Titan 0508074A User Manual

Owner’s Manual

Notice d’utilisation

Manual del Propietario

Do not use this equipment before

reading this manual!

AirCoat

Air-Assisted Airless Spray System

Model 0508074A

www.titantool.com

Serial Number _ _ _ _ _ _ _ _ _ _

NOTE: This manual contains important

warnings and instructions. Please read and retain for reference.

Important Safety Information

Grounded Outlet

Grounding Pin

Cover for grounded outlet box

Read all safety information before operating the equipment. Save these instructions.

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

To reduce the risks of re or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment.

Grounding Instructions

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

WARNING - Improper installation of the grounding plug can result in a risk of electric shock.

If repair or replacement of the cord or plug is necessary, do not connect the green grounding wire to either at blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin.

Check with a qualied electrician or serviceman if the grounding instructions are not completely understood, or if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not t the outlet, have the proper outlet installed by a qualied electrician.

This product is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug illustrated below. Make sure that the product is connected to an outlet having the same conguration as the plug. No adapter should be used with this product.

• Paint or solvent owing through the equipment is able to

result in static electricity. Static electricity creates a risk of re or explosion in the presence of paint or solvent fumes. All parts of the spray system, including the pump, hose assembly, spray gun and objects in and around the spray area shall be properly grounded to protect against static discharge and

sparks. Use only conductive or grounded high-pressure airless

paint sprayer hoses specied by the manufacturer.

• Verify that all containers and collection systems are grounded

to prevent static discharge.

• Connect to a grounded outlet and use grounded extension

cords (electric models only). Do not use a 3 to 2 adapter.

• Do not use a paint or solvent containing halogenated

hydrocarbons. Such as chlorine, bleach mildewcide, methylene chloride and trichloroethane. They are not compatible with aluminum. Contact the coating supplier about compatibility of material with aluminum.

• Keep spray area well ventilated. Keep a good supply of fresh

air moving through the area to keep the air within the spray

area free from accumulation of ammable vapors. Keep

pump assembly in well ventilated area. Do not spray pump assembly.

• Do not smoke in the spray area.

• Do not operate light switches, engines, or similar spark

producing products in the spray area.

• Keep area clean and free of paint or solvent containers, rags,

and other ammable materials.

• Know the contents of the paint and solvents being sprayed.

Read all Material Safety Data Sheets (MSDS) and container labels provided with the paints and solvents. Follow the paint and solvent manufacture’s safety instructions.

• Place pump at least 25 feet (7.62 meters) from the spray

object in a well ventilated area (add more hose if necessary). Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The pump contains arcing parts that emit sparks and can ignite vapors.

• Plastic can cause static sparks. Never hang plastic to enclose

spray area. Do not use plastic drop cloths when spraying ammable material.

• Fire extinguisher equipment shall be present and working.

NOTE: More than 100 feet of extension cord is not

WARNING: EXPLOSION OR FIRE

Solvent and paint fumes can explode or ignite. Property damage and/or severe injury can occur.

PREVENTION:

• Do not spray ammable or combustible materials near an

open ame, pilot lights or sources of ignition such as hot objects, cigarettes, motors, electrical equipment and electrical appliances. Avoid creating sparks from connecting and disconnecting power cords.

• Use extreme caution when using materials with a ashpoint

below 100ºF (38ºC). Flashpoint is the temperature that a uid can produce enough vapors to ignite.

recommended. Use more paint hose, not more extension cord. Shorter extension cords will assure maximum electrical power for proper operation.

English

WARNING: INJECTION INJURY

A high pressure paint stream produced by this equipment can pierce the skin and underlying tissues, leading to serious injury and possible amputation. See a physician immediately.

PREVENTION:

• Do not aim the gun at, or spray any person or animal.

• Keep hands and other body parts away from the discharge.

For example, do not try to stop leaks with any part of the body.

• NEVER put your hand in front of the gun. Gloves will not

provide protection against an injection injury.

• ALWAYS keep the tip guard in place while spraying. The tip

guard provides some protection but is mainly a warning device.

• Only use a nozzle tip specied by the manufacturer.

• Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while spraying, ALWAYS lock

gun trigger, shut pump o, and release all pressure before servicing, cleaning tip or guard, or changing tip. Pressure

will not be released by turning o the motor. The PRIME/ SPRAY valve or pressure bleed valve must be turned to their

Important Safety Information

appropriate positions to relieve system pressure. Refer to

PRESSURE RELIEF PROCEDURE described in the pump manual.

• Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn o the unit and

relieve the pressure in accordance with the manufacturer’s instructions.

• High-pressure spray is able to inject toxins into the body and

cause serious bodily injury. In the event that injection occurs, seek medical attention immediately.

• Check hoses and parts for signs of damage, a leak can inject

material into the skin. Inspect hose before each use. Replace

any damaged hoses or parts. Only use TITAN original-high-

pressure hoses in order to ensure functionality, safety and durability.

• This system is capable of producing 2800 PSI / 193 Bar. Only

use replacement parts or accessories that are specied by the manufacturer and that are rated a minimum of 2800 PSI. This

includes spray tips, nozzle guards, guns, extensions, ttings,

and hose.

