o of the lter support spring.
3. Inspect the lter. Based on inspection, clean or replace the
lter.
4. Inspect the seal. Based on inspection, clean or replace the
seal.
5. Slide the new or cleaned lter over the lter support spring
with the adapter in place over the pin on the spring. Push the
lter into the center of the pump block.
6. Slide the lter housing over the lter and thread it into the
pump block until secure.
NOTE: The lter housing should be hand-tightened, but
make sure the lter housing is seated fully into the
pump block.
Lire toutes ces consignes avant d’utiliser l’appareil.
Garder ces consignes.
Indique une situation à risque, laquelle, si elle n’est pas
évitée, peut entraîner des blessures graves, voire la mort.
Pour réduire les risques d’incendie ou d’explosion,
de choc électrique et de blessure, vous devez lire et
comprendre les directives gurant dans ce manuel.
Familiarisez-vous avec les commandes et l’utilisation
adéquate de l’équipement.
Directives de mise à la terre
Cet appareil doit être mis à la terre. En cas de court-circuit, cette
précaution réduit les risques de choc en procurant un parcours
au courant électrique. Le cordon de l’appareil est doté d’un l de
terre relié à la troisième broche de sa che. Cette dernière doit être
branchée dans une prise correctement câblée et mise à la terre
conformément aux codes et règlements locaux.
MISE EN GARDE - Le fait de ne pas brancher
correctement la che trilaire de l’appareil peut
entraîner des risques de choc électrique.
Si on doit réparer ou remplacer le cordon ou la che, ne pas raccorder
le l de terre à la borne des broches plates (lames) de cette dernière.
Ce l, normalement vert (avec ou sans rayures jaunes), doit être relié
à la broche de terre.
Consulter un technicien ou un électricien qualié à défaut de
comprendre l’ensemble des présentes directives ou en cas
d’incertitude quant à la mise à terre de l’appareil. Ne pas modier la
che de l’appareil; si elle ne s’adapte pas dans la prise voulue, la faire
remplacer par un électricien qualié.
Conçu pour les circuits de 120 V, cet appareil est doté d’une che
ressemblant à celle illustrée ci-dessous. S’assurer que le produit est
connecté à une prise électrique ayant la même conguration que la
che mâle. Ne pas utiliser d’adaptateur avec ce produit.
Broche de mise à la terre
Plaque murale de la prise
NOTA : On ne recommande pas l’utilisation de rallonges de
plus de 31 m (100 pi); il est préférable de rallonger
le tuyau à peinture que le cordon d’alimentation.
Les rallonges plus courtes assureront la puissance
électrique requise pour un fonctionnement adéquat.
• L’écoulement de peinture ou de solvant dans l’équipement
peut produire de l’électricité statique. L’électricité statique
crée un risque d’incendie ou d’explosion en présence de
fumées de peinture ou de solvant. Toutes les pièces du
système du pulvérisateur, y compris la pompe, l’ensemble
du tuyau, le pistolet de pulvérisation et les objets dans et
autour de la zone de pulvérisation doivent être correctement
reliés à la terre pour protéger contre les décharges
d’électricité statique et les étincelles. N’utilisez que des
tuyaux conducteurs ou reliés à la terre pour pulvérisateurs de
peinture sous vide à haute pression, spéciés par le fabricant.
• Vériez que tous les conteneurs ou systèmes de stockage sont
reliés à la terre pour éviter les décharges d’électricité statique.
• Connectez à une prise électrique avec prise de terre et utilisez
des rallonges électriques reliées à la terre. N’utilisez pas
d’adaptateur 3 à 2.
• N’utilisez pas de peinture ou de solvant contenant du halon,
par exemple, le chlore, les agents antimoisissure à l’eau
de Javel, le chlorure de méthylène et le trichloroéthane.
Ils ne sont pas compatibles avec l’aluminium. Contactez le
fournisseur de revêtements pour connaître la compatibilité du
matériau avec l’aluminium.
• La zone de pulvérisation doit toujours être bien aérée. Une
bonne quantité d’air frais doit constamment traverser la zone
de pulvérisation pour éviter les accumulations de vapeurs
inammables. Le système de pompage doit être placé dans une
zone bien aérée. Ne pulvérisez pas le système de pompage.
