Titan 0524000 User Manual

Owner’s Manual

Notice d’utilisation

Manual del Propietario

Do not use this equipment before

reading this manual!

CAPSPRAY

HVLP Power Cart

Model Number: 0524000

NOTE: This manual contains important

warnings and instructions. Please read and retain for reference.

Important Safety Information · Read all safety information before

Grounded Outlet

Grounding Pin

Cover for grounded outlet box

operating the equipment. SAVE THESE INSTRUCTIONS.

This symbol indicates a hazardous situation, which, if not not avoided could result in death or serious injury.

To reduce the risks of fire or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment.

HAZARD: GENERAL

Can cause severe injury or property damage.

PREVENTION:

• Read all instructions and safety precautions before operating any

equipment.

• Comply with all appropriate local, state and national codes governing ventilation, re prevention, and operation.

• The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly Part 1910 of the General Standards and Part 1926 of the Construction Standard should be consulted.

• This equipment is designed to be used with authorized parts only. When using this equipment with parts that do not comply with the minimum specications and safety devices of the equipment manufacturer, the user assumes all risks and liabilities.

• Check all hoses for cuts, leaks, abrasion or bulging of cover, as well as damage or movement of couplings before each use. If any of these conditions exist, replace the hose immediately. Never

repair a paint hose.

• Never aim the spray gun at any part of the body.

HAZARD: SKIN BURN INJURY

Heated parts can cause severe skin burn injury.

PREVENTION:

• Quick-disconnect ttings on the hose and the spray gun become hot during use. Avoid skin contact with any quickdisconnect ttings when they are hot. Allow the quick disconnect ttings to cool before disconnecting the spray gun from the hose

• The compressor becomes hot during use. Allow the compressor to cool before touching it.

HAZARD: HAZARDOUS VAPORS

Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with the body. Vapors can cause severe nausea, fainting, or poisoning.

PREVENTION:

• Use a respirator or mask whenever there is a chance that vapors may be inhaled. Read all instructions with the mask to insure that it will provide the necessary protection against the inhalation of harmful vapors.

• Avoid all ignition sources such as static electricity sparks, open ames, pilot lights, hot objects, cigarettes, and sparks caused by connecting and disconnecting power cords and operating light switches.

• Keep the motor away from spray area to avoid solvent and paint fumes. Motor contains arcing parts which emit sparks.

• Fire extinguishing equipment must be present and in working

order.

• The power cord must be connected to a grounded circuit.

• Follow the material and solvent manufacturer’s safety precautions and warnings.

Grounding Instructions

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

WARNING - Improper installation of the grounding plug can result in a risk of electric shock.

If repair or replacement of the cord or plug is necessary, do not connect the green grounding wire to either at blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be

connected to the grounding pin.

Check with a qualied electrician or serviceman if the grounding instructions are not completely understood, or if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not t the outlet, have the proper outlet installed

by a qualied electrician.

IMPORTANT: Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A 12 gauge cord is recommended. If an extension cord is to be used outdoors, it must be marked with the suffix W-A after the cord type designation. For example, a designation of SJTW-A would indicate that the cord would be appropriate for outdoor use.

HAZARD: EXPLOSION

Compressed air has great force and may cause injury.

PREVENTION:

• The pressure pot assembly is protected from overpressurizing by a safety valve. Pull the ring on the safety valve occasionally to make sure that the valve operates freely. The valve must be replaced if it does not operate freely or if it does not release air when the ring is pulled.

• Never modify the pressure pot or the compressor.

• Never connect other air tools to the compressor.

HAZARD: EXPLOSION OR FIRE

Solvent and paint fumes can explode or ignite. Property

damage and/or severe injury can occur.

PREVENTION:

• Exhaust and fresh air introduction must be provided to keep the air within the spray area free from the accumulation of ammable vapors.

• Keep the turbine at the maximum distance possible from the

spray area.

NOTE: More than 100 feet of extension cord is not

recommended. Use more paint hose, not more extension cord. Shorter extension cords will assure maximum electrical power for proper operation.