• Always engage the trigger lock when not spraying. Verify the

trigger lock is functioning properly.

• Verify that all connections are secure before operating the

unit.

• Know how to stop the unit and bleed pressure quickly. Be

thoroughly familiar with the controls. Pressure will not be

released by turning o the motor. The PRIME/SPRAY valve

or pressure bleed valve must be turned to their appropriate

positions to relieve system pressure. Refer to PRESSURE RELIEF PROCEDURE described in the pump manual.

• Always remove the spray tip before ushing or cleaning the

system.

NOTE TO PHYSICIAN: Injection into the skin is a traumatic injury which can lead

to possible amputation. It is important to treat the injury as soon as possible. DO NOT delay treatment to research toxicity. Toxicity is a concern with some coatings injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable.

• Stay alert and watch what you are doing.

• Do not operate the unit when fatigued or under the inuence

of drugs or alcohol.

• Do not kink or over-bend the hose. Airless hose can develop

leaks from wear, kinking and abuse. A leak can inject material into the skin.

• Do not expose the hose to temperatures or pressures in excess

of those specied by manufacturer.

• Do not use the hose as a strength member to pull or lift the

equipment.

• Use lowest possible pressure to ush equipment.

• Follow all appropriate local, state and national codes

governing ventilation, re prevention and operation.

• The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General

Standards and part 1926 of the Construction Standards should be consulted.

• Before each use, check all hoses for cuts, leaks, abrasion

or bulging of cover. Check for damage or movement of couplings. Immediately replace hose if any of those conditions exist. Never repair a paint hose. Replace with a

conductive high-pressure hose.

• Do not spray outdoors on windy days.

• Always unplug cord from outlet before working on equipment

(electric models only).

IMPORTANT: The diaphragm pump is provided with a thermally protected automatic reset. If an overload occurs the thermally protected automatic reset disconnects the motor from the power supply.

• The motor will restart without warning when the protector

automatically resets.

• Always disconnect the motor from the power supply before

working on the equipment.

• When the thermally protected automatic reset disconnects

the motor from the power supply, relieve pressure by turning

the PRIME/SPRAY valve to PRIME.

• Turn the pump ON/OFF switch to OFF.

WARNING: HAZARDOUS VAPORS

Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with the body.

Vapors can cause severe nausea, fainting, or poisoning.

PREVENTION:

• Use a respirator or mask if vapors can be inhaled. Read all

instructions supplied with the mask to be sure it will provide the necessary protection.

• Wear protective eyewear.

• Wear protective clothing as required by coating manufacturer.

WARNING: GENERAL

Can cause severe injury or property damage.

PREVENTION:

• Always wear appropriate gloves, eye protection, clothing and

a respirator or mask when painting.

• Do not operate or spray near children. Keep children away

from equipment at all times.

• Do not overreach or stand on an unstable support. Keep

eective footing and balance at all times.

NOTE: The cause of the overload should be corrected

before restarting. Refer to the Troubleshooting section.

English

Table of Contents

Diaphragm Pump

Air Pressure

Pressure Control Knob

Pump ON/OFF

terial

Hose

Standard Hose

terial

Safety Precautions ........................................................................2-3

Grounding Instructions .............................................................................. 3

General Description ........................................................................ 4

Setup ................................................................................................ 4

Operation ......................................................................................... 5

Priming the Pump ........................................................................................ 5

Painting ............................................................................................................ 5

Pressure Relief Procedure .......................................................................... 7

Spraying Technique ........................................................................ 7

Cleanup ............................................................................................ 8

Overnight Storage ........................................................................................ 8

Long Term Storage ..................................................................................8-9

Maintenance .................................................................................. 10

Removing and Cleaning the Inlet Valve .............................................10

Removing and Cleaning the Outlet Valve .........................................10

Troubleshooting ............................................................................ 11

Parts List ......................................................................................... 32

Warranty ........................................................................................ 39

4. Using a wrench, attach a minimum of 50’ of 1/4” nylon airless

spray hose to the material outlet tting on the pump. Tighten securely.

5. Attach the spray hose to the material inlet tting on the spray

gun. Using two wrenches (one on the gun and one on the

hose), tighten securely.

Conguration:

Air Inlet

Fitting

Coupling

Ma Inlet Fitting

General Description

This ne nish spray system is versatile enough to use for low pressure ne nish work as well as high pressure airless spraying. The system includes a diaphragm paint pump and an air compressor that work together to provide this versatility.

Regulator

terial Pressure

Gauge

PRIME/SPRAY

Valve

Material Outlet Fitting

Air Compressor

Air Outlet Fitting

Air Pressur Gauge

Setup

Use this procedure to set up the spray system.

1. Make sure the pump ON/OFF switch and the compressor ON/ OFF switch are in the OFF position.

Air Hose

Material

With Optional

Whip Hoses:

Air Inlet

Fitting

Coupling

Air Whip

Air Hose

Material Hose

Make sure all airless hoses and spray guns are electrically grounded and rated for at least 2800 PSI (19 MPa) fluid pressure.