• Ne fumez pas dans la zone de pulvérisation.
• N’actionnez pas d’interrupteurs électriques, de moteurs ou autres
dispositifs produisant des étincelles dans la zone de pulvérisation.
• Maintenez la propreté de la zone et veillez à ce qu’elle ne
contienne pas de conteneurs de peinture ou de solvant, de
chions et autres matières inammables.
• Sachez ce que contiennent la peinture et les solvants
pulvérisés. Lisez les ches de sécurité du matériel (MSDS) et
les étiquettes apposées sur les conteneurs de peintures et de
solvants. Respectez les consignes de sécurité du fabricant de
peinture et de solvant.
• Placez la pompe à une distance minimum de 7,62 mètres
(25 pieds) de l’objet à pulvériser, dans une zone bien aérée
(ajoutez de la longueur de tuyau si besoin est). Les vapeurs
inammables sont souvent plus lourdes que l’air. La zone près
du sol doit être très bien aérée. La pompe contient des pièces
qui produisent des arcs et émettent des étincelles pouvant
enammer les vapeurs.
• Le plastique peut causer des étincelles d’électricité statique.
N’accrochez aucun plastique dans une zone de pulvérisation
fermée. N’utilisez pas de toiles de protection en plastique
quand vous pulvérisez une matière inammable.
• Ayez un extincteur en bon état de fonctionnement à portée de main.
MISE EN GARDE : EXPLOSION OU INCENDIE
Les émanations de certains produits peuvent exploser
ou s’enammer, et risquent d’entraîner des dommages
matériels ou de graves blessures.
MESURES PRÉVENTIVES :
• Ne pulvérisez pas de matières inammables ou combustibles
près d’une amme nue, de voyants lumineux ou de sources
d’ignition telles que des objets chauds, cigarettes, moteurs,
matériel et appareils électriques. Évitez de produire des
étincelles en connectant et en déconnectant les cordons
électriques.
• S’entourer de toutes les précautions possibles lorsqu’on utilise
des produits ayant un point d’éclair inférieur à 38°C (100°F).
Le point d’éclair est la température à laquelle le liquide peut
• Ne dirigez pas le pistolet sur et ne pulvérisez pas les personnes
• N’approchez pas les mains ni d’autres parties du corps de la
• NE JAMAIS mettre la main, même gantée, devant le pistolet
• TOUJOURS s’assurer que le protège-embout est en place avant
MISE EN GARDE : INJECTION CUTANÉE
Le jet de haute pression produit par cet appareil peut
transpercer la peau et les tissus sous-jacents, causant des
blessures graves pouvant entraîner l’amputation.
ou les animaux.
sortie du produit. Par exemple, ne tentez pas d’arrêter une
fuite avec une partie du corps.
(les gants n’orent aucune protection contre les blessures par
injection).
de pulvériser. Il est cependant à noter que, s’il assure une
certaine protection, ce dispositif joue surtout un rôle préventif.
Consignes de sécurite important
• Utilisez exclusivement un embout de buse spécié par le
fabricant.
• Prenez garde quand vous nettoyez ou que vous changez
les embouts de buse. Si l’embout se bouche pendant que
vous pulvérisez, verrouillez TOUJOURS la détente du pistolet,
arrêtez la pompe et libérez toute la pression avant de réparer
ou de nettoyer l’embout ou le protecteur ou avant de changer
d’embout. La pression n’est pas libérée par l’arrêt du moteur.
La poignée du robinet-valve PRIME/SPRAY doit être placée sur
PRIME pour libérer la pression. Consultez la PROCÉDURE DE
DÉCOMPRESSION décrite dans le manuel de la pompe.
• Ne laissez pas l’appareil sous tension ou sous pression
quand vous vous en éloignez. Quand vous n’utilisez pas
l’appareil, éteignez-le et libérez la pression conformément aux
instructions du fabricant.
• La pulvérisation à haute pression peut injecter des toxines dans
le corps et causer de graves blessures corporelles. Si une telle
injection se produisait, consultez immédiatement un médecin.
• Vériez les tuyaux et les pièces pour détecter des signes
d’endommagement : une fuite peut injecter le produit dans la peau.
Inspectez le tuyau avant chaque emploi. Changez tous les tuyaux
ou pièces endommagés. Pour des raisons de fonctionnement,
de sécurité et de durée de vie, utiliser exclusivement des tuyaux
exibles à haute pression d‘origine de TITAN.
• Ce système peut produire une pression de 3 300 PSI / 228
Bar. N’utilisez que les pièces de rechange ou les accessoires
spéciés par le fabricant et ayant une pression nominale
minimum de 3 300 PSI. Ceci est valable pour les embouts
de pulvérisation, les protecteurs de buse, les pistolets, les
rallonges, les raccords et le tuyau.
• Verrouillez toujours la détente quand vous ne pulvérisez pas.
Vériez que le verrou de la détente fonctionne correctement.
• Vériez que toutes les connexions sont bien serrées avant
d’utiliser l’appareil.
• Sachez comment arrêter l’appareil et le dépressuriser
rapidement. Soyez bien familiarisé avec les commandes. La
pression n’est pas libérée lorsque le moteur est arrêté. La
poignée du robinet-valve PRIME/SPRAY doit être placée sur
PRIME pour libérer la pression. Consultez la PROCÉDURE DE
DÉCOMPRESSION décrite dans le manuel de la pompe.
• Retirez toujours l’embout de pulvérisation avant de rincer ou
de nettoyer le système.
REMARQUE À L’INTENTION DES MÉDECINS : Les injections
cutanées sont des lésions traumatiques; il importe donc de
les traiter sans délai. On NE DOIT PAS retarder ce traitement
sous prétexte de vérier la toxicité du produit en cause, celle-ci
n’étant conséquente que dans le cas d’injection directe de
certains produits dans le système sanguin. Il pourrait s’avérer
nécessaire de consulter un plasticien ou un spécialiste en
chirurgie reconstructive de la main.
MISE EN GARDE : ÉMANATIONS DANGEREUSES
Certains produits (peintures, solvants, insecticides ou
autres) peuvent être nocifs s’ils sont inhalés ou entrent en
contact avec l’organisme. Les émanations de ces produits
peuvent provoquer de graves nausées, évanouissements
ou empoisonnements.
MISE EN GARDE : GÉNÉRALITÉS
D’autres dangers peuvent entraîner des dommages
matériels ou des blessures graves.
MESURES PRÉVENTIVES :
• Portez toujours les gants, la protection oculaire, les vêtements
et un respirateur ou masque appropriés quand vous peignez.
• Ne travaillez pas et ne pulvérisez pas près d’enfants. Éloignez
toujours les enfants de l’équipement.
• Ne travaillez pas avec les bras au-dessus de la tête ni sur un
support instable. Appuyez-vous bien sur les deux pieds pour
toujours conserver l’équilibre.
• Soyez attentif et regardez ce que vous faites.
• N’utilisez pas l’appareil quand vous êtes fatigué ou sous
l’inuence de drogues ou d’alcool.
• Ne faites pas de nœuds avec le tuyau et ne le tordez pas trop.
Le tuyau à vide peut présenter des fuites suite à l’usure, les
nœuds ou les mauvais traitements. Une fuite risque d’injecter
du produit dans la peau.
• N’exposez pas le tuyau à des températures ou des pressions
supérieures à celles spéciées par le fabricant.
• N’utilisez pas le tuyau pour tirer ou soulever l’équipement.
• Utilisez la plus basse pression possible pour rincer
l’équipement.
• Respectez tous les codes locaux, étatiques et nationaux
qui régulent la ventilation, la prévention d’incendies et le
fonctionnement.
• Les normes de sécurité du gouvernement des États-Unis ont
été adoptées dans la loi Occupational safety and Health Act
(OSHA). Ces normes, en particulier la partie 1910 des Normes
générales et la partie 1926 des Normes de construction,
doivent être consultées.
• Avant chaque emploi, vériez tous les tuyaux pour détecter
d’éventuelles coupures, fuites, abrasion ou couvercle bombé.
Vériez l’état ou le mouvement des accouplements. Changez
immédiatement le tuyau si l’une de ces conditions est vériée.
Ne réparez jamais un tuyau de peinture. Remplacez-le par un
tuyau conducteur à haute pression.
• Ne pulvérisez pas à l’extérieur par temps venteux.
• Débranchez toujours le cordon électrique de la prise avant de