English

Table of Contents

Pressure Pot

Air Inlet

Latch Bracket

3/8” X 30 ft

Fluid hose

Pressure Pot

Fluid Outlet

Pressure Pot

Assembly

Pressure Pot Air Hose

Power Switch

Compressor Assembly (inside housing)

Cart

Turbine Bracket

Air Tube

Retaining Nut

Cup Assembly

Air Tube Fitting

Set Screw

Air Tube Fitting

Air Tube Cap

Safety ......................................................................................... 2

Introduction ............................................................................... 3

Setup ..........................................................................................3

Converting the Gun to Pressure Feed................................. 3

Mounting the Turbine .......................................................... 4

Connecting the Power Cart ................................................. 4

Hose Congurations ............................................................ 4

Preparing to Spray .............................................................. 5

Cleanup .....................................................................................5

Troubleshooting ....................................................................... 6

Parts List ............................................................................20-21

Warranty .................................................................................. 24

Introduction

The HVLP power cart is designed for use with CAPspray spray systems. The power cart adds tremendous versatility to an already complete system. Components of the HVLP power cart include a power switch, a cart, a pressure pot assembly, a compressor assembly, a pressure pot inlet, a pressure pot hose, a pressure pot outlet, a uid hose, and a turbine bracket.

Setup

Use the following procedures to set up your spray gun and HVLP power cart.

Converting the Gun to Pressure Feed

Before using the HVLP power cart, it is necessary to convert your spray gun from a cup gun to a pressure fed gun.

1. Loosen the retaining nut using a wrench and remove the one quart cup assembly.

2. Pull the air tube off of the air tube tting on the spray gun.

3. Remove the air tube tting using a 1/4” wrench.

4. Thread the set screw into the air tube tting location and

tighten into place.

Optional (in place of steps 3 and 4): If desired, a temporary cap (also included) can be used to close off

the air tube tting rather than performing steps 3 and 4

above. This is a convenient method of capping the air

tube tting if the operator will be frequently switching

back and forth between a 1-quart cup and a pressure pot.

English

Mounting the Turbine

Pressure Pot Outlet

Fluid Hose

Spray Gun

Inlet

Air HoseFluid Hose

Straps

Air HoseFluid Hose

Fluid Whip

Hose

Air Whip

Hose

Straps

Move coupling

NOTE: If you are mounting an older CAPSpray turbine,

use the self-drilling screws shown on the left.

If you are mounting a newer Titan CAPSpray

turbine, use the thread-forming screws shown on the right.

1. Insert plastic latch bracket into the bottom of the turbine as shown.

2. Using a cordless drill with a Phillips driver, insert provided screws into the casing using a low clutch setting. DO NOT over-torque.

NOTE: If the drill does not have a clutch, drive the

screw with the drill until the threads start to engage, and then tighten by hand.

Hose Congurations

Spraying without whip hoses

Follow the conguration below if you want to spray without the uid and air whip accessories.

TIP: When strapping the hoses together, start at the

spray gun and work your way back.

NOTE: 30 ft uid hose - included with Power Cart.

30 ft air hose - included with turbine. Hose straps - included with Power Cart

Spraying with whip hoses

Follow the conguration below if:

1. You already have the air whip hose and you purchased a uid whip hose kit.

2. You have purchased both the uid whip hose kit and the air hose whip kit.

3. Place the turbine onto the power cart. Push the latch bracket in to secure the turbine.

Connecting the Power Cart

1. Thread the end of the uid hose onto the pressure pot uid outlet and tighten.

2. Thread the other end of the material hose onto the spray

gun inlet and tighten.

English

TIP: When strapping the hoses together, start at the

spray gun and work your way back.

NOTE: 30 ft uid hose - included with Power Cart.

30 ft air hose - included with turbine. 5 ft air whip hose - included with the CS9900 and

CS9960

5 ft uid whip hose - sold separately.