6. Attach the air hose to the air outlet tting on the compressor. Tighten securely.

7. Attach the air hose coupling to the air inlet tting on the spray

gun. Attach the air hose to the coupling. Tighten securely.

Hose

Straps

Ma Inlet Fitting

Material Whip Hose

2. Make sure the pressure control knob is turned fully

3. Lock the gun by ipping the trigger lock into lock position

Switch

ompressor

ON/OFF

Switch

counterclockwise to its lowest pressure setting.

(see spray gun manual).

English

Reversing the hose connections could result in serious injury. Make sure the airless spray hose is connected from the diaphragm pump to the material inlet fitting on the gun and the air hose is connected from the compressor to the air inlet fitting on the gun.

8. Make sure the electrical service is 120V, 15 amp minimum.

9. Plug the power cord into a properly grounded outlet at least 25’ from the spray area.

IMPORTANT: Always use a minimum 12 gauge, three-wire extension cord with a grounded plug. Never remove the third prong or use an adapter.

Operation

Valve

Return Tube Fitting

Inlet

Return Tube

Inlet

Return Tube Fitting

Use the following procedures to operate the spray system.

Priming the Pump

Preparing to Prime

1. Fill the inlet valve with water or with a light household oil.

Mounting the Hopper Assembly

Use the following procedure to mount the paint hopper and attach

the return tube on a hopper unit.

1. Screw the return tube tting into the return tube port on the side of the pump.

NOTE: Do not over-tighten. Hand-

tighten only. Some threads will be visible even when fully tightened.

2. Align the bottom of the paint hopper with the threaded inlet valve on the paint pump block.

3. Turn the paint hopper clockwise to thread it onto the inlet valve. Continue to turn the paint hopper until it is secure on the inlet valve.

Valve

PRIME/SPRAY

2. Make sure that the PRIME/SPRAY valve is set to PRIME and that

the pressure control knob is turned counterclockwise to its lowest pressure setting.

3. Turn on the pump by moving the pump ON/OFF switch to the ON position.

4. Increase the pressure by turning the pressure control knob clockwise 1/2 turn.

5. Force the inlet valve to open and close by pushing on it with a screwdriver or the eraser end of a pencil. It should move up and down about 1/16 of an inch. Continue until water or oil is sucked into the pump. This will wet the moving parts and break loose any old paint residue.

6. Put the palm of your hand over the inlet. Turn the pressure

control knob clockwise to its maximum setting. You should

feel suction coming from the inlet valve. If you do not, refer

to the “Removing and Cleaning the Outlet Valve” procedure in

the Maintenance section.

7. Turn the pressure control knob counterclockwise to the

minimum pressure setting.

8. Turn the pump ON/OFF switch to OFF.

NOTE: Make sure the threads are straight and the hopper

4. Place the lter screen into the bottom of the paint hopper and

5. Make sure that the motor ON/OFF

6. Place the straight end of the return

7. Thread the nut on the return tube

8. Place the hook end of the return

turns freely on the inlet valve. Do not cross-thread.

snap it in position.

switch is turned to OFF.

tube into the return tube tting.

onto the return tube tting and tighten until the return tube is secure.

tube into the hole in the paint hopper cover.

Nut

Attaching the Optional Suction Set

Use the following procedure to attach the suction set to a suction set

unit.

1. Remove the hopper return tube tting. Screw the return tube tting into the return tube port on the side of the pump.

NOTE: Do not over-tighten. Hand-

tighten only. Some threads will be visible even when fully tightened.

2. Align the nut on the suction set with the threaded inlet valve on the pump block.

3. Thread the suction hose nut onto the inlet valve on the pump.

NOTE: Make sure the threads are straight and the nut turns

freely on the inlet valve. Do not cross-thread.

Valve

4. Thread the return tube onto the return tube tting on the pump.

English

Priming with Hopper Assembly

PRIME/SPRAY

Control Knob

ON/OFF Switch

Pump ON/OFF

Air Pressure

1. Turn the pressure control knob counterclockwise to its lowest pressure setting.

2. Remove the paint hopper cover and ll the paint hopper with material or place the suction set into a bucket of material.

3. Turn the PRIME/SPRAY valve to PRIME.

4. Move the motor ON/OFF switch to ON.

5. Turn the pressure control knob clockwise to between half and

full pressure. Let the unit prime 1 to 2 minutes after material

begins to ow through the return tube.

IMPORTANT: Always reduce the pressure to zero before changing the position of the PRIME/SPRAY valve. Failure to do so may cause damage to the paint pump diaphragm.

IMPORTANT: If the pressure control knob is reduced to zero and the PRIME/SPRAY valve is still on SPRAY while the sprayer is operating, there will be high pressure in the hose and spray gun until the PRIME/SPRAY valve is turned to PRIME or until the spray gun is triggered to relieve the pressure.

Priming with Optional Suction Set

1. Place the suction set into a container of paint.

2. Turn the pressure control knob counterclockwise to the minimum pressure setting.

IMPORTANT: Always reduce the pressure to zero by triggering the spray gun before changing the position of the PRIME/SPRAY valve. Failure to do so may cause damage to the paint pump diaphragm.

3. Turn the PRIME/SPRAY valve to PRIME.

Valve

Painting

The AirCoat spray system has two dierent painting modes. The AirCoat mode is used for ne nish work with low to medium viscosity materials (oil, stains, lacquers, etc...). The airless mode is used for general painting with high viscosity materials (latex).

Painting in AirCoat Mode

Use the AirCoat mode for low-pressure ne nish work

(recommended pump pressure up to 1000 PSI).

1. Make sure that the airless spray hose is free of kinks and clear of objects with sharp cutting edges.

2. Turn the pressure control knob counterclockwise to its lowest setting.

3. Turn the compressor air pressure regulator counterclockwise to its lowest setting.

4. Move the compressor ON/OFF switch to the ON position.

5. Move the pump ON/OFF switch to the ON position.

Switch

Compressor

6. Turn the PRIME/SPRAY valve to SPRAY.

7. Turn the pressure control knob clockwise until the material

pressure gauge reads 400 PSI. The paint hose should stien as paint begins to ow through it.

8. Turn the air pressure regulator clockwise until the air pressure gauge reads 20 PSI.

Pressure

4. Move the pump ON/OFF switch to the ON position.

5. Turn the pressure control knob clockwise to between half

and full pressure. Let the unit prime 1 to 2 minutes after paint

begins to ow through the return hose until no bubbles are present.

6. Turn the pressure control knob counterclockwise to the minimum pressure setting.

7. Move the pump ON/OFF switch to the OFF position.

IMPORTANT: If the pressure control knob is reduced to zero and the PRIME/SPRAY valve is still on SPRAY while the pump is operating, there will be high pressure in the hose and spray gun until the PRIME/SPRAY valve is turned to PRIME or until the spray gun is triggered to relieve the pressure.

Regulator

Air

Air Pressure

Pressure Gauge

Gauge

Material

Material Pressure

Pressure Gauge

Gauge

9. Unlock the spray gun trigger.

10. Trigger the spray gun to bleed air out of the material hose.

11. When material reaches the spray tip, spray a test area to check

the spray pattern.

12. Adjust the spray pattern to the desired size and atomization.

a. Use the pressure control knob to control the ow of paint to the

gun.

b. Use the air pressure regulator to control the amount of atomization

air available to the gun.

c. Use the pattern adjustment knob on the gun to ne tune the spray

pattern.

NOTE: Refer to the spray gun Owner’s Manual for

information on the operation of the gun.

English

Painting in Airless Mode

Paint tailing pattern

PRIME/SPRAY

Control Knob

Keep stroke smooth and at an even speed.

Even coat throughout

Heavy Coat

Do not ex wrist while spraying.

Light CoatLight Coat

Proper way to trigger the spray gun

Start stroke End strokePull trigger Release triggerKeep steady

Use the airless mode for general high-pressure spraying (pump

pressure from 500 to 2800 PSI).

1. Make sure that the airless spray hose is free of kinks and clear of objects with sharp cutting edges.

2. Turn the pressure control knob counterclockwise to its lowest setting.

3. Turn the PRIME/SPRAY valve to SPRAY.

4. Move the pump ON/OFF switch to the ON position.

5. Turn the pressure control knob clockwise to its highest setting. The paint hose should stien as paint begins to ow through it.

6. Unlock the spray gun trigger.

7. Trigger the spray gun to

bleed air out of the material hose.

8. When material reaches the spray tip, spray a test area to check

the spray pattern.

9. Use the lowest pressure setting necessary to get a good spray

pattern. If the pressure is set too high, the spray pattern will be too light. If the pressure is set too low, tailing will appear

or the paint will spatter out in “gobs” rather than in a ne

spray.

PRIME/SPRAY

Valve

Pressure Control Knob

Spraying Technique

The key to a good paint job is an even coating over the entire surface.

This is done by using even strokes. Keep your arm moving at a

constant speed and keep the spray gun at a constant distance from the surface. The best spraying distance is 10 to 12 inches between the spray tip and the surface.

Approximately 10 to 12 inches

Keep the spray gun at right angles to the surface. This means moving

your entire arm back and forth rather than just exing your wrist.

Good spray pattern

Pressure Relief Procedure

Be sure to follow the pressure relief procedure when shutting the unit down for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.

1. Turn the pressure control knob counterclockwise to its lowest setting.

2. Turn the PRIME/SPRAY valve to the PRIME position.

3. Trigger the gun to remove any pressure that still may be in the hose.

4. Lock the gun by ipping the trigger lock into lock position (see spray gun manual).

Injection hazard. Do not spray without the tip guard in place. NEVER trigger the gun unless the tip is completely turned to either the spray or the unclog position. ALWAYS engage the gun trigger lock before removing, replacing or cleaning tip.

Valve

Pressure

Keep the spray gun perpendicular to the surface, otherwise one end

of the pattern will be thicker than the other. The spray gun should be triggered by turning it on and o with each

stroke. This will save paint and avoid paint buildup at the end of the stroke. Do not trigger the gun during the middle of a stroke. This will result in an uneven spray and splotchy coverage.

Keep stroke

even

Aproximately

10 to 12 inches

Overlap each stroke by about 30%. This will ensure an even coating. When you stop painting, lock the gun trigger lock, turn the pressure

control knob counterclockwise to its lowest setting and set the

priming knob to PRIME. Turn the motor switch to OFF and unplug

the sprayer. If you expect to be gone more than 1 hour, follow the short term

clean up procedure described in the Cleanup section of this manual.

English

Cleanup

PRIME/SPRAY

Control Knob

Long-Term Storage

Overnight Storage

Shutdown

1. Turn the pressure control knob counterclockwise to the minimum setting.

2. Turn the PRIME/SPRAY valve to PRIME.

Valve

Pressure

3. Move the pump ON/OFF switch to the OFF position.

4. Move the compressor ON/OFF switch to the OFF position.

5. Wait a couple seconds, then trigger the gun into the material

container to release built up uid pressure from the pump and air pressure from the compressor.

6. Lock the gun by ipping the trigger lock into lock position

(see spray gun manual).

7. Unplug the unit.

8. For latex materials only, pour 1/2 cup water slowly on the top of the paint to prevent the paint from drying. For other materials, seal the material container keeping the return hose in the paint.

9. Wrap the spray gun assembly in a damp cloth and place it in a

plastic bag. Seal the bag shut.

10. Place the unit in a safe place out of the sun for short-term

storage.

Startup

1. Remove the gun from the plastic bag.

2. Stir the water into the paint for latex materials. Remove the cover from the material container and stir the paint for all other materials.

3. Perform the appropriate procedure in the “Painting” section of

this manual for the type of spraying that will be performed.

Do not allow paint to build up on the motor or the motor will overheat. Do not allow flammable solvents to come in contact with the motor or they could ignite.

NOTE: If spraying with latex paint, use warm soapy water

for cleaning. If using oil or alkyd-based paints, use mineral spirits or paint thinner.

IMPORTANT: Do not use mineral spirits or paint thinner on latex paint, or the mixture will turn into a jelly-like substance which is difficult to remove.

Clearing the Paint Hopper

Use the following procedure to clear the material out of the paint

hopper of a hopper unit.

1. Lock the gun by ipping the trigger lock into lock position

(see spray gun manual).

2. Turn the pressure control knob counterclockwise to the minimum setting.

3. Turn the PRIME/SPRAY valve to PRIME.

4. Move the motor ON/OFF switch to OFF.

5. Direct the return tube into the original material container.

6. Move the motor ON/OFF switch to ON.

7. Turn the pressure control knob to 1/2 maximum pressure.

This will draw the remaining material in the paint hopper through the pump, up the return tube, and into the material container.

8. Turn the pressure control knob counterclockwise to the minimum pressure setting.

9. Trigger the gun to relieve pressure and lock the gun.

10. Remove the spray tip and guard and place them into a container of water or appropriate solvent for the type of material with which you are painting.

11. Fill the paint hopper with water or an appropriate solvent for the type of material with which you are painting.

12. Direct the return tube into a waste bucket.

13. Increase the pressure to 1/2 the maximum pressure. Let the water or solvent circulate for 2-3 minutes to ush material out

of the pump, the paint hopper, and the return tube.

English

Clearing the Suction Tube (optional)

PRIME/SPRAY

Control Knob

Valve

1. Turn the pressure control knob counterclockwise to the minimum setting.

2. Turn the PRIME/SPRAY valve to PRIME.

3. Move the pump ON/OFF switch to the OFF position.

4. Move the compressor ON/OFF switch to the OFF position.

5. Wait a couple seconds, then

trigger the gun into the material container to release built up uid pressure from the pump and air pressure from the compressor.

6. Lock the gun by ipping the trigger lock into lock position

(see spray gun manual).

7. Remove the suction hose from the material and hold it above a bucket of water or solvent. Leave the return hose in the

material bucket.

IMPORTANT: Do not use mineral spirits or paint thinner on latex paint, the mixture will turn into a jelly-like substance that is difficult to remove.

8. Move the pump ON/OFF switch to the ON position.

9. Turn the pressure control knob to 1/2 maximum pressure. This will draw the remaining material in the suction hose through the pump, down the return hose and into the material bucket.

10. Turn the pressure control knob counterclockwise to the minimum setting.

11. Remove the spray tip and guard and place them into a container of the appropriate solvent.

12. Place the attached suction hose and return hose into the container of water or appropriate solvent.

13. Increase the pressure to 1/2 the maximum pressure. Let the water or solvent circulate for 2-3 minutes to ush paint out of

the pump, the suction hose and the return hose.

Pump ON/OFF

Switch

Compressor ON/OFF Switch

Clearing the Paint Hose

1. Turn the pressure control knob counterclockwise to the minimum pressure setting.

2. Turn the PRIME/SPRAY valve to SPRAY.

3. Unlock the spray gun trigger.

4. Carefully trigger the gun with the spray tip removed against the inside of the material container.

5. Turn the pressure control knob slowly clockwise until material starts to ow into the container. As soon as the water or solvent starts to emerge from the spray gun, release the trigger.

6. Change to clean water or solvent and continue circulating for another 5 minutes to thoroughly clean the hose, pump and spray gun.

7. Turn the pressure control knob counterclockwise to its lowest

setting.

8. Turn the PRIME/SPRAY valve to PRIME.

9. Trigger the gun into the water or solvent container to release built up uid pressure from the pump.

10. Lock the gun by ipping the trigger lock into lock position

(see spray gun manual).

11. Move the pump ON/OFF switch to the OFF position.

Valve

Pressure

Final Cleanup

1. Remove the hopper assembly or optional suction set from the inlet valve.

2. Clean the threads of the inlet valve with a damp cloth.

3. Fill the inlet valve with water or with a light household oil.

PRIME/SPRAY

4. Make sure that the PRIME/SPRAY valve is set to PRIME and that

the pressure control knob is turned counterclockwise to its lowest pressure setting.

5. Turn on the pump by moving the pump ON/OFF switch to the ON position.

6. Increase the pressure by turning the pressure control knob clockwise 1/2 turn.

7. Turn the PRIME/SPRAY valve to SPRAY to distribute the oil.

NOTE: Proper cleaning and oiling of the pump after use are

the most important steps to perform to insure proper operation after storage.

8. Turn the pressure control knob counterclockwise to its lowest setting.

9. Turn the PRIME/SPRAY valve to PRIME.

10. Unlock and trigger the gun to remove any pressure that may

still be in the hose.

11. Lock the gun by ipping the trigger lock into lock position

(see spray gun manual).

12. Turn o the pump by moving the pump ON/OFF switch to the OFF position.

13. Remove the material hose and air hose from the spray gun using two adjustable wrenches. Refer to the spray gun

Owner’s Manual for gun cleaning instructions.

14. Wipe the entire unit, hose, and gun with a damp cloth to

remove accumulated paint.

English

Maintenance

Ball stop

Follow these procedures when encountering problems indicated in the troubleshooting section.

Removing and Cleaning the Inlet Valve

1. Perform the Pressure Relief Procedure, turn o and unplug the unit.

2. Remove the inlet valve assembly using a 27 millimeter socket

or box end wrench.

3. Test movement of the valve by pushing on it from the open end of the valve housing with a screwdriver or the eraser end of a pencil. It should move about 1/16 of an inch. If it does

not move, it should be cleaned or replaced.

NOTE: The inlet valve must be oiled

after every job. This will reduce or eliminate priming problems the next time the unit is used as well as extend the life of the valve.

4. Thoroughly clean the valve assembly with

water or the appropriate solvent. Use a small brush.

5. If the valve has been properly cleaned and water drips out of the bottom, the valve is worn and needs to be replaced. A properly seated valve lled with water and held vertically will not drip.

6. Install a new or cleaned valve in the pump block and then ll the valve with light oil or solvent.

Removing and Cleaning the Outlet Valve

It may be necessary to remove and clean the outlet valve or to replace parts inside the valve worn out through normal use.

1. Remove the outlet valve nut with a wrench.

2. Remove and clean the ball stop and small spring inside the

valve using a wire hook or tweezers. Replace the spring if it is

broken or worn.

NOTE: This spring is manufactured to a very specic

tension. Do not stretch the spring. Do not put in an unauthorized substitute. See the paint pump assembly parts diagram for the proper replacement part number.

3. Remove the seat and ball assembly.

4. Clean all parts thoroughly. If the ball or seat show any sign of wear or damage, replace them with new parts. This carbide ball must seal tightly against its seat for the valve to function properly.

5. Cover all parts with a thin coat of light oil before reassembling.

6. Drop in the valve ball.

7. Insert the protector and spring and replace the valve body. Be sure that the O-ring is positioned properly and that the

tongue on the cap ts inside the spring.

8. Tighten the valve body securely with an adjustable wrench.

Do not over-tighten.

Nut O-ring

Spring

Ball Seat Seal

NOTE: Wear on the ball is almost impossible to detect

visually. To test for a worn outlet valve assembly, turn the pressure control knob clockwise to its highest setting and run water only through the pump for 10 to 15 minutes without triggering the gun.

If the valve is defective, the end cap will get very hot

to the touch. If it is functioning properly, it will stay approximately the same temperature as the water running through it.

English

Troubleshooting

Problem

A. The unit does not start up.

B. The pump starts up but does

not draw in paint when the

PRIME/SPRAY valve is set to PRIME.

C. The pump draws up paint but

the pressure drops when the gun is triggered.

D. The paint pattern is tailing.

E. The thermal overload tripped

and shut o the pump.

F. Compressor does not start.

G. Compressor starts but not

enough air.

Cause

1. The unit is not plugged in.

2. The ON/OFF switch is set to OFF.

3. A fuse is blown in the unit.

4. Low or no voltage is coming from the wall

plug.

5. The unit was turned o while still under pressure.

6. The extension cord is damaged or has too low a capacity.

7. The thermal overload on the unit is tripped.

8. There is a problem with the motor.

1. The pump will not prime properly or has lost prime.

2. The paint bucket is empty or the suction hose is not totally immersed in the paint.

3. The suction lter is clogged.

4. The suction hose is loose at the inlet valve.

5. The inlet valve is stuck.

6. The outlet valve is stuck.

7. The PRIME/SPRAY valve is plugged.

8. The inlet valve is worn or damage.

9. There is a problem with the diaphragm.

10. The hydraulic oil level is low or empty.

1. The spray tip is worn.

2. The suction set lter is clogged.

3. The gun or spray tip lter is plugged.

4. The paint is too heavy or coarse.

5. The outlet valve assembly is dirty or worn.

6. The inlet valve assembly is damaged or worn.

1. The uid pressure is set too low.

2. The air pressure is set too low.

3. The gun, the tip, or the suction lter is plugged.

4. The suction hose is loose at the inlet valve.

5. The tip is worn.

6. The paint is too thick.

1. The motor overheated.

2. The extension cord is too long or is too small a gauge.

3. Paint has built up on the motor.

4. The motor was started while the unit was under pressure.

5. The unit was sitting in the hot sun.

1. The compressor ON/OFF switch is in the OFF

position.

2. Compressor ON/OFF switch is faulty.

3. Compressor is faulty.

4. Relief hole under air regulator is blocked.

1. Air regulator setting is too low.

2. Paint is too thick.

3. Closed air valve on gun.

4. Faulty pressure relief valve.

Solution

1. Plug the unit in.

2. Turn the ON/OFF switch to ON.

3. Replace the blown fuse with the proper replacement.

4. Properly test the power supply voltage.

5. Turn the PRIME/SPRAY knob to PRIME.

6. Replace the extension cord.

7. Allow the motor to cool and move the unit to a cooler

spot.

8. Take the unit to a Titan Authorized Service Center.

1. Try to prime the pump again.

2. Immerse the suction hose in paint.

3. Clean the suction set lter.

4. Clean the tube connection and tighten it securely.

5. Clean the inlet valve.

6. Clean the outlet valve and replace any worn parts.

7. Take the unit to a Titan Authorized Service Center.

8. Replace the inlet valve.

9. Take the unit to a Titan Authorized Service Center.

10. Take the unit to a Titan Authorized Service Center.

1. Replace the spray tip with a new tip.

2. Clean the suction set lter.

3. Clean or replace the proper lter. Always keep extra lters on hand.

4. Thin or strain the paint.

5. Clean or replace the outlet valve assembly.

6. Replace the inlet valve.

1. Increase the uid pressure.

2. Increase the air regulator setting.

3. Clean the lters.

4. Tighten the suction hose tting.

5. Replace the spray tip.

6. Thin the paint.

1. Allow to cool for 30 minutes.

2. Allow to cool for 30 minutes and replace the extension cord with a shorter extension or a thicker gauge cord.

3. Clean the paint from the motor.

4. Restart the unit in the PRIME mode.

5. Move the unit out of the sun.

1. Move the compressor ON/OFF switch to the ON position.

2. Take the unit to a Titan Authorized Service Center.

3. Take the unit to a Titan Authorized Service Center.

4. Clean out the relief hole.

1. Increase the air regulator setting.

2. Thin the paint.

3. Open the gun air valve. Refer to gun Owner’s Manual.

4. Install a new pressure relief valve.

United States Sales & Service

Phone:

Fax:

1770 Fernbrook Lane

Minneapolis, MN 55447

www.titantool.com

1-800-526-5362 1-800-528-4826

International

international@titantool.com

Fax: 1-763-519-3509

1770 Fernbrook Lane

Minneapolis, MN 55447

English

Consignes de sécurite important

Prise trilaire

Lire toutes ces consignes avant d’utiliser l’appareil. Garder ces consignes.

Indique une situation à risque, laquelle, si elle n’est pas évitée, peut entraîner des blessures graves, voire la mort.

Pour réduire les risques d’incendie ou d’explosion, de choc électrique et de blessure, vous devez lire et comprendre les directives gurant dans ce manuel. Familiarisez-vous avec les commandes et l’utilisation adéquate de l’équipement.

Directives de mise à la terre

Cet appareil doit être mis à la terre. En cas de court-circuit, cette

précaution réduit les risques de choc en procurant un parcours

au courant électrique. Le cordon de l’appareil est doté d’un l de

terre relié à la troisième broche de sa che. Cette dernière doit être branchée dans une prise correctement câblée et mise à la terre conformément aux codes et règlements locaux.

MISE EN GARDE - Le fait de ne pas brancher correctement la che trilaire de l’appareil peut entraîner des risques de choc électrique.

Si on doit réparer ou remplacer le cordon ou la che, ne pas raccorder le l de terre à la borne des broches plates (lames) de cette dernière. Ce l, normalement vert (avec ou sans rayures jaunes), doit être relié à la broche de terre.

Consulter un technicien ou un électricien qualié à défaut de comprendre l’ensemble des présentes directives ou en cas d’incertitude quant à la mise à terre de l’appareil. Ne pas modier la che de l’appareil; si elle ne s’adapte pas dans la prise voulue, la faire remplacer par un électricien qualié.

Conçu pour les circuits de 120 V, cet appareil est doté d’une che ressemblant à celle illustrée ci-dessous. S’assurer que le produit est

connecté à une prise électrique ayant la même conguration que la che mâle. Ne pas utiliser d’adaptateur avec ce produit.

Broche de mise à la terre

Plaque murale de la prise

NOTA : On ne recommande pas l’utilisation de rallonges de

MESURES PRÉVENTIVES :

• Ne pulvérisez pas de matières inammables ou combustibles

• S’entourer de toutes les précautions possibles lorsqu’on utilise

plus de 31 m (100 pi); il est préférable de rallonger le tuyau à peinture que le cordon d’alimentation. Les rallonges plus courtes assureront la puissance électrique requise pour un fonctionnement adéquat.

MISE EN GARDE : EXPLOSION OU INCENDIE

Les émanations de certains produits peuvent exploser

ou s’enammer, et risquent d’entraîner des dommages matériels ou de graves blessures.

près d’une amme nue, de voyants lumineux ou de sources d’ignition telles que des objets chauds, cigarettes, moteurs,

matériel et appareils électriques. Évitez de produire des

étincelles en connectant et en déconnectant les cordons électriques.

des produits ayant un point d’éclair inférieur à 38°C (100°F).

Le point d’éclair est la température à laquelle le liquide peut

créer susamment de vapeurs et s’enammer.

• L’écoulement de peinture ou de solvant dans l’équipement peut produire de l’électricité statique. L’électricité statique

crée un risque d’incendie ou d’explosion en présence de fumées de peinture ou de solvant. Toutes les pièces du système du pulvérisateur, y compris la pompe, l’ensemble du tuyau, le pistolet de pulvérisation et les objets dans et

autour de la zone de pulvérisation doivent être correctement

reliés à la terre pour protéger contre les décharges

d’électricité statique et les étincelles. N’utilisez que des

tuyaux conducteurs ou reliés à la terre pour pulvérisateurs de peinture sous vide à haute pression, spéciés par le fabricant.

• Vériez que tous les conteneurs ou systèmes de stockage sont

reliés à la terre pour éviter les décharges d’électricité statique.

• Connectez à une prise électrique avec prise de terre et utilisez des rallonges électriques reliées à la terre. N’utilisez pas

d’adaptateur 3 à 2.

• N’utilisez pas de peinture ou de solvant contenant du halon,

par exemple, le chlore, les agents antimoisissure à l’eau de Javel, le chlorure de méthylène et le trichloroéthane.

Ils ne sont pas compatibles avec l’aluminium. Contactez le

fournisseur de revêtements pour connaître la compatibilité du matériau avec l’aluminium.

• La zone de pulvérisation doit toujours être bien aérée. Une bonne quantité d’air frais doit constamment traverser la zone

de pulvérisation pour éviter les accumulations de vapeurs

inammables. Le système de pompage doit être placé dans une zone bien aérée. Ne pulvérisez pas le système de

pompage.

• Ne fumez pas dans la zone de pulvérisation.

• N’actionnez pas d’interrupteurs électriques, de moteurs ou autres dispositifs produisant des étincelles dans la zone de

pulvérisation.

• Maintenez la propreté de la zone et veillez à ce qu’elle ne

contienne pas de conteneurs de peinture ou de solvant, de chions et autres matières inammables.

• Sachez ce que contiennent la peinture et les solvants pulvérisés. Lisez les ches de sécurité du matériel (MSDS) et

les étiquettes apposées sur les conteneurs de peintures et de

solvants. Respectez les consignes de sécurité du fabricant de

peinture et de solvant.

• Placez la pompe à une distance minimum de 7,62 mètres (25 pieds) de l’objet à pulvériser, dans une zone bien aérée (ajoutez de la longueur de tuyau si besoin est). Les vapeurs inammables sont souvent plus lourdes que l’air. La zone près du sol doit être très bien aérée. La pompe contient des pièces

qui produisent des arcs et émettent des étincelles pouvant enammer les vapeurs.

• Le plastique peut causer des étincelles d’électricité statique. N’accrochez aucun plastique dans une zone de pulvérisation fermée. N’utilisez pas de toiles de protection en plastique quand vous pulvérisez une matière inammable.

• Ayez un extincteur en bon état de fonctionnement à portée de

main.

MISE EN GARDE : INJECTION CUTANÉE

Le jet de haute pression produit par cet appareil peut transpercer la peau et les tissus sous-jacents, causant des

blessures graves pouvant entraîner l’amputation.

MESURES PRÉVENTIVES :

• Ne dirigez pas le pistolet sur et ne pulvérisez pas les personnes

ou les animaux.

• N’approchez pas les mains ni d’autres parties du corps de la sortie du produit. Par exemple, ne tentez pas d’arrêter une

fuite avec une partie du corps.

• NE JAMAIS mettre la main, même gantée, devant le pistolet

(les gants n’orent aucune protection contre les blessures par injection).

Français

+ 28 hidden pages

Titan 0508074A User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual