Titan 0138061 AP, 0138057 AP, 0138062, 0138057, 0138062 AP User Manual

...

Airless, high-pressure sprAying system

With surefire™ heAting system

OperAting mAnuAl

Models: 0138010 0138010 AP 0138057 0138057 AP 0138061 0138061 AP 0138062 0138062 AP

0117 • Form No. 0138874L

original operating manual

Airless units develop extremely high spraying pressures.

HELIXHELIX

Warning!

Attention: Danger of injury by injection!

Never put your ngers, hands or any other parts of the body into the spray jet!

Never point the spray gun at yourself, other persons or animals. Never use the spray gun without safety guard. Do not treat a spraying injury as a harmless cut. In case of injury

to the skin through coating materials or solvents, consult a doctor immediately for quick and expert treatment. Inform the doctor about the coating material or solvent used.

The operating instructions state that the following points must always be observed before starting up:

1. Faulty units must not be used.

2. Secure the spray gun using the safety catch on the trigger.

3. Ensure that the unit is properly earthed.

4. Check allowable operating pressure of high-pressure hose set and spray

gun.

5. Check all connections for leaks.

The instructions regarding regular cleaning and maintenance of the unit must be strictly observed.

Before any work is done on the unit or for every break in work the following rules must be observed:

1. Release the pressure from spray gun and hose.

2. Secure the spray gun using the safety catch on the trigger.

3. Switch o unit.

4. Unplug the power cord from the unit.

Be safety conscious!

ContentS

HELIX

1 SAFETY REGULATIONS ___________________ 4

1.1 Explanation of symbols used _____________________4

1.2 Isocyanate (ISO) Conditions _____________________6

1.3 Electric safety _________________________________7

2 GENERAL DESCRIPTION __________________ 8

2.1 System congurations __________________________ 8

2.2 Clearance diagram _____________________________ 8

2.3 Electrical / generator requirements _______________9

3 SYSTEM DESCRIPTION __________________ 10

3.1 System diagram - without circulation _____________ 10

3.2 Component description - without circulation ______11

3.3 System diagram - with circulation _______________12

3.4 Component description - with circulation _________13

3.5 Installing the circulation kit (optional) ____________13

4 CONTROL PANEL _______________________ 14

4.1 Surere™ heater block control __________________15

4.2 Surere™ heated hose temperature control ________ 15

4.3 Component pump pressure control ______________16

4.4 Control Displays ______________________________ 16

4.5 Control Displays Error Messages _________________ 19

5 SETUP _________________________________ 20

5.1 Locate the system ____________________________20

5.2 Install the transfer pumps ______________________20

5.3 Connect the Surere™ heated hoses _____________21

5.4 Connect the electrical cord _____________________22

5.5 Ground the system ___________________________22

5.6 Lubricate the component pumps ________________22

7 SHUTTING DOWN _______________________ 25

7.1 Parking _____________________________________25

7.2 Flushing ____________________________________25

8 TROUBLESHOOTING ____________________ 26

8.1 Component pump ____________________________26

8.2 Surere™ heater block / hose heater controller errors ____________________ 27

9 SERVICING _____________________________ 30

9.1 Replacing the motor assembly __________________30

9.2 Replacing the gears ___________________________31

9.3 Replacing the transducers ______________________ 31

9.4 Replacing the PRIME/SPRAY valve _______________32

9.5 Inlet and outlet valves _________________________33

9.6 Packings ____________________________________34

9.7 Electrical schematic (model 0138010 / 0138010 AP) _______________ 36/37

9.8 Electrical schematic (model 0138057 / 0138057 AP) _______________ 38/39

SPARE PARTS LISTS __________________________ 40

Spare parts list for main assembly __________________ 40/41 Spare parts list for component pump assembly _______ 42/43 Spare parts list for drive assembly __________________ 44/45 Spare parts list for Surere™ heater block system _____ 46/47 Spare parts list for display assembly ________________ 48/49 Spare parts list for uid section ____________________ 50/51 Spare parts list for cart assembly ______________________ 52 Spare parts list for PRIME/SPRAY valve assembly _________53 Spare parts list for Surere™ heater block _______________ 54

6 OPERATION ____________________________ 23

6.1 Startup _____________________________________23

6.2 Set temperature ______________________________ 23

6.3 Spraying ____________________________________24

6.4 Pressure relief procedure _______________________ 24

WARRANTY _________________________________ 55

SaFetY regulationS

or solvents, consult a doctor immediately for quick and expert treatment. Inform the doctor

1 SAFETY REGULATIONS

HELIX

1.1

This manual contains information that must be read and understood before using the equipment. When you come to an area that has one of the following symbols, pay particular attention and make certain to heed the safeguard.

EXPLANATION OF SYMBOLS USED

This symbol indicates a potential hazard



that may cause serious injury or loss of life. Important safety information will follow.

This symbol indicates a potential hazard



to you or to the equipment. Important

tention

information that tells how to prevent damage to the equipment or how to avoid causes of minor injuries will follow.

Danger of skin injection



Danger of re from solvent and spray fumes



Danger of explosion from solvent, spray



fumes and incompatible materials

Danger of injury from inhalation of harmful



vapors

Danger of injury from burns



HAZARD: INJECTION INJURY

Attention: Danger of injury by injection! A high pressure stream produced by this equipment can pierce the skin and underlying tissues, leading to serious injury and possible amputation.

Do not treat a spraying injury as a harmless cut. In case of injury to the skin through coating materials

about the coating material or solvent used.

PREVENTION:

• NEVER aim the gun at any part of the body.

• NEVER allow any part of the body to touch the uid stream.

DO NOT allow body to touch a leak in the uid hose.

• NEVER put your hand in front of the gun.

• ALWAYS lock the gun trigger, shut the uid pump o

and release all pressure before servicing, cleaning the tip guard, changing tips, or leaving unattended. Pressure will not be released by turning o the engine. The PRIME/ SPRAY valve(s) or pressure bleed valve must be turned to their appropriate positions to relieve system pressure.

• All accessories must be rated at or above the maximum

operating pressure range of the sprayer. This includes guns, extensions, and hose.

HAZARD: EXPLOSION OR FIRE

Solvent and material fumes can explode or ignite. Severe injury and/or property damage can occur.

Danger of injury from electric shock



Notes give important information which



should be given special attention.

PREVENTION:

• Only spray coating materials with a ash point of at least

5 kelvin higher than the set temperature (minimum ash point is 38°C). The ash point is the lowest temperature at which vapors develop from the coating material. These vapors are sucient to form an inammable mixture over the air above the coating material.

• Do not use a material or solvent containing halogenated

hydrocarbons. Such as chlorine, bleach mildewcide, methylene chloride and trichloroethane. They are not compatible with aluminum. Contact the coating supplier about compatibility of material with aluminum.

• Do not use the unit in work places which are covered by

the explosion protection regulations.

• Provide extensive exhaust and fresh air introduction to

keep the air within the spray area free from accumulation of ammable vapors.

SaFetY regulationS

Solvents and other materials can be harmful if inhaled or come in contact with body. Vapors

Heated uids, when in conned areas such as spray hoses, can create a rapid rise in pressure due to thermal expansion. Over-pressurization

The spray hose can develop leaks from wear,

HELIX

• Avoid all ignition sources such as static electricity sparks,

electrical appliances, ames, pilot lights, hot objects, and sparks from connecting and disconnecting power cords or working light switches.

HAZARD: BURN HAZARD

Certain components of the equipment are heated and become hot during operation.

• Do not smoke in spray area.

• Place sprayer sucient distance from the spray object in a

well ventilated area. Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The pump contains arcing parts that emit sparks and can ignite vapors.

PREVENTION:

• To avoid severe burns and injury, do not touch heated uid

or equipment. Wait until the equipment has completely cooled.

• The equipment and objects in and around the spray area

must be properly grounded to prevent static sparks.

HAZARD: THERMAL EXPANSION

• Use only conductive or earthed high pressure uid hose.

Gun must be earthed through hose connections.

• Power cord must be connected to a grounded circuit

(electric units only).

can lead to a rupture and serious injury.

• Follow material and solvent manufacturer’s warnings and

instructions. Be familiar with the coating material’s SDS sheet and technical information to ensure safe use.

• Use lowest possible pressure to ush equipment.

• When cleaning the unit with solvents, the solvent should

never be sprayed or pumped back into a container with a small opening (bunghole). An explosive gas/air mixture can arise. The container must be earthed.

PREVENTION:

• During system heating, make sure PRIME/SPRAY valves are

set to SPRAY.

• Before each use, check all hoses for cuts, leaks, abrasion

or bulging of cover. Check for damage or movement of couplings. Immediately replace the hose if any of these conditions exist. Never repair a spray hose. Replace it with another earthed high-pressure hose.

HAZARD: HAZARDOUS VAPORS

can cause severe nausea, fainting, or poisoning.

PREVENTION:

• Wear respiratory protection when spraying. Read all

instructions supplied with the mask to be sure it will provide the necessary protection.

• All local regulations regarding protection against

hazardous vapors must be observed.

• Wear protective eyewear.

• Protective clothing, gloves and possibly skin protection

cream are necessary for the protection of the skin. Observe the regulations of the manufacturer concerning coating materials, solvents and cleaning agents in preparation, processing and cleaning units.

HAZARD

kinking and abuse. A leak can inject material into the skin. Inspect the hose before each use.

PREVENTION:

: HIGH PRESSURE HOSE

• High-pressure hoses must be checked thoroughly before

they are used.

• Replace any damaged high-pressure hose immediately.

• Never repair defective high-pressure hoses yourself!

• Avoid sharp bends and folds: the smallest bending radius

is about 20 cm.

• Do not drive over the high-pressure hose. Protect against

sharp objects and edges.

• Never pull on the high-pressure hose to move the device.

• Do not twist the high-pressure hose.

• Use only compatible cleaning solutions.

• Lay the high-pressure hose in such a way as to ensure that

it cannot be tripped over.

Only use approved original-high-pressure hoses in order to ensure functionality, safety and durability.

SaFetY regulationS

HELIX

1.2 ISOCYANATE ISO CONDITIONS

HAZARD: GENERAL

This product can cause severe injury or property damage.

PREVENTION:

• Follow all appropriate local, state, and national codes

governing ventilation, re prevention, and operation.

• Pulling the trigger causes a recoil force to the hand that is

holding the spray gun. The recoil force of the spray gun is particularly powerful when a high pressure has been set on the airless pump. When cleaning, set the pressure control to the lowest pressure.

• Use only manufacturer authorized parts. User assumes all

risks and liabilities when using parts that do not meet the minimum specications and safety devices of the pump manufacturer.

• ALWAYS follow the material manufacturer’s instructions

for safe handling of chemicals.

• Clean up all material and solvent spills immediately to

prevent slip hazard.

• Never leave this equipment unattended. Keep away from

children or anyone not familiar with the operation of airless equipment.

• Device weighs in excess of 36 kg. Three-person lift is

required.

• The device and all related liquids (i.e. hydraulic oil) must be

disposed of in an environmentally friendly way.

Important Information Regarding TwoComponent Material. Read before using the equipment.

ISOCYANATE ISO CONDITIONS

• Use only Methyldiisocyanates (MDI).

• Spraying materials that contain isocyanates (ISO) creates

mists, vapors and atomized particulates that are potentially harmful.

• Be familiar with the spray material’s SDS in order to

understand specic hazards and necessary precautions that are related to the use of spray materials containing isocyanates.

• Provide extensive exhaust and fresh air introduction

to keep the air within the spray area free from harmful isocyanate vapors. If sucient ventilation is not available, a supplied-air respirator must be available to everyone in the work area.

• AVOID ANY BARESKIN CONTACT WITH ISOCYANATES.

To prevent contact with isocyanates, all persons located within the spray area must be wearing the appropriate protective equipment, including chemically impermeable gloves, boots, aprons and goggles.

MATERIAL IGNITION

• Some materials may become self-igniting if applied too

thickly. Read material manufacturer’s warnings and material SDS.

KEEP SPRAY COMPONENTS SEPARATE

• Cross-contamination of individual spray materials can

result in cured material in uid lines which can cause severe injury and/or damage to the equipment.

• To prevent cross-contamination of the equipment wetted

parts, NEVER interchange Component A (isocyanate) parts with Component B (resin) parts.

MOISTURE SENSITIVITY

Isocyanates (ISO) are catalysts used in two-component foam and polyurea coatings. ISO will react with moisture (such as humidity) to form small, hard abrasive crystals. These crystals will then contaminate the uid. Eventually a lm will form on the uid surface and the ISO will begin to gel, increasing in viscosity. Fluid contaminated with partially cured ISO , if used, will reduce spray performance and the overall life of the component wetted parts.

SaFetY regulationS

HELIX

1.3 ELECTRIC SAFETY

Electric models must be earthed. In the event of an electrical The amount of lm formation and the rate of crystalization varies depending upon the blend of ISO, the humidity and the temperature.

short circuit, earthing reduces the risk of electric shock by

providing an escape wire for the electric current. Connection

to the mains only through a special feed point, e.g. through an

error protection insallation with INF < 30 mA.

PREVENTION:

• Always use a sealed container with a desiccant dryer in

the vent, or a nitrogen atmosphere. NEVER store ISO in an open container.

• Use ONLY the moisture-proof hoses specically designed

for ISO that are supplied with your system. If new hoses need to be ordered, contact Titan Technical Service.

• Never ush reclaimed solvents through the system.

Reclaimed solvents can contain moisture. Always keep solvent containers closed when not being used to prevent moisture contamination.

• Never use solvent on one side if it has been contaminated

from the other side.

• Always lubricate threaded parts with ISO pump oil or

grease when reassembling.

• Always circulate a hose and pump that contains ISO at least

once a week to prevent the ISO from crystalizing.

CHANGING MATERIALS

• When changing spray materials, thoroughly ush the

equipment multiple times to ensure that it is fully clean.

• Always clean the uid inlet strainers after ushing.

• Check with your material manufacturer for chemical

compatibility.

• Most materials use ISO with Component A, but some use

ISO with Component B.

• Epoxies often have amines (hardener) with Component B.

Polyureas often have amines with Component B (resin).

FOAM RESINS WITH 245FA BLOWING AGENT

Some blowing agents will froth at temperatures above 90º F (33ºC) when not under pressure, especially if agitated. To reduce frothing, minimize preheating in a circulation system.

DANGER — Work or repairs at the electrical equipment may only be carried out by a skilled electrician. No liability is assumed for incorrect installation. Switch the unit o. Before all repair work, unplug the power plug from the outlet.

Danger of short-circuits caused by water ingressing into the electrical equipment. Never spray down the unit with high-pressure or highpressure steam cleaners.

OPERATING TEMPERATURE

This equipment will operate correctly in its intended ambient,

at a minimum between +10°C and +40°C.

RELATIVE HUMIDITY

The equipment will operate correctly within an environment

at 50% RH, +40°C. Higher RH may be allowed at lower

temperatures.

Measures shall be taken by the Purchaser to avoid the harmful

eects of occasional condensation.

ALTITUDE

This equipment will operate correctly up to 2100 m above

mean sea level.

TRANSPORTATION AND STORAGE

This equipment will withstand, or has been protected against,

transportation and storage temperatures of -25°C to +55°C and

for short periods up to +70°C.

It has been packaged to prevent damage from the eects of

normal humidity, vibration and shock.

general DeSCription

2 GENERAL DESCRIPTION

HELIX

The Helix Plural Component System is a dual, high pressure airless sprayer system that can be linked in order to spray multicomponent uids.

Model Voltage

(phase)

0138010 230V (1) 50A minimum 2200 13200 3 200’ (61 m) 2.2 2000 PSI 6 (13.7), 3 wire + ground

0138057 208V (3) 40A minimum 1800 11850 3 200’ (61 m) 2.2 2000 PSI 8 (8.0), 3 wire + ground

0138061 230V (1) 50A minimum 2890 13890 3 100’ (31 m) 2.2 2000 PSI 6 (13.7), 3 wire + ground

0138062 208V (3) 40A minimum 2360 12810 3 100’ (31 m) 2.2 2000 PSI 8 (8.0), 3 wire + ground

The spray gun provided with this system or sold individually is not Intertek approved.

Circuit breaker Hose

Watts

System

Watts

# Heating

Elements

2.1 SYSTEM CONFIGURATIONS

The Plural Component System is available in the following

conguration(s) which is based upon the number of heating

elements, hose length, electrical phases and the required

power cord (not supplied). Refer to the chart below.

Heated

Hose

Max Flow (gal/min)

Max Fluid

Pressure

Cord Specication

AWG (mm)

2.2 CLEARANCE DIAGRAM

When determining the location of the Helix system, use the diagram below to determine space clearance and mounting hole dimensions.

26.7” (678 mm)

28” (711 mm)

23.2” (589 mm)

47.2” (1199 mm)

29.4” (747 mm)

general DeSCription

HELIX

2.3 ELECTRICAL / GENERATOR REQUIREMENTS

It is recommended that the Helix System be used with a generator. This provides the exibility with not having to use the public power grid.

When connected to the public, low-voltage network, it is possible that an approval of the network operator is required. Check the regulations in your country and contact your network operator before connecting the unit to a public electricity grid.

The Helix System requires a 208-240V capacity. Make sure the power source is rated to this specication.

When working at altitudes above 2100m, check the generator manufacturer’s specications for power loss oset.

If powering the Helix system with a generator, make sure the generator has ample power to

tention

Follow the steps below to determing if your generator is able to supply sucient power to the Helix system.

1. Perform this equation:

System Watts 13,300 x 1.25 = kVA (kilovolt / amperes)

2. If your generator’s kVA rating is higher than what was

If your generator’s kVA rating is lower than what was

run the system. An inadequate generator will cause RPM uctuations in the Component Pump motors during usage and can cause damage.

determined in the equation above, the generator will be able to power the system.

determined in the equation above, the generator WILL NOT be able to power the system. A larger generator is required.

SYStem DeSCription

3 SYSTEM DESCRIPTION

HELIX

3.1

SYSTEM DIAGRAM  WITHOUT CIRCULATION

Waste containers (not included) must be closed at the top.

SYStem DeSCription

HELIX

3.2 COMPONENT DESCRIPTION  WITHOUT CIRCULATION

ITEM DESCRIPTION FUNCTION

A Component Pump A In a two-component system, Component Pump A typically pumps the ISO or activator

material.

B Component Pump B In a two-component system, Component Pump B typically pumps the resin material.

C Surere™ Heater Block Material ows from the supply containers into the uid pumps, where the material is

pressurized to the desired pressure(s), based on the Control Panel settings. The Surere™ heater block heats the material on its way to the material pumps.

D Control Panel The control panel contains all of the system controls that allow the sprayer to function

properly, as well as being the main display panel that gives information about the system.

E PRIME/SPRAY knob The PRIME/SPRAY knob directs material to the spray hose when in the SPRAY position

and to the prime hoses when in the PRIME position. Turning the PRIME/SPRAY knob will relieve any pressure built up in the system.

F Prime hoses When the PRIME/SPRAY knobs are set to PRIME, spray material will circulate into the

Component pumps and then out of the prime hoses.

G Inlet valves The inlet valves allow material to be drawn from the material containers into the system.

They can be turned o in order to prevent material from entering the system.

H Supply hoses The two supply hoses deliver uid from the supply drums to the Component pumps.

I Dual heated hose The dual heated hose delivers spray material from the two Component Pumps to the

spray gun.

J Transfer pump The two transfer pumps pump material from the supply containers, into the supply

hoses and then to the Component Pumps. The transfer pumps are powered by an air compressor.

K Desiccant dryer The Desiccant dryers remove any moisture that is present in the air pockets left by the

removal of material from the supply drums.

L Transfer pump air hose The transfer pump air hose delivers air from the compressor to the transfer pumps.

SYStem DeSCription

3.3 SYSTEM DIAGRAM  WITH CIRCULATION

HELIX

SYStem DeSCription

HELIX

3.4 COMPONENT DESCRIPTION  WITH CIRCULATION

This conguration is only possible with the purchase of circulation kit P/N 0138914, sold separately. The parts included in the kit are labeled with an asterisk (*).

ITEM DESCRIPTION FUNCTION

A Component Pump A In a two-component system, Component Pump A typically pumps the ISO or activator material.

B Component Pump B In a two-component system, Component Pump B typically pumps the resin material.

C Surere™ Heater Block Material ows from the supply containers into the uid pumps, where the material is pressurized to

the desired pressure(s), based on the Control Panel settings. The Surere™ heater block heats the material on its way to the material pumps.

D Control Panel The control panel contains all of the system controls that allow the sprayer to function properly, as

well as being the main display panel that gives information about the system.

E PRIME/SPRAY knob The PRIME/SPRAY knob directs material to the spray hose when in the SPRAY position and to the

prime hoses when in the PRIME position. Turning the PRIME/SPRAY knob will relieve any pressure built up in the system.

F Prime hoses When the PRIME/SPRAY knobs are set to PRIME, spray material will circulate into the Component

pumps and then out of the prime hoses.

G Inlet valves The inlet valves allow material to be drawn from the material containers into the system. They can

be turned o in order to prevent material from entering the system.

H Supply hoses The two supply hoses deliver uid from the supply drums to the Component pumps.

I Dual heated hose The dual heated hose delivers spray material from the two Component Pumps to the spray gun.

J Transfer pump The two transfer pumps pump material from the supply containers, into the supply hoses and then

to the Component Pumps. The transfer pumps are powered by an air compressor.

K Desiccant dryer The Desiccant dryers remove any moisture that is present in the air pockets left by the removal of

material from the supply drums.

L* Circulation valves / hoses When open, the circulation valves (L1) allow material to circulate through the heater block and

back through the hoses (L2) into the supply containers. This allows the material to be heated more quickly.

M Transfer pump air hose The transfer pump air hose delivers air from the compressor to the transfer pumps.

N Agitator The agitator stirs the material on the resin (B) side material container.

3.5 INSTALLING THE CIRCULATION KIT

OPTIONAL

The circulation kit is available for separate purchase. Follow the steps below to install it.

Refer to section 2.2 for Clearance Diagram.

1. Make sure the system is turned o and depressurized.

2. Remove the two inlet plugs (Fig. 4, item 1) from the bottom

of the hose heater manifold. Remove return tubes (2).

3. Thread a shut-o valve (Fig. 3, item L1) from the circulation kit into each of the ports underneath the hose heater manifold. Thread the longer return tubes (Fig. 2, item F) underneath each of the PRIME/SPRAY valve manifolds.

4. Attach a hose to each of the shut-o valves. Run the hoses (Fig. 3, item L2) and return hoses (Fig. 3, item F)

back towards the material containers and thread into their respective ports on the desiccant dryers.

Control panel

854 45

4 CONTROL PANEL

The control panel contains all of the system controls that allow the sprayer to function properly, as well as being the main display panel that gives information about the system.

Items 1 - 5 below are duplicated - one for each pump. If they are located on the left side of the panel, they serve the “A” side of the system. If they are located on the right, they serve the “B” side. If it is located in the middle, it serves the entire system.

HELIX

MAX

Clean

MAX

PSI

EZ-ZONE

8.8:8.8

Z O N

8 8.8:8.8

2 3

MIN

PSI

EZ-ZONE

ºF ºC

8.8:8.8

Z O N

8 8.8:8.8

ºF ºC

EZ-ZONE

8.8:8.8

Z O N

8 8.8:8.8

ºF ºC

SEL

2 3

SEL

Clean

MIN

PSI

MAX

PSI

1 Heated hose temperature control This panel regulates the spray material temperature for the applicable heated hose.

2 Control Displays The displays show various menu screens that allow the user to customize and monitor pump

operation using the function keys (1 - 4).

a A-side independent controller When the component pumps are unlinked, this controls Component Pump A.

b Master controller / B-side independent

controller

When the component pumps are linked, the master controller controls both component pumps. When the component pumps are unlinked, this controls Component Pump B only.

3 Component pump pressure control Adjusts the pump pressure of the applicable Component Pump.

4 ON/OFF switch, Component Pump This switch turns the applicable Component Pump ON and OFF.

5 ON/OFF switch, hose heater This switch turns the applicable hose heater ON and OFF.

6 Surere™ heater block control This panel regulates the temperature of the Surere™ heater block

7 Emergency Shuto Pushing this button will instantly shut down the system. However, pressing this button

WILL NOT depressurize the system. Follow the Pressure Relief Procedure.

8 ON/OFF switch, heater block This switch turns the heater block ON and OFF

Control panel

HELIX

4.1 SUREFIRE™ HEATER BLOCK CONTROL

Refer to item 8 in section 4. The block heater control regulates the temperature of spray material as it passes through the heater block, prior to it reaching the heated hoses.

1 Temperature

display

2 Programming

buttons

3 Power

indicator

4 Temperature

setting

5 Temperature

adjustment

EZ-ZONE

8.8:8.8

Z O N

8 8.8:8.8

Shows actual temperature of the heater block.

These are non-functioning factory programming buttons. Do not use.

The ashing or steady “1” indicates sucient power is being delivered to the system’s electrical relay.

Shows the desired temperature of the heater block set by the operator

These buttons will increase ( p) or decrease ( q ) the temperature of the heater block. The temperature will change in increments of 1ºF. Press and hold the button to increase the increments by 1ºF and then 10ºF.

ºF ºC

4.2 SUREFIRE™ HEATED HOSE TEMPERATURE

CONTROL

Refer to item 1 in section 4. The heated hose temperature control maintains the temperature of the spray material once it passes through the heater block and into the heated hoses.

8.8:8.8

Z O N

8 8.8:8.8

1 Display Displays the current temperature of the

2 Programming

buttons

3 Power

indicator

4 Temperature

setting

5 Temperature

adjustment

heated hose set

These are non-functioning factory programming buttons. Do not use.

The ashing or steady “1” indicates sucient power is being delivered to the system’s electrical relay.

Shows the desired temperature of the heated hoses set by the operator

These buttons will increase ( p) or decrease ( q ) the temperature of the heated hose set. The temperature will change in increments of 1ºF. Press and hold the button to increase the increments by 1ºF and then 10ºF.

EZ-ZONE

ºF ºC

Refer to section 8.2 to review the controller error messages.

Decreased voltage under 230V AC may increase initial heat time.

Control panel

HELIX

4.3 COMPONENT PUMP PRESSURE CONTROL

Refer to item 2 in section 4. The following items control the pressure of the individual Component Pumps.

MIN

PSI

MAX

PSI

1 Pressure control knob Adjusts the pump pressure of the

applicable Component Pump when unlinked. When Component pumps are linked, the (B) pump pressure control knob will control the pressure of both pumps.

2 Component Pump ON/

OFF switch

PRESSURE CONTROL KNOB SETTINGS

Switches the Component Pump ON and OFF.

MIN

PSI

4.4 CONTROL DISPLAYS

Refer to item 2 in section 4. The graphic below applies to both the Component Pump (A) and Component Pump (B).

The Control Displays increase the functionality of the applicable Component Pump.

It consists of a display (1) and four function keys (2). The display shows various menu screens that allow the user to customize and monitor sprayer operation using the function keys.

When both component pumps are turned ON, the system will automatically link the two Component Pumps after 10 seconds. This means the Component Pump (A) control display will be controlled by the Component Pump (B) control display. When the component pumps are linked, the Component Pump (A) control display keys are disabled and will only be functional when the two Component Pumps are unlinked (see “Status Screen”).

The pressure control knob overrides the Control Display settings. Anytime the pressure control knob is turned, the sprayer pressure will change accordingly.

SET PSI 0 ACTUAL PSI 0

MAX

PSI

1 Minimum pressure setting

2 Black zone – no pressure generation

3 Maximum pressure setting

FUNCTION KEYS

The function keys are numbered 1–4. Each key is labeled with an additional function as well.

#1/Menu Key Pressing the #1 key scrolls through the available

menu screens or performs a function described on the active menu screen.

#2/p Key

#3/q Key

#4/Select Key Pressing the #4 key selects the active menu screen

Pressing the #2 key performs a function described on the active menu screen or increases a value.

Pressing the #3 key performs a function described on the active menu screen or decrease a value.

or performs a function described on the active menu screen.

Control panel

SET PSI 0

L-SET PSI 0 ACTUAL PSI 0

VIS-COMP NEXT-1 +2 -3

STATUS = LINKED

STATUS = UNLINKED

ALARM RANGE +/- 750 PSI

ALARM STATUS: OFF

TOTAL CYCLES

SELECT-4MENU-1

CYCLES XXXX

RESET-3MENU-1

HELIX

MENU SCREENS

Several menu screens are available for the user to customize and monitor sprayer operation. They include Main Screen, VisComp (Viscosity Compensation)*, Status* Alarm Range*, Alarm Status*, Total Cycles*, Job Cycles*, Unit Serial #, Timers, Job Timers, Service Time, Security Code*, and Prime.

Screens noted with an asterisk (*) are screens that apply to Component Pump (B) only. All other screens apply to both (A) and (B) pumps.

Main Screen

The Main Screen is the default screen for the control system at sprayer startup.

Pressing the #2 key switches between PSI, Bar, and MPa units of measure. Press the #1 key to scroll through the remaining menu screens.

(A) Pump Only - The “L-” before the “Set PSI” text on the Main Screen indicates that the two Component Pumps are linked.

For sprayers equipped with an nine-language Control Display:

Pressing the #2 key at the Main Screen switches between PSI, Bar and MPa units of measure.

Pressing the #3 key at the Main Screen changes the language of the text on the display. There are a total of nine languages available. Each time the #1 key is pressed, a dierent language will appear. The languages, in order of appearance, are: English, Spanish, Dutch, Danish, Swedish, German, French, Italian, and Portuguese.

Vis-Comp (Viscosity Compensation) Screen*

The Vis-Comp screen on the (B) pump allows the user to see and/or adjust slight dierences in viscosity between the (A) pump material and the (B) pump material.

Pressing the #2 key will increase the spraying ratio in increments of 1% (up to 5%). Pressing the #3 key will decrease the spraying ratio in increments of 1% (up to 5%). Pressing the #4 key will increase the ratio by increments of .250.

ACTUAL PSI 0

Status Screen*

The Status Screen shows the link status of the (A) pump and (B) pump.

When turning the system on, the two pumps will automatically be linked, which means the (A) pump is controlled by the (B) pump.

When the Status Screen is showing, pressing the #3 key will unlink the two pumps, and the (A) pump and (B) pump will operate independently and the (A) pump control display keys will be enabled.

If the pumps have been unlinked, pressing the #2 key will link the two pumps back together, and the (A) pump will now be controlled by the (B).

Alarm Range Screen*

The Alarm Range Screen allows the user to adjust the allowable pressure discrepancy between the (A) and (B) pumps.

Pressing the #2 key will increase the allowable pressure discrepancy by 50 psi. Pressing the #3 key will decrease the allowable pressure discrepancy by 50 psi. The range is 250 psi

- 1000 psi.

Alarm Status Screen*

The Alarm Status Screen allows the user to switch ON or OFF the internal alarm that alerts the user to a non-allowable pressure imbalance.

Pressing the #2 key will turn the alarm ON. Pressing the #3 key will turn the alarm OFF.

If a pressure imbalance is detected in the system with the alarm status set to ON, the system will automatically shut down and the display will show a PSI Imbalance. Refer to Control Display Error Messages.

Total Cycles Screen*

The Total Cycles Screen shows the total number of piston cycles a component pump has performed during its lifetime.

Pressing the #3 key will reset the cycle count to zero. Pressing the #1 key will bring the control panel back to the Main Screen.

LINK-2 UNLINK-3

ON-2 OFF-3 EXT-4

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Titan 0138061 AP, 0138057 AP, 0138062, 0138057, 0138062 AP User Manual

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