Preparing to Spray

Cover Groove

Seal

Locking Clamp

Pressure Pot

Pot Liner

Pressure Pot Air Inlet

Pressure Pot Air Hose

Pressure Control Knob

Pressure Control Gauge

IMPORTANT: Use a pot liner in the pressure pot when spraying or cleaning with hot solvents such as lacquerbased paints, lacquer thinner, and M.E.K. The use of hot solvents in the pressure pot without a pot liner may lift the paint off the interior of the pressure pot and contaminate the paint finish. Refer to the parts list in this manual for the pot liner part number.

1. Fill the pressure pot with spray material.

TIP: On smaller jobs a onegallon container may be placed inside the pressure pot to aid in quicker cleanup.

NOTE: For best results, always strain material prior to spraying.

NOTE: When using the onegallon container, take care not to tip the Power Cart back too far in order to prevent material from spilling out of the can.

NOTE: The compressor should run continuously (up to

2 minutes) upon initially charging the pressure pot. As the compressor reaches the desired pressure (set by the regulator), the compressor will diminish its cycling rate. If the system is left idle (i.e. no material being sprayed) for several minutes, the compressor will cycle periodically due to normal air losses. When the system is idle the compressor may cycle up to 4 times per minute. If the compressor cycles more frequently than this or does not stop, see Troubleshooting section.

When material is being sprayed, the compressor

should normally cycle every 5-10 seconds.

5. Pull out the pressure control knob and turn it until the pressure is set properly for the type of material you are

using.

For thin materials, set regulator to 8 PSI.

For thicker materials, set regulator to between 8 and

14 PSI.

2. Fasten the cover securely onto

the pressure pot by placing the ve locking clamps into

the cover grooves and rotating

each clockwise until hand tight.

Be certain that the seal is in place.

3. Connect the pressure pot air hose to the pressure pot air inlet.

NOTE: The hose features quick-disconnect ttings.

4. Plug in the power cords for both the Power Cart and the

To use, pull back on the spring-loaded collar

of each tting. Slide the hose tting over the

correct connection and release the collar.

turbine. Turn the cart power switch to the ON (I) position

to turn on the compressor.

6. Turn on the turbine.

7. Practice spraying on a piece of scrap wood or cardboard until you are satised with the pressure, spray pattern, and

spray shape. The spray pattern adjustments and spray

shape selections are described in your gun manual.

Cleanup

1. Turn off the turbine.

2. Turn off the Power Cart.

3. Relieve the pressure from the pressure pot and remove

the pressure pot cover.

4. Remove excess material from the pot, wiping down the inside of the pot and uid pick-up tube.

5. Place a container of the appropriate cleaning solvent into

the pressure pot to clean out the hose and gun.

6. Replace the cover, making sure the pickup tube is inside the solvent container, and tighten the pot cover.

7. Turn on the Power Cart and adjust the pressure to 10 psi.

8. With the turbine off, depress the spray gun trigger while pointing the gun into the material container. This will drain the material into the container until all material has been

pushed through.

9. Continue running the solvent through the hose and gun

until they are completely clean.

English

Troubleshooting

Problem

A. Compressor does not shut off

or runs more than 30% of the

time.

B. Compressor does not start

and there is no pressure in the

tank.

C. No material ow to spray gun.

Cause

1. Pressure pot lid not tight.

2. Lid gasket has material build-up, causing a leak.

3. The compressor pressure switch is faulty.

4. Air ttings may be leaking.

1. No power to unit.

2. The regulator is set too low.

3. Compressor pressure switch is faulty.

4. Compressor motor is faulty.

5. Pressure gauge is faulty.

6. Regulator is faulty.

1. Regulator is set too low.

2. Hose or gun may be plugged.

Solution

1. Remove cover, reposition pot, replace cover and retighten clamps in a star pattern, increasing tightness at each nut. Give one nal tightening to ensure

equal torque on each nut.

2. Inspect and clean the lid gasket, or replace with a new gasket.

3. Replace the compressor pressure switch (Replacement kit P/N 0524205 available by calling technical service at 1-800-526-4826).

4. Bubble-check ttings to determine location. Disassemble applicable joints. Add thread sealant. Reassemble.

1. Check that the unit is plugged in and the outlet is powered.

2. Turn clockwise to increase pressure.

3. Replace the compressor pressure switch (Replacement kit P/N 0524205 available by calling technical service at 1-800-526-4826).

4. Replace compressor (see parts list).

5. Replace pressure gauge (see parts list).

6. Replace regulator (see parts list).

1. Adjust regulator between 8-14 psi.

2. Inspect and clean.

D. Pressure pot relief valve

releases.

1. Regulator set too high.

2. Regulator is faulty.

3. Relief valve is faulty.

4. Pressure gauge is faulty.

1. Decrease pressure below 35 psi.

2. Replace regulator (see parts list).

3. Replace relief valve (see parts list).

4. Replace pressure gauge (see parts list).

English

Electrical Schematic

ON/OFF switch (P/N 9850936)

Compressor (P/N 0524202)

Power cord (P/N 0524313)

White

Black

GreenGreen

Patents

These products are covered by one or more of the following U.S. patents: 5,550,336 5,556,255 5,639,222 5,702,131 5,772,711 5,655,714 5,558,492

Material Safety Data Sheets (MSDS) are available on Titan’s website or by calling Technical Service.

English

Consignes de sécurite important · Lire toutes ces consignes avant

Prise trifilaire

Broche de mise à la terre

Plaque murale de la prise

d’utiliser l’appareil. GARDER CES CONSIGNES.

Indique une situation à risque, laquelle, si elle n’est pas évitée, peut entraîner des blessures graves, voire la mort.

Pour réduire les risques d’incendie ou d’explosion, de choc électrique et de blessure, vous devez lire et comprendre les directives figurant dans ce manuel. Familiarisez-vous avec les commandes et l’utilisation adéquate de l’équipement.

DANGER : GÉNÉRAUX

Risques de dommages matériels et de blessures graves.

PRÉVENTION :

• Lire toutes les directives et mises en garde avant de faire fonctionner l’équipement, quel qu’il soit.

• Se conformer à tous les codes locaux, provinciaux et nationaux qui régissent la ventilation, la prévention des incendies et le fonctionnement des dispositifs.

• Les normes de sécurité adoptées par le gouvernement américain l’ont été en vertu de sa Occupational Safety and Health Act (OSHA); ces normes, particulièrement les parties 1910 des normes générales et 1926 des normes de construction, devraient

toujours être consultées.

• Cet équipement est conçu pour fonctionner avec les pièces autorisées seulement. Si on l’utilise avec des pièces non conformes aux spécications et exigences en matière de sécurité du fabricant, on devra accepter les responsabilités et risques

inhérents.

• On doit s’assurer que les tuyaux soient exempts de coupures, de fuites, d’abrasions ou de renements et que les raccords ne

soient ni endommagés ni mal assujettis avant chaque usage.

Le cas échéant, il faut remplacer le tuyau sur le champ, en ne

tentant jamais de le réparer.

• On ne doit jamais orienter le pistolet vers une partie du corps.

DANGER : DANGER DE BRÛLURE

Les pièces chauffées peuvent causer de graves brûlures

cutanées.

PRÉVENTION :

• Les raccords à dégagement rapide du tuyau exible et du pistolet peuvent s’échauffer en cours d’utilisation; il faut alors éviter les contacts cutanés, en attendant que les raccords refroidissent

avant de séparer le pistolet du tuyau.

• Le compresseur devient chaud à l’utilisation. Le laisser refroidir avant d’y toucher.

DANGER : ÉMANATIONS DANGEREUSES

Les peintures, les solvants, les insecticides et autres substances peuvent être dangereuses si inhalées, entraînant de graves nausées, des pertes de connaissance ou une intoxication.

PRÉVENTION :

• Utiliser un masque ou un respirateur en présence de risques d’inhalation. Lire toutes les directives relatives au dispositif de protection an d’en assurer l’efcacité dans l’usage auquel il est

destiné.

DANGER : EXPLOSION

L’air comprimé est très puissant et peut provoquer des blessures.

PRÉVENTION :

• L’ensemble réservoir est protégé contre la surpression par une soupape de sécurité. De temps en temps, tirer sur l’anneau de la soupape de sécurité pour vérier qu’elle fonctionne normalement. Remplacer la soupape si elle ne fonctionne pas bien ou si elle ne laisse pas passer l’air quand on tire sur l’anneau.

• Ne jamais modier le réservoir sous pression ni le compresseur.

• Ne connecter aucun autre outil pneumatique au compresseur.

DANGER : D’EXPLOSION OU D’INCENDIE

Les émanations de solvants et de peintures peuvent exploser ou s’enammer, entraînant des dommages matériels ou des blessures graves.

PREVENTION :

• On doit assurer la ventilation et l’introduction d’air neuf dans la zone de pulvérisation an d’éviter les accumulations de vapeurs inammables.

• Placer la turbine le plus loin possible de la zone de pulvérisation.

• Il faut éviter les sources de combustion comme l’électricité statique, les ammes nues, les veilleuses de bec de gaz, les objets chauds, les cigarettes et les étincelles provoquées par la connexion/déconnexion de cordon d’alimentation et la commutation d’interrupteurs d’éclairage.

• Placer le moteur le plus loin possible de la zone de pulvérisation pour l’éloigner des vapeurs de solvant et de peinture. Le moteur contient des pièces qui peuvent émettre des étincelles.

• On doit avoir à portée de la main de l’équipement d’extinction en bon état de marche.

• Le cordon d’alimentation doit être raccordé à un circuit mis à la

terre.

• S’assurer de suivre les directives en matière de sécurité et de lire les mises en garde du fabricant des solvants et des produits

utilisés.

Instructions de mise à la terre

Cet appareil doit être mis à la terre. La mise à la terre réduit les risques d’électrocution lors d’un court-circuit en permettant au courant de s’écouler par le l de mise à la terre. Cet appareil est muni d’un cordon électrique avec l de mise à la terre ainsi que d’une che de terre. La che doit être branchée sur une prise installée correctement et mise à la terre conformément à la réglementation et aux codes en vigueur.

MISE EN GARDE - Le fait de ne pas brancher correctement la fiche trifilaire de l’appareil peut entraîner des risques de choc électrique.

Si on doit réparer ou remplacer le cordon ou la che, ne pas raccorder le l de terre à la borne des broches plates (lames) de cette dernière. Ce l, normalement vert (avec ou sans rayures jaunes), doit être relié à la broche de terre.

Consulter un technicien ou un électricien qualié à défaut de comprendre l’ensemble des présentes directives ou en cas d’incertitude quant à la mise à terre de l’appareil. Ne pas modier la che de l’appareil; si elle ne s’adapte pas dans la prise voulue, faire remplacer cette dernière par un

électricien qualié.

IMPORTANT : Utiliser uniquement une rallonge à trois fils munie d’une fiche de terre dans une prise secteur mise à la terre correspondant au type de fiche de l’appareil. S’assurer que votre rallonge est en bon état. Lorsque vous utilisez une rallonge, assurez-vous qu’elle soit d’un calibre suffisant pour supporter l’intensité du courant requise par l’appareil. Une rallonge trop mince entraîne une chute de tension, une diminution de l’intensité et une surchauffe. Une rallonge de calibre 12 est recommandée. Si vous devez utiliser une rallonge à l’extérieur, celle-ci doit comprendre la marque W-A après la désignation indiquant le type de cordon. Par exemple, la désignation SJTW-A indique que le cordon est conçu pour être utilisé à l’extérieur.

NOTA : On ne recommande pas l’utilisation de rallonges de

plus de 31 m (100 pi); il est préférable de rallonger le tuyau à peinture que le cordon d’alimentation. Les rallonges plus courtes assureront la puissance électrique requise pour un fonctionnement adéquat.

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Titan 0524000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual